CN108910126A - A kind of inductance element production line - Google Patents

A kind of inductance element production line Download PDF

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Publication number
CN108910126A
CN108910126A CN201810762589.7A CN201810762589A CN108910126A CN 108910126 A CN108910126 A CN 108910126A CN 201810762589 A CN201810762589 A CN 201810762589A CN 108910126 A CN108910126 A CN 108910126A
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CN
China
Prior art keywords
guide rail
component
inductance
plate
fixing seat
Prior art date
Application number
CN201810762589.7A
Other languages
Chinese (zh)
Inventor
王加骇
Original Assignee
王加骇
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 王加骇 filed Critical 王加骇
Priority to CN201810762589.7A priority Critical patent/CN108910126A/en
Publication of CN108910126A publication Critical patent/CN108910126A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/10Sorting according to size measured by light-responsive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00Attaching articles to cards, sheets, strings, webs, or other carriers
    • B65B15/04Attaching a series of articles, e.g. small electrical components, to a continuous web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

Abstract

The present invention relates to the production fields of inductance element.A kind of inductance element production line, feed mechanism including frame structure and thereon, conveying mechanism, CCD testing agency, direction adjust and defective product rejecting mechanism, transfer mechanism, shaping and Check up polarity mechanism and package mechanism.The advantages of inductance element production line is to be automatically performed the detection of inductance element appearance, direction adjustment, rejected product rejecting, contact pin shaping and packaging, high in machining efficiency.

Description

A kind of inductance element production line
Technical field
The present invention relates to the detection of the production field of inductance element, especially inductance element and packaging facilities.
Background technique
Inductor be wire coiling magnetic core or ferrimagnet and made of a kind of energy-storage travelling wave tube.It is packed in inductance element Before, it needs to detect inductance element, including appearance detection and Check up polarity, detecting qualified product just can be carried out packaging Sale.Inductance element have start-stop direction polarity, for convenient in assembling process distinguish inductance element polarity, in product packaging When, the start-stop polar orientation of finished product packing is consistent, and needs to detect start-finish line direction, and the inconsistent inductance element in direction is turned Change place.The detection of existing above-mentioned inductance element and packaging step all operate separately, and not only production efficiency is low but also examines Measure error rate height.
Summary of the invention
The purpose of the invention is to provide one kind to be automatically performed the detection of inductance element appearance, direction adjustment, rejected product It rejects, a kind of inductance element production line of contact pin shaping and packaging.
To achieve the goals above, the invention adopts the following technical scheme:A kind of inductance element production line, including Frame structure and feed mechanism thereon, conveying mechanism, CCD testing agency, direction adjusts and defective product rejecting mechanism, transfer mechanism, whole Shape and Check up polarity mechanism and package mechanism;Feed mechanism, conveying mechanism, shaping and Check up polarity mechanism and package mechanism are successively Linking, CCD testing agency and direction are adjusted and defective product rejecting mechanism position corresponds to conveying mechanism, and transfer mechanism position corresponds to conveyer Structure, shaping and Check up polarity mechanism and package mechanism;
Package mechanism includes lower stage component, conveyer frames component, the 5th servo motor, driving assembly, carrier band disk, lacquer disk(-sc), tensioning Wheel assembly, tension pulley support, cling component, roller, push component, contact roller, the 13rd guide rail slide block, the 12nd movement lead Rail, the 6th servo motor, electromagnetic valve component, third photoelectric sensor, the 4th photoelectric sensor, 3rd sensor fixed frame and packet Fill band;Lower stage component and the 5th servo motor are fixedly mounted on frame structure;5th servo motor, carrier band disk, lacquer disk(-sc) and Electromagnetic valve component is fixedly mounted on lower stage component by fixed bracket, and lacquer disk(-sc) is located at the top of carrier band disk;12nd is mobile Guide rail is longitudinally fixed to be mounted on lower stage component, and the 13rd guide rail slide block is movably connected on the 12nd moving guide rail, transmission Frame component is mounted on the 13rd guide rail slide block;Conveyer frames component is equipped with the moving track of conveying and packaging band;Tension pulley support, It is solid to cling component, roller, pushing component, contact roller, the 6th servo motor, third photoelectric sensor, 3rd sensor fixed frame On conveyer frames component, third photoelectric sensor is used to detect the position of inductance for Dingan County;Roller, which is located at, to be pushed on component;
6th Serve Motor Control strap moves in the moving guide rail on conveyer frames component;5th servo motor passes through driving Component drives lacquer disk(-sc) rotation, is bonded the sizing material on lacquer disk(-sc) with strap by clinging component, strap is pressed in drive by contact roller On dynamic component, strap is wrapped on carrier band disk.
Preferably, CCD testing agency is used to carry out Shape measure to the inductance element on conveying mechanism;Direction adjust and Defective product rejecting mechanism is used for the carry out direction adjustment or the unqualified removal processing of pattern on conveying mechanism;Transfer mechanism is defeated for transfer Send the inductance in mechanism and shaping and Check up polarity mechanism;Shaping and Check up polarity mechanism be used to carry out inductance Check up polarity and The shaping of contact pin on inductance;Package mechanism is for packing qualified inductance.
Preferably, frame structure includes lower bearing bracket, electric cabinet, upper shield, touch panel unit, display component, warning Lamp, control button component and pressure gauge component;Lower bearing bracket bottom is provided with universal wheel and fot screw;Electric cabinet is fixedly mounted on In lower bearing bracket;Upper shield is fixed on lower bearing bracket;Touch panel unit is fixedly mounted on lower bearing bracket by round fixed link On, touch panel unit includes touch screen and control button;Display component leads to fixed link by aluminium and is fixedly mounted on lower bearing bracket Middle position;Warning lamp is fixedly mounted on shield;Pressure gauge component is fixedly mounted on lower bearing bracket.
Preferably, feed mechanism includes first gearshift mobile for front-rear direction, for left and right directions movement Second displacement device, charging tray and charging tray baffle;First gearshift includes first support, the first fixed plate, the first servo electricity Machine, the first screw rod, the first ball slider, bearing assembly, first movement guide rail, the first guide rail slide block, the first link block and charging tray Fixed plate;First support is fixedly mounted on frame structure, and the first fixed plate is fixedly mounted on first support upper end;First servo Motor, the first screw rod, the first ball slider, bearing assembly and first movement guide rail are installed on the first fixing plate, the first servo Motor output end is connect by shaft coupling with the first screw rod, and the first ball slider is connected on the first screw rod, and bearing assembly is located at The rear and front end of first screw rod, the position that first servo motor drives rotation the first ball slider of control of the first screw rod to be moved forward and backward It sets;First guide rail slide block is movably connected on first movement guide rail, and the first guide rail slide block is moved along first movement guide rail front-rear direction It is dynamic;Charging tray fixed plate is mounted on the first link block and the first ball slider, passes through the mobile drive charging tray of the first ball slider The movement of fixed plate;Charging tray is mounted in charging tray fixed plate, passes through the movement of the mobile drive charging tray of charging tray fixed plate;On charging tray Disposed in parallel for placing the charge slot of inductance equipped with a plurality of front-rear direction, charge slot left and right directions runs through charging tray;Charging tray gear Plate is fixedly mounted on the first fixing plate, and the position of charging tray baffle is matched with charging tray.
Preferably, conveying mechanism include conveying assembly, third fixed plate, the first fixed bottom plate, photoelectric sensing device assembly, Clamping component, the first waste pipe, the first ash can and upper cover plate;Conveying assembly is fixedly mounted in third fixed plate;Third Fixed plate is fixed on the first fixed bottom plate on the first fixed bottom plate vertically and is fixedly mounted on frame structure;Clamping component, upper cover Plate and the first waste pipe are fixedly mounted on conveying assembly;Upper cover plate is located at the right side of clamping component, and upper cover plate is for storing The inductance that component to be clamped clamps;The upper port of first waste pipe is located at immediately below direction adjusting and defective product rejecting mechanism, and first is useless The lower port of pipe material is directed at the first ash can;First ash can is on frame structure.
Preferably, CCD testing agency include the 4th mounting plate, third fixing seat, the second stiffening plate, the 5th mounting plate, 4th fixing seat, the 5th fixing seat, video camera, camera lens, camera lens fixture, condenser, light source fixing seat, the 6th installation Plate, lamp source disc and harness fixing seat;Third fixing seat is fixedly mounted on frame structure, and the 4th mounting plate is fixedly mounted on third In fixing seat;Second stiffening plate is vertically installed in third fixing seat, and the front end face of the second stiffening plate is connected with the 4th mounting plate; 5th mounting plate is fixedly mounted on the 4th mounting plate top, and the 4th fixing seat and the 5th fixing seat are mounted on the 5th mounting plate, 4th fixing seat is in above the 5th fixing seat;Video camera and harness fixing seat are mounted in the 4th fixing seat, camera lens fixture peace In the 5th fixing seat;Camera lens are connected on video camera lower end, pass through camera lens clamp camera lens, camera lens Fixture is connected in the 5th fixing seat;Condenser and lamp source disc are connected on light source fixing seat top and bottom, and condenser, light The center coincidence of source tray, light source fixing seat;Light source fixing seat is mounted on the 6th mounting plate, and the 6th mounting plate is mounted on the 4th peace In loading board, the 6th mounting plate is located at the lower section of the 5th mounting plate.
Preferably, direction adjusts and defective product rejecting mechanism includes left and right displacement device, upper and lower displacement device, moves forward and backward dress It sets, fixation kit, third bracket, rotary shaft, suction nozzle, third stiffening plate, the 4th stiffening plate;Device is moved left and right to be flexibly connected The next moving device, the flexible connection of upper and lower displacement device move forward and backward device;Left and right displacement device includes that third cylinder, third push away Bar, rack and pinion assembly, the 4th guide rail slide block, the 4th moving guide rail and the 6th fixing seat;Third cylinder and the 4th moving guide rail It is laterally fixedly mounted in the 6th fixing seat, third cylinder passes through third push rod connection gear rack assembly;4th guide rail slide block It is mounted on rack and pinion assembly, on the 4th moving guide rail of the flexible connection of the 4th guide rail slide block thereunder, the 4th guide rail Sliding block is moved along the 4th moving guide rail left and right directions;It is fixed across the 6th that rotary shaft is connected to rotary shaft in the 6th fixing seat Seat, rotary shaft upper end are connected with rack and pinion assembly, and suction nozzle is installed on the rotary shaft.
Preferably, transfer mechanism include the 4th servo motor, connecting shaft, spill spin block, follow-on subassembly, the 4th fixed plate, 5th fixed plate, the 4th bracket, the second fixed bottom plate, the second photoelectric sensor, second sensor fixing seat, the 7th guide rail are sliding Block, the 7th moving guide rail, the 8th guide rail slide block, the 8th moving guide rail, mounting rack, component suction nozzle and auxiliary guide rail;4th servo Motor is fixedly mounted in the 4th fixed plate by connector, and the 4th fixed plate is fixedly mounted on the upper of the 4th bracket;4th Frame is fixedly mounted vertically on the second fixed bottom plate, and the second fixed bottom plate is fixedly mounted on frame structure;5th fixed plate is fixed It is mounted in the 4th fixed plate, is provided with circular arc guide groove in the 5th fixed plate;The output end of 4th servo motor passes through shaft coupling Device is connected with connecting shaft, and connecting shaft runs through the 4th fixed plate and the 5th fixed plate, and connecting shaft front end is connected with spill spin block;Spill spin block It is connected with mounting rack;Follow-on subassembly front end is mounted on mounting rack, and the circular arc that follow-on subassembly is movably connected in the 5th fixed plate is led To on slot, follow-on subassembly is moved along the circular arc guide groove of the 5th fixed plate;Second photoelectric sensor is fixed by second sensor Seat is mounted in the 4th fixed plate;7th moving guide rail is transversely mounted in the 4th fixed plate, and the 7th guide rail slide block is flexibly connected On the 7th moving guide rail, the 7th guide rail slide block is moved along the 7th moving guide rail left and right directions;Auxiliary guide rail is mounted on the 7th and leads On rail sliding block, the 8th guide rail slide block is connected in auxiliary guide rail;8th moving guide rail is vertically fixed on mounting rack, and the 8th is mobile Guide rail is movably connected on the 8th guide rail slide block, and the 8th moving guide rail is moved along the 8th guide rail slide block up and down direction;Mounting rack with 8th moving guide rail is connected, and component suction nozzle is mounted on mounting rack.
Preferably, shaping and Check up polarity mechanism include detector, it is the 6th fixed plate, the first displacement component, second useless Pipe material, monitor station, holds down assembly and the second displacement component at the second ash can;Detector and the 6th fixed plate are mounted on rack In mechanism, whether the polarity that detector is used to detect inductance is correct;Second displacement component and the first displacement component are separately mounted to On the left and right ends of 6th fixed plate, the first displacement component and the second displacement component be used to adjust two contact pins of inductance element away from From;Monitor station, holding down assembly is mounted in the 6th fixed plate, and monitor station detects polar inductance, detector and pressure for storing Tight module position is corresponding with monitor station, and monitor station position is between the second displacement component and the first displacement component, compression group Part powers on pressure-sensitive tightly for detector test for will test platform;It is fixed that second waste pipe and the second ash can are mounted on the 6th On plate, the second waste pipe and the second ash can, which are located at, to hold down assembly between the second displacement component;Second ash can is located at the Two waste pipe lower ends exit.
Using a kind of inductance element production line of above-mentioned technical proposal, feed mechanism is used for the feeding of inductance, defeated Send mechanism for conveying inductance;CCD testing agency is used to carry out Shape measure to the inductance element on conveying mechanism;Direction is adjusted And defective product rejecting mechanism is used for the carry out direction adjustment or the unqualified removal processing of pattern on conveying mechanism;Transfer mechanism is used for transfer Inductance in conveying mechanism and shaping and Check up polarity mechanism;Shaping and Check up polarity mechanism are used to carry out Check up polarity to inductance With the shaping of contact pin on inductance;Package mechanism is for packing qualified inductance.A kind of inductance element production line Advantage is to be automatically performed the detection of inductance element appearance, direction adjustment, rejected product rejecting, contact pin shaping and packaging, processing effect Rate is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the frame structure perspective view of the explosion of the embodiment of the present invention.
Fig. 3 is the feed mechanism perspective view of the explosion of the embodiment of the present invention.
Fig. 4 is the conveying mechanism perspective view of the explosion of the embodiment of the present invention.
Fig. 5 is the conveying assembly perspective view of the explosion of the embodiment of the present invention.
Fig. 6 is the clamping component perspective view of the explosion of the embodiment of the present invention.
Fig. 7 is the CCD testing agency perspective view of the explosion of the embodiment of the present invention.
Fig. 8 is the direction adjusting and defective product rejecting mechanism perspective view of the explosion of the embodiment of the present invention.
Fig. 9 is the transfer mechanism perspective view of the explosion of the embodiment of the present invention.
Figure 10 is the shaping and Check up polarity mechanism perspective view of the explosion of the embodiment of the present invention.
Figure 11 is the first displacement component perspective view of the explosion of the embodiment of the present invention.
Figure 12 is the perspective view of the explosion that holds down assembly of the embodiment of the present invention.
Figure 13 is the second displacement component perspective view of the explosion of the embodiment of the present invention.
Figure 14 is the package mechanism perspective view of the explosion of the embodiment of the present invention.
Specific embodiment
The present invention is described further below with reference to Fig. 1-Figure 14.
A kind of inductance element production line as represented in figures 1 through 14, feed mechanism 2 including frame structure 1 and thereon, Conveying mechanism 3, CCD testing agency 4, direction adjusting and defective product rejecting mechanism 5, transfer mechanism 6, shaping and Check up polarity mechanism 7 and packet Mounting mechanism 8;Feed mechanism 2, conveying mechanism 3, shaping and Check up polarity mechanism 7 and package mechanism 8 are successively connected, CCD detection machine Structure 4 and direction adjust and 5 position of defective product rejecting mechanism corresponds to conveying mechanism 3, and 6 position of transfer mechanism corresponds to conveying mechanism 3, shaping and pole Property testing agency 7 and package mechanism 8;
Feed mechanism 2 is located at the right side of frame structure 1, the feeding for inductance;Conveying mechanism 3 is located at the left side of feed mechanism 2, The right side of conveying mechanism 3 is mutually connected with the left side of feed mechanism 2, and conveying mechanism 3 and feed mechanism 2 are in same level, Conveying mechanism 3 completes Shape measure on it, the operation that direction is adjusted and inspection rejects is handled for conveying inductance;CCD detection machine Structure 4 is located among conveying mechanism 3 at position of keeping right, for carrying out Shape measure to the inductance element on conveying mechanism 3;Direction tune Section and defective product rejecting mechanism 5 are located among conveying mechanism 3 at the position that keeps left, and direction is adjusted and defective product rejecting mechanism 5 is used for conveying mechanism 3 Carry out direction adjustment or pattern unqualified removal processing;Transfer mechanism 6 is located at the left side of conveying mechanism 3, and transfer mechanism 6 is used for Inductance in transfer conveying mechanism 3 and shaping and Check up polarity mechanism 7, i.e., by the inductance transfer on conveying mechanism 3 to shaping and In Check up polarity mechanism 7, transfer of the inductance in shaping and Check up polarity mechanism 7 and shaping and Check up polarity machine will be passed through The detection of structure 7 is adjusted in the inductance transfer to package mechanism 8 completed;Shaping and Check up polarity mechanism 7 are located at a left side for conveying mechanism 3 Side, shaping and Check up polarity mechanism 7 are corresponding with 6 position of transfer mechanism, and shaping and Check up polarity mechanism 7 are used for the polarity to inductance The shaping of contact pin in detection and inductance;Package mechanism 8 is located at the left side of transfer mechanism 6, for packing to qualified inductance.
As shown in Fig. 2, frame structure 1 includes lower bearing bracket 11, electric cabinet 12, upper shield 13, touch panel unit 14, display Component 15, warning lamp 16, control button component 17 and pressure gauge component 18;Lower bearing bracket 11 is used to that other devices to be fixedly installed, under 11 bottom of rack is provided with universal wheel 19 and fot screw 110, for fixing entire inductance element Check up polarity and packaging facilities; Electric cabinet 12 is fixedly mounted in lower bearing bracket 11, is carried out for running well to entire inductance element Check up polarity and packaging facilities It automatically controls;Upper shield 13 is fixed on lower bearing bracket 11, and working region is protected, for guaranteeing entire inductance member Safety when part Check up polarity and packaging facilities run well;Touch panel unit 14 is fixedly mounted on by round fixed link 111 On lower bearing bracket 11, touch panel unit 14 includes touch screen 112 and control button 17, and touch screen 112 is fixed at touch screen At the intermediate upper position of component 14, for showing the working condition of entire inductance element Check up polarity and packaging facilities, control is pressed Button 17 is uniformly fixed at touch screen 112 in the following, being used to control the folding and work at present module of this operational module power supply Start and stop and emergency case emergency stop;Display component 15 leads to the centre that fixed link 113 is fixedly mounted on lower bearing bracket 11 by aluminium At position, for the setting to entire inductance element Check up polarity and the operating parameter of packaging facilities;Warning lamp 16 is fixedly mounted On upper shield 13, for alarming emergency;Pressure gauge component 18 is fixedly mounted on lower bearing bracket, for whole The air pressure of suction nozzle used is monitored and controls in the temperature and whole equipment of a inductance element Check up polarity and packaging facilities.
As shown in figure 3, feed mechanism 2 includes first gearshift mobile for front-rear direction, for left and right directions shifting Dynamic second displacement device, charging tray 219 and charging tray baffle 221.
First gearshift includes first support 21, the first fixed plate 22, first servo motor 23, the first screw rod 24, One ball slider 25, bearing assembly 26, first movement guide rail 27, the first guide rail slide block 28, the first link block 29 and charging tray are fixed Plate 210;First support 21 is fixedly mounted on lower bearing bracket 11, and the first fixed plate 22 is fixedly mounted on 21 upper end of first support, the One bracket 21 is two, center being equidistant to front and back first support 21 of the first fixed plate 22;First servo motor 23, the first screw rod 24, the first ball slider 25, bearing assembly 26 and first movement guide rail 27 are mounted in the first fixed plate 22, First servo motor 23 is located at the right back of the first fixed plate 22, and 23 output end of first servo motor passes through shaft coupling and first Bar 24 connects, and the first ball slider 25 is connected on the first screw rod 24, and bearing assembly 26 is located at the rear and front end of the first screw rod 24, The position that first servo motor 23 drives rotation the first ball slider 25 of control of the first screw rod 24 to be moved forward and backward;First guide rail is sliding Block 28 is movably connected on first movement guide rail 27, and the first guide rail slide block 28 is moved along 27 front-rear direction of first movement guide rail;Material Disk fixed plate 210 is mounted on the first link block 29 and the first ball slider 25, passes through the mobile drive of the first ball slider 25 The movement of charging tray fixed plate 210, the first link block of mobile drive 29 of charging tray fixed plate 210, the first link block 29 is for assisting The movement of charging tray fixed plate 210;Charging tray 219 is mounted in charging tray fixed plate 210, passes through the mobile drive of charging tray fixed plate 210 The movement of charging tray 219;It is disposed in parallel for placing the charge slot of inductance 220, charge that charging tray 219 is equipped with a plurality of front-rear direction Slot left and right directions runs through charging tray 219.Charging tray baffle 221 is fixedly mounted on the leftward position in the first fixed plate 22, charging tray baffle 221 position is matched with charging tray 219, and charging tray baffle 221 is for preventing electricity of the charging tray 219 during back-and-forth motion in charge slot Sense 220 is fallen from the left side of charging tray 219.
When first gearshift works, first servo motor 23 drives the rotation of the first screw rod 24 to drive the first ball slider 25 Front-rear direction it is mobile, the back-and-forth motion of the first ball slider 25 drives charging tray 219 along 27 front-rear direction of first movement guide rail It is mobile.
Second displacement device includes second support 211, the second fixed plate 212, the second servo motor 213, transmission component 214, the second guide rail slide block 215, the second moving guide rail 216, pushing block 217 and survey level board 218;Second support 211 is fixedly mounted On lower bearing bracket 11, second support 211 is located at left and right sides of the first gearshift at position rearward;Second fixed plate 212 is fixed It is mounted in second support 211, the second servo motor 213 is mounted in the second fixed plate 212;Transmission component 214 and second moves Dynamic guide rail 216 is mounted in the second fixed plate 212;Second guide rail slide block 215 is movably connected on the second moving guide rail 216, the Two guide rail slide blocks 215 are moved along 216 left and right directions of the second moving guide rail;Pushing block 217 is mounted on the second guide rail slide block 215, Pushing block 217 connects transmission component 21, and the position under pushing block 217 corresponds to charging tray 219, and pushing block 217 is for pushing inductance 220 in charge It is moved in slot, i.e., inductance 220 is pushed to left end from right end along the charge slot of charging tray 219;It surveys level board 218 and is mounted on pushing block 217 upper end surface is surveyed level board 218 and is moved back and forth in the lateral direction with pushing block 217, surveys level board 218 and pushes away for detecting Whether the movement of block 217 in the lateral direction is on same straight line.
When first gearshift works, the second servo motor 213 drives transfer assembly 214 to be driven, and transmission component 214 drives Pushing block 217 is moved by the second guide rail slide block 215 along 216 left and right directions of the second moving guide rail, by inductance 220 along charging tray 219 charge slot is pushed to left end from right end.
Feed mechanism 2 by first servo motor 23 in use, drive the rotation of the first screw rod 24 to drive the first ball slider 25 front-rear direction is mobile, and the back-and-forth motion of the first ball slider 25 drives charging tray 219 along 27 front and back of first movement guide rail To movement, make the charge slot of rule setting on charging tray 219 and the left alignment of conveying mechanism 3;It is driven by the second servo motor 213 Dynamic transfer assembly 214 starts to be driven, under the action of transmission component 214, pushing block 217 inductance 220 along charging tray 219 slot from Right end is pushed to left end.
As shown in Figure 4, Figure 5 and Figure 6, conveying mechanism 3 include conveying assembly 31, third fixed plate 32, the first stiffening plate 33, First fixed bottom plate 34, photoelectric sensing device assembly 35, clamping component 37, the first waste pipe 38, the first ash can 39, first are useless Hopper clamping seats 310 and upper cover plate 311.
Conveying assembly 31 is fixedly mounted in third fixed plate 32, the middle position of conveying assembly 31 and third fixed plate 32 Middle position is overlapped, and conveying assembly 31 is for transmitting the inductance transmitted from feed mechanism 2;Third fixed plate 32 is fixed on the vertically It is in transverse direction on one fixed bottom plate 34,32 center of third fixed plate is overlapped with the center of the first fixed bottom plate 34, First fixed bottom plate 34 is fixedly mounted on lower bearing bracket 11;First stiffening plate 33 is connected to solid in the first fixed bottom plate 34 and third On fixed board 32, the first stiffening plate 33 is fixed on the first fixed bottom plate 34 by its lower end surface, and the inside of the first stiffening plate 33 Middle position is connected by connector with third fixed plate 32, and the first stiffening plate 33 is used to increase intensity and the jail of conveying mechanism 3 Solidity.
Photoelectric sensing device assembly 35 includes being mounted on conveying assembly 31, and photoelectric sensing device assembly 35 includes CCD detection light Electric transducer 35a, direction adjusting and inspection rejects photoelectric sensor 35b and clamping photoelectric sensor 35c, CCD detect photoelectric sensor The position 35a is corresponding with CCD testing agency 4, and direction is adjusted and inspection rejects photoelectric sensor 35b position and direction adjust and defective product rejecting mechanism 5 is corresponding, and the clamping position photoelectric sensor 35c is corresponding with clamping component 37, and CCD detection photoelectric sensor 35a, direction adjust and pick The position of useless photoelectric sensor 35b and clamping photoelectric sensor 35c on conveying assembly 31 is to be arranged successively from right to left, photoelectricity Sensor module 35 on conveying mechanism 3 for positioning inductance at the process of required completion;Clamping component 37, upper cover Plate 311 and the first waste pipe 38 are fixedly mounted on conveying assembly 31, and clamping component 37 is used for being transmitted to conveying assembly 31 The inductance of left end is clamped, and is ready to carry out next process;Upper cover plate 311 is located at the right side of clamping component 37, Inductance continues to be moved to the left when reaching herein along the slot of upper cover plate 311, and upper cover plate 311 is clamped for storing component 37 to be clamped Inductance.The upper port of first waste pipe 38 is located at immediately below direction adjusting and defective product rejecting mechanism 5, under the first waste pipe 38 Port is directed at the first ash can 39;First ash can 39 is on lower bearing bracket 11, and the first ash can 39 passes through the first waste material clamp Tight seat 310 is fixed on conveying assembly 31, and the first ash can 39 is used to store the underproof inductance of appearance detection.
When conveying mechanism 3 works, under the action of conveying assembly 31, inductance right-to-left on conveying assembly 31 is mobile, When inductance is moved to CCD detection photoelectric sensor 35a, photoelectric sensor 35a is detected by CCD, inductance is positioned come complete At the detection of CCD testing agency 4, it is then transmitted to direction adjusting and inspection rejects photoelectric sensor 35b again, for the qualified electricity of detection Sense continues directly to transmit downwards;For the inductance of bad qualification, adjusted by direction and inspection rejects photoelectric sensor 35b to inductance into Then row positioning is adjusted by direction and defective product rejecting mechanism 5 rejects the inductance of supplied materials anisotropy into the first ash can 39, right In the inductance of supplied materials anisotropy, is adjusted by direction and inspection rejects photoelectric sensor 35b positions inductance, then the side of passing through The adjustment in direction is carried out to inductance to adjusting and defective product rejecting mechanism 5, continues to transmit down after the completion of adjustment;When being transmitted to clamping photoelectricity When at sensor 35c, by clamping the positioning of photoelectric sensor 35c, clamping component 37 clamps inductance for 6 transfer of transfer mechanism.
Conveying assembly 31 includes interface components 311, carriage 312, conveyor belt 313, trapped orbit 314, third servo Motor 315 and driven wheel 316;Interface components 311 are fixedly mounted on the right end on carriage 312, interface components 311 and feeding knot Structure 2 is connected;Conveyor belt 313 and trapped orbit 314 are mounted on carriage 312;It is provided with straight-line groove on trapped orbit 314, For locking the motion track of inductance to guarantee that inductance does linear movement;On trapped orbit 314 with direction adjust and inspection rejects photoelectricity The position sensor 35b corresponding position is equipped with recess 3141, and recess is used to guarantee that direction to be adjusted and the process of defective product rejecting mechanism 5 can be smooth It carries out;Third servo motor 315 and driven wheel 316 are mounted in third fixed plate 32.One group of driven wheel 316 is mounted on adjustment block On 317, adjustment block 317 is located in the rectangular opening of third fixed plate 32, the energy in the rectangular opening of third fixed plate 32 of adjustment block 317 It enough moves left and right, adjustment block 317 adjusts the elastic of conveyor belt 313 by moving left and right.
For conveying assembly 31 in use, inductance is placed in conveyor belt 312, third servo motor 315 controls conveyor belt 312 It moves to left, the inductance completed in conveyor belt 313 is moved to the left.
Clamping component 37 include the first cylinder 371, the first push rod 372, the first fixing seat 373, third guide rail slide block 374, Third moving guide rail 375, the second fixing seat 376, the 4th fixing seat 3711 and clamp hand component;First fixing seat 373 is mounted on defeated On sending component 31, the first cylinder 371 and third moving guide rail 375 are mounted in the first fixing seat 373;First cylinder 371 passes through First push rod 372 connects the second fixing seat 576 and is connected;Third guide rail slide block 374 is mounted in the second fixing seat 376, and third is led Rail sliding block 374 is movably connected on third moving guide rail 375, and third guide rail slide block 374 is straight along third moving guide rail 375 or so Line movement;Clamp hand component includes the second cylinder 377, third fixing seat 378, the first sliding block 379 and clamp hand 3710;Second cylinder 377 connect third fixing seat 378 by the first sliding block 379, and clamp hand 3710 is mounted on the upper end of third fixing seat 378, specifically First sliding block 379 is movably connected in the slot of the second cylinder 377, and the first sliding block 379 is along next before and after the slot of the second cylinder 377a Return is dynamic;Clamp hand component is two groups, and the second cylinder 377 of one group of clamp hand component is mounted in the second fixing seat 376, another group of folder Second cylinder 377 of hand unit is mounted in the 4th fixing seat 3711, and the 4th fixing seat 3711 is mounted on conveying assembly 31 most Left end.
Clamping component 37 is in use, the first cylinder 371 pushes the second fixing seat 376 along third by the first push rod 372 Moving guide rail 375 or so moves along a straight line, and drives the clamp hand 3710 or so on clamp hand component to move linearly, passes through the second cylinder 377 Effect, the first sliding block 379 be moved forward and backward, drive clamp hand 3710 be moved forward and backward;By the back-and-forth motion of clamp hand 3710, to realize To the function of clamping and the release of inductance.
As shown in fig. 7, CCD testing agency 4 includes the 4th mounting plate 41, third fixing seat 42, the second stiffening plate 43, the Five mounting plates 44, the 4th fixing seat 45, the 5th fixing seat 46, video camera 47, camera lens 48, camera lens fixture 49, condenser 410, light source fixing seat 411, the 6th mounting plate 412, lamp source disc 413 and harness fixing seat 414;
Third fixing seat 42 is fixedly mounted on lower bearing bracket 11, and the 4th mounting plate 41 is fixedly mounted in third fixing seat 42;The Two stiffening plates 43 are vertically installed in third fixing seat 42, and the front end face of the second stiffening plate 43 is connected with the 4th mounting plate 41;The Five mounting plates 44 are fixedly mounted on 41 top of the 4th mounting plate, and the 4th fixing seat 45 and the 5th fixing seat 46 are mounted on the 5th installation On plate 44, the 4th fixing seat 45 is in 46 top of the 5th fixing seat;It is fixed that video camera 47 and harness fixing seat 414 are mounted on the 4th On seat 45, camera lens fixture 49 is mounted in the 5th fixing seat 46;Camera lens 48 are connected on 47 lower end of video camera, pass through mirror Fixture head 49 clamps camera lens 48, and camera lens fixture 49 is connected in the 5th fixing seat 46;Condenser 410 and lamp source disc 413 It is connected on 411 top and bottom of light source fixing seat, and the center weight of condenser 410, lamp source disc 413, light source fixing seat 411 It closes;Light source fixing seat 411 is mounted on the 6th mounting plate 412, and the 6th mounting plate 412 is mounted on the 4th mounting plate 41, and the 6th Mounting plate 412 is located at the lower section of the 5th mounting plate 44.
CCD testing agency 4 by the light source in the lamp source disc 413 that is fixed in light source fixing seat 411 in use, reflected It is radiated on inductance under effect, is then imaged by camera lens 48, video camera 47, completes the pattern of inductance after treatment Detection.
As shown in figure 9, direction adjusts and defective product rejecting mechanism 5 includes left and right displacement device, upper and lower displacement device, moves forward and backward dress It sets, fixation kit 520, third bracket 521, rotary shaft 522, suction nozzle 523, third stiffening plate 524, the 4th stiffening plate 525;Left and right Mobile device activities connect upper and lower displacement device, and the flexible connection of upper and lower displacement device moves forward and backward device.
Left and right displacement device include third cylinder 51, third push rod 52, rack and pinion assembly 53, the 4th guide rail slide block 54, 4th moving guide rail 55 and the 6th fixing seat 56;It is fixed that third cylinder 51 and the 4th moving guide rail 55 are laterally fixedly mounted on the 6th Middle position on seat 56, third cylinder 51 pass through 52 connection gear rack assembly 53 of third push rod, 52 left end of third push rod It is fixedly mounted in the recess of 53 right end of rack and pinion assembly;4th guide rail slide block 54 is mounted on the bottom surface of rack and pinion assembly 53 On, on the 4th moving guide rail 55 of the flexible connection of the 4th guide rail slide block 54 thereunder, the 4th guide rail slide block 54 is along the 4th 55 left and right directions of moving guide rail is mobile;Rotary shaft 522 is connected to the center of the preceding convex portion in the 6th fixing seat 56, rotation Axis 522 passes through the 6th fixing seat 56, and 522 upper end of rotary shaft is connected with rack and pinion assembly 53, and suction nozzle 523 is mounted on rotary shaft On 522 lower end surfaces.Third cylinder 51 drives third push rod 52 to control position of the 4th guide rail slide block 54 on the 4th moving guide rail 55 It sets.
Upper and lower displacement device includes the 4th cylinder 57, the 4th push rod 58, the first push plate 59, the 5th guide rail slide block the 510, the 5th Moving guide rail 511, the 8th fixing seat 512;4th cylinder 57, the 5th moving guide rail 511 is longitudinally fixed is mounted on the 8th fixing seat On 512, the movable upper end for being connected to the 4th cylinder 57 of the 4th push rod 58, the upper end of the 4th push rod 58 is fixedly mounted on first and pushes away In the recess in 59 lower end middle position of plate;First push plate 59 is vertically fixedly mounted in the 6th fixing seat 56, the first push plate 59 with It is connected between 6th fixing seat 56 by third stiffening plate 524, by the increase left and right displacement device of third stiffening plate 524 and up and down The stability of gearshift connection, the rear end face of the first push plate 59 are overlapped with the rear end face of the 6th fixing seat 56;First push plate 59 It is connected on the 5th guide rail slide block 510;On the 5th moving guide rail 511 of the flexible connection of 5th guide rail slide block 510 thereunder, 5th guide rail slide block 510 is moved along 511 up and down direction of the 5th moving guide rail.4th cylinder 57 drives the 4th push rod 58 control the Five guide rail slide blocks 510 are mobile in the up and down direction of the 5th moving guide rail 511.
Moving forward and backward device includes the 5th cylinder 513, the 5th cylinder push-rod 514, push rod fixing seat 515, the 9th fixing seat 516, the 6th guide rail slide block 517, the 6th moving guide rail 518 and the tenth fixing seat 519;5th cylinder 513 is longitudinally mounted to the 9th Middle position in fixing seat 516, the 9th fixing seat 516 are fixedly mounted on 512 lower end surface of the 8th fixing seat, and the 9th is fixed Seat 516 and the 8th fixing seat 512 are mutually perpendicular to, and the front end face of the 9th fixing seat 516 is aligned with 512 front end face of the 8th fixing seat, 9th fixing seat 516 and the 8th fixing seat 512 are connected by the 4th stiffening plate 525, increase anteroposterior position by the 4th stiffening plate 525 The stability that moving device is connected with upper and lower displacement device.
5th cylinder 513 connects 514 one end of the 5th cylinder push-rod, and it is solid that 514 other end of the 5th cylinder push-rod is mounted on push rod In reservation 515;9th fixing seat, 516 bottom is connected on the 6th guide rail slide block 517, and the 6th moving guide rail 518 is longitudinally mounted to In tenth fixing seat 519, fixation kit 520 is mounted in the tenth fixing seat 519, and fixation kit 520 is in the tenth fixing seat 519 Front-rear direction is mobile in rectangular opening, for being fixed to moving forward and backward when device does not work;Tenth fixing seat 519 is fixedly mounted On third bracket 521, third bracket 521 is fixedly mounted on lower bearing bracket 11.5th cylinder 513 drives the 5th cylinder push-rod 514, under the thrust or pulling force effect of the 5th cylinder push-rod 514, control the 6th guide rail slide block 517 and the 9th fixing seat thereon 516 is mobile in 518 front-rear direction of the 6th moving guide rail.
Direction adjust and defective product rejecting mechanism 5 in use, when CCD testing agency 4 detect inductance be anisotropy when, anteroposterior position Moving device is not involved in back-and-forth motion work by the fixation of fixation kit 520, passes through the movement of upper and lower displacement device up and down direction Then the inductance of drawing direction mistake revolves rotary shaft 522 with suction nozzle 523 by the way that left and right displacement device left and right directions is mobile Turn, to complete the adjustment in inductance direction;When CCD testing agency 4 detects that inductance pattern is unqualified, such as contact pin missing etc., Left and right displacement device is not involved in work, and rotary shaft 522 is stopped rotating, and passes through the mobile absorption shape of upper and lower displacement device up and down direction The underproof inductance of looks, it is then mobile the underproof inductance rejecting of pattern by moving forward and backward device front-rear direction, that is, it puts into Into the first ash can 39.
As shown in Figure 10, transfer mechanism 6 include the 4th servo motor 61, connecting shaft 62, spill spin block 63, follow-on subassembly 64, The fixed bottom plate 68 of 4th fixed plate 65, the 5th fixed plate 66, the 4th bracket 67, second, the second photoelectric sensor 69, second sensing Device fixing seat 610, the 7th guide rail slide block 611, the 7th moving guide rail 612, the 8th guide rail slide block 613, the 8th moving guide rail 614, Mounting rack 615, component suction nozzle 616 and auxiliary guide rail 617;4th servo motor 61 is fixedly mounted on the 4th by connector and fixes On plate 65, the 4th fixed plate 65 is fixedly mounted on the upper of the 4th bracket 67, upper end and the 4th bracket 67 of the 4th fixed plate 65 Upper end alignment;4th bracket 67 is fixedly mounted vertically on the second fixed bottom plate 68, outside the 4th bracket 67 and the second fixed bottom plate 68 Side alignment, the second fixed bottom plate 68 are fixedly mounted on lower bearing bracket 11;5th fixed plate 66 is fixedly mounted on the 4th fixed plate 65 On, circular arc guide groove 618 is provided in the 5th fixed plate 66;The output end of 4th servo motor 61 passes through shaft coupling and connecting shaft 62 are connected, and connecting shaft 62 runs through the 4th fixed plate 65 and the 5th fixed plate 66, and 62 front end of connecting shaft is connected with spill spin block 63, connect Axis 62 passes through key lock connecting shaft 62 and spill spin block 63;The groove hole end of spill spin block 63 is connected with the circular hole 619 on mounting rack 615, For providing mobile power to mounting rack 615;64 front end of follow-on subassembly is mounted on the circular hole of 615 center of mounting rack, 64 back end activity of follow-on subassembly is connected on the circular arc guide groove 618 of the 5th fixed plate 66, and follow-on subassembly 64 is along the 5th fixed plate 66 circular arc guide groove 618 is mobile, to guarantee motion profile;Second photoelectric sensor 69 passes through second sensor fixing seat 610 It is mounted in the 4th fixed plate 65, for determining that mounting rack 615 rotates to the extreme position of left and right;7th moving guide rail 612 is horizontal To being mounted in the 4th fixed plate 65, the 7th guide rail slide block 611 is movably connected on the 7th moving guide rail 612, and the 7th guide rail is sliding Block 611 is moved along 612 left and right directions of the 7th moving guide rail;Auxiliary guide rail 617 is mounted on the 7th guide rail slide block 611, and the 8th leads Rail sliding block 613 is connected in auxiliary guide rail 617;8th moving guide rail 614 is vertically fixed in two of rear end face on mounting rack 615 Side, the 8th moving guide rail 614 are movably connected on the 8th guide rail slide block 613, and the 8th moving guide rail 614 is along the 8th guide rail slide block 613 up and down directions are mobile;Mounting rack 615 is connected with the 8th moving guide rail 614, and component suction nozzle 616 is mounted on mounting rack 615, Component suction nozzle 616 is for drawing inductance.
Transfer mechanism 6 is in use, the 4th servo motor 61 drives circular arc guiding of the spill spin block 63 in the 5th fixed plate 66 Slot 618 is that motion profile is rotated, and then drives mounting rack 615 to move simultaneously along the 7th moving guide rail 612 and the 8th and leads Rail 614 does the movement with the circular arc guide groove 618 in the 5th fixed plate 66 for motion profile, up and down by mounting rack 615 Direction is mobile, and component suction nozzle 616 also completes direction movement up and down, has reached the purpose of transfer inductance.
As shown in Figure 10, Figure 11, Figure 12 and Figure 13, shaping and Check up polarity mechanism 7 include detector 71, the 6th fixed plate 72, the first displacement component 75, the second waste pipe 76, the second ash can 77, monitor station 710, hold down assembly 78 and second displacement Component 79;Component suction nozzle 616 is regularly arranged four groups, is the first component suction nozzle, the second component suction nozzle, third suction nozzle group respectively Part and the 4th component suction nozzle, the corresponding first displacement component 75 in the first component suction nozzle position, the second component suction nozzle position is corresponding to be compressed Component 78, the corresponding second displacement component 79 in third component suction nozzle position, the 4th component suction nozzle position corresponds to package mechanism 8.
Detector 71 and the 6th fixed plate 72 are mounted on lower bearing bracket 11, before detector 71 is located at the fixed bottom plate 74 of third Whether side, the polarity that detector 71 is used to detect inductance are correct;6th fixed plate 72 is laterally fixedly mounted on the fixed bottom plate of third On 74, the fixed bottom plate 74 of the 6th fixed plate 72 and third is mutually perpendicular to, the lower end surface of the 5th stiffening plate 73 and medial surface respectively with The fixed bottom plate 74 of third is connected with the 6th fixed plate 72, and the 5th stiffening plate 73 is used to guarantee shaping and Check up polarity mechanism 7 Stability;
Second displacement component 79 and the first displacement component 75 are separately mounted on the left and right ends of the 6th fixed plate 72, the first displacement Component 75 and the second displacement component 79 are used to adjust the distance of two contact pins of inductance element.
Monitor station 710, holding down assembly 78 is mounted in the 6th fixed plate 72, and monitor station 710 is polar for storing detection Inductance, detector 71 and 78 positions that hold down assembly are corresponding with monitor station 710, and 710 position of monitor station is in the second displacement component 79 and first between displacement component 75, and holding down assembly 78 powers on pressure-sensitive tightly for the detection of detector 71 for will test platform 710;
Second waste pipe 76 and the second ash can 77 are mounted in the 6th fixed plate 72, the second waste pipe 76 and the second waste material Case 77, which is located at, holds down assembly 78 and second between displacement component 75;Second ash can 77 is located at the outlet of 76 lower end of the second waste pipe Place, the second ash can 77 are used to store the inductance for the incorrect polarity being removed.
Shaping and Check up polarity mechanism 7 are in use, inductance is transferred load to first in the 6th fixed plate 72 by component suction nozzle 616 At displacement component 75, the distance between two contact pins of inductance are adjusted, by the first displacement component 75 to meet subsequent detection Instrument 71 detects;Then inductance is transferred load on monitor station 710 by component suction nozzle 616 from the first displacement component 75, passes through compression Component 78 will test the inductance on platform 710 and compress for the detection of detector 71, and hold down assembly 78 releases after the completion of the detection of detector 71. If detecting inductance incorrect polarity, component suction nozzle 616 rejects inductance into the second ash can 77;If it is correct to detect inductance polarity, Component suction nozzle 616 by inductance transfer to the second displacement component 75, by the second displacement component 75 to two contact pins of inductance it Between distance be adjusted again, then by component suction nozzle 616 finished product inductance transfer to next process.
First displacement component 75 is sliding including the 6th cylinder 751, first profile plate 752, the first displacement seat 753, the 9th guide rail Block 754;6th cylinder 751 and first profile plate 752 are separately mounted on 72 upper surface of the 6th fixed plate and rear end face, the first round Wide plate 752 is mutually perpendicular to the 6th fixed plate 72, and is aligned with 72 rear end face of the 6th fixed plate, and first profile plate 752 is equipped with Rectangular opening, rectangle hole width are matched with inductance width;The 9th guide rail slide block 754 is separately connected on 6th cylinder, 751 both ends, each Connecting the first displacement seat 753 on 9th guide rail slide block 754,753 upper end of the first displacement seat is equipped with contact pin slot 758, and contact pin slot 758 It sets in rectangular opening leeward, the 6th cylinder 751 controls two the first displacement seats 753 in opposite directions or moves backward.
6th cylinder 751 is equipped with the 9th moving guide rail 755 and sliding recess 756, and the 9th guide rail slide block 754 is flexibly connected It is equipped at the 9th moving guide rail 755 and sliding recess 756, on the inside of the 9th guide rail slide block 754 of same size with sliding recess Rectangular slat 757, when the 9th guide rail slide block 754 moves back and forth, rectangular slat 757 with the 9th guide rail slide block 754 movement Move back and forth on the 9th guide rail slide block 754 along sliding recess 756, rectangular slat 757 is for guaranteeing the 9th guide rail slide block 754 755 left and right directions of the 9th moving guide rail movement point-blank.
First displacement component 75 in use, component suction nozzle 616 control inductance insertion first profile plate 752 rectangular opening in, Inductance ontology is in the rectangular opening of first profile plate 752, and two contact pins of inductance are in below rectangular opening, and two of inductance insert Needle is inserted into respectively in the contact pin slot 758 of the first displacement seat 753, controls the movement of the first displacement seat 753 by the 6th cylinder 751, into And the position of two contact pins is adjusted, inductance element shaping is completed, is detected with adapting to subsequent detector 71.
Hold down assembly 78 include the 7th cylinder 781, the 5th push rod 782, bearing assembly 783, mandril 784, the 7th fixed plate 785, the 8th cylinder 786, the tenth guide rail slide block 787 and clamping frame 788;7th cylinder 781 and bearing assembly 783 are mounted on the 6th In fixed plate 72, bearing assembly 783 is located at the left and right sides of the 7th cylinder 781, and the 7th cylinder 781 is connected by the 5th push rod 782 The 7th fixed plate 785 is connect, bearing assembly 783 connects the 7th fixed plate 785 by mandril 784;8th cylinder 786 is mounted on the 7th In fixed plate 785, the tenth guide rail slide block 787 is movably connected on the guide rail on the 8th cylinder 786;Clamping frame 788 is fixedly mounted On the tenth guide rail slide block 787;Clamping frame 788 includes top board, connecting column and lower platen, and top board is by connecting column and pushes Plate is connected.
78 are held down assembly in use, the 8th cylinder 786 drives the tenth guide rail slide block 787 to be arranged on the 8th cylinder 786 Guide rail transverse shifting;Mobile drive lower platen 788 and top board 789 while inside sidesway by the tenth guide rail slide block 787 Dynamic, when lower platen 789 and arrival 710 surface of monitor station of top board 788, the 7th cylinder 781 is started to shrink, solid by the 7th Moving down for fixed board 785 drives the tenth guide rail slide block 787 to move down, and clamping frame 788 and then moves down, and reaches the mesh for compressing inductance 's.
Second displacement component 79 includes the 9th cylinder 791, the 6th push rod 792, the second push plate 793, the tenth moving guide rail 794, the 11st guide rail slide block the 795, the 4th fixed bottom plate 796, the 8th fixed plate 797, the 12nd guide rail slide block the 798, the 11st Moving guide rail 799, the tenth cylinder 7910, the 7th push rod 7911, third push plate 7912, the second displacement seat 7913 and third displacement seat 7914;9th cylinder 791 is fixedly mounted in the 6th fixed plate 72, and the 9th cylinder 791 is pushed away by the 6th push rod 792 connection second Plate 793;The fixed bottom plate 796 of second push plate 793 connection the 4th and the 8th fixed plate 797;Tenth moving guide rail 794 is mounted on the 6th In fixed plate 72, the 11st guide rail slide block 795 is movably connected on the tenth moving guide rail 794, and the 11st guide rail slide block 795 is along Ten moving guide rails, 794 left and right directions is mobile, and the 4th fixed bottom plate 796 is mounted on the 11st guide rail slide block 795;Second push plate 793 rear ends are fixedly mounted in the 8th fixed plate 797, and third displacement seat 7914 is mounted on 793 front end of the second push plate;8th is solid Fixed board 797 is laterally fixedly mounted on the 4th fixed bottom plate 796;It is solid that 11st moving guide rail 799 is laterally fixedly mounted on the 8th On fixed board 797, the 12nd guide rail slide block 798 is movably connected on the 11st moving guide rail 799;Tenth cylinder 7910 is mounted on In eight fixed plates 797;Tenth cylinder 7910 connects third push plate 7912 by the 7th push rod 7911;7912 front end of third push plate is solid On third displacement seat 7914, rear end is fixedly mounted in the 8th fixed plate 797 for Dingan County;Third displacement seat 7914 is fixedly mounted On the 12nd guide rail slide block 798, the second displacement seat 7913 is fixedly mounted in the 8th fixed plate 797, the second displacement seat 7913 Positioned at the right of third displacement seat 7914.It is equipped on second displacement seat 7913 and third displacement seat 7914 and is inserted into for inductance contact pin The second contact pin slot 7915.
For second displacement component 79 in use, passing through the effect of the 9th cylinder 791, the 6th push rod 792 pushes and pulls the second push plate 793 move left and right the second displacement component 79 on the tenth moving guide rail 794;Second contact pin slot 7915 of the contact pin insertion of inductance In, then pass through the effect of the tenth cylinder 7910, the 7th push rod 7911 pushes and pulls third push plate 7912 and drives third displacement seat 7914 move left and right, and complete the adjustment of two contact pin distances of inductance, i.e. completion inductance element shaping.
As shown in figure 14, package mechanism 8 includes lower stage component 81, conveyer frames component 82, the 5th servo motor 83, driving Component 84, lacquer disk(-sc) 86, tensioning wheel assembly 87, tension pulley support 88, clings component 89, roller 810, pushes component carrier band disk 85 811, contact roller 812, the 13rd guide rail slide block 813, the 12nd moving guide rail 814, the 6th servo motor 815, electromagnetic valve component 816, third photoelectric sensor 817, the 4th photoelectric sensor 818,3rd sensor fixed frame 819 and strap 820;Lower stage Component 81 and the 5th servo motor 83 are fixedly mounted on lower bearing bracket 11;5th servo motor 83, carrier band disk 85, lacquer disk(-sc) 86 and electricity Electromagnetic valve component 816 is fixedly mounted on lower stage component 81 by fixed bracket, carries disk 85 and lacquer disk(-sc) 86 is located at lower stage group 81 left of part, lacquer disk(-sc) 86 are located at the top of carrier band disk 85, and carrier band disk 85 is for storing last finished product;Electromagnetic valve component 816 In on lower stage component 81, for adjusting air pressure;5th servo motor 83 is located at 81 left back of lower stage component, for current Work provides power;12nd moving guide rail 814 is longitudinally fixed to be mounted on lower stage component 81, the 13rd guide rail slide block 813 It is movably connected on the 12nd moving guide rail 814, conveyer frames component 82 is mounted on the 13rd guide rail slide block 813, for adjusting The position of conveyer frames component 82;Conveyer frames component 82 is equipped with the moving track 821 of conveying and packaging band 820;Tension pulley support 88, It clings component 89, roller 810, push component 811, contact roller 812, the 6th servo motor 815, third photoelectric sensor 817, the Three fixing rack for sensor 819 are fixedly mounted on conveyer frames component 82, and third photoelectric sensor 817 is used to detect the position of inductance It sets;It clings component 89 and is located at 815 left side of the 6th servo motor, cling component 89 and sizing material and strap 820 is used to force together, Component 811 is pushed positioned at 89 left side of component is clinged, for further compressing to strap 820;Roller 810, which is located at, pushes component On 811;Tension pulley support 88, contact roller 812, which are located at, pushes 811 left side of component, and is in the 5th servo motor 83 with always On line.
6th servo motor 815 control strap 820 moves in the moving guide rail on conveyer frames component 82;5th servo Motor 83 drives lacquer disk(-sc) 86 to rotate by driving assembly 84, by clinging component 89 for the sizing material and strap 820 on lacquer disk(-sc) 86 Strap 820 is pressed on driving assembly 84 by bonding, contact roller 812, and strap 820 is wrapped on carrier band disk 85.
Package mechanism 8 is in use, through strap 820 under the action of the 6th servo motor 815 on conveyer frames component 82 Moving guide rail in right-to-left it is mobile, inductance is put into packaging by transfer mechanism 6 after being positioned by third photoelectric sensor 817 It is moved to the left in band 820;Driving assembly 84 drives lacquer disk(-sc) 86 to rotate under the action of the 5th servo motor 83, the glue on lacquer disk(-sc) 86 Material is bonded by the tension strap 820 that then arrival clings 89 pairs of component processes of tensioning wheel assembly 87, is being rolled Stick 810, the lower flattening-out for pushing component 811 and acting on for compression are transmitted at driving assembly 84, then act in contact roller 812 Strap 820 is pressed on driving assembly 84 by the aperture that strap 820 is arranged down, under the driving of the 5th servo motor 83 Strap 820 is wrapped on carrier band disk 85.
Inductance element Check up polarity and packing method, successively include the following steps:
(1)Charging, inductance to be detected are placed in charging tray, and charging tray is moved forward and backward in the first gearshift, then in second displacement Device acts on lower inductance to be detected and is pushed to left side from right side, conveys on conveying mechanism;
(2)Shape measure, inductance to be detected are transported at CCD detection conveying mechanism by conveying mechanism and carry out Shape measure;
(3)Direction adjusts and inspection rejects, when Shape measure inductance is directionality problem, is rotated by direction adjustment organization to inductance To adjust direction;When Shape measure inductance is that pattern is unqualified, inductance rejecting is stored in ash can;
(4)Displacement and Check up polarity lead to by transfer mechanism inductance transfer in the right direction to shaping and Check up polarity mechanism Cross the position of the first displacement component adjustment two contact pins of inductance;Then it is used after being compressed by the inductance that will test on platform that holds down assembly Detector carries out Check up polarity to inductance, and the inductance of incorrect polarity is rejected, and the correct inductance of inductance polarity is become by second Adjust distance between two contact pins again away from component;
(5)Packaging, by transfer mechanism, polarity, correctly qualified inductance is placed on right-to-left conveying on strap, then passes through Gluing processing is finally stored in carrier band disk.

Claims (9)

1. a kind of inductance element production line, it is characterised in that feed mechanism including frame structure and thereon, conveying mechanism, CCD testing agency, direction adjusting and defective product rejecting mechanism, transfer mechanism, shaping and Check up polarity mechanism and package mechanism;Feeder Structure, conveying mechanism, shaping and Check up polarity mechanism and package mechanism are successively connected, and CCD testing agency and direction adjust and inspection rejects Mechanism position corresponds to conveying mechanism, and transfer mechanism position corresponds to conveying mechanism, shaping and Check up polarity mechanism and package mechanism;
Package mechanism includes lower stage component, conveyer frames component, the 5th servo motor, driving assembly, carrier band disk, lacquer disk(-sc), tensioning Wheel assembly, tension pulley support, cling component, roller, push component, contact roller, the 13rd guide rail slide block, the 12nd movement lead Rail, the 6th servo motor, electromagnetic valve component, third photoelectric sensor, the 4th photoelectric sensor, 3rd sensor fixed frame and packet Fill band;Lower stage component and the 5th servo motor are fixedly mounted on frame structure;5th servo motor, carrier band disk, lacquer disk(-sc) and Electromagnetic valve component is fixedly mounted on lower stage component by fixed bracket, and lacquer disk(-sc) is located at the top of carrier band disk;12nd is mobile Guide rail is longitudinally fixed to be mounted on lower stage component, and the 13rd guide rail slide block is movably connected on the 12nd moving guide rail, transmission Frame component is mounted on the 13rd guide rail slide block;Conveyer frames component is equipped with the moving track of conveying and packaging band;Tension pulley support, It is solid to cling component, roller, pushing component, contact roller, the 6th servo motor, third photoelectric sensor, 3rd sensor fixed frame On conveyer frames component, third photoelectric sensor is used to detect the position of inductance for Dingan County;Roller, which is located at, to be pushed on component;
6th Serve Motor Control strap moves in the moving guide rail on conveyer frames component;5th servo motor passes through driving Component drives lacquer disk(-sc) rotation, is bonded the sizing material on lacquer disk(-sc) with strap by clinging component, strap is pressed in drive by contact roller On dynamic component, strap is wrapped on carrier band disk.
2. a kind of inductance element production line according to claim 1, it is characterised in that CCD testing agency is used for defeated The inductance element in mechanism is sent to carry out Shape measure;Direction is adjusted and defective product rejecting mechanism is used for the carry out direction tune on conveying mechanism The unqualified removal processing of whole or pattern;Transfer mechanism is for the inductance on transfer conveying mechanism and shaping and Check up polarity mechanism; Shaping and Check up polarity mechanism are used to carry out inductance the shaping of contact pin on Check up polarity and inductance;Package mechanism is used for qualification Inductance is packed.
3. a kind of inductance element production line according to claim 1, it is characterised in that frame structure include lower bearing bracket, Electric cabinet, upper shield, touch panel unit, display component, warning lamp, control button component and pressure gauge component;Lower bearing bracket bottom Portion is provided with universal wheel and fot screw;Electric cabinet is fixedly mounted in lower bearing bracket;Upper shield is fixed on lower bearing bracket; Touch panel unit is fixedly mounted on lower bearing bracket by round fixed link, and touch panel unit includes touch screen and control button; Display component leads to the middle position that fixed link is fixedly mounted on lower bearing bracket by aluminium;Warning lamp is fixedly mounted on shield On;Pressure gauge component is fixedly mounted on lower bearing bracket.
4. a kind of inductance element production line according to claim 1, it is characterised in that feed mechanism includes before being used for The first mobile gearshift of rear direction, second displacement device, charging tray and the charging tray baffle mobile for left and right directions;First Moving device includes first support, the first fixed plate, first servo motor, the first screw rod, the first ball slider, bearing assembly, One moving guide rail, the first guide rail slide block, the first link block and charging tray fixed plate;First support is fixedly mounted on frame structure, First fixed plate is fixedly mounted on first support upper end;First servo motor, the first screw rod, the first ball slider, bearing assembly On the first fixing plate with the installation of first movement guide rail, first servo motor output end is connect by shaft coupling with the first screw rod, First ball slider is connected on the first screw rod, and bearing assembly is located at the rear and front end of the first screw rod, first servo motor driving The position that rotation the first ball slider of control of first screw rod is moved forward and backward;First guide rail slide block is movably connected in first movement and leads On rail, the first guide rail slide block is moved along first movement guide rail front-rear direction;Charging tray fixed plate is mounted on the first link block and first On ball slider, pass through the movement of the mobile drive charging tray fixed plate of the first ball slider;Charging tray is mounted in charging tray fixed plate, Pass through the movement of the mobile drive charging tray of charging tray fixed plate;It is disposed in parallel for placing electricity that charging tray is equipped with a plurality of front-rear direction The charge slot of sense, charge slot left and right directions run through charging tray;Charging tray baffle is fixedly mounted on the first fixing plate, the position of charging tray baffle It sets and is matched with charging tray.
5. a kind of inductance element production line according to claim 1, it is characterised in that conveying mechanism includes conveying group Part, third fixed plate, the first fixed bottom plate, photoelectric sensing device assembly, clamping component, the first waste pipe, the first ash can and Upper cover plate;Conveying assembly is fixedly mounted in third fixed plate;Third fixed plate is fixed on vertically first on the first fixed bottom plate Fixed bottom plate is fixedly mounted on frame structure;Clamping component, upper cover plate and the first waste pipe are fixedly mounted on conveying assembly On;Upper cover plate is located at the right side of clamping component, and upper cover plate is used to store the inductance that component to be clamped clamps;First waste pipe Upper port is located at immediately below direction adjusting and defective product rejecting mechanism, and the lower port of the first waste pipe is directed at the first ash can;First is useless Hopper is on frame structure.
6. a kind of inductance element production line according to claim 1, it is characterised in that CCD testing agency includes the 4th Mounting plate, third fixing seat, the second stiffening plate, the 5th mounting plate, the 4th fixing seat, the 5th fixing seat, video camera, video camera mirror Head, camera lens fixture, condenser, light source fixing seat, the 6th mounting plate, lamp source disc and harness fixing seat;The fixed peace of third fixing seat On frame structure, the 4th mounting plate is fixedly mounted in third fixing seat;Second stiffening plate is vertically installed at third and fixes On seat, the front end face of the second stiffening plate is connected with the 4th mounting plate;5th mounting plate is fixedly mounted on the 4th mounting plate top, the Four fixing seats and the 5th fixing seat are mounted on the 5th mounting plate, and the 4th fixing seat is in above the 5th fixing seat;Video camera and Harness fixing seat is mounted in the 4th fixing seat, and camera lens fixture is mounted in the 5th fixing seat;Camera lens are connected to camera shooting On machine lower end, by camera lens clamp camera lens, camera lens fixture is connected in the 5th fixing seat;Condenser and lamp source disc It is connected on light source fixing seat top and bottom, and the center of condenser, lamp source disc, light source fixing seat is overlapped;Light source fixing seat It is mounted on the 6th mounting plate, the 6th mounting plate is mounted on the 4th mounting plate, and the 6th mounting plate is located under the 5th mounting plate Side.
7. a kind of inductance element production line according to claim 1, it is characterised in that direction adjusts and defective product rejecting mechanism Including left and right displacement device, upper and lower displacement device, move forward and backward device, fixation kit, third bracket, rotary shaft, suction nozzle, third Stiffening plate, the 4th stiffening plate;It moves left and right device and is flexibly connected upper and lower displacement device, upper and lower displacement device is flexibly connected anteroposterior position Moving device;Left and right displacement device include third cylinder, third push rod, rack and pinion assembly, the 4th guide rail slide block, the 4th movement lead Rail and the 6th fixing seat;Third cylinder and the 4th moving guide rail are laterally fixedly mounted in the 6th fixing seat, and third cylinder passes through Third push rod connection gear rack assembly;4th guide rail slide block is mounted on rack and pinion assembly, the activity of the 4th guide rail slide block On the 4th moving guide rail of connection thereunder, the 4th guide rail slide block is moved along the 4th moving guide rail left and right directions;Rotary shaft It is connected to rotary shaft in the 6th fixing seat and passes through the 6th fixing seat, rotary shaft upper end is connected with rack and pinion assembly, suction nozzle installation On the rotary shaft.
8. a kind of inductance element production line according to claim 1, it is characterised in that transfer mechanism is watched including the 4th Take motor, connecting shaft, spill spin block, follow-on subassembly, the 4th fixed plate, the 5th fixed plate, the 4th bracket, the second fixed bottom plate, the Two photoelectric sensors, second sensor fixing seat, the 7th guide rail slide block, the 7th moving guide rail, the 8th guide rail slide block, the 8th movement Guide rail, mounting rack, component suction nozzle and auxiliary guide rail;4th servo motor is fixedly mounted in the 4th fixed plate by connector, 4th fixed plate is fixedly mounted on the upper of the 4th bracket;4th bracket is fixedly mounted vertically on the second fixed bottom plate, and second is fixed Bottom plate is fixedly mounted on frame structure;5th fixed plate is fixedly mounted in the 4th fixed plate, is provided in the 5th fixed plate Circular arc guide groove;The output end of 4th servo motor is connected by shaft coupling with connecting shaft, connecting shaft run through the 4th fixed plate with 5th fixed plate, connecting shaft front end are connected with spill spin block;Spill spin block is connected with mounting rack;Follow-on subassembly front end is mounted on mounting rack On, follow-on subassembly is movably connected on the circular arc guide groove of the 5th fixed plate, and follow-on subassembly is oriented to along the circular arc of the 5th fixed plate Slot is mobile;Second photoelectric sensor is mounted in the 4th fixed plate by second sensor fixing seat;7th moving guide rail is lateral It is mounted in the 4th fixed plate, the 7th guide rail slide block is movably connected on the 7th moving guide rail, and the 7th guide rail slide block is moved along the 7th Dynamic guide rail left and right directions is mobile;Auxiliary guide rail is mounted on the 7th guide rail slide block, and the 8th guide rail slide block is connected in auxiliary guide rail; 8th moving guide rail is vertically fixed on mounting rack, and the 8th moving guide rail is movably connected on the 8th guide rail slide block, and the 8th is mobile Guide rail is moved along the 8th guide rail slide block up and down direction;Mounting rack is connected with the 8th moving guide rail, and component suction nozzle is mounted on mounting rack On.
9. a kind of inductance element production line according to claim 1, it is characterised in that shaping and Check up polarity mechanism Including detector, the 6th fixed plate, the first displacement component, the second waste pipe, the second ash can, monitor station, hold down assembly and Second displacement component;Detector and the 6th fixed plate are mounted on frame structure, detector be used for detect inductance polarity whether Correctly;Second displacement component and the first displacement component are separately mounted on the left and right ends of the 6th fixed plate, the first displacement component It is used to adjust the distance of two contact pins of inductance element with the second displacement component;Monitor station, holding down assembly is mounted on the 6th fixed plate On, monitor station detects polar inductance for storing, and detector and the position that holds down assembly are corresponding with monitor station, monitor station position Between the second displacement component and the first displacement component, holds down assembly and power on pressure-sensitive tightly for detector inspection for will test platform It surveys;Second waste pipe and the second ash can are mounted in the 6th fixed plate, and the second waste pipe and the second ash can are located at pressure Between tight component and the second displacement component;Second ash can is located at the second waste pipe lower end exit.
CN201810762589.7A 2018-07-12 2018-07-12 A kind of inductance element production line CN108910126A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109625452A (en) * 2019-01-21 2019-04-16 王泽凯 A kind of automatic charging device of packaging bag
CN109625439A (en) * 2019-01-21 2019-04-16 王泽凯 A kind of wire clamp and cleaning agent automated package feeder
CN109747906A (en) * 2019-01-21 2019-05-14 王泽凯 A kind of self-adhering type Powerful hook automation sticking method and equipment
CN109747878A (en) * 2019-01-21 2019-05-14 王泽凯 A kind of automobile sticking type wiring button production method and system
CN109747907A (en) * 2019-01-21 2019-05-14 王泽凯 A kind of automatic segmentation device of self-adhering type decoration veneer
CN109878842A (en) * 2019-01-21 2019-06-14 王泽凯 A kind of packaging bag automatic sticking patch device
CN110013948A (en) * 2019-05-09 2019-07-16 苏州鸣动智能设备有限公司 A kind of inductance AOI dispenser

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109625452A (en) * 2019-01-21 2019-04-16 王泽凯 A kind of automatic charging device of packaging bag
CN109625439A (en) * 2019-01-21 2019-04-16 王泽凯 A kind of wire clamp and cleaning agent automated package feeder
CN109747906A (en) * 2019-01-21 2019-05-14 王泽凯 A kind of self-adhering type Powerful hook automation sticking method and equipment
CN109747878A (en) * 2019-01-21 2019-05-14 王泽凯 A kind of automobile sticking type wiring button production method and system
CN109747907A (en) * 2019-01-21 2019-05-14 王泽凯 A kind of automatic segmentation device of self-adhering type decoration veneer
CN109878842A (en) * 2019-01-21 2019-06-14 王泽凯 A kind of packaging bag automatic sticking patch device
CN110013948A (en) * 2019-05-09 2019-07-16 苏州鸣动智能设备有限公司 A kind of inductance AOI dispenser

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