CN110211790A - A kind of inductance automatic assembling mechanism - Google Patents
A kind of inductance automatic assembling mechanism Download PDFInfo
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- CN110211790A CN110211790A CN201910539505.8A CN201910539505A CN110211790A CN 110211790 A CN110211790 A CN 110211790A CN 201910539505 A CN201910539505 A CN 201910539505A CN 110211790 A CN110211790 A CN 110211790A
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- inductance
- magnetic core
- controller
- coil
- manipulator
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Manufacturing & Machinery (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
The invention discloses a kind of inductance automatic assembling mechanisms, including coil conveyor module, magnetic core conveyor module, inductance assembling module and controller, the inductance assembling module includes magnetic core push component and foldable component, and the magnetic core push component, foldable component are electrically connected the controller.The inductance automatic assembling mechanism, its coil conveyor module, magnetic core conveyor module is respectively by inductance coil, magnetic core is transported on the corresponding station of inductance assembling module, under the control of the controller, the magnetic core pushes component, foldable component successively acts, the magnetic core is pushed into the inductance coil by the magnetic core push component, the foldable component is acted the inductance coil end pin bending afterwards, magnetic core is locked in inductance coil, complete the assembling of inductance, entire assembling process is controlled by controller, realize the full-automation of inductance coil assembling magnetic core and bending, improve the packaging efficiency of inductance, the quality stability of inductance is improved simultaneously, reduce production cost.
Description
Technical field
The present invention relates to a kind of inductance automatic assembling mechanisms.
Background technique
Inductance is usually used in filter circuit or high-frequency circuit, and existing inductance generally includes inductance coil and is built in electricity
Magnetic core in sense coil in the process of inductance needs that inductance coil is assembled and fastened with magnetic core.Currently, electric
The conventional sectional mode of sense are as follows: magnetic core is manually penetrated into inductance coil, after by tooling effect, the side of inductance coil is drawn
Foot carries out bending, and magnetic core is firmly locked in inductance coil.
The packaging efficiency of existing inductance coil and magnetic core is low, is unable to satisfy growing inductance process requirements, people
Work assembles the situation for easily causing inductance coil bending bad, and inductance quality stability is poor, and production cost is high.
Summary of the invention
In view of above the shortcomings of the prior art, the present invention provides a kind of inductance automatic assembling mechanisms, realize electricity
Feel the full-automation of assembling.
One technical scheme adopted by the invention is that: a kind of inductance automatic assembling mechanism is provided, including coil conveyor module,
Magnetic core conveyor module, inductance assembling module and controller, the coil conveyor module, magnetic core conveyor module are respectively by inductor wire
Circle, magnetic core are transported on the corresponding station of inductance assembling module；
The inductance assembling module includes magnetic core push component and foldable component, and the magnetic core push component, foldable component are electrically connected
The controller is connect, the controller can be transmitted control instruction to the magnetic core and push component and foldable component, make the magnetic core
It pushes component movement the magnetic core is pushed into the inductance coil, the rear foldable component is acted the inductance coil end
Pin bending, magnetic core is locked in inductance coil, completes the assembling of inductance.
As the improvement to above scheme, the coil conveyor module includes the first vibrating-disk conveyer, first position
Sensor and the first manipulator, the first position sensor, the first manipulator are electrically connected the controller, first vibration
After inductance coil is delivered to first position by disc conveyer, the first position sensor send first in place signal to described
Controller, the rear controller, which sends control instruction, makes first manipulator grab the inductance coil, and is transferred to inductance group
On die-filling piece of coil station.
As the improvement to above scheme, the inductance automatic assembling mechanism further includes the second manipulator, second machine
Tool flashlight connects the controller, and the controller receives described first in place after signal, and sending control instruction makes described the
Inductance and the transfer of assembling are completed in the crawl of two manipulators.
As the improvement to above scheme, first manipulator and the second manipulator link, i.e., the described controller receives
To after described first in place signal, while control instruction is sent to first manipulator and the second manipulator, make described first
Manipulator its control instruction of execution synchronous with the second manipulator.
As the improvement to above scheme, which further includes finished product area, and second manipulator will
The inductance is transferred to the finished product area.
As the improvement to above scheme, the finished product area includes qualified product area and NonConforming Parts Area, in the qualified product
Discharging lock is provided between area and NonConforming Parts Area, the discharging lock is electrically connected the controller, when the inductance qualification, institute
Discharging lock opening is stated, which slides into qualified product area；When the inductance is unqualified, the discharging lock is closed, which slides into
NonConforming Parts Area.
As the improvement to above scheme, which further includes appearance detection components, appearance detection
Component is electrically connected the controller, can acquire the real-time image information for completing the inductance of assembling, and the real-time image information is sent out
It send to the controller, the controller is carried out according to the real-time imaging information received with the reference image information prestored thereon
Comparison, judges whether the inductance is qualified.
As the improvement to above scheme, the magnetic core conveyor module includes the second vibrating-disk conveyer, the second position
Sensor and magnetic core translation component, the second position sensor, the magnetic core translation component electrical connection controller, described second
After magnetic core is delivered to the second position by vibrating-disk conveyer, the second position sensor send second in place signal to described
Controller, the rear controller, which sends control instruction, keeps the mobile magnetic core of magnetic core translation component level die-filling to inductance group
On the magnetic core station of block.
As the improvement to above scheme, the magnetic core push component includes the first cylinder and push rod, first cylinder
Drive the push rod that the magnetic core level is pushed into the inductance coil；The foldable component includes the second cylinder and bending tool
Tool, second cylinder drive the bending cutter to be forced on the pin of the inductance coil end straight down, make the electricity
Feel the compression bending of coil end pin.
As the improvement to above scheme, the inductance assembling module further includes inductance coil fixation kit, for opposed
It is fixed in the inductance coil on corresponding station, in order to which magnetic core is pushed into the inductance coil, the inductance coil
Fixation kit includes third cylinder and fixed block, and the third cylinder drives the fixed block mobile, to being placed in the corresponding work
Inductance coil on position is fixed.
The utility model has the advantages that inductance automatic assembling mechanism provided by the present invention, coil conveyor module, magnetic core conveyor module point
Inductance coil, magnetic core are not transported on the corresponding station of inductance assembling module, under the control of the controller, the magnetic core push
Component, foldable component successively act, and the magnetic core is pushed into the inductance coil by the magnetic core push component, the rear bending
Component is acted the inductance coil end pin bending, and magnetic core is locked in inductance coil, completes the assembling of inductance, entirely
Assembling process is controlled by controller, is realized the full-automation of inductance coil assembling magnetic core and bending, is improved the assembling of inductance
Efficiency, while the quality stability of inductance is improved, reduce production cost.
Detailed description of the invention
Fig. 1 is the structural block diagram of inductance automatic assembling mechanism in the embodiment of the present application；
Fig. 2 is the overlooking structure diagram of inductance assembling module in the embodiment of the present application.
Specific embodiment
In the description of the present invention, it is to be understood that, term " on ", "lower", "left", "right", " parallel ", " vertical ",
The orientation or positional relationship of the instructions such as "top", "bottom", "vertical", "horizontal" is to be based on the orientation or positional relationship shown in the drawings,
Be merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.In addition, term " first ",
" second " etc. is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicates indicated skill
The quantity of art feature.The feature for defining " first ", " second " etc. as a result, can explicitly or implicitly include one or more
Multiple this feature.In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ",
" connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally connect
It connects；It can be directly connected, the connection inside two elements can also be can be indirectly connected through an intermediary.For this
For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood by concrete condition.
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
The embodiment of the invention provides a kind of inductance automatic assembling mechanisms, realize the automation group of inductance coil and magnetic core
Dress, improves the packaging efficiency of inductance, while improving the quality stability of inductance.
Referring to Fig. 1, Fig. 1 shows the structure of block diagram of inductance automatic assembling mechanism described in the present embodiment, the inductance
Automatic assembling mechanism includes coil conveyor module 10, magnetic core conveyor module 20, inductance assembling module 30 and controller 40, the line
Inductance coil, magnetic core are transported to the corresponding station of inductance assembling module 30 by circle conveyor module 10, magnetic core conveyor module 20 respectively
On, the inductance assembling module 30 assembles the inductance coil and magnetic core that are placed on the corresponding station.
Wherein, the inductance assembling module 30 includes magnetic core push component 31 and foldable component 32, the magnetic core push group
Part 31, foldable component 32 are electrically connected the controller 40, and control instruction can be transmitted to the magnetic core push group in the controller 40
Part 31 and foldable component 32 are pushed into the magnetic core push movement of component 31 in the inductance coil magnetic core, rear described
Foldable component 32 is acted the inductance coil end pin bending, and magnetic core is locked in inductance coil, the group of inductance is completed
Dress.
Further, the coil conveyor module 10 includes the first vibrating-disk conveyer 11, first position sensor 12
With the first manipulator 13, the first position sensor 12, the first manipulator 13 are electrically connected the controller 40.First vibration
After inductance coil is delivered to first position by moving plate type conveyer 11, the first position sensor 12 sends the first signal in place
To the controller 40, the rear controller 40, which sends control instruction, makes first manipulator 13 grab the inductance coil, and
It is transferred on the coil station 301 of inductance assembling module 30.
The first vibrating-disk conveyer 11 is aligned disorderly arranged inductance coil automatic order by vibrating
Neatly, and accurately it is delivered to the first position.The first vibrating-disk feed appliance is by hopper, chassis, control device, straight
Line feed appliance composition.Its working principle is that: impulse mgnet is provided on the chassis on the downside of hopper, impulse mgnet is by controlling
Device control, can be such that hopper vertically vibrates, inclined spring leaf is provided between hopper and impulse mgnet, thus
Hopper is set to rock vibration around its vertical axis, the inductance coil being placed in hopper, under the action of rocking vibration, along straight line
Feed appliance rises, until reaching at the first position.
First manipulator 13 includes the rotary clamping jaw for grabbing the inductance coil.
The magnetic core conveyor module 20 includes the second vibrating-disk conveyer 21, second position sensor 22 and magnetic core translation
Component 23, the second position sensor 22, magnetic core translation component 23 are electrically connected the controller 40.Second vibrating-disk
After magnetic core is delivered to the second position by conveyer 21, the second position sensor 22 send second in place signal to the control
Device 40, the rear controller 40, which sends control instruction, makes the magnetic core translation component 23 move horizontally the magnetic core to inductance assembling
On the magnetic core station 302 of module 30.
The second vibrating-disk conveyer 21 is aligned disorderly arranged magnetic core automatic order neatly by vibrating,
And accurately it is delivered to the second position.The second vibrating-disk conveyer 21 and the first vibrating-disk conveyer 11
Structure and working principle it is identical.
Arrive separately at the coil station 301 after the inductance coil, the magnetic core, on the magnetic core station 302 after, institute
It states controller 40 and sends control instruction to magnetic core push component 31 and foldable component 32, keep the magnetic core push component 31 dynamic
Make for the magnetic core to be pushed into the inductance coil, inductance coil end pin is rolled in the rear movement of foldable component 32
It is curved, magnetic core is locked in inductance coil, the assembling of inductance is completed.
Fig. 2 is please referred to, Fig. 2 shows the plan structure of the assembling module 30 of inductance described in the present embodiment, the magnetic
It includes the first cylinder 310 and push rod 311 that core, which pushes component 31, and the push rod 311 is connected to the left end of first cylinder 310,
First cylinder 310 drives the push rod 311 that 100 level of magnetic core is pushed into the inductance coil 200 along axial direction, after
First cylinder 310 resets.
The foldable component 32 includes the second cylinder 320 and bending cutter (not shown), and second cylinder 320 is perpendicular
Straight setting, the bending cutter is connected to 320 bottom end of the second cylinder, after first cylinder 310 resets, second gas
Cylinder 320 drives the bending cutter to be forced on the 200 end pin of inductance coil straight down, makes the inductance coil
200 end pins, which are pressurized, to be bent, and rear second cylinder 320 resets.Wherein, second cylinder 320 is mounted on a support base
On 321.
Further, first cylinder 310, the second cylinder 320 are electrically connected the controller 40, by the controller 40
Control first cylinder 310, the second cylinder 320 successively executes corresponding movement.
The magnetic core translation component 23 includes driving device 230 and push plate 231, and the push plate 231 is connected to the driving
The free end of device 230, the driving device 230 drive the push plate 231 will along the direction perpendicular to 100 length of magnetic core
The magnetic core 100 is moved horizontally on the magnetic core station 302, and the rear driving device 230 drives the push plate 231 to reset.
Further, the driving device 230 is electrically connected the controller 40, controls the driving by the controller 40
Device 230 executes corresponding movement.The driving device 230 can be one of driving devices such as cylinder, linear motor, this
In embodiment, the driving device 230 is linear motor.
Please continue to refer to Fig. 1, in the present embodiment, the inductance automatic assembling mechanism further includes the second manipulator 51, described
Second manipulator 51 is electrically connected the controller 40, and the controller 40 receives described first in place after signal, sends control
Instruction makes the crawl of the second manipulator 51 complete the inductance of assembling in inductance assembling module 30 and shifts.
Second manipulator 51 includes the rotary clamping jaw for grabbing the inductance.
Further, first manipulator 13 and the second manipulator 51 link, i.e., the described controller 40 receives described
First in place after signal, while sending control instruction to first manipulator 13 and the second manipulator 51, makes first machine
Its control instruction of execution synchronous with the second manipulator 51 of tool hand 13.
Specifically, the crawl of the first manipulator 13 is located at the inductance coil to be assembled of the first position, while described
The crawl of second manipulator 51 is located at the inductance that assembling is completed in inductance assembling module 30；Second manipulator 51 is by the electricity
Sense is transferred to corresponding region, while the inductance coil is transferred on the coil station 301 by first manipulator 13, rear institute
State the first manipulator 13,51 synchronous reset of the second manipulator.
In the present embodiment, first manipulator 13, the synchronous operation of the second manipulator 51 shorten the inductance and assemble automatically
Mechanism feeding, discharging time-consuming, improve the packaging efficiency of the inductance automatic assembling mechanism.
In one embodiment, the inductance automatic assembling mechanism further includes finished product area, and second manipulator 51 will
The inductance for completing assembling is transferred to the finished product area.
Further, the finished product area includes qualified product area and NonConforming Parts Area, in the qualified product area and rejected product
Discharging lock is provided between area, the discharging lock is electrically connected the controller 40, when the inductance qualification, the controller 40
Sending control instruction opens the discharging lock, which slides into qualified product area；When the inductance is unqualified, the controller
40 transmission control instructions close the discharging lock, which slides into NonConforming Parts Area.
Wherein, the discharging lock can be driven by devices such as cylinder, linear motor, motor and screw-nut structures and play on or off
It closes, the devices such as the cylinder, linear motor, motor and screw-nut structure are electrically connected the controller 40, by the controller
The devices such as the 40 controls cylinder, linear motor, motor and screw-nut structure drive the discharging lock mobile.
The setting in the qualification area and unqualified area can carry out automatic distinguishing to qualified product inductance and rejected product inductance,
To effectively avoid rejected product inductance from being mixed into qualified product inductance, is provided convenience for the inductance packing of back segment, improve electricity
The packing efficiency of sense.
Further, which further includes appearance detection components 60, which is electrically connected
The controller 40 is connect, the real-time image information for completing the inductance of assembling can be acquired, and the real-time image information is sent to institute
State controller 40, the controller 40 is carried out according to the real-time image information received with the reference image information prestored thereon pair
Than judging whether the inductance is qualified.
Specifically, when the difference of the reference image information prestored on the real-time image information and the controller 40 is one
When determining in range, the inductance is qualified;When the reference image information stored up in advance on the real-time image information and the controller 40
When beyond a certain range, the inductance is unqualified.It should be understood that the reference image information and described a certain range can lead to
It crosses input unit (such as keyboard) to be preset and stored on the controller 40, the reference image information is set as
Meet the image information of the standard inductance of requirement.The setting of the appearance detection components 60, it can be ensured that the inductance after assembling
Stay in grade.
Wherein, the controller 40 is one of MCU (microcontroller), PLC or CPU, and the controller 40 may include
Memory and comparator.
Preferably, the appearance detection components 60 are CCD camera, can be obtained complete on inductance assembling station 30
It is digital image information at the real-time optical image of the inductance of assembling, and by the real-time optical video conversion, it is rear to send
To the controller 40.
In one embodiment, the inductance assembling module 30 further includes inductance coil fixation kit 33, the inductance
Coil fixation kit 33 is for being fixed the inductance coil being placed on the coil station 301, in order to which magnetic core to be pushed into
In to the inductance coil, and convenient for the foldable component 32 execution bending operation.
Please continue to refer to Fig. 2, further, the inductance coil fixation kit 33 includes third cylinder 330 and fixed block
331, the third cylinder 330 drives the fixed block 331 mobile, to the inductance coil 200 being placed on the coil station 301
It is fixed, in order to which magnetic core 100 to be pushed into the inductance coil 200, and is convenient for 32 pairs of institutes of the foldable component
The end pin for stating inductance coil 200 is bent.
Wherein, the third cylinder 330 is electrically connected the controller 40, is placed in the coil in the inductance coil 200
After on station 301, the third cylinder 330 is controlled by the controller 40 and is acted, drives the fixed block 331 to act, by institute
Inductance coil 200 is stated to be fixed on the coil station 301.After completing inductance assembling, the third cylinder 330 drives described solid
Determine the reset of block 331.
In present embodiment, the third cylinder 330 is horizontally disposed, and the fixed block 331 is connected to the electrical cylinder 330
Free end, the third cylinder 330 drives the fixed block 331 to move in the horizontal direction, to being placed in the coil station 301
On inductance coil be fixed, it is possible to understand that, in other implementations, the third cylinder 330 can also be with
It is vertically arranged, the third cylinder 330 drives the fixed block 331 to move along the vertical direction, to being placed in the coil station 301
On inductance coil be fixed.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.
Claims (10)
1. a kind of inductance automatic assembling mechanism, which is characterized in that including coil conveyor module, magnetic core conveyor module, inductance assembling
Module and controller, it is die-filling that inductance coil, magnetic core are transported to inductance group respectively by the coil conveyor module, magnetic core conveyor module
On the corresponding station of block；
The inductance assembling module includes magnetic core push component and foldable component, and the magnetic core push component, foldable component are electrically connected
The controller is connect, the controller can be transmitted control instruction to the magnetic core and push component and foldable component, make the magnetic core
It pushes component movement the magnetic core is pushed into the inductance coil, the rear foldable component is acted the inductance coil end
Pin bending, magnetic core is locked in inductance coil, completes the assembling of inductance.
2. inductance automatic assembling mechanism according to claim 1, which is characterized in that the coil conveyor module includes first
Vibrating-disk conveyer, first position sensor and the first manipulator, the first position sensor, the electrical connection of the first manipulator
The controller, after inductance coil is delivered to first position by the first vibrating-disk conveyer, the first position sensing
Device sends first, and for signal to the controller, the rear controller, which sends control instruction, makes the first manipulator crawl should in place
Inductance coil, and be transferred on the coil station of inductance assembling module.
3. inductance automatic assembling mechanism according to claim 2, which is characterized in that the inductance automatic assembling mechanism also wraps
Include the second manipulator, second manipulator is electrically connected the controller, and the controller receives the described first signal in place
Afterwards, inductance and transfer that control instruction makes the second manipulator crawl complete assembling are sent.
4. inductance automatic assembling mechanism according to claim 3, which is characterized in that first manipulator and the second machinery
Hand linkage, i.e., the described controller receives described first in place after signal, while sending control instruction to first manipulator
With the second manipulator, make first manipulator its control instruction of execution synchronous with the second manipulator.
5. inductance automatic assembling mechanism according to claim 3, which is characterized in that the inductance automatic assembling mechanism further includes
The inductance is transferred to the finished product area by finished product area, second manipulator.
6. inductance automatic assembling mechanism according to claim 5, which is characterized in that the finished product area include qualified product area and
NonConforming Parts Area, is provided with discharging lock between the qualified product area and NonConforming Parts Area, and the discharging lock is electrically connected the control
Device processed, when the inductance qualification, the discharging lock is opened, which slides into qualified product area；When the inductance is unqualified, institute
The closing of discharging lock is stated, which slides into NonConforming Parts Area.
7. inductance automatic assembling mechanism according to claim 6, which further includes appearance detection group
Part, the appearance detection components are electrically connected the controller, can acquire the real-time image information for completing the inductance of assembling, and by the reality
When image information be sent to the controller, the controller is according to the real-time imaging information received and the reference that prestores thereon
Image information compares, and judges whether the inductance is qualified.
8. inductance automatic assembling mechanism according to claim 1, which is characterized in that the magnetic core conveyor module includes second
Vibrating-disk conveyer, second position sensor and magnetic core translate component, the second position sensor, magnetic core translation component electricity
The controller is connected, after magnetic core is delivered to the second position by the second vibrating-disk conveyer, the second position sensing
Device sends second, and for signal to the controller, the rear controller, which sends control instruction, makes the magnetic core translation component level in place
On the mobile magnetic core to the magnetic core station of inductance assembling module.
9. inductance automatic assembling mechanism according to claim 1, which is characterized in that the magnetic core push component includes first
Cylinder and push rod, first cylinder drive the push rod that the magnetic core level is pushed into the inductance coil；The bending
Component includes the second cylinder and bending cutter, and second cylinder drives the bending cutter to be forced into the inductance straight down
On coil end pin, so that inductance coil end pin is pressurized and bend.
10. inductance automatic assembling mechanism according to claim 1, which is characterized in that the inductance assembles module and further includes
Inductance coil fixation kit, for the inductance coil being placed on corresponding station to be fixed, in order to which magnetic core is pushed into institute
It states in inductance coil, the inductance coil fixation kit includes third cylinder and fixed block, and the third cylinder driving is described solid
It is mobile to determine block, the inductance coil being placed on the corresponding station is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910539505.8A CN110211790A (en) | 2019-06-20 | 2019-06-20 | A kind of inductance automatic assembling mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910539505.8A CN110211790A (en) | 2019-06-20 | 2019-06-20 | A kind of inductance automatic assembling mechanism |
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| CN110211790A true CN110211790A (en) | 2019-09-06 |
Family
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| CN201910539505.8A Pending CN110211790A (en) | 2019-06-20 | 2019-06-20 | A kind of inductance automatic assembling mechanism |
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| CN113223838A (en) * | 2021-05-14 | 2021-08-06 | 苏州凡贤电子科技有限公司 | Automatic angle folding equipment for assembling inductance coil and T-core |
| CN114156074A (en) * | 2021-11-03 | 2022-03-08 | 深圳市库卡自动化设备有限公司 | Novel automatic inductance assembling machine |
| CN114566371A (en) * | 2022-03-03 | 2022-05-31 | 汇润电气有限公司 | Inductance coil magnetic core installing machine |
| CN116153652A (en) * | 2023-04-18 | 2023-05-23 | 深圳市科达嘉电子有限公司 | Inductance production equipment |
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Application publication date: 20190906 |