CN116779327A - A fully automatic coil bending and welding equipment - Google Patents

A fully automatic coil bending and welding equipment Download PDF

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Publication number
CN116779327A
CN116779327A CN202310299618.1A CN202310299618A CN116779327A CN 116779327 A CN116779327 A CN 116779327A CN 202310299618 A CN202310299618 A CN 202310299618A CN 116779327 A CN116779327 A CN 116779327A
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China
Prior art keywords
bending
coil
automatic
blanking
welding equipment
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CN202310299618.1A
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CN116779327B (en
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刘增中
王少辉
孙泷
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Shenzhen Yiweili Technology Co ltd
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Shenzhen Yinli Electric Appliances Manufacturing Co ltd
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Publication of CN116779327B publication Critical patent/CN116779327B/en
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Abstract

The application discloses full-automatic coil bending and welding equipment, which relates to the technical field of inductance production, and sequentially comprises a feeding line for feeding a coil to be processed, a coil feeding manipulator for grabbing the coil to be processed, a coil compressing and automatic bending mechanism for bending pins of the coil to be processed, an automatic discharging mechanism for terminal automatic discharging, a sliding table linear motor for conveying the coil and the terminal, a coil terminal conveying tool for carrying the coil and the terminal, a welding robot for welding the terminal on the coil pin and a finished product discharging manipulator for taking down a welded finished product.

Description

Full-automatic coil bending and welding equipment
Technical Field
The application relates to the technical field of inductance production, in particular to full-automatic coil bending and welding equipment.
Background
The inductor is an element capable of converting electric energy into magnetic energy and storing the magnetic energy, and consists of a coil and a magnetic core, in order to conveniently weld the inductor on a circuit board, pins of the coil are required to be connected with terminals, the prior art comprises the steps of firstly placing the coil and the terminals in the same jig, namely feeding, welding the coil and the terminals together by using a laser welding device, then blanking, and manually operating the whole process, so that the automation degree is low, the production speed of the inductor cannot be kept up, the manufactured quantity is difficult to meet the requirements of customers, and therefore, the inventor provides full-automatic coil bending welding equipment.
Disclosure of Invention
Aiming at the defects of the prior art, the application provides full-automatic coil bending welding equipment, which solves the problems that the prior art has lower automation degree, less inductance productivity and can not meet the requirements of customers when coils and terminals of an inductor are welded.
In order to achieve the above purpose, the application is realized by the following technical scheme: the utility model provides a full-automatic coil welding equipment of bending, includes processing platform's side is installed and is used for waiting to process the pay-off line of coil material loading, installs the coil material loading manipulator that is used for snatching waiting to process the coil on processing platform's top and near the position of feeding line, processing platform's top and one side that is located coil material loading manipulator install the coil that is used for bending to wait to process the pin of coil compress tightly automatic mechanism of bending, processing platform's top and the front side that is located coil compress tightly automatic mechanism of bending install the automatic unloading mechanism that is used for terminal automatic unloading, processing platform's top and be located coil compress tightly automatic mechanism, automatic unloading install the slip table motor that is used for carrying coil and terminal between the mechanism, install the coil terminal transport frock that is used for carrying coil and terminal on the drive end of slip table linear motor, processing platform's top is still installed and is used for welding the terminal on the coil pin's welding robot, processing platform's top and one side that is located welding robot install the finished product unloading manipulator that is used for taking off the welding.
Further, the coil terminal conveying tool is driven by the sliding table linear motor to move, and the coil terminal conveying tool sequentially passes through the coil compressing automatic bending mechanism, the automatic blanking mechanism, the welding robot and the finished product blanking manipulator according to the processing sequence of coils.
Further, the coil compresses tightly automatic mechanism of bending includes:
the bending device is arranged at the top end of the processing platform and is used for 90-degree bending treatment of the coil pins;
the compressing device is arranged at the upper part of the bending device and used for restraining and fixing the coil during bending and turning;
the knob device is arranged at the rear part of the pressing device and is used for turning the knob into a spiral shape after the coil pins are bent.
Further, the bending device comprises an outer frame, an inner frame is connected to the inner part of the outer frame in a sliding manner, the inner frame is driven by a bending lifting cylinder arranged in the outer frame, and a plurality of groups of bending execution assemblies are arranged on the inner frame;
the bending execution assembly comprises a bending driving motor arranged at the bottom end of the inner frame and a top frame arranged at the top end of the inner frame, wherein a driving gear is arranged at the driving end of the bending driving motor, a transmission rod is movably connected to the top of the top frame, a driven gear is arranged at the bottom end of the transmission rod, a bending block and a bending column are respectively arranged at the top end of the transmission rod, the bending block is positioned at the edge of the transmission rod, the bending column is positioned at the center of the transmission rod, and a gap for accommodating a coil pin is reserved between the bending block and the bending column.
Further, the compressing device comprises a compressing bearing bracket arranged at the top end of the bending device, the compressing bearing bracket is internally connected with a compressing bearing plate, the top end of the compressing bearing plate is provided with a plurality of coil placing positions, and bending reserved grooves are formed in the compressing bearing plate at positions corresponding to the coil placing positions;
a lateral pushing cylinder is arranged on two sides of the compaction bearing plate, the telescopic end of the lateral pushing cylinder is connected with a lateral compaction plate, and a lateral opening of the coil placement position is plugged through the lateral compaction plate;
the upper portion sliding connection who compresses tightly the carrier has the movable seat, the movable seat is installed and is being compressed tightly the rodless cylinder on carrier top and drive, the cylinder pushes down is installed on the movable seat top, the flexible end of cylinder extends to the below of movable seat down, and is connected with the tool mounting panel, a plurality of tools of pushing down are installed to the bottom of tool mounting panel.
Further, the knob device comprises a base plate, the upper part of the base plate is connected with a sliding seat in a sliding way, the sliding seat is driven by a transverse pushing cylinder arranged at the top end of the base plate, and a plurality of groups of knob executing assemblies are arranged on the sliding seat;
the knob execution assembly comprises a knob driving motor and a pneumatic chuck which are arranged on the sliding seat, and the driving end of the knob driving motor is connected with the driven end of the pneumatic chuck.
Further, automatic change unloading mechanism includes:
the feeding device comprises a conveying belt for conveying the terminal to finish feeding, a material taking manipulator which spans over the conveying tail end of the conveying belt, and a plurality of groups of blanking control devices which are arranged on the upper part of the conveying section of the conveying belt.
Further, the blanking control device comprises a base arranged on the upper portion of the conveying section of the conveying belt, a clamping jaw cylinder and a feed bin are respectively arranged on the upper portion of the base, a blanking baffle is connected to the driving end of the clamping jaw cylinder, the driving end of the clamping jaw cylinder is connected with the blanking baffle through clamping jaws, the clamping jaw cylinder drives the two blanking baffles to approach or separate from each other, a blanking opening of the feed bin is plugged or opened, and finally the quantity control blanking of the terminal is realized.
Further, the feed opening has been seted up to the bottom of feed bin, the passageway has been seted up to the bottom of base, feed opening, passageway intercommunication.
Further, a plurality of terminals are stacked inside the bin.
Advantageous effects
The application provides full-automatic coil bending and welding equipment. Compared with the prior art, the method has the following beneficial effects:
the full-automatic coil bending and welding equipment is intelligent and high in automation degree, and comprises automatic feeding and bending of coils, automatic feeding of terminals, automatic welding and automatic discharging of coil terminals, and the whole process does not need manual intervention, so that the speed of inductance production is accelerated.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of the coil compressing and automatic bending mechanism of the present application;
FIG. 4 is a schematic diagram of a bending apparatus according to the present application;
FIG. 5 is a schematic view of a compressing apparatus according to the present application;
FIG. 6 is a schematic view of a knob assembly according to the present application;
FIG. 7 is a schematic structural view of an automated blanking mechanism according to the present application;
FIG. 8 is a schematic diagram of a blanking control apparatus according to the present application;
fig. 9 is a cross-sectional view of fig. 8.
In the figure: 100. a processing platform; 200. a feed line; 300. coil feeding manipulator; 400. the coil compresses tightly the automatic bending mechanism; 500. an automatic blanking mechanism; 600. a sliding table linear motor; 700. coil terminal conveying tool; 800. a welding robot; 900. a finished product blanking manipulator; 1. a bending device; 11. an outer frame; 12. bending lifting cylinder; 13. an inner frame; 14. a bending driving motor; 15. a top frame; 16. a drive gear; 17. a transmission rod; 18. a driven gear; 19. bending blocks; 110. bending the column; 2. a compacting device; 21. compressing the bearing bracket; 22. compressing the bearing plate; 23. a coil placement bit; 24. bending the reserved groove; 25. a side pushing cylinder; 26. a lateral compacting plate; 27. a movable seat; 28. a rodless cylinder; 29. a pressing cylinder; 210. a jig mounting plate; 211. pressing down the jig; 3. a knob device; 31. a substrate; 32. a slide; 33. a horizontal pushing cylinder; 34. a knob driving motor; 35. a pneumatic chuck; 4. a conveyor belt; 5. a material taking manipulator; 6. a blanking control device; 61. a base; 62. a clamping jaw cylinder; 63. a clamping jaw; 64. a blanking baffle; 65. a storage bin; 66. a feed opening; 67. a channel; 68. and a terminal.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Referring to fig. 1-2, the present application provides a technical solution: the full-automatic coil bending and welding equipment comprises a processing platform 100, a feeding line 200 for feeding a coil to be processed is arranged at the side of the processing platform 100, a coil feeding manipulator 300 for grabbing the coil to be processed is arranged at the top end of the processing platform 100 and close to the feeding line 200, a coil pressing automatic bending mechanism 400 for bending a pin of the coil to be processed is arranged at one side of the coil feeding manipulator 300 and positioned at the top end of the processing platform 100, an automatic blanking mechanism 500 for terminal automatic blanking is arranged at the top end of the processing platform 100 and positioned at the front side of the coil pressing automatic bending mechanism 400, a sliding table linear motor 600 for conveying the coil and the terminal is arranged between the coil pressing automatic bending mechanism 400 and the automatic blanking mechanism 500, a coil terminal conveying tool 700 for carrying the coil and the terminal is arranged at the driving end of the sliding table linear motor 600, a welding robot 800 for welding the terminal on the coil pin is also arranged at the top end of the processing platform 100, and a finished product blanking manipulator 900 for taking down a welding finished product is arranged at one side of the welding robot 800;
it should be noted that: the slipway linear motor 600 drives the coil terminal conveying tool 700 to move, and sequentially passes through the coil compacting automatic bending mechanism 400, the automatic blanking mechanism 500, the welding robot 800 and the finished product blanking manipulator 900 according to the processing sequence of coils.
This full-automatic coil welding equipment of bending, when handling inductance coil, the concrete process is as follows:
the coil to be bent and welded is conveyed to the clamping area of the coil feeding manipulator 300 by the feeding wire 200, the coil is placed into the processing station of the coil compressing and automatic bending mechanism 400 by the coil feeding manipulator 300, the pins of the coil are bent by the coil compressing and automatic bending mechanism 400, then the coil with the bent pins is placed into the conveying station of the coil terminal conveying tool 700 by the coil feeding manipulator 300, meanwhile, the terminal required by the coil is fed to the conveying station of the coil terminal conveying tool 700 by the automatic feeding mechanism 500, the terminal is attached to the pin of the coil, then the coil terminal conveying tool 700 is driven by the sliding table linear motor 600 to move to the lower part of the welding robot 800, the pin terminal is welded, the welded finished product is removed by the finished product blanking manipulator 900, and the coil feeding manipulator 300, the sliding table linear motor 600, the welding robot 800 and the finished product blanking manipulator 900 which are all commonly used in the prior art are not detailed herein.
Referring to fig. 3, the coil pressing automatic bending mechanism 400 includes:
the bending device 1 is arranged at the top end of the processing platform 100 and is used for 90-degree bending treatment of the coil pins;
the compressing device 2 is arranged at the upper part of the bending device 1 and is used for restraining and fixing the coil during bending and turning;
the knob device 3 is arranged at the rear part of the pressing device 2 and is used for turning the knob into a spiral shape after the coil pins are bent.
In the processing process, firstly, a coil to be bent and a knob is placed in a pressing device 2, the coil is pressed and fixed through the pressing device 2, then a bending device 1 is utilized to bend a pin of the coil by 90 degrees, and then the knob device 3 is utilized to rotate the bent coil pin by 360 degrees, so that the pin is changed into a spiral structure.
Referring to fig. 4, the bending device 1 includes an outer frame 11, an inner frame 13 is slidably connected inside the outer frame 11 (the outer frame 11 and the inner frame 13 are connected through a linear guide rail), the inner frame 13 is driven by a bending lifting cylinder 12 mounted inside the outer frame 11 (the bending lifting cylinder 12 pushes the inner frame 13 to move up and down), a plurality of groups of bending execution components are mounted on the inner frame 13, the bending execution components include a bending driving motor 14 mounted at the bottom end of the inner frame 13, a top frame 15 mounted at the top end of the inner frame 13, a driving gear 16 is mounted at the driving end of the bending driving motor 14, a driving rod 17 is movably connected at the top of the top frame 15 (the driving rod 17 can rotate inside the top frame 15, a bearing is arranged between the driving rod 17 and the top frame 15), a driven gear 18 is mounted at the bottom end of the driving rod 16 and the driven gear 18 (the transmission ratio of 1:1), a bending block 19 and a bending column 110 are mounted at the top end of the driving rod 17 respectively, the bending block 19 is located at the edge of the driving rod 17, the bending column 110 is located at the center of the driving rod 17, a gap for accommodating a coil pin is reserved between the bending block 19 and the column 110, when a flat pin is located at the bending block 19, the bending pin is also bent at 90 ° and the bending column 110 is bent synchronously when the pin is bent at 90 °.
Referring to fig. 5, the pressing device 2 includes a pressing carrier 21 mounted on the top end of the bending device 1, a pressing carrier 22 is connected to the inside of the pressing carrier 21, a plurality of coil placing positions 23 are mounted on the top end of the pressing carrier 22, bending reserving grooves 24 are formed in positions of the inner corresponding coil placing positions 23 of the pressing carrier 22 (when bending, the inner frame 13 rises to enable the top end of the transmission rod 17 to extend into the bending reserving grooves 24, pins of the coil are located in gaps), side pushing cylinders 25 are mounted on two sides of the pressing carrier 22, a side pressing plate 26 is connected to the telescopic ends of the side pushing cylinders 25, lateral openings of the coil placing positions 23 are blocked through the side pressing plate 26 (the reason that the lateral openings of the coil placing positions 23 are opened is so as to place the coils into the jig), movable seats 27 are slidably connected to the upper portion of the pressing carrier 21 (linear guide rails are arranged between the pressing carrier 21 and the movable seats 27), the movable seats 27 are driven by rodless cylinders 28 mounted on the top end of the pressing carrier 21 (the rodless cylinders 28 push the movable seats 27 to move transversely), the top ends of the movable seats 27 are mounted on the upper ends of the pressing carrier 21, the telescopic ends of the movable seats 27 are mounted on the side pushing cylinders 25, the telescopic ends of the movable seats are connected to the telescopic ends of the telescopic ends are mounted on the mounting plates 211, and the telescopic ends of the telescopic ends are mounted on the mounting plates 211.
Referring to fig. 6, the knob device 3 includes a base plate 31, a slide seat 32 (a linear guide rail is disposed between the base plate 31 and the slide seat 32) is slidably connected to an upper portion of the base plate 31, the slide seat 32 is driven by a horizontal pushing cylinder 33 mounted on a top end of the base plate 31 (the horizontal pushing cylinder 33 pushes the slide seat 32 to move), and a plurality of sets of knob executing components are mounted on the slide seat 32; the knob execution assembly comprises a knob driving motor 34 and a pneumatic chuck 35 which are arranged on the sliding seat 32, the driving end of the knob driving motor 34 is connected with the driven end of the pneumatic chuck 35, the pneumatic chuck 35 can clamp pins, the knob driving motor 34 drives the pneumatic chuck 35 to rotate, and therefore a knob of the pins is achieved, and a spiral structure is formed.
Coil compresses tightly automatic mechanism 400 of bending, in the during operation:
after the coil is placed in the coil placement position 23, the pins of the coil are positioned in the bending reserved grooves 24, the lateral pushing air cylinders 25 push the lateral pressing plates 26 to seal the lateral openings of the coil placement position 23, the coil is prevented from running out of the lateral openings after being pressed subsequently, then the rodless air cylinders 28 push the movable seat 27 to move transversely until the pressing jig 211 is positioned right above the coil placement position 23, and at the moment, the pressing air cylinders 29 push the jig mounting plates 210 to move downwards until the pressing jig 211 is pressed on the coil placement position 23, so that the coil is fixed;
the bending lifting cylinder 12 pushes the inner frame 13 to ascend, the top end of the transmission rod 17 enters the bending reserved groove 24, the coil pins are positioned in gaps between the bending blocks 19 and the bending columns 110, at the moment, the driving end of the bending driving motor 14 rotates by 90 degrees, and the driving gear 16, the driven gear 18, the transmission rod 17, the bending blocks 19 and the bending columns 110 all follow the rotation by 90 degrees, so that 90-degree bending of the pins is realized;
after bending, the bending device 1 resets, the horizontal pushing cylinder 33 pushes the sliding seat 32 to move until the pneumatic chuck 35 clamps the pin bent by 90 degrees, and at the moment, the knob driving motor 34 drives the pneumatic chuck 35 to rotate, so that the knob of the pin is realized, and a spiral structure is formed.
Referring to fig. 7, an automated blanking mechanism 500 includes:
the conveying belt 4 for conveying the terminals to finish feeding and the material taking manipulator 5 transversely arranged right above the conveying tail end of the conveying belt 4 further comprise a plurality of groups of blanking control devices 6 arranged on the upper portion of the conveying section of the conveying belt 4, the conveying belt 4 is responsible for conveying the terminals released by the blanking control devices 6 to a material taking area of the material taking manipulator 5, and then the material taking manipulator 5 transfers the terminals to a processing area.
Referring to fig. 8-9, the blanking control device 6 includes a base 61 installed on the upper portion of the conveying section of the conveying belt 4, a clamping jaw cylinder 62 and a bin 65 are installed on the upper portion of the base 61 respectively, a driving end of the clamping jaw cylinder 62 is connected with a blanking baffle 64, the driving end of the clamping jaw cylinder 62 is connected with the blanking baffle 64 through a clamping jaw 63, the two blanking baffles 64 are driven by the clamping jaw cylinder 62 to approach or separate from each other, a blanking opening of the bin 65 is plugged or opened, finally, the quantity control blanking of the terminals is realized, a blanking opening 66 is formed in the bottom end of the bin 65, a channel 67 is formed in the bottom end of the base 61, the blanking opening 66 and the channel 67 are communicated, a plurality of terminals 68 are stacked in the bin 65, and the net sizes of the blanking opening 66 and the channel 67 are matched with the sizes of the terminals 68.
Automatic change unloading mechanism 500, when the work:
the terminal 68 is stacked in the bin 65, then the bin 65 is mounted on the base 61, when discharging is needed, the conveyor belt 4 and the clamping jaw cylinder 62 are started, the clamping jaw cylinder 62 drives the clamping jaw 63 to expand (far away), so that two discharging baffles 64 connected with the clamping jaw 63 are driven to be far away, when the distance between the two discharging baffles 64 is larger than the size of the discharging opening 66, the terminal 68 at the bottommost layer falls on the conveyor belt 4 through the discharging opening 66, at the moment, the two discharging baffles 64 are in the opposite operation, the discharging opening 66 is blocked, the next terminal 68 is blocked, after the terminal 68 falls into the conveyor belt 4, the terminal 68 is conveyed to a material taking area of the material taking manipulator 5, and the terminal 68 is transferred to a processing area through the material taking manipulator 5.
To sum up, the full-automatic coil bending and welding device of the embodiment sequentially sets a feeding line 200 for feeding a coil to be processed, a coil feeding manipulator 300 for grabbing the coil to be processed, a coil compressing and automatic bending mechanism 400 for bending pins of the coil to be processed, an automatic blanking mechanism 500 for terminal automatic blanking, a sliding table linear motor 600 for conveying coils and terminals, a coil terminal conveying tool 700 for carrying coils and terminals, a welding robot 800 for welding terminals on coil pins, and a finished product blanking manipulator 900 for taking down welded finished products according to the production process of the inductor, and the full-automatic coil bending and welding device is intelligent and high in automation degree and comprises automatic feeding and bending of coils, automatic welding and automatic blanking of the terminals, and the whole process does not need manual intervention to accelerate the production speed of the inductor.

Claims (10)

1.一种全自动线圈折弯焊接设备,包括加工平台(100),其特征在于,在所述加工平台(100)的旁侧安装有用于待加工线圈上料的送料线(200),在加工平台(100)的顶端且临近送料线(200)的位置安装有用于抓取待加工线圈的线圈上料机械手(300),所述加工平台(100)的顶端且位于线圈上料机械手(300)的一侧安装有用于对待加工线圈的引脚进行折弯的线圈压紧自动折弯机构(400),所述加工平台(100)的顶端且位于线圈压紧自动折弯机构(400)的前侧安装有用于端子自动下料的自动化下料机构(500),所述加工平台(100)的顶端且位于线圈压紧自动折弯机构(400)、自动化下料机构(500)之间安装有用于输送线圈和端子的滑台直线电机(600),所述滑台直线电机(600)的驱动端上安装有用于搭载线圈和端子的线圈端子输送工装(700),所述加工平台(100)的顶端还安装有用于将端子焊接在线圈引脚上的焊接机器人(800),所述加工平台(100)的顶端且位于焊接机器人(800)的一侧安装有用于将焊接成品取下的成品下料机械手(900)。1. A fully automatic coil bending and welding equipment, including a processing platform (100), characterized in that a feeding line (200) for loading coils to be processed is installed on the side of the processing platform (100). A coil loading manipulator (300) for grabbing the coils to be processed is installed at the top of the processing platform (100) and adjacent to the feeding line (200). ) is installed on one side of the coil pressing and automatic bending mechanism (400) for bending the pins of the coil to be processed. The top of the processing platform (100) is located at the top of the coil pressing and automatic bending mechanism (400). An automated cutting mechanism (500) for automatic cutting of terminals is installed on the front side. The top of the processing platform (100) is installed between the coil pressing automatic bending mechanism (400) and the automated cutting mechanism (500). There is a slide linear motor (600) for transporting coils and terminals. A coil terminal transport tool (700) for carrying coils and terminals is installed on the driving end of the slide linear motor (600). The processing platform (100 ) is also installed on the top of the welding robot (800) for welding the terminals to the coil pins. The top of the processing platform (100) and located on one side of the welding robot (800) is equipped with a welding robot (800) for removing the welded finished product. Finished product blanking robot (900). 2.根据权利要求1所述的一种全自动线圈折弯焊接设备,其特征在于,所述滑台直线电机(600)驱动线圈端子输送工装(700)移动,按照线圈的加工顺序依次途经线圈压紧自动折弯机构(400)、自动化下料机构(500)、焊接机器人(800)和成品下料机械手(900)。2. A fully automatic coil bending and welding equipment according to claim 1, characterized in that the slide linear motor (600) drives the coil terminal conveying tool (700) to move, passing through the coils in sequence according to the processing order of the coils. Press the automatic bending mechanism (400), automatic blanking mechanism (500), welding robot (800) and finished product blanking manipulator (900). 3.根据权利要求1所述的一种全自动线圈折弯焊接设备,其特征在于,所述线圈压紧自动折弯机构(400)包括:3. A fully automatic coil bending and welding equipment according to claim 1, characterized in that the coil pressing and automatic bending mechanism (400) includes: 折弯装置(1),所述折弯装置(1)安装在加工平台(100)的顶端,用于线圈引脚的90°折弯处理;Bending device (1), the bending device (1) is installed on the top of the processing platform (100) and is used for 90° bending of the coil pins; 压紧装置(2),安装在折弯装置(1)的上部,用于线圈在折弯、旋钮时的约束固定;The pressing device (2) is installed on the upper part of the bending device (1) and is used to restrain and fix the coil when bending and turning the knob; 旋钮装置(3),安装在压紧装置(2)的后部,用于线圈引脚在折弯后旋钮成螺旋形状。The knob device (3) is installed at the rear of the pressing device (2), and is used to turn the coil pin into a spiral shape after bending. 4.根据权利要求3所述的一种全自动线圈折弯焊接设备,其特征在于,所述折弯装置(1)包括外架(11),所述外架(11)的内部滑动连接有内架(13),所述内架(13)被安装在外架(11)内部的折弯升降气缸(12)所驱动,所述内架(13)上安装有若干组折弯执行组件;4. A fully automatic coil bending and welding equipment according to claim 3, characterized in that the bending device (1) includes an outer frame (11), and the interior of the outer frame (11) is slidably connected with Inner frame (13), the inner frame (13) is driven by the bending lifting cylinder (12) installed inside the outer frame (11), and several sets of bending execution components are installed on the inner frame (13); 所述折弯执行组件包括安装在内架(13)底端的折弯驱动电机(14)、安装在内架(13)顶端的顶架(15),所述折弯驱动电机(14)的驱动端安装有主动齿轮(16),所述顶架(15)的顶部活动连接有传动杆(17),所述传动杆(17)的底端安装有从动齿轮(18),且传动杆(17)的顶端分别安装有折弯块(19)和折弯柱(110),所述折弯块(19)位于传动杆(17)的边缘,所述折弯柱(110)位于传动杆(17)的中心,所述折弯块(19)和折弯柱(110)之间预留有用于容纳线圈引脚的缝隙。The bending execution component includes a bending drive motor (14) installed at the bottom of the inner frame (13), and a top frame (15) installed at the top of the inner frame (13). The drive of the bending drive motor (14) A driving gear (16) is installed at the end, a transmission rod (17) is movably connected to the top of the top frame (15), a driven gear (18) is installed at the bottom end of the transmission rod (17), and the transmission rod (17) A bending block (19) and a bending column (110) are respectively installed on the top of the transmission rod (17). The bending block (19) is located on the edge of the transmission rod (17), and the bending column (110) is located on the transmission rod (17). 17), a gap is reserved between the bending block (19) and the bending column (110) to accommodate the coil pins. 5.根据权利要求3所述的一种全自动线圈折弯焊接设备,其特征在于,所述压紧装置(2)包括安装在折弯装置(1)顶端的压紧承载支架(21),所述压紧承载支架(21)的内部连接有压紧承载板(22),所述压紧承载板(22)的顶端安装有若干线圈放置位(23),且压紧承载板(22)的内部对应线圈放置位(23)的位置均开设有折弯预留槽(24);5. A fully automatic coil bending and welding equipment according to claim 3, characterized in that the pressing device (2) includes a pressing bearing bracket (21) installed on the top of the bending device (1), A compression load-bearing plate (22) is connected to the inside of the compression load-bearing bracket (21). A number of coil placement positions (23) are installed on the top of the compression load-bearing plate (22), and the compression load-bearing plate (22) There are bending reserved slots (24) inside corresponding to the coil placement position (23); 压紧承载板(22)的两侧均安装有侧推气缸(25),所述侧推气缸(25)的伸缩端连接有侧向压紧板(26),通过侧向压紧板(26)对线圈放置位(23)的侧向开口进行封堵;Side push cylinders (25) are installed on both sides of the compression load bearing plate (22). The telescopic end of the side push cylinder (25) is connected with a lateral compression plate (26). Through the lateral compression plate (26) ) Seal the lateral opening of the coil placement position (23); 压紧承载支架(21)的上部滑动连接有活动座(27),所述活动座(27)被安装在压紧承载支架(21)顶端的无杆气缸(28)所驱动,所述活动座(27)顶端安装有下压气缸(29),所述下压气缸(29)的伸缩端延伸至活动座(27)的下方,且连接有治具安装板(210),所述治具安装板(210)的底端安装有若干下压治具(211)。The upper part of the compression load-bearing bracket (21) is slidably connected to a movable seat (27). The movable seat (27) is driven by a rodless cylinder (28) installed on the top of the compression load-bearing bracket (21). The movable seat (27) A downward pressure cylinder (29) is installed at the top. The telescopic end of the downward pressure cylinder (29) extends to the bottom of the movable seat (27) and is connected to a jig installation plate (210). The jig is installed A number of pressing fixtures (211) are installed at the bottom of the plate (210). 6.根据权利要求3所述的一种全自动线圈折弯焊接设备,其特征在于,所述旋钮装置(3)包括基板(31),所述基板(31)的上部滑动连接有滑座(32),所述滑座(32)被安装在基板(31)顶端的横推气缸(33)所驱动,所述滑座(32)上安装有若干组旋钮执行组件;6. A fully automatic coil bending and welding equipment according to claim 3, characterized in that the knob device (3) includes a base plate (31), and a sliding seat (31) is slidably connected to the upper part of the base plate (31). 32), the sliding seat (32) is driven by the cross-thrust cylinder (33) installed on the top of the base plate (31), and several sets of knob execution components are installed on the sliding seat (32); 所述旋钮执行组件包括安装在滑座(32)上的旋钮驱动电机(34)、气动夹盘(35),所述旋钮驱动电机(34)的驱动端连接着气动夹盘(35)的从动端。The knob execution component includes a knob driving motor (34) and a pneumatic chuck (35) installed on the sliding seat (32). The driving end of the knob driving motor (34) is connected to the slave of the pneumatic chuck (35). Moving end. 7.根据权利要求1所述的一种全自动线圈折弯焊接设备,其特征在于,所述自动化下料机构(500)包括:7. A fully automatic coil bending and welding equipment according to claim 1, characterized in that the automated blanking mechanism (500) includes: 用于输送端子完成上料的输送带(4)以及横跨在输送带(4)输送尾端正上方的取料机械手(5),还包括安装在输送带(4)输送区段上部的若干组下料控制装置(6)。The conveyor belt (4) used to transport terminals for loading, as well as the picking manipulator (5) that spans just above the conveying end of the conveyor belt (4), also includes several groups installed on the upper part of the conveying section of the conveyor belt (4) Unloading control device (6). 8.根据权利要求7所述的一种全自动线圈折弯焊接设备,其特征在于,所述下料控制装置(6)包括安装在输送带(4)输送区段上部的底座(61),所述底座(61)的上部分别安装有夹爪气缸(62)、料仓(65),所述夹爪气缸(62)的驱动端连接有下料挡板(64),夹爪气缸(62)的驱动端与下料挡板(64)之间通过夹爪(63)连接在一起,通过夹爪气缸(62)驱动两块下料挡板(64)靠近或远离,对料仓(65)的下料口进行封堵或打开,最终实现端子的控量下料。8. A fully automatic coil bending and welding equipment according to claim 7, characterized in that the blanking control device (6) includes a base (61) installed on the upper part of the conveying section of the conveyor belt (4), The upper part of the base (61) is equipped with a clamping jaw cylinder (62) and a silo (65) respectively. The driving end of the clamping jaw cylinder (62) is connected with a blanking baffle (64). The clamping jaw cylinder (62) ) and the blanking baffle (64) are connected together through the clamping jaw (63), and the clamping jaw cylinder (62) drives the two blanking baffles (64) to approach or move away from each other, so that the material bin (65 ) to block or open the unloading port, and finally realize the controlled amount of terminal unloading. 9.根据权利要求8所述的一种全自动线圈折弯焊接设备,其特征在于,所述料仓(65)的底端开设有下料口(66),所述底座(61)的底端开设有通道(67),所述下料口(66)、通道(67)连通。9. A fully automatic coil bending and welding equipment according to claim 8, characterized in that the bottom end of the silo (65) is provided with a feed opening (66), and the bottom of the base (61) A channel (67) is opened at the end, and the feeding port (66) and the channel (67) are connected. 10.根据权利要求8所述的一种全自动线圈折弯焊接设备,其特征在于,所述料仓(65)的内部层叠有若干个端子(68)。10. A fully automatic coil bending and welding equipment according to claim 8, characterized in that several terminals (68) are stacked inside the bin (65).
CN202310299618.1A 2023-03-25 2023-03-25 A fully automatic coil bending and welding equipment Active CN116779327B (en)

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