CN116767586B - Automatic blanking and intelligent boxing system for automobile sheet metal stamping line tails - Google Patents
Automatic blanking and intelligent boxing system for automobile sheet metal stamping line tails Download PDFInfo
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- CN116767586B CN116767586B CN202310786539.3A CN202310786539A CN116767586B CN 116767586 B CN116767586 B CN 116767586B CN 202310786539 A CN202310786539 A CN 202310786539A CN 116767586 B CN116767586 B CN 116767586B
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- supporting seat
- layer plate
- grabbing
- fixedly connected
- sheet metal
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- 239000002184 metal Substances 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 21
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 230000000007 visual effect Effects 0.000 claims description 13
- 238000005516 engineering process Methods 0.000 claims description 9
- 239000012636 effector Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 5
- 238000010924 continuous production Methods 0.000 abstract description 3
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 230000008878 coupling Effects 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the technical field of intelligent processing, and particularly discloses an automatic blanking and intelligent boxing system for automobile sheet metal stamping tails, which comprises a transmission mechanism, a grabbing robot, placing components, a supporting layer plate and end pick-up overturning tables, wherein the transmission mechanism is arranged at the lower end of the supporting layer plate and penetrates through the supporting layer plate, the grabbing robots are arranged at the lower end of the supporting layer plate respectively, the grabbing robots are arranged at two sides of the transmission mechanism respectively, each placing component is arranged at two sides of the corresponding grabbing robot respectively, and each end pick-up overturning table is arranged at the upper end of the supporting layer plate respectively. Utilize snatch robot, 2D vision technique, 3D vision technique, control system flexibility dispatch flow uses snatch robot to carry out the vision and guides, has solved the demand of high beat, flexible continuous production, improves vanning efficiency, accelerates the production efficiency of sheet metal component, reduction in production cost.
Description
Technical Field
The invention relates to the technical field of intelligent processing, in particular to an automatic blanking and intelligent boxing system for automobile sheet metal stamping tails.
Background
At present, in the production process of sheet metal parts in parts of an automobile body, production and processing are mostly carried out through a series of production procedures such as shearing, stamping and bending, wherein when the automobile sheet metal parts are stamped, a female die is driven to move downwards to be close to a male die until the sheet metal parts are combined, so that the sheet metal parts are stamped and formed.
But among the prior art, after panel stamping forming, need be got by the manual work, the mode of manual work getting the material is not only inefficiency to still there is the potential safety hazard, simultaneously because partial car sheet metal component size is great and the edge is sharp, leads to artifical unloading, transport and vanning comparatively laborious, and vanning efficiency is not enough simultaneously, influences production efficiency.
Disclosure of Invention
The invention aims to provide an automatic blanking and intelligent boxing system for automobile sheet metal stamping tails, and aims to solve the technical problems that after sheet metal stamping forming in the prior art, manual material taking is needed, the manual material taking mode is low in efficiency and has potential safety hazards, and meanwhile, due to the fact that the sizes of part of automobile sheet metal parts are large and edges are sharp, manual blanking, carrying and boxing are laborious, meanwhile, boxing efficiency is insufficient, and production efficiency is affected.
In order to achieve the above purpose, the automatic blanking and intelligent boxing system for the automobile sheet metal stamping line tails comprises a transmission mechanism, a grabbing robot, a placement component, a supporting layer plate and an end effector overturning table, wherein the transmission mechanism is arranged at the lower end of the supporting layer plate and penetrates through the supporting layer plate, the grabbing robots are respectively arranged at the lower end of the supporting layer plate and are respectively positioned at two sides of the transmission mechanism, the placement component is respectively arranged at two sides of the corresponding grabbing robot, the end effector overturning table is respectively arranged at a plurality of ends, and the end effector overturning table is respectively arranged at the upper end of the supporting layer plate.
The supporting layer plate comprises a bottom side plate, a two-layer plate, two side plates and an escalator, wherein the conveying mechanism penetrates through the bottom side plate, the two-layer plate is fixedly connected with the bottom side plate and located at the upper end of the bottom side plate, the two-layer plate is fixedly connected with the two-layer plate and located at the upper end of the two-layer plate, the escalator is arranged on one side of the bottom side plate, and the escalator is communicated with the two-layer plate.
The conveying mechanism comprises a first conveying belt and a second conveying belt, the second conveying belt is arranged on one side of the first conveying belt, and the first conveying belt and the second conveying belt penetrate through the bottom side plate respectively.
Each placement component comprises a placement frame and a material rack, the placement frame is arranged on one side of the grabbing robot, the grabbing robot is embedded in the center of the placement frame, the number of the material racks is two, and the two material racks are respectively arranged at the upper ends of the placement frames.
Each end effector overturning platform comprises a first supporting seat, a second supporting seat, a driving component, overturning platforms, a secondary positioning device and tools, wherein the first supporting seat and the second supporting seat are respectively fixedly connected with the two layers of plates and are respectively located at the upper ends of the two layers of plates, the overturning platforms are arranged between the first supporting seat and the second supporting seat, the secondary positioning device is arranged on one side of the second supporting seat, the number of the tools is two, the two tools are respectively fixedly connected with the overturning platforms and are respectively located on two sides of the overturning platforms, the driving component is arranged on one side of the first supporting seat, and the output ends of the driving component are mutually matched with the overturning platforms.
The driving assembly comprises a servo motor, a speed reducer, a shaft coupler and a bearing seat, wherein the bearing seat is fixedly connected with the first supporting seat and is positioned at the upper end of the first supporting seat, the shaft coupler is arranged at the upper end of the first supporting seat, the connector is arranged at one side of the bearing seat, the speed reducer is fixedly connected with the first supporting seat and is positioned at one side of the first supporting seat, the output end of the speed reducer is fixedly connected with the shaft coupler, and the output end of the servo motor is fixedly connected with the input end of the speed reducer and is positioned at the lower end of the speed reducer.
The grabbing robot 101 performs flexible scheduling through a 2D visual technology and a 3D visual technology, and performs operation control on the motion of the grabbing robot 101 based on visual guidance.
The automatic blanking and intelligent boxing system for the automobile sheet metal stamping line tails has the beneficial effects that: through transport mechanism realizes the transportation to the car sheet metal component, and through snatch the robot snatchs the sheet metal component, and place in place among the subassembly, realize the purpose to the automated transportation and the vanning of sheet metal component, avoided the manual work to get the potential safety hazard of material, accelerate simultaneously processing and transportation to the sheet metal component, improve vanning efficiency for the production efficiency of sheet metal component, reduction in production cost.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an automatic blanking and intelligent boxing system for automobile sheet metal stamping tails.
Fig. 2 is a side view of an automatic blanking and intelligent boxing system for automobile sheet metal stamping tails.
Fig. 3 is a schematic view of the structure of the flip-flop table of the present invention.
The robot comprises a 101-grabbing robot, a 102-bottom side plate, a 103-two-layer plate, a 104-two-side plate, a 105-escalator, a 106-first conveying belt, a 107-second conveying belt, a 108-placing rack, a 109-material rack, a 110-first supporting seat, a 111-second supporting seat, a 112-driving component, a 113-overturning platform, a 114-secondary positioning device, a 115-tool, a 116-servo motor, a 117-reducer, a 118-coupling and a 119-bearing seat.
Detailed Description
Referring to fig. 1 to 3, the invention provides an automatic unloading and intelligent boxing system for automobile sheet metal stamping line tails, which comprises a transmission mechanism, a grabbing robot 101, a placement component, a supporting layer plate and an end pick-up overturning platform 113, wherein the transmission mechanism is arranged at the lower end of the supporting layer plate, the transmission mechanism penetrates through the supporting layer plate, the grabbing robots 101 are respectively arranged at the lower end of the supporting layer plate, the grabbing robots 101 are respectively arranged at two sides of the transmission mechanism, the placement component is respectively arranged at two sides of the corresponding grabbing robot 101, the end pick-up overturning platform 113 is respectively arranged at a plurality of sides, and the end pick-up overturning platform 113 is respectively arranged at the upper end of the supporting layer plate.
In this embodiment, the sheet metal part is transported by the transport mechanism, in the transportation process, the sheet metal part is grabbed by the grabbing robots 101 on two sides and placed in the placing assemblies on two sides, the transport mechanism and the grabbing robots 101 are enclosed by the support laminate, and meanwhile, the plurality of end effector overturning tables 113 are supported, so that the purposes of intelligently transporting, blanking and intelligently boxing are achieved, the boxing efficiency of the sheet metal part is accelerated, and meanwhile, the labor cost is reduced;
Using 2D visual inspection at the upper ends of the first conveyor belt 106 and the second conveyor belt 107 to position the moving workpiece, and identifying the offset condition of the workpiece, and guiding the gripping robot 101 to grip the workpiece;
After the grabbing robot 101 grabs the workpiece, the material rest interstitial state is flexibly identified through 3D visual guidance, the material rest 109 is scanned and identified through a visual sensing device, the grabbing robot 101 and the workpiece are guided and placed based on a 3D guiding system of the visual sensing device, and the material rest 109 can adopt common manufacturing tolerance in a 3D guiding mode, so that production cost is reduced;
In the 3D guiding system, the workpiece is moved and transported at the upper ends of the first conveying belt 106 and the second conveying belt 107, the type of the workpiece is identified and judged, a corresponding algorithm scheme is selected, a camera is used for photographing to calculate the offset angle and offset of the workpiece, the grabbing robot 101 is used for positioning and grabbing, the grabbing robot 101 moves the grabbed workpiece to the material rack 109, when the workpiece is placed, a vision sensing device is used for photographing and calculating the material rack 109 to calculate the offset angle and offset of the material rack 109, the grabbing robot 101 is used for placing the workpiece on the material rack 109, and the grabbing robot 101 is reset;
The robot technology, the 2D vision technology and the 3D vision technology are utilized, the flexible scheduling flow of the control system and the motion control algorithm of the grabbing robot 101 based on visual guidance can well solve the application requirements of high-beat flexible continuous production, and the bottleneck of transferring workpieces by artificial logistics can be broken.
Further, the supporting layer plate comprises a bottom side plate 102, a two-layer plate 103, two side plates 104 and an escalator 105, the transmission mechanism penetrates through the bottom side plate 102, the two-layer plate 103 is fixedly connected with the bottom side plate 102 and is located at the upper end of the bottom side plate 102, the two-layer plate 104 is fixedly connected with the two-layer plate 103 and is located at the upper end of the two-layer plate 103, the escalator 105 is arranged on one side of the bottom side plate 102, and the escalator 105 is communicated with the two-layer plate 103.
In the present embodiment, the two-layer board 103 is supported by the bottom side board 102, the two-layer board 103 is surrounded by the two side boards 104, and the plurality of pick-up overturning tables 113 are respectively provided at the upper ends of the two-layer board 103 and can enter the upper ends of the two-layer board 103 through the escalator 105.
Further, the conveying mechanism includes a first conveying belt 106 and a second conveying belt 107, the second conveying belt 107 is disposed on one side of the first conveying belt 106, and the first conveying belt 106 and the second conveying belt 107 respectively penetrate the bottom side plate 102.
In this embodiment, the sheet metal parts are conveyed by the first conveying belt 106 and the second conveying belt 107 respectively, and are grabbed and placed by the grabbing robots 101 on two sides respectively, so that the automatic blanking and intelligent boxing efficiency of the sheet metal parts is improved.
Further, each of the placement modules includes a placement frame 108 and a material frame 109, the placement frame 108 is disposed on one side of the grabbing robot 101, the grabbing robot 101 is embedded in the center of the placement frame 108, the number of the material frames 109 is two, and the two material frames 109 are respectively disposed at the upper ends of the placement frames 108.
In this embodiment, the racks 108 support the racks 109, and one rack 108 may support and place two racks 109 at the same time, so that after one of the racks 109 is completely packed, the other rack 109 may be continuously packed, thereby reducing waiting time.
Further, each of the end effector overturning tables 113 includes a first supporting seat 110, a second supporting seat 111, a driving assembly 112, an overturning table 113, a secondary positioning device 114 and a tooling 115, the first supporting seat 110 and the second supporting seat 111 are respectively and fixedly connected with the two-layer plate 103 and are respectively located at the upper ends of the two-layer plate 103, the overturning table 113 is arranged between the first supporting seat 110 and the second supporting seat 111, the secondary positioning device 114 is arranged at one side of the second supporting seat 111, the number of the tooling 115 is two, the two tooling 115 are respectively and fixedly connected with the overturning table 113 and are respectively located at two sides of the overturning table 113, the driving assembly 112 is arranged at one side of the first supporting seat 110, and the output end of the driving assembly 112 is mutually adapted to the overturning table 113.
Further, the driving assembly 112 includes a servo motor 116, a speed reducer 117, a coupling 118 and a bearing seat 119, the bearing seat 119 is fixedly connected with the first supporting seat 110 and is located at the upper end of the first supporting seat 110, the coupling 118 is disposed at the upper end of the first supporting seat 110, and the connector is disposed at one side of the bearing seat 119, the speed reducer 117 is fixedly connected with the first supporting seat 110 and is located at one side of the first supporting seat 110, and the output end of the speed reducer 117 is fixedly connected with the coupling 118, and the output end of the servo motor 116 is fixedly connected with the input end of the speed reducer 117 and is located at the lower end of the speed reducer 117.
In this embodiment, the first support base 110 and the second support base 111 support the overturning table 113, the servo motor 116 drives the speed reducer 117, the speed of the servo motor 116 is regulated and controlled by the speed reducer 117, the shaft coupling 118 is placed by the bearing block 119, the overturning table 113 is overturned by the shaft coupling 118, the secondary positioning device 114 positions the overturning table 113, and the tooling 115 clamps and fixes the end pick-up device to achieve the clamping and positioning function.
Further, the grabbing robot 101 performs flexible scheduling through a 2D visual technology and a 3D visual technology, and performs operation control on the motion of the grabbing robot 101 based on visual guidance.
In the embodiment, the application requirements of high-beat flexible continuous production can be well met, and the bottleneck of transferring workpieces by artificial logistics can be broken.
The above disclosure is only a preferred embodiment of the present invention, and it should be understood that the scope of the invention is not limited thereto, and those skilled in the art will appreciate that all or part of the procedures described above can be performed according to the equivalent changes of the claims, and still fall within the scope of the present invention.
Claims (2)
1. An automatic blanking and intelligent boxing system for automobile sheet metal stamping tails is characterized in that,
The device comprises a transmission mechanism, a plurality of grabbing robots, placing components, a plurality of supporting layer plates and end pick-up overturning tables, wherein the transmission mechanism is arranged at the lower end of the supporting layer plates, the transmission mechanism penetrates through the supporting layer plates, the grabbing robots are respectively arranged at the lower end of the supporting layer plates, the grabbing robots are respectively positioned at the two sides of the transmission mechanism, the placing components are respectively arranged at the two sides of the corresponding grabbing robots, the end pick-up overturning tables are respectively arranged at the upper end of the supporting layer plates;
The supporting layer plate comprises a bottom side plate, a two-layer plate and an escalator, wherein the transmission mechanism penetrates through the bottom side plate, the two-layer plate is fixedly connected with the bottom side plate and is positioned at the upper end of the bottom side plate, the two-layer plate is fixedly connected with the two-layer plate and is positioned at the upper end of the two-layer plate, the escalator is arranged on one side of the bottom side plate, and the escalator is communicated with the two-layer plate;
The conveying mechanism comprises a first conveying belt and a second conveying belt, the second conveying belt is arranged on one side of the first conveying belt, and the first conveying belt and the second conveying belt respectively penetrate through the bottom side plate; each placement component comprises a placement frame and a material rack, the placement frame is arranged on one side of the grabbing robot, the grabbing robot is embedded in the center of the placement frame, the number of the material racks is two, and the two material racks are respectively arranged at the upper ends of the placement frames;
Each end effector overturning platform comprises a first supporting seat, a second supporting seat, a driving assembly, an overturning platform, a secondary positioning device and tools, wherein the first supporting seat and the second supporting seat are respectively and fixedly connected with the two layers of plates and are respectively positioned at the upper ends of the two layers of plates, the overturning platform is arranged between the first supporting seat and the second supporting seat, the secondary positioning device is arranged at one side of the second supporting seat, the number of the tools is two, the two tools are respectively and fixedly connected with the overturning platform and are respectively positioned at two sides of the overturning platform, the driving assembly is arranged at one side of the first supporting seat, and the output end of the driving assembly is mutually matched with the overturning platform;
The driving assembly comprises a servo motor, a speed reducer, a coupler and a bearing seat, wherein the bearing seat is fixedly connected with the first supporting seat and is positioned at the upper end of the first supporting seat, the coupler is arranged at one side of the bearing seat, the speed reducer is fixedly connected with the first supporting seat and is positioned at one side of the first supporting seat, the output end of the speed reducer is fixedly connected with the coupler, and the output end of the servo motor is fixedly connected with the input end of the speed reducer and is positioned at the lower end of the speed reducer.
2. The automatic blanking and intelligent boxing system for automobile sheet metal stamping tails as defined in claim 1, wherein,
The grabbing robot carries out flexible scheduling through a 2D visual technology and a 3D visual technology, and operation control is carried out on the motion of the grabbing robot based on visual guidance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310786539.3A CN116767586B (en) | 2023-06-29 | 2023-06-29 | Automatic blanking and intelligent boxing system for automobile sheet metal stamping line tails |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310786539.3A CN116767586B (en) | 2023-06-29 | 2023-06-29 | Automatic blanking and intelligent boxing system for automobile sheet metal stamping line tails |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116767586A CN116767586A (en) | 2023-09-19 |
| CN116767586B true CN116767586B (en) | 2024-04-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310786539.3A Active CN116767586B (en) | 2023-06-29 | 2023-06-29 | Automatic blanking and intelligent boxing system for automobile sheet metal stamping line tails |
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| Country | Link |
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| CN (1) | CN116767586B (en) |
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| Publication number | Publication date |
|---|---|
| CN116767586A (en) | 2023-09-19 |
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