CN106409494A - Inductive coil automatic assembling and bending device and method - Google Patents
Inductive coil automatic assembling and bending device and method Download PDFInfo
- Publication number
- CN106409494A CN106409494A CN201610846760.3A CN201610846760A CN106409494A CN 106409494 A CN106409494 A CN 106409494A CN 201610846760 A CN201610846760 A CN 201610846760A CN 106409494 A CN106409494 A CN 106409494A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an inductive coil automatic assembling and bending device and method. The inductive coil automatic assembling and bending device comprises a first coil positioning block used for placement of a coil; a coil moving mechanism used for moving the coil on the first coil positioning block to a second coil positioning block; a magnetic core conveying line used for providing a magnetic core; a dislocating mechanism used for containing the magnetic core conveyed by the magnetic core conveying line and enabling the magnetic core to be aligned to or staggered with the coil; a magnetic core conveying mechanism used for pushing the magnetic core into the coil when the magnetic core on the dislocating mechanism is aligned to the coil on the second coil positioning block; a coil bending mechanism used for down-pressing a wire at the opening end of the coil on the dislocating mechanism and enabling the bending part to block the opening end; a coil pressing mechanism used for limiting the coil to the second coil positioning block; and a discharging mechanism used for moving the electromagnetic coil finished processing on the second coil positioning block into a product region. The inductive coil automatic assembling and bending device avoids the problem of unstable fixation of the coil and the magnetic core caused by gluing, is high in degree of automation and greatly increases the processing efficiency.
Description
Technical field
The present invention relates to automation equipment field, more particularly, to inductance coil assemble bending equipment and its method automatically.
Background technology
Inductance coil is the device being operated using the principle of electromagnetic induction, and it is to enclose to enclose the land by one by wire one to be wound on
On insulation tube, wire insulate each other, and insulation tube can be hollow it is also possible to comprise iron core or powder core.
And when the inductance coil comprising iron core or powder core is processed, need iron core or powder core to be fixed in coil
In heart through hole, if existing fixing means, as passed through manually in iron core or the dispensing of powder core surface, is then manually inserted into coil
In, but not only efficiency is low, high labor intensive for manual method, and dispensing, grafting, fixing quality often cannot ensure, produce
The standardization of product substantially reduces it is impossible to ensure the uniformity of product quality, and increases damage during inductance coil uses
Bad possibility, reduces the service life of product.
And, due to being that carry out the fastness that bonding, therefore iron core or powder core be connected with coil with glue not good, it is being subject to
The detached situation that gets loose easily occurs in the environment such as impact, high temperature.
Content of the invention
The purpose of the present invention is exactly to solve the above-mentioned problems in the prior art, provides a kind of inductance coil automatic
Assembling bending equipment and its method.
The purpose of the present invention is by by the following technical programs to realize：
Inductance coil assembles bending equipment automatically, including
First coil locating piece, is blocked for placing one end, one end is the spring like coil of opening；
Coil travel mechanism, for the coil on described first coil locating piece is moved to the second coil locating piece, and makes
The openend of described coil is towards magnetic core delivery device；
Magnetic core pipeline, for providing cylinder shape magnetic core；
Dislocation mechanism, for receiving the magnetic core of described magnetic core pipeline conveying and making magnetic core thereon and described second coil positioning
Coil contraposition on block or the axis side of the coil in dislocation, and the axis direction of described magnetic core and described second coil locating piece
To parallel；
Magnetic core delivery device, for the coil contraposition on the magnetic core in described dislocation mechanism with described second coil locating piece
When, described magnetic core is pushed in described coil, the coil pair on described magnetic core delivery device and described second coil locating piece
Should；
Coil bending mechanism, the wire for depressing the openend of the coil in described dislocation mechanism simultaneously makes bending part closure described
The opening of coil；
Coil pressing mechanism, for when described coil bending mechanism pushes, by the coil limit on described second coil locating piece
System is on described second coil locating piece；
Cutting agency, the solenoid for machining on described second coil locating piece moves into product zone.
Preferably, described inductance coil assembles bending equipment automatically, wherein：Described first coil locating piece includes this
Body, the top surface of described body is arranged with the semicircle locating slot mating with described coil, the top surface of described body be additionally provided with
The vertical jaw groove of described locating slot；The structure of described second coil locating piece is identical with described first coil locating piece, and institute
The locating slot stated on the second coil locating piece is vertical with locating slot on described first coil locating piece.
Preferably, described inductance coil assembles bending equipment automatically, wherein：Described coil travel mechanism includes moving feed collet
Pawl, described shifting feed collet pawl is fixed on two mutually perpendicular elongated ends of rotating disk by driving the jaw cylinder of its opening and closing
One of on, the blanking jaw cylinder of the fixing described cutting agency of another elongated end of described rotating disk, described blanking jaw
Cylinder connects blanking jaw and drives described blanking jaw opening and closing；Described rotating disk is also connected with rotary cylinder, described rotation
Cylinder is fixed in slider cylinder.
Preferably, described inductance coil assembles bending equipment automatically, wherein：It is additionally provided with buffering in described slider cylinder
Device.
Preferably, described inductance coil assembles bending equipment automatically, wherein：Described dislocation mechanism includes misplace block, mistake
Position cylinder and magnetic core sensor, is provided with magnetic core slideway on described dislocation is fast, the bearing of trend of described magnetic core slideway and described the
Locating slot bearing of trend on two coil locating piece is identical, and described dislocation block connects described dislocation cylinder and in described dislocation cylinder
Driving lower edge Y direction move back and forth, and under first state, described magnetic core slideway is connected with described coil pipeline；Second
Under state, described magnetic core slideway is aligned with described magnetic core delivery device.
Preferably, described inductance coil assembles bending equipment automatically, wherein：Described magnetic core delivery device includes push rod
And drive mechanism, described push rod is corresponding with the locating slot on described second coil locating piece and bearing of trend is identical, described drive
Motivation structure connects described push rod and drives it to move back and forth along X-direction.
Preferably, described inductance coil assembles bending equipment automatically, wherein：Described coil bending mechanism is calmed the anger under including
Cylinder, described lower air cylinder connects pressure head and drives described pressure head to move back and forth vertically, and described pressure head is located at described second coil
Above the lead location of the openend of the coil on locating piece.
Preferably, described inductance coil assembles bending equipment automatically, wherein：Described coil pressing mechanism includes drive gas
Cylinder, described driving cylinder connects pressing plate and drives described pressing plate to move along Y direction and described pressing plate can be made to extend to the second line
Above locating slot on circle locating piece.
Preferably, described inductance coil assembles bending equipment automatically, wherein：Also include product receiver, described product
Receiver includes the first skewed slot and the second skewed slot, and the lower end of described first skewed slot and the second skewed slot is connected with same discharging opening, institute
State and below discharging opening, be provided with receiver.
Inductance coil assembles bending method automatically, comprises the steps：
S1, manually or by automating charging equipment coil is positioned on first coil locating piece；
S2, actuating coil travel mechanism transfers to the coil on first coil locating piece on the second coil locating piece, and makes institute
The openend stating coil is towards dislocation block；
S3, magnetic core pipeline conveys in the magnetic core slideway that magnetic core misplaces block to the mechanism that misplaces, and magnetic core sensor senses magnetic core
There is magnetic core in slideway, dislocation cylinder starts, so that described dislocation is moved soon and make magnetic core thereon and described second coil locating piece
On coil correspond to；
S4, starts magnetic core delivery device and magnetic core is pushed in the centre bore of described coil, subsequent magnetic core delivery device resets；
S5, actuating coil pressing mechanism so as on pressing plate be pressed in above the coil on described second coil locating piece；
S6, actuating coil bending mechanism so as on pressure head move down the openend to the coil on described second coil locating piece
Wire force so that wire deformation the openend of coil is blocked；Subsequently, pressure head resets；
S7, described coil pressing mechanism start so as on pressing plate reset；
S8, starts cutting agency, the inductance coil processing is taken off from described second coil locating piece and puts into product and receive
In case.
The advantage of technical solution of the present invention is mainly reflected in：
Deft design of the present invention, rational in infrastructure, by the wire of two openends of bending coil, make the wire of bending block coil
Two ends thus prevent the magnetic core being pushed in coil hollow from coming off from coil it is ensured that both connect fastness, keep away
Exempt from the gluing coil being likely to occur and the fixing unstable problem of magnetic core, be conducive to extending the service life of product；Meanwhile, lead to
That crosses that the present invention is capable of whole process automatically controls it is not necessary to manually be intervened, high degree of automation, processing effect
Rate greatly promotes, and final product affected by artifact little, can reach standardization, high-quality require.
During the setting of coil pressing mechanism can effectively prevent from pushing, coil takeoffs the hidden danger being likely to occur, and has
Beneficial to guarantee wire bending quality, it is to avoid coil and magnetic core damage.
Misplacing, the baffle plate of setting on block can block the discharging opening of described magnetic core pipeline, thus preventing when pushing
Magnetic core drops from magnetic core pipeline.
Brief description
Fig. 1 is the structural representation of the present invention；
Fig. 2 is coil travel mechanism and the cutting agency schematic diagram of the present invention；
Fig. 3 is the enlarged drawing of a-quadrant in Fig. 2
Fig. 4 is the schematic diagram of coil travel mechanism and cutting agency under blanking state；
Fig. 5 is partial structurtes detail view of the present invention；
Fig. 6 is the enlarged drawing in B region in Fig. 5；
Fig. 7 is the top view of the present invention.
Specific embodiment
The purpose of the present invention, advantage and feature, by by the non-limitative illustration of preferred embodiment below carry out diagram and
Explain.These embodiments are only the prominent examples of application technical solution of the present invention, all take equivalent or equivalent transformation and
The technical scheme being formed, all falls within the scope of protection of present invention.
The inductance coil that the present invention discloses assembles bending equipment, automatically as shown in accompanying drawing 1, accompanying drawing 5, including base plate 130, institute
State and the first coil locating piece 1 of location matches, coil travel mechanism 3, the second coil locating piece 4, magnetic core are provided with base plate 130
Pipeline 5, dislocation mechanism 7, magnetic core delivery device 8, coil bending mechanism 9, coil pressing mechanism 10, cutting agency 110.
Wherein, described first coil locating piece 1 is blocked for placing one end, one end is the spring like coil 2 of opening；
Described coil travel mechanism 3 is used for for the coil 2 on described first coil locating piece 1 moving to the second coil locating piece 4
On, and make the openend of described coil towards magnetic core delivery device 8；
Described magnetic core pipeline 5 is used for providing cylinder shape magnetic core 6；
Described dislocation mechanism 7 is used for receiving the magnetic core 6 of described magnetic core pipeline 5 conveying the magnetic core 6 and described second making thereon
Coil 2 on coil locating piece 4 aligns or misplaces, and on the axis direction of described magnetic core 6 and described second coil locating piece 4
The axis direction of coil 2 is parallel；
Described magnetic core delivery device 8 is used for the line on the magnetic core 6 in described dislocation mechanism 7 with described second coil locating piece 4
During circle 2 contraposition, described magnetic core is pushed in described coil 2, described magnetic core delivery device 8 and described second coil locating piece 4
On coil correspond to；
The wire of the openend for depressing the coil 2 in described dislocation mechanism 7 for the described coil bending mechanism 9 simultaneously makes bending part seal
Block up the opening of described coil 2；
Described coil pressing mechanism 10 is used for when described coil bending mechanism 9 pushes, by described second coil locating piece 4
Coil 2 is limited on described second coil locating piece 4；
Described cutting agency 110 is used for for the solenoid machining on described second coil locating piece 4 moving into product zone.
Specifically, as shown in Figure 3, described first coil locating piece 1 includes body 11, and described body 11 is arranged at height
On the bracing frame setting, support frame as described above is fixed on described base plate 130, and the top surface of described body 11 is arranged with and described coil
The semicircle locating slot 12 of 2 couplings, described locating slot 12 extends through described body 11 along Y direction, described body 11
The jaw groove 13 vertical with described locating slot 12 is additionally provided with top surface, described jaw groove is easy to described coil travel mechanism 3 and is grabbed
Coil 2 in described locating slot 12 for the fetch bit.
As shown in accompanying drawing 2, accompanying drawing 4, described coil travel mechanism 3 is close to described first coil locating piece 1 and it includes
For moving the shifting feed collet pawl 31 of the coil on described first coil locating piece 1, described shifting feed collet pawl 31 passes through to drive it to open
It is fixed on rotating disk 35 with the jaw cylinder 32 of closure, described rotating disk 35 connects rotary cylinder 33, described rotary cylinder 33 is fixing
In slider cylinder 34.
During work, described slider cylinder 34 drives the axially-movable of described rotating disk 35, so that being located at shifting feed collet pawl thereon
31 move up and down；Described rotary cylinder 33 drives described rotating disk 35 to horizontally rotate and so that described shifting feed collet pawl 31 is rotated 90 °, thus
Move the position that feed collet pawl 31 moves to described second coil locating piece 4 from the position of first coil locating piece 1 by described.
And, the structure of described second coil locating piece 4 is identical with described first coil locating piece 1, and described second line
Locating slot on circle locating piece 4 is vertical with locating slot on described first coil locating piece 1, the basis of described second coil locating piece 4
Body is fixed on a substrate 140, and described substrate 140 is connected on described base plate 130 by some chrome rods 150, and described base
The apical side height of plate 140 is identical with support frame as described above apical side height.
In addition to being easy to the specific course of work is controlled, in described first coil locating piece 1 and the second coil
It is also respectively provided with or near locating piece 4 for determining the coil pickoff whether coil 2 is had on them（In figure is not shown）,
When coil pickoff has sensed coil, following control devices sends corresponding control signal.
Further, as shown in accompanying drawing 5, accompanying drawing 6, described substrate 140 is provided with described magnetic core delivery device 8, described magnetic
Core delivery device 8 includes push rod 81 and drive mechanism 82, the positioning in described push rod 81 and described second coil locating piece 4
Groove 12 is corresponding and bearing of trend is identical, and described drive mechanism 82 connects described push rod 81 and drives it back and forth to transport along X-direction
Dynamic, described drive mechanism 82 can be known various can drive described push rod along the actuating unit of straight reciprocating motion,
As cylinder, screw mechanism etc., will not be described here.
And, it is additionally provided with described substrate 140 described between described delivery device and the second coil locating piece 4
Dislocation mechanism 7, as shown in accompanying drawing 5, accompanying drawing 6, described dislocation mechanism 7 includes dislocation block 71, dislocation cylinder 72 and is used for determining institute
State the magnetic core sensor whether magnetic core 6 is had on dislocation block 71（In figure is not shown）, described dislocation block 71 and described second coil are determined
Position block 72 is disposed proximate to, and is provided with magnetic core slideway in described dislocation fast 71（In figure is not shown）And it is located at described dislocation block 71 end
The baffle plate 73 at end, the bearing of trend phase of the locating slot on the bearing of trend of described magnetic core slideway and described second coil locating piece 4
The bottom of the diameter and described magnetic core slideway that are slightly larger than described magnetic core 6 with the width of, described magnetic core slideway be preferably with described
The circular arc of core shapes coupling, consequently facilitating magnetic core 6 is effectively fitted with the bottom of magnetic core slideway 54；Described dislocation block 71 connects
Described dislocation cylinder 72 the driving lower edge Y direction reciprocating motion in described dislocation cylinder 72.
In the first state, described magnetic core slideway is aligned with described coil pipeline 1 and connects such that it is able to receive described
The magnetic core 6 that coil pipeline 1 conveying comes；
In the second condition, described magnetic core slideway and the push rod 81 in described magnetic core delivery device 8 align, meanwhile, described mistake
Baffle plate 73 on the block 71 of position blocks the discharging opening of described magnetic core pipeline 5, now, described push rod 81, magnetic core slideway and second
Coil 2 on coil locating piece 4 is located on straight line, and described push rod 81 can be by the magnetic core in described magnetic core slideway
It is pushed in the centre bore of described coil.
It is further provided with described coil bending mechanism 9 on described substrate 140, and, described coil bending mechanism 9 passes through
Support is fixed on described substrate 140, detailed, and as shown in accompanying drawing 5, accompanying drawing 6, described coil bending mechanism 9 is calmed the anger under including
Cylinder 91, described lower air cylinder 91 is fixed on the platform of described support, and described lower air cylinder 91 connects pressure head 92 by contiguous block
And drive described pressure head 92 to move back and forth vertically, the opening of coil 2 that described pressure head 92 is located on described second coil locating piece 4
Above the lead location at mouth end.
Further, during pushing in order to avoid pressure head 92, described coil 2 takeoffs because of one end stress, in described base
Described coil pressing mechanism 10 is additionally provided with plate 140, as shown in accompanying drawing 5, accompanying drawing 6, described coil pressing mechanism 10 includes bottom
Face is higher than the driving cylinder 101 of described dislocation cylinder 72, and described driving cylinder 101 is fixed on described substrate by supporting table 103
140, described driving cylinder 101 connection sliding block 104 and drive described slide block 104 along described supporting table 103 arrange along Y direction
The guide rail 105 extending slides, and described slide block 104 is fixed with pressing plate 102, thus driving institute by the slip of described slide block 104
State pressing plate 102 to move along Y direction, when described driving cylinder 101 is under the state of stretching out, described pressing plate 102 is pushed to institute
State above the locating slot 12 on the second coil locating piece 4 and push down the main part of coil thereon.
Meanwhile, for the ease of the inductance coil processing is carried out blanking, described base plate 130 is additionally provided with cutting agency
110, as shown in accompanying drawing 5, accompanying drawing 6, described cutting agency 110 includes blanking jaw 1101, by driving its opening and closing
Blanking jaw cylinder 1102 is fixed on described rotating disk 35, and rotating disk 35 includes two mutually perpendicular elongated ends, described line
Circle travel mechanism 3 moves feed collet pawl 31 and is fixed on an elongated end of described rotating disk 35, and described blanking jaw 1101 is fixed on institute
State on another elongated end of rotating disk 35, therefore when the rotary cylinder 33 in described coil travel mechanism 3, slider cylinder 34 work
When, described blanking jaw 1101 is synchronized with the movement with described shifting feed collet pawl 31, during blanking, as shown in accompanying drawing 1, accompanying drawing 2, described rotation
Cylinder 33 drives the described blanking jaw 81 being located at described second coil locating piece 4 to rotate clockwise 90 °, so that lower feed collet
Pawl moves to product zone.
And, the rotatory inertia in order to prevent described rotary cylinder 33 is excessive, described slider cylinder 34 is additionally provided with
For limiting the buffer 160 of described rotating disk 35 rotational angle.
Finally, for the ease of collecting the inductance coil processing, described inductance coil automatically assembles bending equipment and also includes
Product receiver 120 on described base plate 130, described product receiver 120 includes the first skewed slot 1201 and the second skewed slot
1202, described first skewed slot 1201 and the second skewed slot 1202 are hung on above a receiver 1204 by support plate, and described
One skewed slot 1201 and the second skewed slot 1202 all include the plane tilting, and the top width of described plane is more than its following width, and
The lower end of described first skewed slot 1201 and the second skewed slot 1202 is connected with same discharging opening 1203, sets below described discharging opening 1203
It is equipped with receiver 1204.
Described coil travel mechanism 3, magnetic core pipeline 5, dislocation mechanism 7, magnetic core delivery device 8, coil bending mechanism 9,
Driving element in coil pressing mechanism 10 and cutting agency 110 and various inductor are all connected to control device（In figure is not shown
Go out）, and the instruction works according to described control device.
Certainly, when there is no various sensor it is also possible to by being compiled realizing to the control logic of control device
Complete process.
When automatically assembling bending equipment using above-mentioned inductance coil and being processed, its process is as follows：
S1, it is fixed in the locating slot 12 of described first coil locating piece 1 manually or by automating charging equipment to be positioned over coil 2
Position；Automation charging equipment herein can be known various automation feeding robot, will not be described here.
S2, described control device starts described jaw cylinder 32 and slider cylinder 34, so that described shifting feed collet pawl 31 is opened simultaneously
It is displaced downwardly in the jaw groove 13 on described first coil locating piece 1, more described shifting feed collet pawl is driven by described jaw cylinder 32
Coil 2 on described first coil locating piece 1 is clamped by 31 closures, drives described shifting feed collet pawl 31 lifting by slider cylinder 34
After certain altitude, described shifting feed collet pawl 31 is driven to be rotated in a clockwise direction 90 ° to the second coil by described rotary cylinder 34
Above locating piece 4, then drive described shifting feed collet pawl 31 to move down by described slider cylinder 34, coil 2 thereon is put into institute
State in the locating slot 12 on the second coil locating piece 4, and make the openend of described coil 2 towards described dislocation block 71, subsequently, institute
State shifting feed collet pawl 31 to reset.
S3, start described dislocation block 71 so as on magnetic core slideway connect with the discharging opening of described magnetic core pipeline 3, institute
State magnetic core pipeline 3 and convey magnetic core 6 in real time, and magnetic core 6 is delivered in the magnetic core slideway of described dislocation block 71, when described magnetic core
Magnetic core sensor on dislocation block 7 senses when having magnetic core in magnetic core slideway, signals to described control device and drives described mistake
Position cylinder 72, described dislocation cylinder 72 drives described dislocation fast 71 to move and makes to be located at magnetic core 6 thereon and described second coil
Coil 2 on locating piece 4 is corresponding, and now push rod 81 can carry out the push of magnetic core 6.
S4, starts drive mechanism 82 in described magnetic core delivery device 8, and described drive mechanism 82 drives described push rod 81 to incite somebody to action
Magnetic core 6 in the magnetic core slideway of described dislocation block 71 promotes to coil 2 direction on described second coil locating piece 4, and by institute
State in the centre bore that magnetic core 6 is pushed to described coil 2, subsequent magnetic core delivery device 8 resets.
S5, starts the driving cylinder 101 in described coil pressing mechanism 10, drive described slide block 104 mobile and drive with
The pressing plate 102 that it connects moves to coil 2 direction on described second coil locating piece 4, and it is described so that described pressing plate 102 is pressed in
Coil 2 on second coil locating piece 4.
S6, start described coil bending mechanism 9 in lower air cylinder 91, described lower air cylinder 91 drive described pressure head 92 to
Lower movement, and so that the wire of the openend to the coil 2 on described second coil locating piece 4 for the described pressure head 92 is exerted a force, exerted a force
Described coil aperture end is simultaneously blocked, so that magnetic core can be fixed in described coil 2 by the wire stress deformation in region；
Subsequently, described lower air cylinder 91 drives described pressure head 92 to reset, and rotating disk 35 described in reseting procedure is conflicted described buffer 160
Stop.
S7, after completing to push, described coil pressing mechanism 10 be again started up so as on pressing plate 102 reset, now, position
The inductance coil processing in described second coil locating piece 4 is no longer restricted.
S8, now, described blanking jaw 1101 is located at the top of described second coil locating piece 4, by slider cylinder 34
Drive described blanking jaw 1101 to decline, the inductance coil processing is clamped, subsequent lifting, then pass through described rotary cylinder
The 33 described blanking jaws 1101 of driving turn clockwise 90 °, and as shown in Figure 4, in rotary course, described rotating disk 35 is resisted against institute
State and stop on buffer 160, the inductance coil that described blanking jaw 1101 is gripped moves on described product receiver 120 simultaneously
Blanking jaw is controlled to lose inductance coil in product receiver 120 by blanking jaw cylinder 1102.
During blanking, another coil on first coil locating piece 1 is moved to by described shifting feed collet pawl simultaneously
On second coil locating piece 4.
Certainly, the serial number of above-mentioned S1-S8 step does not cause the unique restriction to process, for example, implement at other
In example, described S2 step and S3 step can carry out simultaneously or reversed order is carried out, and described S5 step can also walk in S4
Before rapid, carry out after S2 step.
All technical sides that the present invention still has numerous embodiments, all employing equivalents or equivalent transformation and formed
Case, is within the scope of the present invention.
Claims (10)
1. inductance coil automatically assemble bending equipment it is characterised in that：Including
First coil locating piece（1）, blocked for placing one end, one end is the spring like coil of opening（2）；
Coil travel mechanism（3）, for by described first coil locating piece（1）On coil（2）Move to the second coil positioning
Block（4）On, and make described coil（2）Openend towards magnetic core delivery device（8）；
Magnetic core pipeline（5）, for providing cylinder shape magnetic core（6）；
Dislocation mechanism（7）, for receiving described magnetic core pipeline（5）The magnetic core of conveying（6）And the magnetic core making thereon（6）With described
Second coil locating piece（4）On coil（2）Contraposition or dislocation, and described magnetic core（6）Axis direction and described second coil
Locating piece（4）On coil（2）Axis direction parallel；
Magnetic core delivery device（8）, in described dislocation mechanism（7）On magnetic core 6 and described second coil locating piece（4）On
Coil（2）During contraposition, described magnetic core is pushed to described coil（2）In, described magnetic core delivery device（8）With described second coil
Locating piece（4）On coil correspond to；
Coil bending mechanism（9）, for depressing described dislocation mechanism（7）On coil（2）The wire of openend and make bending
Portion blocks described coil（2）Opening；
Coil pressing mechanism（10）, in described coil bending mechanism（9）When pushing, by described second coil locating piece（4）
On coil（2）It is limited in described second coil locating piece（4）On；
Cutting agency（110）, for by described second coil locating piece（4）On the solenoid that machines move into product zone.
2. inductance coil according to claim 1 automatically assemble bending equipment it is characterised in that：Described first coil positioning
Block（1）Including body（11）, described body（11）Top surface be arranged with and described coil（2）The semicircle locating slot of coupling
（12）, described body（11）Top surface be additionally provided with and described locating slot（12）Vertical jaw groove（13）；Described second coil
Locating piece（4）Structure and described first coil locating piece（1）Identical, and described second coil locating piece（4）On locating slot
With described first coil locating piece（1）Upper locating slot is vertical.
3. inductance coil according to claim 1 automatically assemble bending equipment it is characterised in that：Described coil travel mechanism
（3）Including shifting feed collet pawl（31）, described shifting feed collet pawl（31）By driving the jaw cylinder of its opening and closing（32）It is fixed on
Rotating disk（35）One of two mutually perpendicular elongated ends on, described rotating disk（35）Another elongated end fixation described under
Material mechanism（110）Blanking jaw cylinder（1102）, described blanking jaw cylinder（1102）Connect blanking jaw（1101）And drive
Move described blanking jaw（1101）Opening and closing；Described rotating disk（35）It is also connected with rotary cylinder（33）, described rotary cylinder
（33）It is fixed on slider cylinder（34）On.
4. inductance coil according to claim 3 automatically assemble bending equipment it is characterised in that：Described slider cylinder（34）
On be additionally provided with buffer（160）.
5. inductance coil according to claim 2 automatically assemble bending equipment it is characterised in that：Described dislocation mechanism（7）
Including dislocation block（71）, dislocation cylinder（72）And magnetic core sensor, described dislocation is fast（71）On be provided with magnetic core slideway, described magnetic
The bearing of trend of core slideway and described second coil locating piece（4）On locating slot（12）Bearing of trend identical, described dislocation
Block（71）Connect described dislocation cylinder（72）And in described dislocation cylinder（72）Driving lower edge Y direction move back and forth, and the
Under one state, described magnetic core slideway and described coil pipeline（1）Connection；Under second state, described magnetic core slideway and described magnetic
Core delivery device（8）Contraposition.
6. inductance coil according to claim 2 automatically assemble bending equipment it is characterised in that：Described magnetic core delivery device
（8）Including push rod（81）And drive mechanism（82）, described push rod（81）With described second coil locating piece（4）On positioning
Groove（12）Correspond to and bearing of trend is identical, described drive mechanism（82）Connect described push rod（81）And drive it along X-direction
Move back and forth.
7. inductance coil according to claim 1 automatically assemble bending equipment it is characterised in that：Described coil bending mechanism
（9）Including lower air cylinder（91）, described lower air cylinder（91）Connect pressure head（92）And drive described pressure head（92）Reciprocal vertically
Mobile, described pressure head（92）Positioned at described second coil locating piece（4）On coil（2）The lead location of openend above.
8. inductance coil according to claim 3 automatically assemble bending equipment it is characterised in that：Described coil pressing mechanism
（10）Including driving cylinder（101）, described driving cylinder（101）Connect pressing plate（102）And drive described pressing plate（102）Along Y-axis
Direction is mobile and can make described pressing plate（102）Extend to the second coil locating piece（4）On locating slot above.
9. inductance coil according to claim 8 automatically assemble bending equipment it is characterised in that：Also include product receiver
（120）, described product receiver（120）Including the first skewed slot（1201）And second skewed slot（1202）, described first skewed slot
（1201）And second skewed slot（1202）Lower end and same discharging opening（1203）Connection, and described discharging opening（1203）Lower section setting
There is receiver（1204）.
10. inductance coil automatically assemble bending method it is characterised in that：Comprise the steps：
Coil manually or by automating charging equipment is positioned over first coil locating piece by S1（1）On；
S2, actuating coil travel mechanism（3）By first coil locating piece（1）On coil transfer to the second coil locating piece（4）
On, and make described coil（2）Openend towards dislocation block（71）；
S3, magnetic core pipeline（3）Conveying magnetic core（6）To dislocation mechanism（7）Middle dislocation block（71）Magnetic core slideway in, magnetic core sense
Device senses magnetic core in magnetic core slideway, misplace cylinder（72）Start, make described dislocation fast（71）Move and make magnetic core thereon
（6）With described second coil locating piece（4）On coil（2）Corresponding；
S4, starts magnetic core delivery device（8）By magnetic core（6）It is pushed to described coil（2）Centre bore in, subsequent magnetic core pusher
Structure（8）Reset；
S5, actuating coil pressing mechanism（10）So as on pressing plate（102）It is pressed in described second coil locating piece（4）On line
Circle（2）Top；
S6, actuating coil bending mechanism（9）So as on pressure head（92）Move down to described second coil locating piece（4）On line
Circle（2）Openend wire force so that wire deformation openend is blocked；Subsequently, make pressure head（92）Reset；
S7, described coil pressing mechanism（10）Start so as on pressing plate（102）Reset；
S8, starts cutting agency（110）, by the inductance coil processing from described second coil locating piece（4）On take off and put
Enter product receiver（120）In.
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| CN201610846760.3A CN106409494B (en) | 2016-09-24 | 2016-09-24 | Inductance coil assembles bending equipment and its method automatically |
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| CN201610846760.3A CN106409494B (en) | 2016-09-24 | 2016-09-24 | Inductance coil assembles bending equipment and its method automatically |
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| CN106409494A true CN106409494A (en) | 2017-02-15 |
| CN106409494B CN106409494B (en) | 2018-03-16 |
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| CN108335899A (en) * | 2018-03-20 | 2018-07-27 | 中山市科彼特自动化设备有限公司 | A kind of equipment producing patch type inductance |
| CN108538569A (en) * | 2017-03-01 | 2018-09-14 | 深圳市盛世智能装备有限公司 | A kind of inside 90 ° of turning mechanisms |
| CN109243813A (en) * | 2018-11-13 | 2019-01-18 | 长兴水木机电有限公司 | Clutch inductance coil processing technology |
| CN109702450A (en) * | 2019-02-27 | 2019-05-03 | 东莞市春之田自动化科技有限公司 | A kind of Full-automatic assembling machine of push testing agency and antitheft coil |
| CN110211790A (en) * | 2019-06-20 | 2019-09-06 | 昆山埃维奥电机有限公司 | A kind of inductance automatic assembling mechanism |
| CN111508698A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance forming machine |
| CN112959023A (en) * | 2021-01-28 | 2021-06-15 | 刘凯斌 | Surface-mounted inductor magnetic ring assembling equipment |
| CN113223838A (en) * | 2021-05-14 | 2021-08-06 | 苏州凡贤电子科技有限公司 | Automatic angle folding equipment for assembling inductance coil and T-core |
| CN113798127A (en) * | 2021-09-25 | 2021-12-17 | 东莞胜誉电子科技有限公司 | Production system for inductor |
| CN114566371A (en) * | 2022-03-03 | 2022-05-31 | 汇润电气有限公司 | Inductance coil magnetic core installing machine |
| CN114597040A (en) * | 2022-03-17 | 2022-06-07 | 中山展晖电子设备有限公司 | Device and method for inserting coil into shell |
| CN116779327A (en) * | 2023-03-25 | 2023-09-19 | 深圳银利电器制造有限公司 | Full-automatic coil bending and welding equipment |
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| CN108538569B (en) * | 2017-03-01 | 2023-11-28 | 深圳市盛世智能装备股份有限公司 | Inward 90-degree angle folding mechanism applied to inductance coil machining |
| CN108538569A (en) * | 2017-03-01 | 2018-09-14 | 深圳市盛世智能装备有限公司 | A kind of inside 90 ° of turning mechanisms |
| CN108335899A (en) * | 2018-03-20 | 2018-07-27 | 中山市科彼特自动化设备有限公司 | A kind of equipment producing patch type inductance |
| CN109243813A (en) * | 2018-11-13 | 2019-01-18 | 长兴水木机电有限公司 | Clutch inductance coil processing technology |
| CN109702450A (en) * | 2019-02-27 | 2019-05-03 | 东莞市春之田自动化科技有限公司 | A kind of Full-automatic assembling machine of push testing agency and antitheft coil |
| CN109702450B (en) * | 2019-02-27 | 2024-03-15 | 东莞市春之田自动化科技有限公司 | Full-automatic kludge of propelling movement detection mechanism and anti-theft coil |
| CN110211790A (en) * | 2019-06-20 | 2019-09-06 | 昆山埃维奥电机有限公司 | A kind of inductance automatic assembling mechanism |
| CN111508698A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance forming machine |
| CN112959023A (en) * | 2021-01-28 | 2021-06-15 | 刘凯斌 | Surface-mounted inductor magnetic ring assembling equipment |
| CN113223838A (en) * | 2021-05-14 | 2021-08-06 | 苏州凡贤电子科技有限公司 | Automatic angle folding equipment for assembling inductance coil and T-core |
| CN113798127A (en) * | 2021-09-25 | 2021-12-17 | 东莞胜誉电子科技有限公司 | Production system for inductor |
| CN114566371A (en) * | 2022-03-03 | 2022-05-31 | 汇润电气有限公司 | Inductance coil magnetic core installing machine |
| CN114597040A (en) * | 2022-03-17 | 2022-06-07 | 中山展晖电子设备有限公司 | Device and method for inserting coil into shell |
| CN114597040B (en) * | 2022-03-17 | 2024-05-31 | 中山展晖电子设备有限公司 | Coil shell-entering device and method |
| CN116779327A (en) * | 2023-03-25 | 2023-09-19 | 深圳银利电器制造有限公司 | Full-automatic coil bending and welding equipment |
| CN116779327B (en) * | 2023-03-25 | 2024-04-09 | 深圳银利电器制造有限公司 | Full-automatic coil bending and welding equipment |
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