CN108335899A - A kind of equipment producing patch type inductance - Google Patents
A kind of equipment producing patch type inductance Download PDFInfo
- Publication number
- CN108335899A CN108335899A CN201810229086.3A CN201810229086A CN108335899A CN 108335899 A CN108335899 A CN 108335899A CN 201810229086 A CN201810229086 A CN 201810229086A CN 108335899 A CN108335899 A CN 108335899A
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- Prior art keywords
- copper
- magnetic core
- slideway
- component
- shaped
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 173
- 230000007246 mechanism Effects 0.000 claims abstract description 119
- 229910052802 copper Inorganic materials 0.000 claims abstract description 116
- 239000010949 copper Substances 0.000 claims abstract description 116
- 239000003292 glue Substances 0.000 claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 claims abstract description 35
- 238000010030 laminating Methods 0.000 claims abstract description 11
- 230000033001 locomotion Effects 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 12
- 230000035515 penetration Effects 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 5
- 240000005373 Panax quinquefolius Species 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000002788 crimping Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 239000000306 component Substances 0.000 description 81
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005173 gliding motility Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The invention discloses a kind of equipment producing patch type inductance,Engine base is equipped with the back-shaped works for circulation conveying jig,Back-shaped works side is equipped with the feed mechanism for placing U-shaped magnetic core and I type magnetic cores in jig,Feed mechanism side is equipped with the first glue applying mechanism for dispensing glue on the U-shaped magnetic core in jig,First glue applying mechanism side is equipped with for sending copper buckle mechanism toward placement copper button on U-shaped magnetic core,Sending copper buckle mechanism side to be equipped with can be to laminating mechanism that copper button is pressed,Laminating mechanism side, which is equipped with, to be used for toward glue applying mechanism again for dispensing glue on copper button and U-shaped magnetic core,Glue applying mechanism side is equipped with for buckling the payingoff mechanism for placing copper wire toward copper again,Payingoff mechanism side is equipped with is connected to the assembling mechanism on U-shaped core assembly for being taken out U-shaped core assembly and I type magnetic cores out of jig and placing I type magnetic cores.The configuration of the present invention is simple, production efficiency is high, saves manpower, reduces production cost.
Description
【Technical field】
The present invention relates to a kind of equipment producing patch type inductance.
【Background technology】
Patch type inductance is used widely at present.But the process of traditional mode of production patch type inductance includes toward U-shaped magnetic core
Upper dispensing simultaneously presses connection copper button, buckles placement copper wire toward dispensing on copper button and U-shaped magnetic core and past copper, make U-shaped magnetic core, copper button and
Copper wire links together and constitutes U-shaped core assembly, finally I type magnetic cores are placed on U-shaped core assembly and are bonded obtains
Patch type inductance.Entire manufacturing process is all by worker's manual operations, and low production efficiency, manual labor's intensity is big, is produced into
This is high.
Therefore, the present invention is based on above deficiency and generates.
【Invention content】
The purpose of the present invention is to overcome the shortcomings of the prior art and to provide a kind of simple in structure, production efficiency height, saving people
Power, the equipment for reducing the production patch type inductance of production cost.
The present invention is achieved by the following technical solutions:
A kind of equipment producing patch type inductance, it is characterised in that:Including engine base 1, the engine base 1 is equipped with for following
Ring conveys the back-shaped works 2 of jig 10, and 2 side of back-shaped works is equipped with U-shaped for being placed in jig 10
The feed mechanism 3 of magnetic core 20 and I types magnetic core 30,3 side of feed mechanism are equipped with for the U-shaped magnetic core 20 in jig 10
Upper first glue applying mechanism 4 for dispensing glue, 4 side of first glue applying mechanism, which is equipped with, to be used to place copper button 40 toward on U-shaped magnetic core 20
Send copper buckle mechanism 5, it is described to send 5 side of copper buckle mechanism to be equipped with to press copper button 40 and copper button 40 is made to be fixedly attached to
Laminating mechanism 6 on U-shaped magnetic core 20,6 side of laminating mechanism, which is equipped with, to be used for toward for dispensing glue on copper button 40 and U-shaped magnetic core 20
Glue applying mechanism 7 again, 7 side of glue applying mechanism again are equipped with for the payingoff mechanism 8 toward placement copper wire 50 on copper button 40,
U-shaped magnetic core 20, copper button 40 and the copper wire 50, which links together, constitutes U-shaped core assembly 60,8 side of payingoff mechanism
Equipped with for U-shaped core assembly 60 and I types magnetic core 30 to be taken out out of jig 10 and are connected to the placement of I types magnetic core 30 U-shaped
Assembling mechanism 9 on core assembly 60.
The equipment of production patch type inductance as described above, it is characterised in that:The back-shaped works 2 are located at engine base
Operating supporting rack 29 on 1, the operating supporting rack 29 are equipped with sequentially connected first slideway 21, the second slideway 22, the
Three slideways 23 and the 4th slideway 24, first slideway 21, the second slideway 22, third slideway 23 and the 4th slideway 24 constitute energy
For the circular passage that jig 10 slides inside, the operating supporting rack 29 is equipped with can be by the first slideway 21 and the second slideway 22
Jig 10 at connecting position be pushed into the second slideway 22 the first pushing mechanism 25, can be by the second slideway 22 and 23 phase of third slideway
The jig 10 at position is connect to be pushed into the second pushing mechanism 26 of third slideway 23, third slideway 23 can be connected with the 4th slideway 24
Jig 10 at position is pushed into the third pushing mechanism 27 of the 4th slideway 24 and the 4th slideway 24 can connect with the first slideway 21
Jig 10 at position is pushed into the 4th pushing mechanism 28 of the first slideway 21.
The equipment of production patch type inductance as described above, it is characterised in that:The feed mechanism 3 includes being located at engine base
Stock shelf 31 on 1, the stock shelf 31 are equipped with the first trough 32 for placing U-shaped magnetic core 20 and for placing I
Second trough 33 of type magnetic core 30 is respectively provided in first trough 32 and the second trough 33 and is fed forward
The outlet end of the conveyer belt of U-shaped magnetic core 20 and I types magnetic core 30, first trough 32 and the second trough 33, which is equipped with, to incite somebody to action
U-shaped magnetic core 20 and I types magnetic core 30 capture and are placed into the gripper components 35 in the jig 10 on back-shaped works 3, described
Gripper components 35 include the crawl frame 351 being located on engine base 1, and the crawl frame 351 is equipped with can be along the cross that it is laterally slided
To crawl seat 352, the lateral crawl seat 352 is equipped with the vertical crawl seat 353 of its opposite vertical motion of energy, and described is perpendicular
The first pneumatic-finger 354 for capturing U-shaped magnetic core 20 and I types magnetic core 30 is equipped with to crawl seat 353.
The equipment of production patch type inductance as described above, it is characterised in that:The first glue applying mechanism 4 includes being located at
Dispensing frame 41 on engine base 1, the dispensing frame 41 are equipped with longitudinal point rubber base 42 of its opposite longitudinal movement of energy, and described indulges
Be equipped with to rubber base 42 its vertically movable vertical point rubber base 43, the vertical point rubber base 43 to be equipped with for containing relatively
The Sheng packing element 44 of glue is put, is additionally provided on the vertical point rubber base 43 and is communicated with Sheng packing element 44 and there is the plastic emitting of dispensing mouth 45
Seat 46, the rubber base 46 that goes out are equipped with the plastic squeeze cylinder 47 that can squeeze out the glue in it.
The equipment of production patch type inductance as described above, it is characterised in that:The copper buckle mechanism 5 that send includes being located at machine
The vibrating disk component 51 for holding copper button 40 on seat 1, the output end of the vibrating disk component 51 are connected with and can accept
The copper that shakes of vibrating disk component 51 buckles 40 and copper is buckled the 40 straight components 52 that shake conveyed in transverse direction, the straight component 52 that shakes
Output end be connected with the push component 53 that can be accepted copper button 40 and push copper button 40 along the longitudinal direction, the push group
The top of part 53 is equipped with the copper that the push push of component 53 can come and buckles 40 crawls and be placed into the grabbing assembly on U-shaped magnetic core 20
54, the push component 53 includes the fixed frame 531 being located on engine base 1, and being connected on the fixed frame 531 can be with respect to it
The sliding panel 532 longitudinally slided, the sliding panel 532 are equipped in the slot 40a that can extend into copper button 40 and accept from straight
The component 52 that shakes shake the copper buckle 40 carrier 533, being also associated on the fixed frame 531 can be such that push component 53 passes through
The positioning component 55 that the copper button 40 come is positioned in horizontal direction, the positioning component 55 include being connected on fixed frame 531
Positioning plate 551 is equipped with the slide slot 552 that can be inside slided for sliding panel 532, institute on the positioning plate 551 along the longitudinal direction
It is also associated with the second pneumatic-finger 553 on the positioning plate 551 stated, copper button 40 is accepted in carrier 533 and slides into slide slot 552
When interior installation position, second pneumatic-finger 553 makes copper button 40 be positioned in horizontal direction from 40 sandwich of copper button.
The equipment of production patch type inductance as described above, it is characterised in that:The payingoff mechanism 8 includes being located at engine base
Fixed frame 81 on 1 is connected with pedestal 82 on the fixed frame 81, fixed seat 83 is connected on the pedestal 82, described
Fixed seat 83 be equipped with line sending component 84 and the tangent line component 85 that the copper wire 50 that line sending component 84 is released can be cut off, it is described
Line sending component 84 includes the unwrapping wire support plate 841 being located in fixed seat 83, and the unwrapping wire support plate 841 is equipped with support copper wire
50 support wheel 842, the line sending component 84 further include that can draw the copper wire 50 on support wheel 842 to tangent line component 85
Traction piece 843, the tangent line component 85 include the tangent support plate 851 being located in fixed seat 83, the tangent support plate
851 are equipped with the penetration pipe 852 being pierced by for copper wire 50, are additionally provided on the tangent support plate 851 and can be pierced by penetration pipe 852
The cutoff tool 853 that cuts off of copper wire 50, the driving that cutoff tool 853 can be driven to cut off copper wire 50 is connected in the fixed seat 83
Part 854.
The equipment of production patch type inductance as described above, it is characterised in that:The traction piece 843 includes being connected to admittedly
The motor 8432 that driving wheel 8431 on fixed board 83 and driving driving wheel 8431 rotate, being additionally provided in the fixed plate 83 can be with
Driving wheel 8431 coordinates and copper wire 50 is clamped and conveys copper wire 50 forward driven wheel 8433, and the fixed seat 3 is equipped with
The pressure piece 844 of crimping pressure can be adjusted, the pressure piece 844 includes the sliding shoe that can be relatively fixed the sliding of seat 83
8441, the driven wheel 8433 is arranged on sliding shoe 8441, and the fixed seat 83 is equipped with can push in rotation
The adjusting screw rod 8442 that sliding shoe 8441 slides, is additionally provided between the sliding shoe 8441 and fixed seat 83 and is set in adjusting spiral shell
Spring 8443 on bar 8442.
The equipment of production patch type inductance as described above, it is characterised in that:The assembling mechanism 9 includes for conveying
The utensil transfer unit 91 of utensil 70, the assembling mechanism 9 further include for 60 He of U-shaped core assembly in grasping jig 10
I types magnetic core 30 and by U-shaped core assembly 60 and I types magnetic core 30 be assembled together in utensil 70 take dress component 92, it is described
It includes being located at taking on engine base 1 to shelve 921 to take dress component 92, described taking shelve 921 be equipped with can it is opposite its in transverse direction
The lateral sliding seat 922 slided, the lateral sliding seat 922 are equipped with the longitudinal direction that can be slided along the longitudinal direction on it and slide
Seat 923, be connected in longitudinal sliding seat 923 can opposite vertical sliding seat 924 that it is slided in vertical direction, it is described
Vertical sliding seat 924 is equipped with the 5th pneumatic-finger 925 that can capture U-shaped core assembly 60 and I types magnetic core 30.
The equipment of production patch type inductance as described above, it is characterised in that:The utensil transfer unit 91 includes setting
Carriage 911 on engine base 1, the carriage 911 are equipped with workbench 912, and the workbench 912 is equipped with and is used for
The stacking adapter 913 of utensil 70 is stacked, 913 side of stacking adapter, which is equipped with that the utensil 70 in it can be pushed to, takes dress portion
The pusher 914 of 92 operating position of part, the stacking adapter 913 includes being located at piling bin 9131 on workbench 912, described
Piling bin 9131 and workbench 912 surround the stacking slot 9132 for stacking utensil 70, the pusher 914 packet together
Include the push slot 9141 for being located on workbench 912 and being communicated with stacking slot 9132 and can inside be moved for utensil 70, the work
Make to be additionally provided with the jacking apparatus that the utensil 70 stacked in slot 9132 can be jacked up on platform 912 and positioned at 913 lower section of stacking adapter
915, being connected on the piling bin 9131 can will stack in slot 9132 from bottom to up when jacking component 915 and jacking up utensil 70
Second utensil 70 block and then make the buckling and locking device 916 that two utensils 70 of 9132 bottom of stacking slot are separated from each other.
The equipment of production patch type inductance as described above, it is characterised in that:Being additionally provided on the workbench 912 can incite somebody to action
It is loaded with the push-off device 917 that the utensil 70 of patch type inductance is released from workbench 912, the push-off device 917 includes setting
On workbench 912 and with push 9141 orthogonal release slot 9171 of slot, the push-off device 917 further includes being located at work
Make the release cylinder 9172 on platform 912,70 side wall of utensil can be pulled by being connected on the cylinder rod of the release cylinder 9172
And utensil 70 is connected with fixation from the injection block 9173 released of slot 9171 is released on the cylinder rod of the release cylinder 9172
Seat 9174, the fixed seat 9174, which is equipped with, can make the lifting cylinder 9175 that injection block 9173 is lifted in vertical direction.
Compared with prior art, the present invention has the following advantages:The present invention makes jig in it by back-shaped works
Shuttling movement, feed mechanism then place U-shaped magnetic core and I type magnetic in the corresponding jig in feeding station into cyclic motion process
Core, jig just carries U-shaped magnetic core and I types magnetic core moves on back-shaped works, when jig moves to initial dispensing station,
Initial glue applying mechanism is just toward the upper glue of point on U-shaped magnetic core, and then jig carries I types magnetic core and put the U-shaped magnetic core continuation of glue
It moves ahead, when jig moves to dress copper button station, send copper buckle mechanism just toward placement copper button on U-shaped magnetic core, then jig carries I types
Magnetic core and the U-shaped magnetic core that placed copper button move to bonding station, and copper button is just pressed on U-shaped magnetic core and be bonded by laminating mechanism
Securely, then jig continues to move ahead and reach dispensing station again, and glue applying mechanism is just toward point again on copper button and U-shaped magnetic core again
Upper glue, then jig continue move ahead and reach unwrapping wire station, payingoff mechanism just buckles placement copper wire in copper, and copper wire is just adhered to
Copper is buckled, and U-shaped magnetic core, copper button and copper wire link together and constitute U-shaped core assembly at this time, then jig continue move ahead and
Assembling station is reached, takes dress component just to take out U-shaped core assembly and I type magnetic cores out of jig, empty jig is just in back-shaped fortune
It waits for movement at feeding station on rotation mechanism and receives feed mechanism feeding again, at the same time, utensil transfer unit will
Utensil, which is transported to, takes dress component locations, takes dress component that just first U-shaped core assembly is placed into utensil, then again by I type magnetic cores
It is placed into the top of the U-shaped core assembly in utensil, patch is constituted to make I types magnetic core and U-shaped core assembly link together
Chip inductor.Entire manufacturing process full-automatic operation, production efficiency is very high, saves manpower, reduces production cost, fits
It closes and promotes and applies.
【Description of the drawings】
Fig. 1 is one of stereogram of the present invention;
Fig. 2 is the two of stereogram of the present invention;
Fig. 3 is one of the stereogram of component of the present invention;
Fig. 4 is the two of the stereogram of the component of the present invention;
Fig. 5 is one of the stereogram of component of feed mechanism of the present invention;
Fig. 6 is the stereogram of the initial glue applying mechanism of the present invention;
Fig. 7 is the stereogram of the laminating mechanism of the present invention;
The two of the stereogram of the component of the feed mechanism of present invention when Fig. 8;
Fig. 9 is the stereogram for sending copper buckle mechanism of the present invention;
Figure 10 is one of the stereogram of component for sending copper buckle mechanism of the present invention;
Figure 11 is the two of the stereogram of the component for sending copper buckle mechanism of the present invention;
Figure 12 is the three of the stereogram of the component for sending copper buckle mechanism of the present invention;
Figure 13 is the exploded view of the component for sending copper buckle mechanism of the present invention;
Figure 14 is one of the stereogram of the back-shaped works of the present invention;
Figure 15 is the two of the stereogram of the back-shaped works of the present invention;
Figure 16 is the vertical view of the back-shaped works of the present invention;
Figure 17 is the stereogram schematic diagram of jig cycle operation in back-shaped works;
Figure 18 is the stereogram of the payingoff mechanism of the present invention;
Figure 19 is the stereogram of the component of the payingoff mechanism of the present invention;
Figure 20 is the side view of the payingoff mechanism of the present invention;
Figure 21 is the exploded view of the component of the payingoff mechanism of the present invention;
Figure 22 is the stereogram for taking dress component of the present invention;
Figure 23 is one of the stereogram of the utensil transfer unit of the present invention;
Figure 24 is the two of the stereogram of the utensil transfer unit of the present invention;
Figure 25 is the vertical view of the utensil transfer unit of the present invention;
Figure 26 is the sectional view of the line A-A along Figure 25;
Figure 27 is the enlarged view at C in Figure 26;
Figure 28 is the sectional view of the line B-B along Figure 25;
Figure 29 is the enlarged view at D in Figure 28;
Figure 30 is U-shaped magnetic core and schematic diagram when I type magnetic cores are placed in jig;
Figure 31 is the exploded view of patch type inductance.
【Specific implementation mode】
The invention will be further described below in conjunction with the accompanying drawings:
As shown in Figure 1 to Figure 4 and shown in Figure 17, Figure 30, Figure 31, a kind of equipment producing patch type inductance, including engine base 1,
The engine base 1 is equipped with the back-shaped works 2 for circulation conveying jig 10, and 2 side of back-shaped works is set
It is useful for placing the feed mechanism 3 of U-shaped magnetic core 20 and I types magnetic core 30 in jig 10,3 side of feed mechanism, which is equipped with, to be used
In first glue applying mechanism 4 for dispensing glue on the U-shaped magnetic core 20 in jig 10,4 side of first glue applying mechanism is equipped with and is used for
That copper button 40 is placed on toward U-shaped magnetic core 20 send copper buckle mechanism 5, described to send 5 side of copper buckle mechanism to be equipped with to carry out copper button 40
The laminating mechanism 6 for pressing and copper button 40 being made to be fixedly attached on U-shaped magnetic core 20,6 side of laminating mechanism are equipped with for past
Glue applying mechanism 7 again for dispensing glue on copper button 40 and U-shaped magnetic core 20,7 side of glue applying mechanism again are equipped with for past copper button
The payingoff mechanism 8 of copper wire 50 is placed on 40, the U-shaped magnetic core 20, copper button 40 and copper wire 50, which link together, constitutes U-shaped magnetic core
Component 60,8 side of payingoff mechanism are equipped with for taking out simultaneously U-shaped core assembly 60 and I types magnetic core 30 out of jig 10
I types magnetic core 30 is placed and is connected to the assembling mechanism 9 on U-shaped core assembly 60.
The shuttling movement in back-shaped works 2 of jig 10, feed mechanism 3 is then in feeding station into cyclic motion process
Corresponding jig 10 in place U-shaped magnetic core 20 and I types magnetic core 30, jig 10 just carry U-shaped magnetic core 20 and I types magnetic core 30 back-shaped
It is moved on works 2, when jig 10 moves to initial dispensing station, initial glue applying mechanism 4 is just toward putting on U-shaped magnetic core 20
Glue, then jig 10 carry I types magnetic core 30 and put the U-shaped magnetic core 20 of glue and continue to move ahead, when jig 10 moves to dress copper
When detaining station, copper buckle mechanism 5 is sent just to place copper button 40 toward on U-shaped magnetic core 20, then jig 10 carries I types magnetic core 30 and placed
The U-shaped magnetic core 20 of copper button 40 moves to bonding station, and copper button 40 is just pressed on U-shaped magnetic core 20 and is bonded jail by laminating mechanism 6
Gu then and jig 10 continues to move ahead and reaches dispensing station again, and glue applying mechanism 7 is just toward on copper button 40 and U-shaped magnetic core 20 again
Upper glue is put again, and then jig 10 continues to move ahead and reach unwrapping wire station, and payingoff mechanism 8 just places copper wire on copper button 40
50, copper wire 50 is just adhered on copper button 40, and U-shaped magnetic core 20, copper button 40 and copper wire 50 link together and constitute U-shaped magnetic at this time
Core assembly 60, then jig 10 continues to move ahead and arrival assembles station, takes dress component 92 just by U-shaped core assembly 60 and I type magnetic
Core 30 takes out out of jig 10, and empty jig 10 just waits for again on back-shaped works 2 to movement at feeding station
Receive 3 feeding of feed mechanism, at the same time, utensil 70 is transported to by utensil transfer unit 91 takes 92 position of dress component, takes dress portion
U-shaped core assembly 60 is just first placed into utensil 70 by part 92, the U-shaped magnetic being then again placed into I types magnetic core 30 in utensil 70
The top of core assembly 60 constitutes patch type inductance to make I types magnetic core 30 and U-shaped core assembly 60 link together.Entirely
Manufacturing process full-automatic operation, production efficiency is very high, saves manpower, reduces production cost, is suitble to promote and apply.
Such as Fig. 3, shown in Figure 14 to Figure 17, the back-shaped works 2 are located at the operating supporting rack 29 on engine base 1, institute
The operating supporting rack 29 stated is equipped with sequentially connected first slideway 21, the second slideway 22, third slideway 23 and the 4th slideway 24,
First slideway 21, the second slideway 22, third slideway 23 and the 4th slideway 24 constitutes the ring that can be inside slided for jig 10
Shape channel, the operating supporting rack 29 are equipped with and can push away the first slideway 21 and the jig 10 at 22 connecting position of the second slideway
Enter the first pushing mechanism 25 of the second slideway 22, the second slideway 22 and the jig 10 at 23 connecting position of third slideway can be pushed into
Jig 10 at 24 connecting position of third slideway 23 and the 4th slideway can be pushed into the by the second pushing mechanism 26 of third slideway 23
The third pushing mechanism 27 of four slideways 24 and the jig 10 at 21 connecting position of the 4th slideway 24 and the first slideway can be pushed into the
4th pushing mechanism 28 of one slideway 21.Therefore, jig 10 can be recycled in circular passage and be slided one by one, when
When jig 10 moves to the feeding station of 3 position of feed mechanism, feed mechanism 3 just places U-shaped magnetic core 20 in jig 10
With I types magnetic core 30, then jig 10 carries U-shaped magnetic core 20 and I types magnetic core 30 moves to other stations and completes corresponding process
Processing, when machining, U-shaped core assembly 60 and I types magnetic core 30 take out out of jig 10, and empty 10 shuttling movement of jig
To feeding station.Therefore, the circular flow in entire circular passage of jig 10 need not manually fetch jig 10, significantly
Production efficiency is improved, and saves manpower, reduces production cost.The whole process that jig 10 recycles realizes full-automatic behaviour
Make, design is very ingenious.
As shown in figure 16, it is in square that first slideway 21, the second slideway 22, third slideway 23 and the 4th slideway 24, which are constituted,
The circular passage of shape.Certainly, the circular passage can also be square.
As shown in Figure 14 and Figure 16, in first slideway 21, the second slideway 22, third slideway 23 and the 4th slideway 24
One or several in be additionally provided with conveyer belt 2a for conveying the jig 10 in it.Conveyer belt 2a can transmit jig 10, keep away
Exempt from jig 10 arrange one by one it is too long caused by slide it is unsmooth because when 10 row of jig obtains too long, resistance just compared with
Greatly, gliding motility is easy for causing clamping stagnation.Therefore, the setting of conveyer belt 2a can make the movement of jig 10 more smooth.
As shown in Figure 14 and Figure 15, first pushing mechanism 25 includes the first cylinder being located on operating supporting rack 29
25a is connected on the cylinder rod of the first cylinder 25a conllinear with the second slideway 22 and can extend into the circular passage
The first catch bar 25b that is interior and pushing jig 10, second pushing mechanism 26 include the be located on operating supporting rack 29
Two cylinder 26a are connected on the cylinder rod of the second cylinder 26a conllinear with third slideway 23 and can extend into the ring
It includes being located at operating supporting rack 29 that the second catch bar 26b of jig 10, the third pushing mechanism 27 are pushed in shape channel
On third cylinder 27a, be connected on the cylinder rod of the third cylinder 27a conllinear with the 4th slideway 24 and institute can be extend into
The third catch bar 27b of jig 10 is pushed in the circular passage stated;4th pushing mechanism 28 includes being located at operating branch
The 4th cylinder 28a on support 29 is connected on the cylinder rod of the 4th cylinder 28a conllinear with the first slideway 21 and can stretch
Enter into the circular passage and push the 4th catch bar 28b of jig 10.
Such as Fig. 1 to Fig. 3, shown in Fig. 5 and Fig. 8, the feed mechanism 3 includes the stock shelf 31 being located on engine base 1, described
Stock shelf 31 be equipped with the first trough 32 for placing U-shaped magnetic core 20 and the second blowing for placing I types magnetic core 30
Slot 33 is respectively provided in first trough 32 and the second trough 33 and is fed forward U-shaped magnetic core 20 and I type magnetic cores
The outlet end of 30 conveyer belt (not shown), first trough 32 and the second trough 33 is equipped with can be by U-shaped magnetic
Core 20 and I types magnetic core 30 capture and are placed into the gripper components 35 in the jig 10 on back-shaped works 3, the crawl section
Part 35 includes the crawl frame 351 being located on engine base 1, and the crawl frame 351 is equipped with the lateral crawl that can be laterally slided along it
Seat 352, the lateral crawl seat 352 are equipped with the vertical crawl seat 353 of its opposite vertical motion of energy, the vertical crawl
Seat 353 is equipped with the first pneumatic-finger 354 for capturing U-shaped magnetic core 20 and I types magnetic core 30.U-shaped magnetic core 20 and I types magnetic core 30
It is individually positioned in the first trough 32 and the second trough 33, conveyer belt is transported forward with U-shaped magnetic core 20 and I types magnetic core 30
Dynamic, when moving to corresponding position, the vertical seat 353 that captures just moves downward, and the first pneumatic-finger 354 just clamps U-shaped magnetic core
20 and I types magnetic core 30, then vertically crawl seat 353 rises, and moves to and control in the laterally transverse movement of crawl seat 352
Has 10 top, then the first pneumatic-finger 354 unclamps and U-shaped magnetic core 20 and I types magnetic core 30 are placed into jig 10.
As shown in Figure 1 to Figure 4 and shown in Fig. 6, the first glue applying mechanism 4 includes the dispensing frame 41 being located on engine base 1,
The dispensing frame 41 is equipped with longitudinal point rubber base 42 of its opposite longitudinal movement of energy, and the longitudinal direction point rubber base 42 is equipped with energy
Its opposite vertically movable vertical point rubber base 43, the vertical point rubber base 43 are equipped with the Sheng packing element 44 for holding glue,
It is additionally provided on the vertical point rubber base 43 and is communicated with Sheng packing element 44 and go out rubber base 46 with dispensing mouth 45, described goes out rubber base
46 are equipped with the plastic squeeze cylinder 47 that can squeeze out the glue in it.Plastic squeeze cylinder 47 can will go out the glue in rubber base 46 from dispensing
Mouth 45 is expressed on U-shaped magnetic core 20, and during plastic squeeze, and longitudinal rubber base 42 of putting vertically moves, therefore, first glue applying mechanism
4 just put upper glue on U-shaped magnetic core 20 and form linear adhesive tape.In the present embodiment, again glue applying mechanism 7 using with it is first
4 identical structure of glue applying mechanism, details are not described herein.
As shown in Figure 1, Figure 2, shown in Fig. 4 and Fig. 9 to Figure 13, the copper buckle mechanism 5 that send includes being located on engine base 1 to be used to contain
Put the vibrating disk component 51 of copper button 40, the output end of the vibrating disk component 51 is connected with and can accept vibrating disk component 51 and shake
The output end of the copper button 40 gone out and the straight component 52 that shakes for conveying copper button 40 in transverse direction, the straight component 52 that shakes is connected with
The top of the push component 53 that copper button 40 can be accepted and push copper button 40 along the longitudinal direction, the push component 53 is equipped with
It can will push the copper that the push of component 53 comes to buckle 40 crawls and be placed into the grabbing assembly 54 on U-shaped magnetic core 20, the push
Component 53 includes the fixed frame 531 being located on engine base 1, and being connected on the fixed frame 531 can the opposite cunning that it is longitudinally slided
Movable plate 532, the sliding panel 532 are equipped in the slot 40a that can extend into copper button 40 and accept and shake from the straight component 52 that shakes
Copper button 40 carrier 533, be also associated on the fixed frame 531 copper that push component 53 can be made to bring buckle 40
The positioning component 55 of horizontal direction positioning, the positioning component 55 include the positioning plate 551 being connected on fixed frame 531, institute
The slide slot 552 that can be inside slided for sliding panel 532, the positioning plate 551 are equipped on the positioning plate 551 stated along the longitudinal direction
On be also associated with the second pneumatic-finger 553, accept copper button 40 in carrier 533 and slide into the installation position in slide slot 552
When, second pneumatic-finger 553 makes copper button 40 be positioned in horizontal direction from 40 sandwich of copper button, the crawl group
Part 54 includes the crawl supporting rack 541 being fixed on engine base 1, and 541 upper end of crawl supporting rack is equipped with skid 542, institute
The skid 542 stated is equipped with the opposite sliding seat 543 that it is slided along longitudinal direction of energy, and being connected on the sliding seat 543 can phase
To the Mobile base 544 of its vertical motion, the Mobile base 544 is equipped with can be clamped copper button when it declines in longitudinal direction
40 third pneumatic-finger 545.Copper is buckled 40 and be vibrated to by vibrating disk component 51 by vibration directly to shake in component 52, and directly shake component 52
Copper button 40 is fed forward by copper button 50 with linear pattern side by side by vibrating, when copper button 40 is shaken to undertaking
When in portion 533, sliding panel 532 just slides and copper button 40 is transported to 55 position of positioning component, the second pneumatic-finger 553 along longitudinal direction
Just copper button 40 is set to position from horizontal direction clamping copper button 40, then third pneumatic-finger 545 declines and pressed from both sides from longitudinal direction
Hold copper button 40, then the second pneumatic-finger 553 unclamp, third pneumatic-finger 545 just rise and under the drive of sliding seat 543 and
The top of jig 10 is run to, copper button 40 is then placed into having put on the U-shaped magnetic core 20 of glue in jig 10.
As shown in figure 9, the vibrating disk component 51 includes the vibration pedestal 511 being connected on engine base 1, the vibration
Pedestal 511 is equipped with vibrating disk 512 for holding copper button 40, and being equipped in the vibrating disk 512 can ride for copper button 40
Accept rail 513.During vibrating disk 512 vibrates, copper button 40, which just rides up to, to be accepted on rail 513, and edge is held during vibration
It integrates with and 513 is moved to the straight component 52 that shakes.The straight component 52 that shakes includes the straight pedestal 521 that shakes being connected on engine base 1, the straight seat that shakes
Body 521 is equipped with vibratile straight vibration body 522, and the straight vibration body 522 is equipped with and docks with 51 delivery outlet of vibrating disk component
Wire body 523 is docked, the docking wire body 523 is equipped with the straight-line groove (not shown) that can be inside moved for copper button 40.
As shown in Fig. 1, Fig. 4 and Fig. 7, the laminating mechanism 6 includes the pressing frame 61 being located on engine base 1, the pressure
The pressing base 62 that frame 61 is equipped with its opposite vertical motion of energy is closed, the pressing base 62, which is equipped with, can be clamped U-shaped magnetic core 20
On copper button 40 and copper button 40 is pressed together on to the 4th pneumatic-finger 63 on U-shaped magnetic core 20.
As shown in Figure 1, Figure 2, Fig. 4, Figure 18 are to Figure 21, and shown in Figure 31, the payingoff mechanism 8 includes being located at consolidating on engine base 1
Determine frame 81, pedestal 82 is connected on the fixed frame 81, fixed seat 83, the fixed seat are connected on the pedestal 82
The 83 tangent line components 85 that is equipped with line sending component 84 and the copper wire 50 that line sending component 84 is released can be cut off, the line sending component
84 include the unwrapping wire support plate 841 being located in fixed seat 83, and the unwrapping wire support plate 841 is equipped with the support of support copper wire 50
Wheel 842, the line sending component 84 further include that can draw the copper wire 50 on support wheel 842 to the traction piece of tangent line component 85
843, the tangent line component 85 includes the tangent support plate 851 being located in fixed seat 83, is set on the tangent support plate 851
There is the penetration pipe 852 being pierced by for copper wire 50, the copper wire that penetration pipe 852 can be pierced by is additionally provided on the tangent support plate 851
The cutoff tools 853 of 50 cut-outs are connected with the actuator 854 that cutoff tool 853 can be driven to cut off copper wire 50 in the fixed seat 83,
The traction piece 843 includes the motor that the driving wheel 8431 being connected in fixed plate 83 and driving driving wheel 8431 rotate
8432, being additionally provided in the fixed plate 83 can coordinate with driving wheel 8431 and copper wire 50 is clamped and conveys copper wire 50 forward
Driven wheel 8433.When work, the copper wire 50 supported by support wheel 842 is defeated forward by driving wheel 8431 and the clamping of driven wheel 8433
It send, copper wire 50 passes through penetration pipe 852 and exposes, and when the length that copper wire 50 exposes reaches setting length, traction piece 843 stops
Work, just driving cutoff tool 853 cuts off the copper wire 50 exposed outside to actuator 854, and the copper wire 50 of cut-out can fall on coating adhesive
On the copper button 40 and U-shaped magnetic core 20 of water.
As shown in figure 19, it is additionally provided with the support ring 845 passed through for copper wire 50 in the unwrapping wire support plate 841.
As shown in Figure 18 and Figure 19, the fixed seat 3 is equipped with the pressure piece 844 that can adjust crimping pressure, described
Pressure piece 844 include can be relatively fixed seat 83 sliding sliding shoe 8441, the driven wheel 8433 be arranged in sliding shoe
On 8441, the fixed seat 83 is equipped with the adjusting screw rod 8442 that sliding shoe 8441 can be pushed to slide in rotation, described
Sliding shoe 8441 and fixed seat 83 between be additionally provided with the spring 8443 being set on adjusting screw rod 8442.Spiral shell is adjusted by rotation
Bar 8442 can drive sliding shoe 8441 to be relatively fixed seat 83 and slide, to control driven wheel 8433 with driving wheel 8431 to copper wire
50 clamping force is susceptible to slippery conditions if clamping force is too small, thus by adjusting screw rod 8442 can will actively
Wheel 8431 and driven wheel 8433 adjust in suitable size the chucking power of copper wire 50, and spring 8443 is always to sliding shoe 8441
Certain elastic force is kept, makes 8441 position of sliding shoe keep stablizing, is not in play, so that payingoff speed is able to accurately
Control.
As shown in Figure 18 and Figure 19, the actuator 854 includes the driving fixed plate 8541 being located in fixed seat 83, institute
The driving fixed plate 8541 stated is equipped with the driving cylinder 8542 that cutoff tool 853 can be pushed to cut off copper wire 50.
As shown in Figure 18 and Figure 19, the cutoff tool 853 is flexible steel disc, and the cutoff tool 853 is in V
Shape, described 853 one end of cutoff tool are fixed on tangent support plate 851, and the other end is then movable end, the driving cylinder
8542 cylinder rod is withstood on cutoff tool 853, and when driving cylinder 8542 to push cutoff tool 853, the movable end is then cut off
Copper wire 50.Cutoff tool 853 is elastic steel sheet, in initial position, the copper of the movable end and the exposing of penetration pipe 852 of cutoff tool 853
Line 50 keeps certain distance, and when needing to cut off copper wire 50, the cylinder rod of driving cylinder 8542 travels forward and pushes cutoff tool
853 movements after the cut-out of copper wire 50, drive the gas of cylinder 8542 so that the movable end of cutoff tool 853 cuts off copper wire 50
Cylinder rod is shunk, 853 elastic reset of cutoff tool elastic at this time and be returned to initial position.Total is simple and ingenious, utilizes
The elastic deformation of cutoff tool 853 itself and reset, better reduction, operational process is without clamping stagnation.
As shown in Figure 18 and Figure 20, being additionally provided between the fixed seat 83 and pedestal 82 can be 83 jiao by adjusting fixed seat
Spend and adjust the angle-adjusting component of unwrapping wire angle, the angle-adjusting component includes being located on pedestal 82 and along the circumferential direction
The multiple arcs hole 861 of arrangement, the fixed seat 83 is equipped with can be across arcuate socket 861 and connection fixing base 83 and pedestal
82 connecting rod 862.Fixed seat 83 can be rotated by adjusting position of the connecting rod 862 in arcuate socket 861, so that sending
Line component 84 and tangent line component 85 can follow fixed seat 83 to rotate so that user can be conveniently adjusted unwrapping wire angle, improve
Wire rod falls on the accuracy of 40 corresponding position of copper button.
As shown in Figure 1, Figure 2 and shown in Figure 22, the assembling mechanism 9 includes the utensil transfer unit for delivery instrument 70
91, the assembling mechanism 9 further includes for the U-shaped core assembly 60 and I types magnetic core 30 and by U-shaped magnetic core in grasping jig 10
What component 60 and I types magnetic core 30 were assembled together in utensil 70 takes dress component 92, and the dress component 92 that takes includes being located at machine
Taking on seat 1 shelves 921, and described taking shelves 921 and be equipped with the opposite lateral sliding seat 922 that it is slided in transverse direction of energy,
The lateral sliding seat 922 is equipped with the longitudinal sliding seat 923 that can be slided along the longitudinal direction on it, and the longitudinal direction is slided
Be connected on seat 923 its vertical sliding seat 924 slided in vertical direction, the vertical sliding seat 924 to be equipped with relatively
The 5th pneumatic-finger 925 of U-shaped core assembly 60 and I types magnetic core 30 can be captured.Utensil transfer unit 91 conveys utensil 70
92 position of component is filled to taking, the 5th pneumatic-finger 925 can be moved in vertical, vertical and horizontal on three directions, and the first the 5th
Pneumatic-finger 925 by jig 10 U-shaped core assembly 60 and I types magnetic core 30 take out, be then clamped with U-shaped core assembly 60
U-shaped core assembly 60 is placed into utensil 70 by the 5th pneumatic-finger 925, and then longitudinal sliding seat 923 is with the 5th pneumatic hand
Referring to 925 to slide along longitudinal direction so that the 5th pneumatic-finger 925 for being clamped with I types magnetic core 30 moves to 60 top of U-shaped core assembly,
And the 5th pneumatic-finger 925 decontrols I types magnetic core 30, to make I types magnetic core 30 be connected on U-shaped core assembly 60.
Such as Fig. 1, shown in Figure 23 to Figure 29, the utensil transfer unit 91 includes the carriage 911 being located on engine base 1,
The carriage 911 is equipped with workbench 912, and the workbench 912 is equipped with the stacking adapter for stacking utensil 70
913,913 side of stacking adapter, which is equipped with, can be pushed to the utensil 70 in it push dress for taking 92 operating position of dress component
914 are set, the stacking adapter 913 includes being located at piling bin 9131 on workbench 912, the piling bin 9131 and workbench
912 surround the stacking slot 9132 for stacking utensil 70 together, and the pusher 914 includes being located on workbench 912 simultaneously
With stack slot 9132 communicate and the push slot 9141 that can inside be moved for utensil 70, on the workbench 912 and positioned at stacking
The lower section of device 913 is additionally provided with the jacking apparatus 915 that can jack up the utensil 70 stacked in slot 9132, on the piling bin 9131
Be connected with when jacking component 915 and jacking up utensil 70 can will stack second utensil 70 from bottom to up in slot 9132 block, into
And the buckling and locking device 916 for making two utensils 70 of 9132 bottom of stacking slot be separated from each other.It stacks in slot 9132 and is stacked with stacking
Utensil 70, utensil 70 needs be pushed to take dress 92 position of component when, jacking apparatus 915 upwards top stack slot 9132 in it is most lower
The utensil 70 of layer jacks up to stack the polylith utensil 70 being laminated in slot 9132.When jacking up to setting height, buckling and locking device
916 will just stack in slot 9132 that second piece of utensil 70 blocks from bottom to up, and then jacking apparatus 915 terminates jacking action, stacks
Undermost utensil 70 is just fallen in slot 9132, and two pieces of utensils 70 for stacking bottom in slot 9132 at this time just detach (as schemed
27), again when undermost utensil 70 drops on workbench 912, pusher 914 just pushes utensil 70 from push slot 9141
It inside slides into and takes at dress component 92.When pusher 914 pushes utensil 70, that block utensil 70 and the device above it that are pushed
Tool 70 is separation, and therefore, utensil 70 can be pushed to the corresponding positions on workbench 912 by the power of the very little of pusher 914
It sets, if not detaching, since there are frictional force between the utensil 70 that is layered on top of each other, it is necessary to which prodigious power can just push away
It is dynamic, cannot be laborsaving, it is not energy-efficient, it is be easy to cause clamping stagnation, and utensil 70 can also have abrasion, reduce the service life.
As shown in Figure 24 and Figure 27, the pusher 914 further includes the push cylinder being located on workbench 912
9142, being connected on the cylinder rod of the push cylinder 9142 can be by utensil 70 from stacking the push-in push slot 9141 of slot 9132
Push block 9143.The jacking apparatus 915 includes the jacking cylinder 9151 being vertically located on workbench 912, the top
Rise the jacking that is connected with and can be jacked up across workbench 912 and by the utensil 70 stacked in slot 9132 on the cylinder rod of cylinder 9151
Block 9152.The buckling and locking device 916 includes the clamping lock cylinder 9161 being connected laterally on piling bin 9131, the clamping lock gas
The clamping lock for can extend into and stacking and engaging with the engaging position 70a on utensil 70 in slot 9132 is connected on the cylinder rod of cylinder 9161
Block 9162.The engaging position 70a is the groove being arranged on utensil 70, in 916 clamping lock utensil 70 of buckling and locking device, the card
Closing piece 9162 snaps onto in groove, to prevent utensil 70 from stacking decline in slot 9132.
As shown in Figure 23, Figure 24 and Figure 29, the device that can will be loaded with patch type inductance is additionally provided on the workbench 912
Tool 70 from workbench 912 release push-off devices 917, the push-off device 917 include be located on workbench 912 and with push
9141 orthogonal release slot 9171 of slot, the push-off device 917 further includes the release cylinder being located on workbench 912
9172, be connected on the cylinder rod of the release cylinder 9172 can pull 70 side wall of utensil and by utensil 70 from releasing slot
9171 injection blocks 9173 released.Push-off device 917 also makes to be mounted with the utensil 70 of patch type inductance and goes out reality from assembling station
It now automates, further increases working efficiency.
As shown in Figure 23, Figure 24 and Figure 29, fixed seat 9174, institute are connected on the cylinder rod of the release cylinder 9172
The fixed seat 9174 stated, which is equipped with, can make the lifting cylinder 9175 that injection block 9173 is lifted in vertical direction.It is filled in utensil 70
It when patch type inductance, releases cylinder 9172 and acts, injection block 9173 just pulls the side wall of utensil, to make utensil 70 from release slot
It is pushed out in 9171, after utensil 70 is pushed out and in 9173 return stroke of injection block, lifting cylinder 9175 makes injection block
9173 are in decline state, therefore during 9173 backhaul of injection block, utensil 70 can be pushed to by pusher 914
Assembling station on workbench 912.If injection block 9173, with raised state backhaul, injection block 9173 will be with pusher
The utensil 70 of 914 push is interfered, therefore, could be by pusher after just having to wait for 9173 complete backhaul of injection block in place
914 push utensils 70 can cause waste of time to assembling station.So lifting cylinder 9175 makes injection block 9173 in backhaul
Pusher 914 can be made while push utensil 70 by being in decline state in the process, to save the time, improve production efficiency.
Claims (10)
1. a kind of equipment producing patch type inductance, it is characterised in that:Including engine base (1), the engine base (1) is equipped with and is used for
The back-shaped works (2) of circulation conveying jig (10), described back-shaped works (2) side are equipped with for past jig (10)
The interior feed mechanism (3) for placing U-shaped magnetic core (20) and I types magnetic core (30), the feed mechanism (3) side is equipped with to be controlled for past
Has first glue applying mechanism (4) for dispensing glue on the U-shaped magnetic core (20) in (10), described first glue applying mechanism (4) side, which is equipped with, to be used
In sending copper buckle mechanism (5) toward place copper button (40) on U-shaped magnetic core (20), it is described send copper buckle mechanism (5) side to be equipped with can be right
Copper button (40) is pressed and the laminating mechanism (6) that makes copper button (40) be fixedly attached on U-shaped magnetic core (20), the pressing machine
Structure (6) side, which is equipped with, to be used for toward glue applying mechanism again (7) for dispensing glue on copper button (40) and U-shaped magnetic core (20), the point again
Gluing mechanism (7) side is equipped with for the payingoff mechanism (8) toward placement copper wire (50) on copper button (40), the U-shaped magnetic core (20),
Copper button (40) and copper wire (50), which link together, constitutes U-shaped core assembly (60), and the payingoff mechanism (8) side is equipped with and is used for
U-shaped core assembly (60) and I types magnetic core (30) are taken out out of jig (10) and I types magnetic core (30) is placed and is connected to U-shaped
Assembling mechanism (9) on core assembly (60).
2. the equipment of production patch type inductance according to claim 1, it is characterised in that:The back-shaped works
(2) the operating supporting rack (29) being located on engine base (1), the operating supporting rack (29) are equipped with sequentially connected first slideway
(21), the second slideway (22), third slideway (23) and the 4th slideway (24), first slideway (21), the second slideway (22),
Third slideway (23) and the 4th slideway (24) constitute the circular passage that can be inside slided for jig (10), the operating supporting rack
(29) the second slideway (22) can be pushed by the jig (10) at the first slideway (21) and the second slideway (22) connecting position by being equipped with
The first pushing mechanism (25), the jig (10) at the second slideway (22) and third slideway (23) connecting position can be pushed into third
The second pushing mechanism (26) of slideway (23), can be by the jig (10) at third slideway (23) and the 4th slideway (24) connecting position
Be pushed into the 4th slideway (24) third pushing mechanism (27) and can will be at the 4th slideway (24) and the first slideway (21) connecting position
Jig (10) be pushed into the first slideway (21) the 4th pushing mechanism (28).
3. the equipment of production patch type inductance according to claim 1, it is characterised in that:Feed mechanism (3) packet
The stock shelf (31) being located on engine base (1) is included, the stock shelf (31) is equipped with and is put for placing the first of U-shaped magnetic core (20)
Hopper (32) and the second trough (33) for placing I types magnetic core (30), first trough (32) and the second blowing
It is respectively provided with the conveyer belt for being fed forward U-shaped magnetic core (20) and I types magnetic core (30), first trough in slot (33)
(32) it is placed into back-shaped with the outlet end of the second trough (33) equipped with U-shaped magnetic core (20) and I types magnetic core (30) can be captured
The gripper components (35) in jig (10) on works (3), the gripper components (35) include being located on engine base (1)
Frame (351) is captured, the crawl frame (351) is equipped with the lateral crawl seat (352) that can be laterally slided along it, the transverse direction
The vertical crawl seat (353) that seat (352) is equipped with its opposite vertical motion of energy is captured, is set on the vertical crawl seat (353)
It is useful for capturing the first pneumatic-finger (354) of U-shaped magnetic core (20) and I types magnetic core (30).
4. the equipment of production patch type inductance according to claim 1, it is characterised in that:The first glue applying mechanism
(4) include the dispensing frame (41) being located on engine base (1), the dispensing frame (41) is equipped with can the opposite longitudinal direction that it is vertically moved
Point rubber base (42), longitudinal point rubber base (42) is equipped with its opposite vertically movable vertical point rubber base (43) of energy, described
Vertical point rubber base (43) is equipped with the Sheng packing element (44) for holding glue, is additionally provided with and contains on the vertical point rubber base (43)
Packing element (44) communicates and goes out rubber base (46) with dispensing mouth (45), it is described go out that rubber base (46) is equipped with can be by the glue in it
The plastic squeeze cylinder (47) of extrusion.
5. the equipment of production patch type inductance according to claim 1, it is characterised in that:Described send copper buckle mechanism (5)
Including be located on engine base (1) for holding the vibrating disk component (51) of copper button (40), the vibrating disk component (51) it is defeated
Outlet be connected with can accept vibrating disk component (51) shake the copper buckle (40) and by copper buckle (40) convey in transverse direction it is straight
Shake component (52), and the output end of the described straight component (52) that shakes is connected with and can accept copper and buckle (40) and copper is buckled (40) along longitudinal direction
The push component (53) of direction push, the top of the push component (53), which is equipped with, can will push what component (53) push came
Copper button (40) captures and is placed into the grabbing assembly (54) on U-shaped magnetic core (20), and the push component (53) includes being located at machine
Fixed frame (531) on seat (1), be connected on the fixed frame (531) can opposite sliding panel (532) that it is longitudinally slided,
The sliding panel (532) is equipped in the slot (40a) that can extend into copper button (40) and accepts and shake from the straight component (52) that shakes
Copper button (40) carrier (533), being also associated on the fixed frame (531) can be such that push component (53) brings
The positioning component (55) that copper button (40) is positioned in horizontal direction, the positioning component (55) include being connected to fixed frame (531)
On positioning plate (551), the cunning that can be inside slided for sliding panel (532) is equipped on the positioning plate (551) along the longitudinal direction
Row slot (552) is also associated with the second pneumatic-finger (553) on the positioning plate (551), and copper button is accepted in carrier (533)
(40) when and sliding into the installation position in slide slot (552), second pneumatic-finger (553) is pressed from both sides from copper button (40) both sides
It holds and copper button (40) is made to be positioned in horizontal direction.
6. the equipment of production patch type inductance according to claim 1, it is characterised in that:Payingoff mechanism (8) packet
The fixed frame (81) being located on engine base (1) is included, is connected with pedestal (82) on the fixed frame (81), on the pedestal (82)
It is connected with fixed seat (83), the copper that the fixed seat (83) is equipped with line sending component (84) and can release line sending component (84)
The tangent line component (85) of line (50) cut-out, the line sending component (84) include the unwrapping wire support plate being located in fixed seat (83)
(841), the unwrapping wire support plate (841) is equipped with the support wheel (842) of support copper wire (50), the line sending component (84)
Further include that the copper wire (50) on support wheel (842) can be drawn to the traction piece (843) of tangent line component (85), the tangent line portion
Part (85) includes the tangent support plate (851) being located in fixed seat (83), and the tangent support plate (851) is equipped with for copper wire
(50) penetration pipe (852) being pierced by is additionally provided with the copper wire that can be pierced by penetration pipe (852) on the tangent support plate (851)
(50) cutoff tool (853) cut off, being connected in the fixed seat (83) can drive cutoff tool (853) to cut off copper wire (50)
Actuator (854).
7. the equipment of production patch type inductance according to claim 6, it is characterised in that:Traction piece (843) packet
The motor (8432) for including the driving wheel (8431) being connected in fixed plate (83) and driving wheel (8431) being driven to rotate, described consolidates
Being additionally provided on fixed board (83) can coordinate with driving wheel (8431) and copper wire (50) is clamped and conveys copper wire (50) forward driven
It takes turns (8433), the fixed seat (3) is equipped with the pressure piece (844) that can adjust crimping pressure, the pressure piece (844)
Sliding shoe (8441) including that can be relatively fixed seat (83) sliding, the driven wheel (8433) are arranged in sliding shoe (8441)
On, the fixed seat (83) is equipped with the adjusting screw rod (8442) that sliding shoe (8441) can be pushed to slide in rotation, institute
The spring (8443) being set on adjusting screw rod (8442) is additionally provided between the sliding shoe (8441) stated and fixed seat (83).
8. the equipment of production patch type inductance according to claim 1, it is characterised in that:Assembling mechanism (9) packet
The utensil transfer unit (91) for delivery instrument (70) is included, the assembling mechanism (9) further includes being used for grasping jig (10)
Interior U-shaped core assembly (60) and I types magnetic core (30) and by U-shaped core assembly (60) and I types magnetic core (30) in utensil (70)
What is be assembled together takes dress component (92), and the dress component (92) that takes includes being located at taking on engine base (1) to shelve (921), institute
Taking for stating shelves (921) and is equipped with the opposite lateral sliding seat (922) that it is slided in transverse direction of energy, the lateral sliding seat
(922) it is equipped with the longitudinal sliding seat (923) that can be slided along the longitudinal direction on it, is connected in longitudinal sliding seat (923)
Being connected to its vertical sliding seat (924) slided in vertical direction, the vertical sliding seat (924) to be equipped with and can grab relatively
Take the 5th pneumatic-finger (925) of U-shaped core assembly (60) and I types magnetic core (30).
9. the equipment of production patch type inductance according to claim 8, it is characterised in that:The utensil transfer unit
(91) include the carriage (911) being located on engine base (1), the carriage (911) is equipped with workbench (912), described
Workbench (912) is equipped with the stacking adapter (913) for stacking utensil (70), and the stacking adapter (913) side is equipped with
Utensil (70) in it can be pushed to the pusher (914) for taking dress component (92) operating position, the stacking adapter
(913) include being located at piling bin (9131) on workbench (912), the piling bin (9131) encloses together with workbench (912)
At the stacking slot (9132) for stacking utensil (70), the pusher (914) include be located on workbench (912) and with
Stack slot (9132) communicate and the push slot (9141) that can inside be moved for utensil (70), on the workbench (912) and position
The jacking apparatus (915) of the jack-up of the utensil (70) in slot (9132) can will be stacked by being additionally provided with below stacking adapter (913), described
Piling bin (9131) on be connected with and can will be stacked in slot (9132) from bottom to up when jacking component (915) and jacking up utensil (70)
Second utensil (70) block and then make the buckling and locking device that two utensils (70) of stacking slot (9132) bottom are separated from each other
(916)。
10. the equipment of production patch type inductance according to claim 9, it is characterised in that:On the workbench (912)
It is additionally provided with the push-off device (917) that the utensil (70) for being loaded with patch type inductance can be released from workbench (912), described pushes away
Go out device (917) include be located on workbench (912) and with push slot (9141) orthogonal release slot (9171), it is described
Push-off device (917) further includes the release cylinder (9172) being located on workbench (912), the gas of the release cylinder (9172)
The injection block (9173) that can be pulled utensil (70) side wall and release utensil (70) from release slot (9171) is connected in cylinder rod,
Fixed seat (9174) is connected on the cylinder rod of the release cylinder (9172), the fixed seat (9174), which is equipped with, to be made
The lifting cylinder (9175) that injection block (9173) is lifted in vertical direction.
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CN201810229086.3A CN108335899B (en) | 2018-03-20 | 2018-03-20 | Equipment for producing patch type inductor |
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