CN109087902B - 一种走线结构及其制备方法、显示装置 - Google Patents

一种走线结构及其制备方法、显示装置 Download PDF

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CN109087902B
CN109087902B CN201810928918.0A CN201810928918A CN109087902B CN 109087902 B CN109087902 B CN 109087902B CN 201810928918 A CN201810928918 A CN 201810928918A CN 109087902 B CN109087902 B CN 109087902B
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李海旭
曹占锋
王珂
汪建国
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BOE Technology Group Co Ltd
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Abstract

本发明公开了一种走线结构及其制备方法、显示装置,该走线结构包括基体,还包括形成于所述基体上的预布置层,形成于所述基体和所述预布置层上的种子层,以及形成于所述种子层上的电极走线,所述电极走线覆盖所述预布置层,以使所述预布置层引导所述电极走线的形成;走线结构可在基体上形成致密且无缺陷的电极走线,避免电极走线中出现孔洞。

Description

一种走线结构及其制备方法、显示装置
技术领域
本发明涉及显示领域,尤指一种走线结构及其制备方法、显示装置。
背景技术
基体上的走线结构一般是采用电镀工艺制备而成,电镀工艺具有淀积速率快、费用较低、淀积温度较低(室温即可)等优点。特别是电镀铜层具有良好的导电性、导热性和机械延展性等优点,因此电镀铜技术己成为现代微电子制造中必不可少的关键技术之一。电镀铜原理是法拉第电解定律:电解时,在电极上析出或溶解的物质质量与通过电极的电量成正比。在阳极铜块上铜原子失去电子变成铜离子,相反在阴极晶片上,铜离子得到电子变成铜原子。由于低电阻的需求,目前需要在基体上采用电镀工艺形成较厚的铜走线。如图1和图2所示,现有的电极走线1在电镀过程中,直接在基体3上形成种子层4,然后采用电镀工艺,在种子层4上形成电极走线1,然而由于电流的波动性以及溶液的不均匀性,在基体3上的某些位置容易发生电镀后的走线不良,即在电极走线1的内部形成孔洞2。具体形成原因为,当铜离子在基体3上两端优先沉积后,容易在基体3的中心位置未完成电镀前,电极走线1已封口,造成了电极走线1内部形成孔洞2。
发明内容
本发明实施例提供了一种走线结构及其制备方法、显示装置,可在基体上形成致密且无缺陷的电极走线,避免电极走线中出现孔洞。
为了达到本发明目的,本发明采用如下技术方案:
第一方面,提供一种走线结构,包括基体,还包括形成于所述基体上的预布置层,形成于所述基体和所述预布置层上的种子层,以及形成于所述种子层上的电极走线,所述电极走线覆盖所述预布置层,以使所述预布置层引导所述电极走线的形成。
可选地,所述预布置层的宽度不大于所述电极走线的宽度。
可选地,所述预布置层的横截面为梯形。
可选地,所述预布置层的材料为金属、有机材料或无机材料。
可选地,所述预布置层的两侧与所述基体的夹角为15-60°。
可选地,所述预布置层的厚度大于0.01um,并小于所述种子层厚度的1/2。
可选地,所述电极走线为金属电极走线。
第二方面,提供一种显示装置,包括上述走线结构。
第三方面,提供一种走线结构的制备方法,包括:
确定在基体上形成电极走线的走线位置;
在基体的走线位置上形成预布置层;
在基体和预布置层上形成种子层;
在走线位置外围的种子层上涂覆胶膜;
采用电镀工艺,在预布置层的引导下,走线位置的种子层上形成电极走线,然后将胶膜去除。
可选地,采用电镀工艺,在走线位置的种子层上形成电极走线的方法包括:
将基体放入含有镀层离子的溶液内;
将基体上的种子层作为阴极,将含有镀层离子的溶液作为阳极,通电,在走线位置的种子层上形成电极走线。
与现有技术相比,本发明的有益效果是:
1、本发明提供的走线结构,通过在基体上形成预布置层,使电极走线在形成时,预布置层能够引导上方的电极走线的生长方向,使电极走线在形成时是由电极走线内部向电极走线外部形成,从而形成致密且无缺陷的电极走线,避免电极走线出现孔洞。
2、本发明提供的走线结构中,预布置层的两侧与基体的夹角为15-60°,使电极走线能够在预布置层的引导下由电极走线的内部向电极走线的外部形成。当预布置层的两侧与基体的夹角大于60°时,会使预布置层引导生长方向过大,造成电极走线的外侧生长不良;当预布置层的两侧与基体的夹角小于15°时,会使预布置层引导生长方向过小,失去预布置层的引导作用。
3、本发明提供的走线结构中,预布置层的厚度大于0.01um,并小于种子层厚度的1/2,以使预布置层能够引导电极走线的形成;当预布置层的厚度小于0.01um时,预布置层过薄,一方面在生产工艺中难以在基体上形成;另一方面预布置层无法有效的引导电极走线的形成;当预布置层的厚度大于种子层厚度的1/2时,预布置层过厚,不便于种子层的形成,容易导致种子层在预布置层上搭接不良,使种子层4出现断裂等不良现象。
4、本发明提供的走线结构的制备方法,通过在基体上形成预布置层,在采用电镀工艺形成电极走线时,使电极走线能够在预布置层的引导下,由电极走线的内部向电极走线外部形成,从而优先在电极走线的内部形成,避免在靠近胶膜边部的位置优先结晶,导致电极走线中部出现孔洞的风险。
5、本发明提供的走线结构的制备方法中,在走线位置外围的种子层上涂覆胶膜,胶膜能够定义电极走线的形貌以及规定电极走线的厚度。
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。
附图说明
附图用来提供对本发明技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本发明的技术方案,并不构成对本发明技术方案的限制。
图1为现有技术中电极走线的结构示意图;
图2为现有技术中基体电镀前的剖视图;
图3为本发明实施例提供的一种走线结构的剖视图;
图4为本发明实施例提供的一种走线结构的制备方法中基体形成预布置层后的剖视图;
图5本发明实施例提供的一种走线结构的制备方法中基体形成种子层后的剖视图;
图6为本发明实施例提供的一种走线结构的制备方法中基体涂覆胶膜后的剖视图;
图7为本发明实施例提供的一种走线结构的制备方法中形成电极走线后的剖视图;
图8为本发明实施例提供的一种走线结构的制备方法中形成电极走线前的平面图;
图9为本发明实施例提供的一种走线结构的制备方法中形成电极走线后的平面图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明白,下文中将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。
第一方面,本发明实施例提供一种走线结构,如图3所示,该走线结构包括基体3,该走线结构还包括形成于基体3表面上的预布置层5,形成于基体3表面和预布置层5表面上的种子层4,形成于种子层4表面上的电极走线1,且电极走线1覆盖预布置层5。本发明实施例提供的走线结构,通过在基体3上形成预布置层5,使电极走线1在形成时,预布置层5能够引导上方的电极走线1的生长方向,使电极走线1在形成时是由电极走线1内部向电极走线1外部形成,从而形成致密且无缺陷的电极走线1,避免电极走线1出现孔洞。
需要说明的是,第一,基体3的材料不进行限定,基体3可以为无机材料基体,例如基体3为玻璃基体。第二,种子层4的材料不进行限定,只要能进行导电即可,例如种子层4可以为导电的金属材料,例如钼、铜或者铜合金等金属材料。当种子层4为金属材料时,种子层4采用磁控溅射工艺形成于基体3的表面和预布置层5的表面。第三,电极走线1可以为金属电极走线,例如铜电极走线。电极走线1是采用电镀工艺形成于基体3上的种子层4。
在本实施例中,预布置层5的材料不进行限定,预布置层5的材料可以为无机材料,例如氮硅化合物或一氧化硅等;或者预布置层5的材料可以为金属材料,例如钼、铜、铝等;或者预布置层5的材料可以为有机材料,例如树脂等。预布置层5是在形成种子层4之前,在需要电镀电极走线1的种子层4下方的基体3上形成。
在本实施例中,预布置层5的宽度不大于电极走线1的宽度,以使电极走线1能够覆盖预布置层5,使电极走线1能够在预布置层5的引导下形成。
在本实施例中,预布置层5的形状不进行限定,只要预布置层5的两侧与基体3形成一定角度,使预布置层5能够引导电极走线1的生长方向即可。例如预布置层5的两侧与基体3的夹角为15-60°,且预布置层5的截面为梯形。使电极走线1能够在预布置层5的引导下由电极走线1的内部向电极走线1的外部形成。当预布置层5的两侧与基体3的夹角大于60°时,会使预布置层5引导生长方向过大,造成电极走线1的外侧生长不良;当预布置层5的两侧与基体3的夹角小于15°时,会使预布置层5引导生长方向过小,失去预布置层5的引导作用。
在本实施例中,预布置层5的厚度大于0.01um,并小于所述种子层厚度的1/2,以使预布置层5能够引导电极走线1的形成;当预布置层5的厚度小于0.01um时,预布置层5过薄,一方面在生产工艺中难以在基体3上形成;另一方面预布置层5无法有效的引导电极走线1的形成;当预布置层5的厚度大于种子层4厚度的1/2时,预布置层5过厚,不便于种子层4的形成,容易导致种子层4在预布置层5上搭接不良,使种子层4出现断裂等不良现象。
在本实施例中,预布置层5的长度与电极走线1的长度可以相同,也可以大于电极走线1的长度。
第二方面,本发明实施例提供一种显示装置,包括上述的走线结构。
第三方面,如图4-图9所示,本发明实施例提供一种走线结构的制备方法,包括:
确定在基体3上形成电极走线1的走线位置,该走线位置为电极走线1形成的位置;
如图4所示,在基体3的走线位置的表面形成预布置层5,且预布置层5的长度等于走线位置的长度,预布置层5的宽度不大于走线位置的宽度,即形成后的电极走线1覆盖预布置层5,使电极走线1能够在预布置层5的引导下形成;并且预布置层5的宽度能够依据具体电镀中的电流密度以及溶解质浓度做相应调整,以引导电极走线1的形成;当预布置层5的材料为无机材料时,例如氮硅化合物或一氧化硅等,预布置层5采用化学气相沉积工艺在走线位置上形成;当预布置层5的材料为金属材料,例如钼、铜、铝等,预布置层5采用磁控溅射工艺艺在走线位置上形成;
如图5所示,在基体3的表面和预布置层5的表面上形成种子层4,种子层4可以为钼、铜或者铜合金等金属材料,种子层4可以采用磁控溅射工艺形成于基体3表面和预布置层5表面;
如图6和图8所示,在走线位置外围的种子层4上涂覆胶膜6,胶膜6可以为PR胶,即光刻胶;胶膜6与走线位置的种子层4表面形成槽沟7;胶膜6能够限制电镀时电极走线1生长的位置,使电极走线1形成于槽沟7内;并且胶膜6能够定义电极走线1的形貌以及规定电极走线1的厚度;
如图7和图9所示,采用电镀工艺,在走线位置的种子层4上形成电极走线1;具体地,以电极走线1为铜电极走线为例,将上述具有槽沟7的基体3放入含有铜离子的溶液内,将基体3上的种子层4作为阴极,将含有铜离子的溶液作为阳极,通电;由于基板3槽沟7以外的地方涂覆有胶膜6,使铜离子只能在基板3的槽沟7处得到电子被还原,逐渐沉积在基板3的槽沟7内,也就是走线位置上方的种子层4上;在形成铜电极走线的过程中,预布置层5能够引导铜离子沉积的方向,使铜离子由电极走线1的内部向电极走线1外部沉积,从而避免电极走线1内部电镀的不完全;
电极走线1形成后,将胶膜6去除,完成本发明的走线结构的制备。
本发明提供的走线结构的制备方法,通过在基体3上形成预布置层5,在采用电镀工艺形成电极走线1时,使电极走线1能够在预布置层5的引导下,由电极走线1的内部向电极走线1外部形成,从而优先在电极走线1的内部形成,避免在靠近胶膜6边部的位置优先结晶,导致电极走线中部出现孔洞的风险。
虽然本发明所揭露的实施方式如上,但所述的内容仅为便于理解本发明而采用的实施方式,并非用以限定本发明。任何本发明所属领域内的技术人员,在不脱离本发明所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本发明的专利保护范围,仍须以所附的权利要求书所界定的范围为准。

Claims (9)

1.一种走线结构,包括基体,其特征在于,还包括形成于所述基体上的预布置层,形成于所述基体和所述预布置层上的种子层,以及形成于所述种子层上的电极走线,所述电极走线覆盖所述预布置层,所述预布置层的两侧与所述基体的夹角为15-60°,以使所述预布置层引导所述电极走线的形成。
2.根据权利要求1所述的走线结构,其特征在于,所述预布置层的宽度不大于所述电极走线的宽度。
3.根据权利要求1所述的走线结构,其特征在于,所述预布置层的横截面为梯形。
4.根据权利要求1-3任一所述的走线结构,其特征在于,所述预布置层的材料为金属材料、有机材料或无机材料。
5.根据权利要求1-3任一所述的走线结构,其特征在于,所述预布置层的厚度大于0.01um,并小于所述种子层厚度的1/2。
6.根据权利要求1-3任一所述的走线结构,其特征在于,所述电极走线为金属电极走线。
7.一种显示装置,其特征在于,包括如权利要求1-6任一所述的走线结构。
8.一种走线结构的制备方法,其特征在于,包括:
确定在基体上形成电极走线的走线位置;
在基体的走线位置上形成预布置层,所述预布置层的两侧与所述基体的夹角为15-60°,以使所述预布置层引导所述电极走线的形成;
在基体和预布置层上形成种子层;
在走线位置外围的种子层上涂覆胶膜;
采用电镀工艺,在预布置层的引导下,在走线位置的种子层上形成电极走线,然后将胶膜去除。
9.根据权利要求8所述的走线结构的制备方法,其特征在于,采用电镀工艺,在走线位置的种子层上形成电极走线的方法包括:
将基体放入含有镀层离子的溶液内;
将基体上的种子层作为阴极,将含有镀层离子的溶液作为阳极,通电,在走线位置的种子层上形成电极走线。
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