[ summary of the invention ]
For solving current tongue tube soldering tin operation and lean on manual welding or artifical accurate location basically, degree of automation is low and is caused the problem of inefficiency, this application provides a plug-type tongue tube automatic soldering tin machine.
The technical scheme adopted for solving the technical problem is as follows:
push-pull type tongue tube automatic tin soldering machine, which comprises a frame, be equipped with the blevile of push who is used for promoting the tool in the frame, blevile of push is including being fixed in the frame push away the material mounting bracket, push away to be equipped with on the material mounting bracket slide set up be used for the location on pushing away the material pushing component that pushes away the tool and with push away the material pushing component and connect and drive the material pushing component along pushing away the gliding pushing away actuating mechanism of the vertical round trip of material mounting bracket of pushing away in the default distance, lie in the frame one side of pushing away the material mounting bracket is equipped with in proper order and is used for the automatic circuit board equipment mechanism of circuit board that takes out the circuit board and place the circuit board that takes out on the tool installation position, is used for the automatic tin soldering device.
The push-pull reed switch automatic tin soldering machine comprises a first support frame fixed on a rack, wherein the first support frame is provided with a first transverse driving mechanism and a first transverse sliding plate driven by the first transverse driving mechanism to slide transversely, the first transverse sliding plate is provided with a first vertical driving mechanism and a first movable support driven by the first vertical driving mechanism to slide vertically, and the first movable support is provided with a clamping reversing assembly used for clamping a pushed circuit board and reversing the rotation of the clamped circuit board.
The automatic tin soldering machine for the push-pull reed switch comprises a first connecting seat body fixed on a first movable support, wherein a first sliding groove is formed in the first connecting seat body, a first sliding block matched with the first sliding groove in a sliding mode is arranged in the first sliding groove, a first steering component is hinged to the first sliding block, a clamping mechanism connected with the first steering component and used for clamping a circuit board is arranged on the first steering component, a first driving air cylinder is further arranged on the first connecting seat body, a push rod of the first driving air cylinder is connected with the first sliding block to push the first sliding block to slide along the first sliding groove, and the first steering component rotates along the axis of the first steering component to drive the clamping mechanism to rotate and reverse.
The push-pull reed switch automatic tin soldering machine is characterized in that a first sliding support is arranged on the first support frame, a circuit board discharging stacking support is fixedly arranged on the first sliding support, a second sliding groove communicated with a discharging opening at the lower end of the circuit board discharging stacking support is arranged on the first sliding support, a first sliding seat matched with the second sliding groove to slide is arranged in the second sliding groove, a circuit board clamping position for bearing a circuit board is arranged on the upper surface of the first sliding seat, the circuit board clamping position is arranged at the lower end of the discharging opening of the circuit board discharging stacking support, and a first sliding seat driving cylinder connected with the first sliding seat and driving the first sliding seat to slide along the second sliding groove so as to push the circuit board is further arranged on the first support frame.
According to the push-pull reed switch automatic tin soldering machine, the reed switch assembling mechanism comprises a second support frame fixed on the rack, a second transverse driving mechanism and a second transverse sliding plate driven by the second transverse driving mechanism to slide transversely are arranged on the second support frame, a second vertical driving mechanism and a second movable support driven by the second vertical driving mechanism to slide vertically are arranged on the second transverse sliding plate, and a suction reversing assembly used for sucking and pushing out reed switches and reversing the sucked reed switches in a rotating mode is arranged on the second movable support.
The automatic soldering tin machine of plug-type tongue tube, suction switching-over subassembly is including being fixed in the second on the second movable support and connecting the pedestal, be equipped with the third spout on the second connection pedestal, be equipped with in the third spout with the gliding second slider of third spout cooperation, the hinge is equipped with the second on the second slider and turns to the part, be equipped with on the second turns to the part and turns to the suction mechanism that the part links to each other and is used for inhaling the electric tongue tube with the second, still be equipped with the second on the second connection pedestal and drive actuating cylinder, the push rod that the second drove actuating cylinder with the second slider is connected and is promoted the second slider and slide along the third spout, thereby makes the second turn to the part and rotate along its axle center and drive suction mechanism and rotate the switching-over.
The push-pull reed switch automatic tin soldering machine is characterized in that a second sliding support is arranged below the suction reversing assembly on the second support frame, a fixedly arranged reed switch discharging and stacking support is arranged on the second sliding support, a fourth sliding groove communicated with a discharge hole at the lower end of the reed switch discharging and stacking support is arranged on the second sliding support, a second sliding seat matched with the fourth sliding groove to slide is arranged in the fourth sliding groove, a reed switch clamping position used for bearing the reed switch is arranged on the upper surface of the second sliding seat, the reed switch clamping position is arranged at the lower end of the discharge hole of the reed switch discharging and stacking support, and a second sliding seat driving cylinder connected with the second sliding seat and driving the second sliding seat to slide along the fourth sliding groove to push out the reed switch is further arranged on the second support frame.
As above automatic soldering tin machine of plug-type tongue tube, automatic soldering tin device include that 4 groups set gradually along pushing away the material mounting bracket and are used for carrying out welded soldering tin mechanism to first solder joint, second solder joint, third solder joint, fourth solder joint on the circuit board, soldering tin mechanism includes the soldering tin support, be equipped with the third transverse sliding plate that slides and set up on the soldering tin support, be equipped with on the third transverse sliding plate and be fixed in the soldering tin mounting panel on the transverse sliding plate, be equipped with on the soldering tin support with the soldering tin mounting panel is connected the third transverse driving mechanism who drives soldering tin mounting panel and the whole transverse movement of third transverse sliding plate, be equipped with the vertical actuating mechanism of third on the soldering tin mounting panel and by the vertical soldering tin subassembly that reciprocates of driving along the soldering tin mounting.
The push-pull type automatic tongue tube soldering machine is characterized in that the material pushing assembly comprises a material pushing slide rail which is arranged along the material pushing mounting frame and can push the material pushing mounting frame to slide relatively, a plurality of material pushing mechanisms which are used for positioning and pushing a jig to slide are arranged on the material pushing slide rail, the material pushing driving mechanism comprises two groups of material pushing driving cylinders which are arranged on the rack, and push rods of the material pushing driving cylinders are fixedly connected with the material pushing mechanisms.
The push-pull type automatic tongue tube soldering machine comprises a push-pull connecting piece and a push block, wherein the push-pull connecting piece is fixed on a push slide rail and is fixedly connected with a push driving cylinder, a push block mounting groove is formed in the push-pull connecting piece, and the push block is movably arranged in the push block mounting groove and partially protrudes out of the push-pull connecting piece.
Compared with the prior art, the push-pull type automatic tongue tube soldering machine has the advantages that the circuit board assembling mechanism, the tongue tube assembling mechanism and the automatic soldering device are sequentially arranged along the material pushing mounting frame, the material pushing assembly arranged on the material pushing mounting frame can slide in a reciprocating mode within a preset distance along the material pushing mounting frame, the jig can be pushed to the soldering preset position accurately to conduct automatic soldering on the tongue tube, the circuit board assembling mechanism can automatically take out a circuit board before soldering and prepare to clamp the circuit board on the jig, the jig is provided with the magnet, the tongue tube assembling mechanism can automatically take out the tongue tube, then with the magnet cooperation on the tool, inhale the tongue tube magnetism and fix a position on the circuit board, prevent effectively that the tongue tube from dropping at the gliding in-process of tool, be favorable to automatic soldering tin device afterwards to carry out the soldering tin operation to it, degree of automation is high, has improved the production efficiency of product greatly.
[ detailed description ] embodiments
The present application will be further described with reference to the following drawings and specific embodiments.
Referring to fig. 1 to 11, an automatic soldering machine for push-pull dry reed pipes comprises a frame 1, the frame 1 is provided with a material pushing device 2 for pushing the jig, the material pushing device comprises a material pushing mounting frame 21 fixed on the frame, it sets up the material pushing assembly 22 that is used for the location and promotes the tool and with material pushing assembly 22 connects and drives material pushing assembly 22 and vertically makes a round trip gliding material pushing drive mechanism 23 along material pushing mounting bracket 21 in predetermineeing the distance to push away material mounting bracket 21 on the material pushing mounting bracket 21's one side of pushing away material mounting bracket 21 is equipped with in proper order and is used for the automatic circuit board equipment mechanism 3 that takes out the circuit board and place the circuit board that takes out on tool installation position, is used for the automatic reed pipe that takes out and will take out the reed pipe magnetism and inhale the reed pipe equipment mechanism 4 who is located on the circuit board and is used for welding the automatic soldering tin device on the circuit board with the reed pipe.
The embodiment of the application, circuit board equipment mechanism has set gradually along pushing away the material mounting bracket, tongue tube equipment mechanism and automatic soldering tin device, the material subassembly that pushes away that sets up on the material mounting bracket can follow and pushes away the reciprocal slip of material mounting bracket in predetermineeing the distance, be favorable to accurately pushing away the tool to soldering tin preset position to carry out automatic soldering tin to the tongue tube, circuit board equipment mechanism can take out the circuit board automatically and prepare the clamping on the tool before the soldering tin, be provided with magnet on the tool, tongue tube equipment mechanism can take out the tongue tube automatically, then cooperate with the magnet on the tool, inhale the tongue tube magnetism and fix a position on the circuit board, effectively prevent that the tongue tube from dropping at the gliding in-process of tool, be favorable to later automatic soldering tin device to carry out the soldering tin operation to it, degree of automation is high, the production efficiency of product is.
Further, the circuit board assembling mechanism 3 includes a first support frame 31 fixed on the frame 1, the first support frame 31 is provided with a first transverse driving mechanism 32 and a first transverse sliding plate 33 driven by the first transverse driving mechanism to slide transversely, the first transverse sliding plate 33 is provided with a first vertical driving mechanism 34 and a first movable support 35 driven by the first vertical driving mechanism to slide vertically, and the first movable support 35 is provided with a clamping reversing assembly 36 for clamping a pushed circuit board and reversing the rotation of the clamped circuit board. It is rational in infrastructure, the vertical reciprocating motion when the centre gripping switching-over subassembly is located on the first support frame and can transversely reciprocate to slide for the flexibility of centre gripping switching-over subassembly is higher, is favorable to taking out the circuit board fast and prepares to place on the tool. Wherein, the first transverse driving mechanism and the first vertical driving mechanism are air cylinders commonly used in the prior art, and are not detailed here.
Furthermore, the clamping and reversing assembly 36 includes a first connecting seat 361 fixed on the first movable support 35, a first sliding groove is provided on the first connecting seat 361, a first sliding block 362 sliding in cooperation with the first sliding groove is provided in the first sliding groove, a first steering component 363 is hinged on the first sliding block 362, a clamping mechanism 364 connected with the first steering component and used for clamping the circuit board is provided on the first steering component 363, a first driving cylinder 365 is further provided on the first connecting seat 361, and a push rod of the first driving cylinder 365 is connected with the first sliding block 362 to push the first sliding block to slide along the first sliding groove, so that the first steering component 363 rotates along the axis thereof to drive the clamping mechanism 364 to rotate and reverse. In this embodiment, first steering unit articulates to locate on first slider and with fixture fixed connection, and when first drive actuating cylinder drive first slider slided along the first spout of first connection pedestal, can drive first steering unit clockwise along its axle center and rotate 90 degrees, makes the fixture rotation of lower extreme realize the switching-over of circuit board, then steady quick clamping is on the tool. The clamping mechanism is a combination of a clamping cylinder and a clamping head commonly used in the prior art, and details are not described here.
Preferably, the material pushing mounting frame is further provided with a pin clamping mechanism at the clamping position of the circuit board, the pin clamping mechanism comprises two strip-shaped clamping plates which are driven by the air cylinder and can be close to each other in opposite directions, the pin provided with the connecting terminal of the power line can be used for clamping the pin in an aligned mode when the circuit board is clamped, the preset through hole in the circuit board can be accurately inserted into the pin, and the circuit board can be assembled.
In this embodiment, be located on first support frame 31 the below of centre gripping switching-over subassembly 36 is equipped with first sliding support 37, the circuit board ejection of compact that is equipped with fixed setting on first sliding support 37 stacks support 371, be equipped with on first sliding support 371 and stack the second spout of support lower extreme discharge gate intercommunication with the circuit board ejection of compact, be equipped with in the second spout with the gliding first sliding seat 38 of second spout cooperation, the upper surface of first sliding seat 38 is equipped with the circuit board screens that is used for accepting the circuit board, the circuit board screens is located the circuit board ejection of compact and stacks the lower extreme of support 371 discharge gate, still be equipped with on first support frame 31 with first sliding seat 38 connect and drive first sliding seat and slide along the second spout and drive cylinder 39 in order to release the circuit board. The circuit board is accurately placed on the circuit board discharging and stacking support in a manual or mechanical mode, a discharging port communicated with the second sliding groove in the first sliding support is formed in the lower end of the circuit board discharging and stacking support, the circuit board is clamped into a clamping position of the first sliding seat through the discharging port, then the first sliding seat drives the air cylinder to push the first sliding seat to slide so that the circuit board moves to a material clamping preset position, a clamping mechanism can clamp the circuit board conveniently, and the structure is reasonable.
The reed pipe assembling mechanism 4 comprises a second support frame 41 fixed on the rack 1, a second transverse driving mechanism 42 and a second transverse sliding plate 43 driven by the second transverse driving mechanism to slide transversely are arranged on the second support frame 41, a second vertical driving mechanism 44 and a second movable support 45 driven by the second vertical driving mechanism 44 to slide vertically are arranged on the second transverse sliding plate 43, and a suction reversing assembly 46 used for sucking the pushed reed pipe and reversing the rotation of the sucked reed pipe is arranged on the second movable support 45. It is rational in infrastructure, the suction switching-over subassembly is located on the second support frame and can vertically reciprocate when sliding for the flexibility of suction switching-over subassembly is higher, is favorable to taking out the tongue tube fast and prepares to place on the tool. Wherein, the second transverse driving mechanism and the second vertical driving mechanism are air cylinders commonly used in the prior art, and are not detailed here.
Further, the suction reversing assembly 46 includes a second connecting seat 461 fixed on the second movable support 45, the second connecting seat 461 is provided with a third sliding slot, the third sliding slot is provided with a second slider 462 sliding in cooperation with the third sliding slot, the second slider 462 is hinged with a second steering component 463, the second steering component 463 is provided with a suction mechanism 464 connected with the second steering component for sucking the electric reed switch, the second connecting seat 461 is further provided with a second driving cylinder 465, a push rod of the second driving cylinder 465 is connected with the second slider 462 to push the second slider to slide along the third sliding slot, so that the second steering component 463 rotates along the axis thereof to drive the suction mechanism 464 to rotate and reverse. In this embodiment, the second steering component is hinged to the second slider and is fixedly connected to the suction mechanism, and when the second driving cylinder drives the second slider to slide along the second sliding slot of the second connection base, the second driving cylinder drives the second steering component to rotate 90 degrees counterclockwise along the axis of the second steering component, so that the suction mechanism at the lower end rotates to realize the reversing of the reed pipe, and then the magnetic attraction is positioned on the circuit board.
In this embodiment, a second sliding support 47 is disposed below the suction reversing assembly 46 on the second support frame 41, a reed pipe discharge stacking bracket 471 is fixedly disposed on the second sliding support 47, a fourth sliding groove communicated with a discharge port at the lower end of the reed pipe discharge stacking bracket 471 is disposed on the second sliding support 47, a second sliding seat 48 sliding in cooperation with the fourth sliding groove is disposed in the fourth sliding groove, a reed pipe clamp position for receiving a reed pipe is disposed on the upper surface of the second sliding seat 48, the reed pipe clamp position is located at the lower end of the discharge port of the reed pipe discharge stacking bracket 471, and a second sliding seat driving cylinder 49 connected with the second sliding seat 48 and driving the second sliding seat to slide along the fourth sliding groove so as to push out the reed pipe is further disposed on the second support frame 41. The reed pipe is manually and accurately placed on the reed pipe discharging and stacking support, a discharging port communicated with a fourth sliding groove in the second sliding support is formed in the lower end of the reed pipe discharging and stacking support, the reed pipe is clamped into a clamping position of the second sliding seat through the discharging port, and then the second sliding seat drives the air cylinder to push the second sliding seat to slide so that the reed pipe moves to a sucking preset position, so that the circuit board is sucked by the sucking mechanism conveniently. The structure is reasonable.
In this embodiment, automatic soldering tin device includes that 4 groups set gradually along pushing away material mounting bracket 21 and are used for carrying out welded soldering tin mechanism 5 to first solder joint, second solder joint, third solder joint, fourth solder joint on the circuit board, soldering tin mechanism 5 includes soldering tin support 51, be equipped with the third transverse sliding plate 52 that slides and set up on soldering tin support 51 on the soldering tin support 51, be equipped with on the third transverse sliding plate 52 and be fixed in soldering tin mounting panel 53 on the transverse sliding plate, be equipped with on soldering tin support 51 with soldering tin mounting panel 53 is connected and is driven the whole lateral shifting's of soldering tin mounting panel 53 and third transverse sliding plate 52 third transverse driving mechanism 54, be equipped with the vertical actuating mechanism 55 of third on soldering tin mounting panel 53 and by the vertical soldering tin subassembly 56 that reciprocates of soldering tin mounting panel 53 is followed in the drive of the vertical. The first welding spot and the second welding spot are welding positions of the reed switch at two ends of the circuit board, the third welding spot and the fourth welding spot are two welding positions of the connecting terminal on the circuit board, the soldering tin assembly comprises a welding gun support, a welding gun and a soldering tin head which are commonly used in the prior art, and detailed description is omitted here.
Preferably, still be equipped with the horn shape flexible glue cover along with soldering tin subassembly synchronous lifting on the soldering tin subassembly, can be used to play the assistance-localization real-time effect to the tongue tube welding to the position of avoiding the tongue tube takes place to deviate, and the effect of unloading can be played in the design of horn shape, avoids crushing the tongue tube.
In this embodiment, the material pushing assembly 22 includes a material pushing slide rail 221 that is disposed along the material pushing mounting frame 21 and can slide relative to the material pushing mounting frame, a plurality of material pushing mechanisms 222 that are used for positioning and pushing the jig to slide are disposed on the material pushing slide rail 221, the material pushing driving mechanism 23 includes two sets of material pushing driving cylinders 231 disposed on the rack, and push rods of the material pushing driving cylinders 231 are fixedly connected to the material pushing mechanisms 222. The pushing mechanism is driven by the pushing driving cylinder to slide along the pushing mounting frame in a reciprocating mode and stays below the assembling mechanism according to the preset time of the system so as to facilitate assembling of the electronic device.
Specifically, the pushing mechanism 222 includes a pushing connecting member 2221 and a pushing block 2222, the pushing connecting member 2221 is fixed on the pushing slide rail 221 and is fixedly connected to the pushing driving cylinder 231, a pushing block mounting groove is formed in the pushing connecting member 2221, and the pushing block 2222 is movably disposed in the pushing block mounting groove and partially protrudes out of the pushing connecting member 2221. In this embodiment, one end of the push block is hinged to the upper end of the material pushing connecting piece, a spring is arranged between the position, close to the middle, of the other end of the push block and a push block mounting groove of the material pushing connecting piece, so that the push block is movably arranged on the material pushing connecting piece and can be used for pushing the jig to slide.
In this embodiment, one side that lies in automatic soldering tin device in frame 1 is equipped with detection device 6 once that is used for accomplishing welded tongue tube and detects, detection device 6 is including being fixed in third support frame 61 in frame 1 once, be equipped with fourth vertical actuating mechanism 62 on the third support frame 61 and by fourth vertical actuating mechanism 62 drives the third movable support 63 along the vertical reciprocating of third support frame 61, be equipped with on the third movable support 63 and be used for on the third movable support with the circuit board on the welding foot cooperation be connected first electrically conductive connecting portion 64 and be located the tongue tube directly over be used for making the once magnetism subassembly 65 of the reed actuation in the tongue tube. Specifically, first electrically conductive connecting portion are for being connected the pin cover that makes the circuit board circular telegram with the pin cooperation on the circuit board, and the subassembly is inhaled to magnetism once includes the first magnet ring that reciprocates by the cylinder drive for detect circuit board under the circumstances of circular telegram, the sensitivity of tongue tube, simple structure.
In this embodiment, the end of pushing away material mounting bracket 21 is equipped with the discharging device 7 that is used for the tongue tube that will accomplish welding operation to take out, discharging device 7 is including being fixed in ejection of compact support frame 71 on the frame 1, be equipped with horizontal slide rail 72 on the ejection of compact support frame 71, be equipped with on the horizontal slide rail 72 can follow its horizontal gliding ejection of compact vertical drive mechanism 73 and by the vertical drive mechanism of ejection of compact drives the clamping jaw that reciprocates and gets and put mechanism 74, clamping jaw is got and is put mechanism 74 and is included clamping jaw drive actuating cylinder 741 and by clamping jaw head 742 that power cord was got in clamping jaw drive actuating cylinder control.
Specifically, the vertical discharging driving mechanism 73 includes a fourth movable support 731 slidably disposed on the transverse slide rail 72, the fourth movable support 731 is provided with a discharging driving cylinder 732 and a movable support plate 733 which is driven by the discharging driving cylinder 732 to move up and down, the clamping jaw driving cylinder 741 is arranged on the movable supporting plate 733 and driven by the movable supporting plate to move up and down, the movable supporting plate 733 is also provided with a circuit board discharging clamping component 734 and a secondary detection device which are fixed on the movable supporting plate, the circuit board discharging and clamping assembly 734 comprises a discharging and clamping cylinder 7341 and a clamping part 7342 controlled by the discharging and clamping cylinder to clamp the circuit board, the secondary detection device comprises a second conductive connecting part and a secondary magnetic attraction component, wherein the second conductive connecting part is used for being connected with a welding pin on the circuit board in a matched mode, and the secondary magnetic attraction component is located on one side of the end part of the reed pipe and used for enabling reeds in the reed pipe to be attracted. The secondary magnetic attraction component is arranged on one side of the reed pipe and comprises a second magnet ring which is driven by an air cylinder to move transversely and can be used for detecting the sensitivity of the reed pipe when the second magnet ring is close to the end of the reed pipe, and the magnetic attraction of the reed pipe indicates that the reed pipe is not good when the second magnet ring is located at the end of the reed pipe.
Preferably, the rack 1 is further provided with a material conveying device 8 and a transfer conveying device 9, the material conveying device 8 comprises a material conveying frame 81 fixed on the rack 1, a conveying belt 82 driven by a motor and used for conveying a jig loaded with a power line is arranged on the material conveying frame 81, and the transfer conveying device 9 is arranged between an output end of the conveying belt 82 and an input end of the material pushing mounting frame 21 and used for receiving the jig output by the conveying belt and pushing the jig into the material pushing mounting frame 21. Simple structure has improved the packaging efficiency of tongue tube switch greatly.
Specifically, transfer device 9 is including being fixed in the frame 1 on moving material support 91, it is equipped with along moving the material slide rail 92 that moves that the material support set up to move on the material support 91, it can be along moving material slide rail lateral sliding's removal slide 93 to move to be equipped with on the material slide rail 92, it can stretch out in order to transfer the tool to the push pedal 94 that pushes away material mounting bracket 21 input to move the tool bottom to move to be equipped with by cylinder drive on the removal slide 93, it still is equipped with on the material support 91 to be used for pushing the tool that will transfer to the place and pushes away the material cylinder 95 that pushes away in the material mounting bracket 21, and is rational in infrastructure, can push away the tool accuracy that.
To sum up, the automatic soldering tin machine of plug-type tongue tube of this application, it assembles the mechanism to have set gradually the circuit board along pushing away the material mounting bracket, tongue tube equipment mechanism and automatic soldering tin device, the material subassembly that pushes away that sets up on the material mounting bracket can follow and pushes away the reciprocal slip of material mounting bracket in the distance of predetermineeing, be favorable to accurately pushing away the tool to the soldering tin preset position to carry out automatic soldering tin to the tongue tube, circuit board equipment mechanism can take out the circuit board automatically and prepare the clamping on the tool before the soldering tin, be provided with magnet on the tool, tongue tube equipment mechanism can take out the tongue tube automatically, then cooperate with the magnet on the tool, inhale the tongue tube magnetism and fix a position on the circuit board, effectively prevent that the tongue tube from dropping at the gliding in-process of tool, be favorable to automatic soldering tin device afterwards carry out the soldering tin operation to it, degree of.
The above description is only for the purpose of illustrating the preferred embodiments of the present application and is not intended to limit the scope of the present application, which is within the scope of the present application, except that the same or similar principles and basic structures as the present application may be used.