CN110668186A - Material conveying device - Google Patents
Material conveying device Download PDFInfo
- Publication number
- CN110668186A CN110668186A CN201911067440.8A CN201911067440A CN110668186A CN 110668186 A CN110668186 A CN 110668186A CN 201911067440 A CN201911067440 A CN 201911067440A CN 110668186 A CN110668186 A CN 110668186A
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- Prior art keywords
- conveying
- assembly
- component
- placing
- rack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/067—Sheet handling, means, e.g. manipulators, devices for turning or tilting sheet glass
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Abstract
A material handling apparatus comprising: the material taking and placing device comprises a first material taking and placing component, a conveying component, a second material taking and placing component and a rack, wherein the first material taking and placing component and the second material taking and placing component are connected with the rack, the conveying component is arranged in the rack, the first material taking and placing component can take and place materials on the conveying component, the conveying component can convey the materials to a material positioning portion on the conveying component, and the second material taking and placing component can take and place the materials from the material positioning portion on the conveying component to an assembling position of the materials. The material conveying device has the following advantages: the automatic suction device is adopted to sequentially suck the materials from the tooling vehicle and place the materials on the transportation line; the material taking and placing device is used for taking and placing materials from a conveying line into the air conditioning unit on the assembly line, and the material conveying device is controlled by the control system, so that automatic and unmanned operation of the whole process is realized, the labor intensity of workers is reduced, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of material conveying devices, and particularly relates to an automatic material conveying device for an air conditioner anti-treading plate.
Background
Industrial automation is a trend of widely adopting automatic control and automatic adjustment devices in industrial production to replace manual operation machines and machine systems for processing production. Under industrial production automation conditions, humans only take care and supervise machines indirectly to produce. The industrial automation can be divided into the following stages according to the development stages: semi-automatic, i.e. some adopt automatic control and automatic device, and another part is produced by manual operation machine; the full automation refers to all procedures in the production process, including feeding, blanking, loading and unloading, and the like, and the production operation is directly carried out without people.
At present, on the flow production line of the air conditioner, most of processes are still completed manually, materials are generally put into a tooling vehicle, and the materials are taken out of the tooling vehicle in sequence manually and are operated with the line. The mode has high labor intensity and low efficiency, and does not meet the requirements of national intelligent manufacturing and industrial automation.
Therefore, in order to improve the automation level of air conditioner production and automate the production process, for example, to achieve the automatic transfer of materials (e.g., anti-treading plates) from the tooling vehicle to the transportation line, and to achieve the automatic pick-and-place of materials (e.g., anti-treading plates) from the transportation line to the air conditioner processing line, there is a need in the art to solve the above-mentioned technical problems.
Disclosure of Invention
The invention provides a material conveying device, which is used for automatically conveying materials (such as an air conditioner anti-treading plate) to an air conditioner production line through a tooling vehicle so as to reduce labor intensity and improve production efficiency.
In order to achieve the purpose, the technical scheme of the material conveying device is as follows:
a material handling apparatus comprising: the material taking and placing device comprises a first material taking and placing component, a conveying component, a second material taking and placing component and a rack, wherein the first material taking and placing component and the second material taking and placing component are connected with the rack, the conveying component is arranged in the rack, the first material taking and placing component can take and place materials on the conveying component, the conveying component can convey the materials to a material positioning portion on the conveying component, and the second material taking and placing component can take and place the materials from the material positioning portion on the conveying component to an assembling position of the materials so as to be convenient for material assembling.
Furthermore, the first material taking and placing component and the second material taking and placing component are both three-dimensional space motion taking and placing components, and both the first material taking and placing component and the second material taking and placing component can grab materials to perform three-dimensional movement so as to convey the materials.
Further, the first material is got and is put subassembly includes supporting beam, vertical lift post and snatchs the portion, supporting beam and frame swing joint, it sets up to snatch the portion vertical lift post is last, vertical lift post with supporting beam swing joint, first material is got and is put subassembly still includes and is used for driving supporting beam is along the first drive component of frame at first dimension linear motion, is used for driving vertical lift post is followed supporting beam is at second dimension linear motion's second drive component to and be used for driving vertical lift post is along vertical at third dimension linear motion's third drive component.
Further, the first driving part comprises a first motor and a first gear rack arranged on the rack, and a gear of the first motor and the first gear rack cooperate to drive the supporting beam to do linear motion along the direction of the first gear rack; the second driving part comprises a second motor and a second gear rack arranged on the supporting beam, and a gear of the second motor and the second gear rack are matched to drive the vertical lifting column to do linear motion along the direction of the second gear rack; the third driving part comprises a third motor and a third gear strip arranged on the vertical lifting column, and a gear of the third motor and the third gear strip are matched to drive the vertical lifting column to do linear motion along the direction of the third gear strip.
Further, the first material taking and placing assembly further comprises a movable plate, the movable plate is movably connected with the supporting beam and the vertical lifting column respectively, and the second motor and the third motor are arranged on the movable plate.
Further, the first material taking and placing assembly, the conveying assembly and the second material taking and placing assembly are connected with a controller, and the controller controls the first material taking and placing assembly, the conveying assembly and the second material taking and placing assembly to operate.
Further, the conveying assembly comprises a conveying part and a positioning part, the conveying assembly conveys the materials conveyed by the first material taking and placing assembly to the positioning part, and the positioning part is close to the assembling position of the materials.
Further, the conveying assembly is a roller conveying assembly, the roller conveying assembly comprises a roller and a driving portion, and the roller of the roller conveying assembly is driven by the driving portion to rotate so as to convey the material along the roller conveying assembly.
Further, the second material taking and placing assembly comprises a three-axis module and a taking and placing clamp, and the taking and placing clamp with the materials is driven by the three-axis module to move to the assembling position of the materials.
Further, be provided with the frock car parking district that is used for parking the frock car that loads the material in the frame, still be provided with in the frame and carry out spacing frock car positioner to the frock car, first material is got and is put the subassembly and get the material from the frock car get put extremely on the conveyor assembly, the portion of snatching includes a plurality of vacuum chuck.
The material conveying device has the following advantages:
1) the material (such as an air conditioner anti-treading plate) taking and placing device is adopted to take and place the material from a conveying line into an air conditioning unit on a production line, so that the automatic and unmanned operation of the whole process is realized, the labor intensity of workers is reduced, and the production efficiency is improved;
2) the material conveying device is controlled by the control system, and all the components are matched with each other under the control of the control system to act together to finish the automatic conveying of the material, so that the existing manual operation is replaced, the labor intensity of workers is reduced, and the production efficiency is improved;
3) materials (such as air conditioner anti-treading plates) are sequentially sucked and placed on a conveying line from a tooling vehicle by adopting an automatic sucking device;
4) materials (such as air conditioner anti-treading plates) are sequentially conveyed to the side of the assembly line and positioned through a conveying line (such as a roller line).
Drawings
The invention will be described in more detail hereinafter on the basis of embodiments and with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a material feeding device according to the present invention;
FIG. 2 is a schematic structural view of a first material pick-and-place assembly of the material feeding apparatus of the present invention;
FIG. 3 is a schematic structural view of a conveying assembly of the material handling apparatus of the present invention;
FIG. 4 is a schematic structural view of a second material pick-and-place assembly of the material feeding device of the present invention;
FIG. 5 is a schematic view of a method of using the material handling apparatus of the present invention.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1, the material feeding apparatus of the present invention includes a first material picking and placing assembly 300, a conveying assembly 400 and a second material picking and placing assembly 500, wherein the first material picking and placing assembly 300 can pick and place materials onto the conveying assembly 400, the conveying assembly 400 can convey the materials onto the conveying assembly 400 for assembling material placement points, and the second material picking and placing assembly 500 can pick and place the materials from the material placement points on the conveying assembly 400 to an assembly position for assembling the materials to form a finished product.
The material may be the air conditioner anti-treading board 100, the first material taking and placing component 300 in the material conveying device takes and places the air conditioner anti-treading board 100 onto the conveying component 400 from a tooling vehicle, the ground or other material storage positions, and finally conveys the material (for example, the air conditioner anti-treading board 100) to an air conditioner installation position through the conveying of the conveying component 400 and the taking and placing of the second material taking and placing component 500, so as to facilitate the assembly.
The material feeding device further comprises a frame 200, the first material taking and placing assembly 300 and the second material taking and placing assembly 500 are mounted on the frame 200 or connected with the frame 200, the conveying assembly 400 is arranged inside the frame 200, and the frame 200 supports the first material taking and placing assembly 300 and the second material taking and placing assembly 500.
As shown in fig. 2, the first material taking and placing assembly 300 is a three-dimensional moving taking and placing assembly, and the first material taking and placing assembly 300 can grab the material to perform three-dimensional movement so as to take and place the material onto the conveying assembly 400.
The first material taking and placing assembly 300 includes a supporting beam 309, a vertical lifting column 308 and a grabbing portion, the supporting beam 309 of the first material taking and placing assembly 300 is movably connected with the rack 200, the grabbing portion is disposed on the vertical lifting column 308, for example, the grabbing portion is connected to the bottom of the vertical lifting column 308, the vertical lifting column 308 is movably connected with the supporting beam 309, the first material taking and placing assembly 300 further includes a plurality of driving components, wherein the first driving component drives the supporting beam 309 to linearly move along the rack 200 in a first dimension, the second driving component drives the vertical lifting column 308 to linearly move along the supporting beam 309 in a second dimension, and the third driving component drives the vertical lifting column 308 to linearly move along the vertical direction in a third dimension, for example, to linearly move along the direction of the vertical lifting column 308.
The plurality of driving components are motor and gear combination driving components, specifically, a first gear rack 301 is arranged on the rack 200, the first motor 302 has a gear, and the gear of the first motor 302 and the first gear rack 301 cooperate to drive the supporting beam 309 to move linearly along the direction of the first gear rack 301. The supporting beam 309 is movably connected with the vertical lifting column 308, for example, a linear slide rail 310 is arranged on the supporting beam 309, and the vertical lifting column 308 is movably connected with the linear slide rail 310 of the supporting beam 309. The supporting beam 309 is provided with a second gear rack 303, the second motor 304 is provided with a gear, and the gear of the second motor 304 and the second gear rack 303 cooperate to drive the vertical lifting column 308 to linearly move along the linear slide rail 310 of the supporting beam 309. The vertical lifting column 308 is provided with a third gear rack 305, the third motor 306 is provided with a gear, the gear of the third motor 306 and the third gear rack 305 cooperate to drive the vertical lifting column 308 to linearly move along the direction of the third gear rack 305, and the direction of the third gear rack 305 is parallel to the vertical lifting column 308.
The first material handling assembly 300 may include a movable plate 307, the movable plate 307 is movably connected to the supporting beam 309 and the vertical lifting column 308, respectively, and the second motor 304 and the third motor 306 are disposed on the movable plate 307. For example, the movable plate 307 is movably connected to the linear slide rail, the movable plate 307 can slide along the length direction of the linear slide rail, and the vertical lifting column 308 is movably connected to the movable plate 307 to allow the vertical lifting column 308 to vertically move. Thus, the vertical lifting column 308 is movably connected with the supporting beam 309 through the movable plate 307.
First material is got and is put subassembly 300 and is connected on frame 200 through supporting beam 309 both ends, supporting beam 309 one end passes through slide rail 201 on the frame 200 and links to each other with frame 200, supporting beam 309 one end can make a round trip to slide on slide rail 201, the supporting beam 309 other end links to each other with first motor 302, first motor 302 and the first rack 301 cooperation that sets up on the frame 200, drive supporting beam 309 along the length direction motion of first rack 301, supporting beam 309 moves and can drive vertical lift post 308 simultaneous movement.
The gripping part is a vacuum chuck 311, and the vacuum chuck 311 may include a plurality of chucks, so as to grip the material. The grabbing part comprises a suction plate support and a plurality of vacuum chucks 311 arranged on the suction plate support, when the first material taking and placing component 300 moves into the tooling vehicle, the vacuum chucks 311 lower and absorb materials, such as the air conditioner anti-treading plate 100, and then the first material taking and placing component 300 is utilized to carry out three-dimensional transportation on the absorbed materials so as to transfer the materials to the transmission component. In addition, the grabbing part can also be other existing parts which can grab and connect materials.
From this, the portion of snatching of vertical lift post 308 bottom is driven to a plurality of motor gear combination drive part mating reactions, and then drives the portion of snatching of having snatched the material and carry out three-dimensional spatial movement to realize the transportation of the three dimension direction of material.
As shown in fig. 3, the conveying assembly 400 includes a conveying portion and a positioning portion, and the conveying assembly 400 conveys the material conveyed by the first material taking and placing assembly 300 to the positioning portion, which is close to the material installation position.
Above-mentioned conveying assembly 400 is conveying assembly 400 of roller structure, and conveying assembly 400 includes cylinder 401, motor and location biax cylinder, and conveying assembly 400's cylinder 401 is rotatory under the drive of motor to carry the material along conveying assembly 400 forward, the deflector 402 that sets up on conveying assembly 400, the clearance of deflector 402 and tip cylinder just holds single material and passes through, realizes that the material advances in proper order. When the material is transported to a designated position, such as the end of the conveying assembly 400, the positioning portion arranged at the end of the conveying assembly 400 positions the material, the positioning portion is provided with a baffle 403, the baffle 403 can block the material to position the material, and the material is prevented from being separated from the designated position or falling out of the conveying assembly 400.
Above-mentioned biax cylinder sets up in the below of cylinder, and the one end of biax cylinder is provided with the push pedal, and round trip movement around the push pedal can be under the effect of biax cylinder, and when the material was static in the baffle department of location portion, the action of biax cylinder drove the push pedal and pushes away the material to the tip of conveying component 400, fixes a position the material to the location portion of conveying component 400 tip.
As shown in fig. 1 and 4, the second material taking and placing assembly 500 may take and place the material from the material placing point on the conveying assembly 400 (i.e., the positioning portion of the conveying assembly 400) to the assembling position, so as to facilitate the assembling of the material to form a finished product.
The second material taking and placing assembly 500 comprises a three-axis module and a taking and placing clamp, the three-axis module can realize the movement of three dimensions, the taking and placing clamp is used for clamping materials, the three-axis module is arranged on the rack 200, the taking and placing clamp is arranged at the lower end of the three-axis module, under the driving of the three-axis module, the taking and placing clamp firstly clamps the materials positioned on the conveying assembly 400, and then the materials are moved to an assembly line assembly position, for example, in an air conditioning unit on an air conditioning assembly line.
Above-mentioned frame 200 is formed by welding framves such as crossbeam and stand, the firm and stable of device has been ensured, the position that is close to the frock car on the frame 200 is provided with gib block 602, the frock car of being convenient for pushes in the location, still be provided with frock car positioner 601 on the frame 200, after the frock car pushes in gib block 602, fix a position through frock car positioner 601, frock car positioner 601 is including compressing tightly the cylinder, when the frock car that loads the material pushes in the position with the contact of frock car locating piece through gib block 602 direction, compress tightly the cylinder action and compress tightly the frock car, avoid in follow-up work, the position of frock car changes.
The first material taking and placing component 300, the conveying component 400 and the second material taking and placing component 500 are connected with a controller, the controller is a Programmable Logic Controller (PLC), the controller comprises a sensor, for example, the sensor is arranged on the conveying component 400 through a sensor bracket 404, when a tooling vehicle enters a tooling vehicle positioning area of the material conveying device, the sensor of the controller senses that the tooling vehicle is in place and transmits a signal to the PLC, the PLC can control a pressing cylinder to fix the tooling vehicle, then the PLC controls the first material taking and placing component 300, the conveying component 400 and the second material taking and placing component 500 to sequentially finish sucking materials in the tooling vehicle and transfer the materials to the conveying component 400, the conveying component 400 is controlled to convey the materials to an assembly position of a production line, when the materials are conveyed to the positioning area of the conveying component 400, the programmable logic controller controls the action of the double-shaft air cylinder to position the material, and finally the programmable logic controller controls the action of the second material taking and placing component 500 to take the material from the conveying component 400 and place the material at a specified installation position, such as an air conditioning unit.
When the material conveying device works actually, all the components are matched with each other in a circulating mode, the automatic conveying, taking and placing functions of materials (such as the air conditioner anti-treading plate 100) from the tooling vehicle to the material assembling position (such as an air conditioner assembling production line) are completed, and the production efficiency and the automation degree are improved.
In addition, the material can also be placed on the conveying assembly 400 manually, and then the second material taking and placing assembly 500 or a robot is used for grabbing the material and placing the material at the material assembling position, so that the material can be taken and placed automatically.
As shown in fig. 5, the use method of the material conveying device of the invention is as follows:
firstly, conveying materials to a tool car parking position in a material conveying device by using a tool car;
secondly, the tooling vehicle positioning device positions the tooling vehicle under the control of the controller;
step three, the first material taking and placing assembly 300 moves under the control of the controller, absorbs the materials on the tooling vehicle and conveys the materials to the conveying assembly 400;
step four, the conveying assembly 400 conveys the materials to a material assembling position and positions the materials at a positioning part of the conveying assembly 400;
in step five, the second material taking and placing assembly 500 transports the material from the positioning portion of the conveying assembly 400 to the assembly line assembly position.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. A material handling apparatus, comprising: the material taking and placing device comprises a first material taking and placing component, a conveying component, a second material taking and placing component and a rack, wherein the first material taking and placing component and the second material taking and placing component are connected with the rack, the conveying component is arranged in the rack, the first material taking and placing component can take and place materials on the conveying component, the conveying component can convey the materials to a material positioning portion on the conveying component, and the second material taking and placing component can take and place the materials from the material positioning portion on the conveying component to an assembling position of the materials so as to be convenient for material assembling.
2. The material handling device of claim 1, wherein the first material handling assembly and the second material handling assembly are both three-dimensional motion handling assemblies, and both the first material handling assembly and the second material handling assembly can grip material for three-dimensional motion to transport the material.
3. The material conveying device according to claim 2, wherein the first material taking and placing assembly comprises a supporting beam, a vertical lifting column and a grabbing portion, the supporting beam is movably connected with the rack, the grabbing portion is arranged on the vertical lifting column, the vertical lifting column is movably connected with the supporting beam, the first material taking and placing assembly further comprises a first driving component for driving the supporting beam to linearly move along the rack in a first dimension, a second driving component for driving the vertical lifting column to linearly move along the supporting beam in a second dimension, and a third driving component for driving the vertical lifting column to linearly move along the vertical direction in a third dimension.
4. The material conveying device according to claim 3, wherein the first driving part comprises a first motor and a first gear rack arranged on the rack, and a gear of the first motor and the first gear rack cooperate to drive the supporting beam to move linearly along the direction of the first gear rack; the second driving part comprises a second motor and a second gear rack arranged on the supporting beam, and a gear of the second motor and the second gear rack are matched to drive the vertical lifting column to do linear motion along the direction of the second gear rack; the third driving part comprises a third motor and a third gear strip arranged on the vertical lifting column, and a gear of the third motor and the third gear strip are matched to drive the vertical lifting column to do linear motion along the direction of the third gear strip.
5. The material handling device of claim 4, wherein the first material handling assembly further comprises a movable plate movably coupled to the support beam and the vertical lifting column, respectively, and the second motor and the third motor are disposed on the movable plate.
6. A material handling apparatus according to claim 1 or claim 2, wherein the first material handling assembly, the conveyor assembly and the second material handling assembly are connected to a controller, the controller controlling the operation of the first material handling assembly, the conveyor assembly and the second material handling assembly.
7. The material conveying device according to claim 1 or 2, wherein the conveying assembly comprises a conveying part and a positioning part, the conveying assembly conveys the material conveyed by the first material taking and placing assembly to the positioning part, and the positioning part is close to the assembling position of the material.
8. The material conveying device according to claim 7, wherein the conveying assembly is a roller conveying assembly, the roller conveying assembly comprises a roller and a driving part, and the roller of the roller conveying assembly is driven by the driving part to rotate so as to convey the material along the roller conveying assembly.
9. The material handling apparatus of claim 2, wherein the second material handling assembly comprises a three-axis module and a handling clamp, the three-axis module driving the handling clamp with the material clamped thereon to move to an assembly position of the material.
10. The material conveying device according to claim 3, wherein a tool car parking area for parking a tool car loaded with materials is arranged in the rack, the rack is further provided with a tool car positioning device for limiting the tool car, the first material taking and placing assembly is used for taking and placing materials from the tool car onto the conveying assembly, and the grabbing portion comprises a plurality of vacuum suction cups.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911067440.8A CN110668186A (en) | 2019-11-04 | 2019-11-04 | Material conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911067440.8A CN110668186A (en) | 2019-11-04 | 2019-11-04 | Material conveying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110668186A true CN110668186A (en) | 2020-01-10 |
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ID=69085819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911067440.8A Pending CN110668186A (en) | 2019-11-04 | 2019-11-04 | Material conveying device |
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| CN (1) | CN110668186A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022021465A1 (en) * | 2020-07-30 | 2022-02-03 | 南京简睿捷软件开发有限公司 | Workshop material transport monitoring system and monitoring method thereof |
-
2019
- 2019-11-04 CN CN201911067440.8A patent/CN110668186A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022021465A1 (en) * | 2020-07-30 | 2022-02-03 | 南京简睿捷软件开发有限公司 | Workshop material transport monitoring system and monitoring method thereof |
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