CN212070213U - With piercing press and riveting quick-witted complex photovoltaic module frame long limit transfer device - Google Patents

With piercing press and riveting quick-witted complex photovoltaic module frame long limit transfer device Download PDF

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Publication number
CN212070213U
CN212070213U CN202020115946.3U CN202020115946U CN212070213U CN 212070213 U CN212070213 U CN 212070213U CN 202020115946 U CN202020115946 U CN 202020115946U CN 212070213 U CN212070213 U CN 212070213U
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China
Prior art keywords
long edge
long
punching
frame
driving
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CN202020115946.3U
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Chinese (zh)
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安国铭
李林
张青松
周洋
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Zhangjiagang Yizhi Automation Equipment Co ltd
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Zhangjiagang Yizhi Automation Equipment Co ltd
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Abstract

The utility model discloses a with piercing press and the long limit transfer device of riveting point machine complex photovoltaic module frame, include: the transfer device, the punching feeding manipulator, the punching discharging manipulator and the riveting point manipulator can transfer the long edge from the punching discharging station to the riveting point feeding station; the structure of the transfer device comprises: the two sliding tables are respectively installed on the linear die set through linear guide rails, two ends of the linear die set are respectively provided with a synchronous belt wheel, the two synchronous belt wheels are wound with a synchronous belt, the two sliding tables are respectively fixed with the synchronous belts on two sides of the synchronous belt wheels in a one-to-one mode, and the two sliding tables are respectively provided with a bearing device. The photovoltaic module frame long edge transfer device can efficiently and accurately transfer long edges, lays a foundation for the automatic production line type punching and riveting processing of the long edges, and can greatly reduce labor cost and improve production efficiency.

Description

With piercing press and riveting quick-witted complex photovoltaic module frame long limit transfer device
Technical Field
The utility model relates to a production facility field of photovoltaic module frame, concretely relates to and piercing press and the long limit transfer device of riveting point machine complex photovoltaic module frame.
Background
After the section bar is cut to obtain the long edge of the photovoltaic module frame, the long edge needs to be punched and riveted in sequence. The punching processing of the long side is generally performed by a worker inserting the side wall to be punched of the long side into a punching die of a punching machine; the riveting of the long edges is then usually carried out by a worker placing the long edges on the riveting seat of a riveting machine. The defects of high labor cost and low production efficiency exist in the process of manually feeding the long edges into the punching machine and the riveting machine for processing.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the photovoltaic module frame long edge transferring device capable of reducing labor cost and improving production efficiency and matched with the punching machine and the riveting machine is provided.
In order to solve the above problem, the utility model discloses the technical scheme who adopts does: with the long limit transfer device of piercing press and riveting point machine complex photovoltaic module frame, its characterized in that: the method comprises the following steps: the device comprises a transfer device, a punching feeding manipulator, a punching discharging manipulator and a riveting manipulator, wherein the transfer device can transfer a long edge from a punching discharging station on one side of a punching machine to a riveting point feeding station on one side of the riveting machine; the structure of the transfer device comprises: be fixed in the sharp die carrier in the frame, be provided with a slip table respectively on the relative both sides of sharp die carrier, promptly: the two sliding tables are respectively arranged on the linear die carrier in a sliding manner along the length direction of the linear die carrier through linear guide rails, two ends of the linear die carrier are respectively provided with a synchronous belt pulley, one synchronous belt pulley is a driving wheel driven by a motor, the other synchronous belt pulley is a driven wheel, a synchronous belt is wound on the two synchronous belt pulleys, the two sliding tables are respectively fixed with the synchronous belts on the two sides of the synchronous belt pulley in a one-to-one manner, so that the two sliding tables can be driven to mutually and reversely slide after the synchronous belts are driven to rotate by the synchronous belt pulleys, a first bearing device used for bearing a long edge is arranged on the first sliding table, and a second bearing device used for bearing the long edge is arranged on the second sliding table; after the synchronous belt rotates forwards, the first sliding table can slide to the position, where the first bearing device is located at the punching and blanking station, of the first bearing device, and meanwhile, the second sliding table can slide to the position, where the second bearing device is located at the riveting point feeding station, of the second bearing device; after the synchronous belt rotates reversely, the first sliding table can slide to the first bearing device and is located at the riveting point feeding station, and meanwhile, the second sliding table can slide to the second bearing device and is located at the punching and blanking station.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the first sliding table is located on the upper side of the linear die carrier, and the second sliding table is located on the lower side of the linear die carrier.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the structure of the first receiving device comprises: two can accept the first unit of accepting on a long limit simultaneously, every first structure of accepting the unit all includes: the first bearing table is arranged on the first sliding table and used for bearing the long edges, two first clamping blocks and a first clamping block driving device are arranged on the first bearing table, one first clamping block is fixed with the first bearing table, the other first clamping block is fixed with the driving end of the first clamping block driving device, and the first clamping block driving device can drive the first clamping block connected with the first clamping block driving device to move towards the other first clamping block, so that the two first clamping blocks can oppositely clamp the long edges on the first bearing table; the structure of the second receiving device comprises: two can accept the second on a long limit simultaneously and accept the unit, the structure that every second accepted the unit all includes: the second bearing table is arranged on the second sliding table and used for bearing the long edges, and the bearing table driving device can drive the second bearing table to lift.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the structure of punching a hole material loading manipulator includes: the first mounting frame is mounted on the rack, the first translation driving device can drive the first mounting frame to translate towards the punching machine, the lower portion of the first mounting frame is hinged with a roll-over frame, a first transverse rod is fixed on the roll-over frame, two ends of the first transverse rod are respectively fixed with a first pneumatic finger which is arranged downwards, the two first pneumatic fingers can be clamped on one long edge to grab the long edge, the first mounting frame is also provided with a push-pull air cylinder with a piston rod arranged downwards, a connecting rod is arranged between the push-pull air cylinder and the roll-over frame, two ends of the connecting rod are respectively hinged with the piston rod of the push-pull air cylinder and the roll-over frame, after the piston rod of the push-pull air cylinder stretches out and retracts, the roll-over frame can drive the long edge grabbed by the two first pneumatic fingers to turn over through the connecting rod, and therefore the side wall of the long edge to be punched can face towards the punching, and then the first mounting frame is driven by the first translation driving device to translate towards the punching machine, so that the side wall to be punched of the long edge can be inserted into a punching die of the punching machine for punching.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the structure of punching blanking manipulator includes: the device is characterized in that the device is arranged on a rotating shaft arranged on a frame through a bearing, two support rods are arranged on the rotating shaft, the inner ends of the two support rods are respectively fixed with the rotating shaft, the outer ends of the two support rods are respectively provided with a demoulding driving device, the driving ends of the two demoulding driving devices are respectively fixed with a second pneumatic finger, the two second pneumatic fingers can be clamped on one long edge at the same time to grab the long edge, the rotating shaft is also provided with a gear used for driving the rotating shaft to rotate, the gear is in meshing transmission with a rack, the frame is also provided with a rack driving device capable of driving the rack to move back and forth, the rack can drive the gear to drive the rotating shaft to rotate forwards and backwards after moving back and forth, the two second pneumatic fingers can swing upwards and inwards to positions capable of clamping the long edge on a punching die at the same time after the two second pneumatic fingers clamp the long edge at the same time to grab the long edge, the two second pneumatic fingers can drive the grabbed long edges to move outwards under the driving of the respective demoulding driving device so as to enable the long edges to be separated from the punching die, then the two second pneumatic fingers can drive the grabbed long edges to swing downwards and outwards after the rotating shaft rotates reversely, and the grabbed long edges can be placed on the bearing device positioned at the punching and blanking station in the downward swinging process.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the structure of the rack drive device includes: the rack comprises a first-stage cylinder and a second-stage cylinder, wherein a cylinder body of the second-stage cylinder is fixed with the rack, a cylinder body of the first-stage cylinder is fixed with a piston rod of the second-stage cylinder, and the piston rod of the first-stage cylinder is fixed with the rack.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the structure of the riveting manipulator comprises: a second mounting rack arranged on the frame and a second translation driving device capable of driving the second mounting rack to translate towards the riveting machine, a lifting rack and a lifting rack driving device capable of driving the lifting rack to lift are arranged on the second mounting rack, a second cross rod is arranged on the lifting rack, third pneumatic fingers arranged downwards are respectively arranged at two ends of the second cross rod, the second mounting rack can enable the two third pneumatic fingers to move to the upper part of a long edge supported by the supporting device positioned at a riveting point feeding station after being driven to translate by the second translation driving device, then the lifting rack can enable the two third pneumatic fingers to simultaneously clamp the long edge to grasp the long edge after being driven to move downwards by the driving device of the lifting rack and the two third pneumatic fingers move upwards by the driving device of the lifting rack, and then the long edge can be separated from the supporting device, and then the second mounting frame can transfer the grabbed long edges to the upper part of a riveting point seat in the riveting point machine after being driven by the second translation driving device to translate towards the riveting point machine, so that the long edges can be placed on the riveting point seat to be subjected to riveting point processing after the two third pneumatic fingers loosen the long edges.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: still be provided with the long limit feeding device who supplies to punch a hole the material loading manipulator and snatch of waiting to process long limit, long limit feeding device's structure includes: the device comprises a supply table arranged on a frame, a supply table driving device capable of driving the supply table to translate, a transfer frame and a transfer frame driving device capable of driving the transfer frame to translate towards the supply table, wherein a lifting seat and a lifting seat driving device capable of driving the lifting seat to lift are arranged on the transfer frame, two pairs of fourth pneumatic fingers which are arranged upwards are arranged on the lifting seat, each pair of fourth pneumatic fingers can simultaneously clamp a long edge and grab the long edge, the transfer frame can transfer the two long edges grabbed by the two pairs of fourth pneumatic fingers to the upper part of the supply table after translating towards the supply table under the driving of the transfer frame driving device, then the lifting seat can place the two long edges on the supply table after descending with the grabbed long edges under the driving of the lifting seat driving device, a fifth pneumatic finger and a lifting driving device capable of driving the fifth pneumatic finger to lift are respectively arranged on the frames at two sides of the supply table, the feeding table can move the long edge placed on the feeding table to the positions above the two fifth pneumatic fingers after being driven by the feeding table driving device to translate, the two fifth pneumatic fingers can clamp the long edge to grab the long edge after the long edge is positioned above the two fifth pneumatic fingers, and then the two fifth pneumatic fingers can lift the long edge to the position where the punching feeding manipulator can grab under the driving of the respective lifting driving devices.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the transfer frame can make two pairs of fourth pneumatic fingers respectively move to the lower sides of two long edges to be processed placed on the transition table after being driven by the transfer frame driving device to translate, so that the two pairs of fourth pneumatic fingers can respectively grab the two long edges.
Further, aforesaid with the punch press with rivet some quick-witted complex photovoltaic module frame long limit transfer device, wherein: the feeding table and the transition table are both provided with positioning slots, and two long edges placed on the feeding table or the transition table can be inserted into the corresponding positioning slots through the side walls to be punched on the two long edges to be positioned on the feeding table or the transition table.
The utility model has the advantages that: photovoltaic module frame long limit transfer device can transfer long limit high-efficiently accurately to can realize pipelined's automated processing for punching a hole and riveting point processing on long limit and establish the basis, thereby can greatly reduced cost of labor and improvement production efficiency.
Drawings
Fig. 1 is the utility model discloses a with piercing press and the long limit of riveting machine complex photovoltaic module frame transfer device's spatial structure sketch map.
Fig. 2 is a schematic perspective view of the transfer device of the present invention.
Fig. 3 is an enlarged schematic view of a portion a in fig. 2.
Fig. 4 is an enlarged schematic view of a portion B in fig. 2.
Fig. 5 is a schematic perspective view of the punching feeding manipulator and the long-edge supply device of the present invention.
Fig. 6 is an enlarged schematic view of the structure at C in fig. 5.
Fig. 7 is a schematic perspective view of a punching and blanking manipulator.
Fig. 8 is an enlarged schematic view of the structure at D in fig. 7.
Fig. 9 is an enlarged schematic view of fig. 7 at E.
Fig. 10 is a schematic view of the three-dimensional structure of the punching blanking manipulator, the transferring device and the riveting manipulator of the present invention.
Fig. 11 is an enlarged schematic view of F in fig. 10.
Fig. 12 is an enlarged schematic view of fig. 10 at G.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings.
As shown in fig. 1 and 2, the photovoltaic module frame long edge transfer device matched with the punching machine and the riveting machine comprises: the device comprises a transfer device 4, a punching and feeding manipulator 2, a punching and feeding manipulator 3 and a riveting manipulator 5, wherein the transfer device can transfer a long edge 7 from a punching and feeding station on one side of a punching machine 9 to a riveting and feeding station on one side of a riveting machine 8, the punching and feeding manipulator can grab the long edge 7 to be punched and feed the long edge into a punching die of the punching machine 9, the punching and feeding manipulator can grab the long edge 7 which is punched on the punching machine 9 and feed the long edge 7 to the punching and feeding station, and the riveting manipulator 5 can grab the long edge 7 transferred to the riveting and feeding station by the transfer device 4 and feed the long edge 7 to the riveting and feeding station 8; in this embodiment, the punching machine 9 and the riveting machine 8 are located on the same side of the transfer device 4 and are arranged side by side at intervals along the transfer device 4; the structure of the transfer device 4 includes: the straight line die carrier 41 fixed on the frame 1 is provided with a sliding table respectively on the two opposite sides of the straight line die carrier 41, namely: the two sliding tables are respectively arranged on the linear die carrier 41 in a sliding manner along the length direction of the linear die carrier 41 through linear guide rails, two ends of the linear die carrier 41 are respectively provided with a synchronous pulley 44, one synchronous pulley 44 is a driving wheel driven by a motor, the other synchronous pulley 44 is a driven wheel, a synchronous belt 45 is wound on the two synchronous pulleys 44 and is respectively fixed with the synchronous belts 45 on two sides of the synchronous pulleys 44 in a one-to-one manner, so that the synchronous belts 45 can drive the two sliding tables to mutually reversely slide after being driven by the synchronous pulleys 44 to rotate, the first sliding table 42 is provided with a first bearing device for bearing the long edge 7, and the second sliding table 43 is provided with a second bearing device for bearing the long edge 7; after the synchronous belt 45 rotates forwards, the first sliding table 42 can slide to the position, where the first bearing device is located at the punching and blanking station, of the first bearing device, the first bearing device can bear the long edge 7 grabbed by the punching and blanking manipulator 3 at the station, meanwhile, the second sliding table 43 can slide to the position, where the second bearing device is located at the riveting point loading station, and the long edge 7 grabbed by the riveting point manipulator 5 at the station; after the synchronous belt 45 rotates reversely, the first sliding table 42 can slide to the first bearing device and is located at the riveting point feeding station, the long edge 7 borne by the first bearing device at the station can be grabbed by the riveting point manipulator 5, meanwhile, the second sliding table 43 can slide to the second bearing device and is located at the punching and blanking station, the second bearing device at the station can bear the long edge 7 grabbed by the punching and blanking manipulator 3, and therefore the long edge 7 punched by the punching and blanking manipulator 5 can be efficiently transferred to be grabbed by the riveting point manipulator 5 after the synchronous belt 45 rotates forwards and reversely alternately.
The structure that two sliding tables are arranged on the transfer device 4 to alternately transfer the long edges enables the transfer efficiency of the transfer device 4 to be greatly improved.
As shown in fig. 2, 3, and 4, in the present embodiment, the first slide table 42 is located at an upper side of the linear mold frame 41, and the second slide table 43 is located at a lower side of the linear mold frame 41. The structure of the first receiving device comprises: two first receiving units 461 capable of simultaneously receiving a long side 7, each first receiving unit 461 has a structure comprising: a first receiving platform 462 installed on the first sliding platform 42 for receiving the long edge 7, wherein the first receiving platform 462 is provided with two first clamping blocks 463 and a first clamping block driving device 464, one first clamping block 463 is fixed with the first receiving platform 462, the other first clamping block 463 is fixed with the driving end of the first clamping block driving device 464, and the first clamping block driving device 464 can drive the first clamping block 463 connected with the first clamping block driving device 464 to move towards the other first clamping block 463, so that the two first clamping blocks 463 can oppositely clamp the long edge 7 on the first receiving platform 462, and in the embodiment, the first clamping block driving device 464 is an air cylinder; the structure of the second receiving device comprises: two second supporting units 471 capable of supporting one long edge 7 simultaneously, each second supporting unit 471 having a structure comprising: the second receiving table 472 for receiving the long edge 7 and the receiving table driving device 473 capable of driving the second receiving table 472 to ascend and descend are mounted on the second sliding table 43, two second clamping blocks 474 and a second clamping block driving device 475 are arranged on the second receiving table 472, one second clamping block 474 is fixed to the second receiving table 472, the other second clamping block 474 is fixed to a driving end of the second clamping block driving device 475, the second clamping block driving device 475 can drive the second clamping block 474 connected with the second clamping block driving device to move towards the other second clamping block 474, so that the two second clamping blocks 474 can oppositely clamp the long edge 7 on the second receiving table 472, and in this embodiment, the second clamping block driving device 475 and the receiving table driving device 473 are both air cylinders.
When the second receiving device is located at the punching and blanking station or the riveting point feeding station, both the two second receiving tables 472 can be lifted to the positions with the same height as the first receiving table 462, so that the two second receiving tables 472 are more convenient to receive the long edge captured by the punching and blanking manipulator 3 or supply the received long edge to the riveting point manipulator 5 for capture; when the second receiving device needs to be moved from one station to another station, the two second receiving platforms 472 can be lowered, so that the first receiving platform 462 and the second receiving platform 472 can be prevented from colliding when the two sliding platforms are staggered.
As shown in fig. 5, in the present embodiment, a long edge supply device capable of providing a long edge 7 to be processed for the punching and feeding manipulator 2 to grasp is further provided, and the structure of the long edge supply device includes: a supply table 6 mounted on the frame 1, a supply table driving device 61 capable of driving the supply table 6 to translate, a transfer frame 62, and a transfer frame driving device capable of driving the transfer frame 62 to translate towards the supply table 6, wherein in the present embodiment, the supply table 6 is composed of two supply support blocks arranged side by side at intervals, the two supply support blocks are respectively mounted on the frame 1 through linear guide rails, the supply table driving device 61 is provided with two supply support blocks and is a cylinder, each supply table driving device 61 drives one supply support block to move, and in operation, the two supply support blocks can move synchronously under the driving of the respective supply table driving device 61; the transfer frame 62 is arranged on the frame 1 through a linear guide rail, and a transfer frame driving device is rodless pneumatic; the transfer frame 62 is provided with a lifting seat 63 and a lifting seat driving device 64 capable of driving the lifting seat 63 to lift, wherein in the embodiment, the lifting seat driving device 64 is an air cylinder; two pairs of fourth pneumatic fingers 65 which are arranged upwards are arranged on the lifting seat 63, each pair of fourth pneumatic fingers 65 can simultaneously clamp one long edge 7 to grab the long edge 7, the transfer frame 62 can transfer the two long edges 7 grabbed by the two pairs of fourth pneumatic fingers 65 to the upper part of the supply table 6 after translating towards the supply table 6 under the driving of the transfer frame driving device, then the lifting seat 63 can place the two long edges 7 on the supply table 6 after driving the two grabbed long edges 7 to descend under the driving of the lifting seat driving device 64, a fifth pneumatic finger 66 and a lifting driving device 67 capable of driving the fifth pneumatic finger 66 to lift are respectively arranged on the machine frame 1 at two sides of the supply table 6, and in the embodiment, the lifting driving device 67 is an air cylinder; the feeding table 6 can move the long edge 7 placed on the feeding table 6 to the position above the two fifth pneumatic fingers 66 after being translated by the feeding table driving device 61, the two fifth pneumatic fingers 66 can simultaneously clamp the long edge 7 to grab the long edge 7 after the long edge 7 is positioned above the two fifth pneumatic fingers 66, and then the two fifth pneumatic fingers 66 can lift the long edge 7 to the position where the long edge 7 can be grabbed by the punching feeding manipulator 2 under the driving of the respective lifting driving devices 67.
In addition, a transition table 68 capable of placing two long sides 7 to be processed and a transition table lifting device 69 capable of driving the transition table 68 to lift are further arranged on the machine frame 1, in the embodiment, the transition table 68 is composed of two transition support blocks arranged side by side at intervals, the transition table lifting device 69 is provided with two transition support blocks which are both air cylinders, each transition table lifting device 69 drives one transition support block to move, and the two transition support blocks can synchronously move under the driving of the respective transition table lifting device 69 during working; the transfer frame 62 is driven by the transfer frame driving device to translate and then enable the two pairs of fourth pneumatic fingers 65 to respectively move to the positions below the two long edges 7 to be processed, which are placed on the transition table 68, so that the two pairs of fourth pneumatic fingers 65 can grab the two long edges 7.
In actual production, the long edge is obtained by cutting the section bar with the cutting device, the cutting device can usually cut two long edges at one time, the two long edges obtained by cutting can be conveyed to the transition table 68, when accepting two long edges, the transition table 68 needs to be lifted, after accepting two long edges, the transition table 68 needs to drive the two long edges to be lowered, and therefore the two pairs of fourth pneumatic fingers 65 can grab the two long edges 7 on the transition table 68.
As shown in fig. 5 and 6, in the present embodiment, the punching and feeding robot 2 includes: a first mounting frame 21 mounted on the frame 1 and a first translation driving device 22 capable of driving the first mounting frame 21 to translate towards the punching machine 9, wherein in the embodiment, the first mounting frame 21 is mounted on the frame 1 through a linear guide rail, and the first translation driving device 22 is a cylinder; a turning frame 23 is hinged to the lower portion of the first mounting frame 21, a first cross bar 24 is fixed on the turning frame 23, a first pneumatic finger 25 arranged downwards is fixed at each of two ends of the first cross bar 24, the two first pneumatic fingers 25 can be clamped on one long edge 7 simultaneously to grab the long edge 7, a push-pull air cylinder 26 with a piston rod arranged downwards is further arranged on the first mounting frame 21, a connecting rod 27 is arranged between the push-pull air cylinder 26 and the turning frame 23, two ends of the connecting rod 27 are respectively hinged with the piston rod of the push-pull air cylinder 26 and the turning frame 23, after the piston rod of the push-pull air cylinder 26 stretches out and draws back the turning frame 23 and rotates the long edge 7 grabbed by the two first pneumatic fingers 25, so that the side wall to be punched of the long edge 7 can face a punching die of the punching machine 9, and then the first mounting frame 21 can enable the side wall to be punched of the long edge 7 to be flipped after being driven by the first translation driving device 22 to translate towards the punching machine 9 Inserted into a punching die of the punch 9 to be punched.
As shown in fig. 7, 8, 9, and 12, in the present embodiment, the punching and blanking robot 3 includes: a rotating shaft 31 mounted on the frame 1 through a bearing, two supporting rods 32 are arranged on the rotating shaft 31, inner ends of the two supporting rods 32 are respectively fixed with the rotating shaft 31, and outer ends of the two supporting rods 32 are respectively provided with a demoulding driving device 33, in this embodiment, the demoulding driving device 33 is a cylinder; a second pneumatic finger 34 is fixed on each of the piston rods of the two demolding driving devices 33, the two second pneumatic fingers 34 can be clamped on one long edge 7 at the same time to grab the long edge 7, a gear 35 for driving the rotating shaft 31 to rotate is further arranged on the rotating shaft 31, the gear 35 is in meshing transmission with a rack 36, a rack driving device 37 capable of driving the rack 36 to move back and forth is further arranged on the frame 1, and in this embodiment, the rack driving device 37 has a structure including: the cylinder body of the secondary cylinder 372 is fixed with the rack 1, the cylinder body of the primary cylinder 371 is fixed with the piston rod of the secondary cylinder 372, and the piston rod of the primary cylinder 371 is fixed with the rack 36; after the rack 36 moves back and forth, the gear 35 can drive the rotating shaft 31 to rotate forward and backward, the two second pneumatic fingers 34 can swing upwards and inwards to positions capable of clamping the long sides 7 on the punching die simultaneously after the rotating shaft 31 rotates forward, after the two second pneumatic fingers 34 simultaneously clamp the long sides 7 and grab the long sides 7, the two second pneumatic fingers 34 can drive the grabbed long sides 7 to move outwards under the driving of the respective demolding driving device 33 so that the long sides 7 are separated from the punching die, then the two second pneumatic fingers 34 can drive the grabbed long sides 7 to swing downwards and outwards after the rotating shaft 31 rotates backward, and the grabbed long sides 7 can be placed on a receiving device located in a punching and blanking station in the downward swinging process.
In practical applications, the frame portion to which the punching and blanking robot 3 is mounted and the other portions of the frame may be independent of each other, and the frame portion to which the punching and blanking robot 3 is mounted may be fixed to the punch 9 to be supported by the punch 9.
As shown in fig. 10 and 11, in the present embodiment, the structure of the riveting robot 5 includes: a second mounting frame 51 mounted on the frame 1 and a second translation driving device capable of driving the second mounting frame 51 to translate towards the riveting machine 8, in this embodiment, the second mounting frame 51 is mounted on the frame 1 through a linear guide rail, and the second translation driving device is a magnetic coupling type rodless cylinder; the second mounting rack 51 is provided with a lifting rack 52 and a lifting rack driving device 53 capable of driving the lifting rack 52 to lift, wherein in the embodiment, the lifting rack driving device 53 is an air cylinder; a second cross bar 54 is arranged on the lifting frame 52, two ends of the second cross bar 54 are respectively provided with a third pneumatic finger 55 which is arranged downwards, the second mounting frame 51 can make the two third pneumatic fingers 55 move to the upper part of the long edge 7 which is received by the receiving device at the riveting point feeding station after being driven by the second translation driving device to translate, then the lifting frame 52 can make the two third pneumatic fingers 55 simultaneously clamp the long edge 7 to capture the long edge 7 after being driven by the lifting frame driving device 53 to move downwards with the two third pneumatic fingers 55, then the lifting frame 52 can make the long edge 7 be taken away from the receiving device after being driven by the lifting frame driving device 53 to move upwards with the two third pneumatic fingers 55, then the second mounting frame 51 can rivet the captured long edge 7 to the upper part of the point seat in the riveting point machine 8 after being driven by the second translation driving device to translate towards the riveting point machine 8, so that the long edge 7 can be placed on the riveting point seat for riveting point after the two third pneumatic fingers 55 release the long edge 7.
In this embodiment, the first, fourth, and fifth pneumatic fingers are Y-shaped pneumatic fingers whose two fingers can be opened to form an included angle of 180 degrees, and the arrangement is such that the fingers of the pneumatic fingers can not obstruct the movement of the long side when not clamping.
As shown in fig. 5, positioning slots 611 are provided on the supply table 6 and the transition table 68, and both the two long sides 7 placed on the supply table 6 or the transition table 68 can be positioned on the supply table 6 or the transition table 68 by inserting the side walls to be punched thereon into the corresponding positioning slots 611.
The long limit transfer device during operation of photovoltaic module frame need cooperate the installation with piercing press and riveting machine in advance, and the theory of operation of the long limit transfer device of photovoltaic module frame is: first, the transition table 68 is raised to receive the two long sides to be processed, which are obtained by cutting, then the transition table 68 is lowered with the two long sides, then the two pairs of fourth pneumatic fingers 65 grab the two long sides 7 on the transition table 68, then the lifting base 63 is raised with the two pairs of fourth pneumatic fingers 65 under the driving of the lifting base driving device 64, so that the two long sides 7 leave the transition table 68, then the transfer frame 62 is moved toward the supply table 6 with the two long sides 7 under the driving of the transfer frame driving device, so that the two long sides 7 are transferred to the upper side of the supply table 6, then the lifting base 63 is lowered with the two pairs of fourth pneumatic fingers 65 under the driving of the lifting base driving device 64, and simultaneously the two pairs of fourth pneumatic fingers 65 release the two long sides 7, so that the two long sides 7 are placed on the supply table 6, and one long side 7 of the two long sides is just above the two fifth pneumatic fingers 66, then the two fifth pneumatic fingers 66 will grab the long edge 7 above them, then the two fifth pneumatic fingers 66 will lift the grabbed long edge 7 to the position where the punch feeding manipulator 2 can grab under the driving of the respective lifting driving devices 67, after the punch feeding manipulator 2 grabs the long edge on the two fifth pneumatic fingers 66, the two fifth pneumatic fingers 66 will reset downwards, then the supply station 6 will move the remaining long edge on the supply station 6 to the position where the punch feeding manipulator 2 can grab under the driving of the supply station driving devices 61, then the remaining long edge 7 will be lifted to the position where the punch feeding manipulator 2 can grab by the two fifth pneumatic fingers 66, after the two first pneumatic fingers 25 on the punch feeding manipulator 2 grab one long edge 7, the piston rod of the push-pull cylinder 26 will extend downwards, so that the roll-over frame 23 will turn over with the long edge 7 grabbed by the two first pneumatic fingers 25, so that the side wall of the long edge 7 to be punched can face the punching die of the punching machine 9, then the first mounting frame 21 is driven by the first translation driving device 22 to translate towards the punching machine 9, so that the side wall of the long edge 7 to be punched is inserted into the punching die of the punching machine 9 for punching, after the punching is completed, the piston rods of the primary cylinder 371 and the secondary cylinder 372 both extend upwards, so that the rack 36 moves upwards to drive the rotating shaft 31 to rotate forwards, so that the two second pneumatic fingers 34 swing upwards and inwards to positions capable of simultaneously clamping the long edge 7 on the punching die, after the two second pneumatic fingers 34 simultaneously clamp the long edge 7 of the punched hole to grab the long edge 7, the two second pneumatic fingers 34 drive the respective demoulding driving devices 33 to drive the grabbed long edge 7 to move outwards to separate the long edge 7 of the punched hole from the punching die, then, the piston rod of the primary cylinder 371 contracts to drive the rack 36 to move downwards, so that the rotating shaft 31 rotates reversely, the two second pneumatic fingers 34 with the grabbed long edges 7 swing downwards and outwards until the long edges 7 move to the position above the bearing device at the punching and blanking station, then the two second pneumatic fingers 34 release the long edges 7, then the piston rod of the secondary cylinder 372 contracts to drive the rack 36 to continue to move downwards, so that the two second pneumatic fingers 34 continue to swing downwards to place the long edges 7 on the bearing device at the punching and blanking station, and the primary cylinder 371 and the secondary cylinder 372 are arranged for facilitating automatic control on one hand and enabling the long edges 7 to be reliably and accurately placed on the bearing device on the other hand; then the long edge punched with the hole is transferred to a position where the long edge can be grabbed by the riveting point manipulator 5 by the transfer device, then the lifting frame 52 on the riveting point manipulator 5 is driven by the lifting frame driving device 53 to drive the two third pneumatic fingers 55 to move downwards so that the two third pneumatic fingers 55 grab the long edge 7, then the lifting frame 52 is driven by the lifting frame driving device 53 to drive the two third pneumatic fingers 55 to move upwards so as to drive the long edge 7 to leave the bearing device, then the second mounting frame 51 is driven by the second translation driving device to translate towards the riveting point machine 8 so as to transfer the grabbed long edge 7 to the upper part of the riveting point seat in the riveting point machine 8, and then the two third pneumatic fingers 55 release the long edge 7 so as to place the long edge 7 on the riveting point seat for riveting point processing.

Claims (10)

1. With the long limit transfer device of piercing press and riveting point machine complex photovoltaic module frame, its characterized in that: the method comprises the following steps: the device comprises a transfer device, a punching feeding manipulator, a punching discharging manipulator and a riveting manipulator, wherein the transfer device can transfer a long edge from a punching discharging station on one side of a punching machine to a riveting point feeding station on one side of the riveting machine; the structure of the transfer device comprises: be fixed in the sharp die carrier in the frame, be provided with a slip table respectively on the relative both sides of sharp die carrier, promptly: the two sliding tables are respectively arranged on the linear die carrier in a sliding manner along the length direction of the linear die carrier through linear guide rails, two ends of the linear die carrier are respectively provided with a synchronous belt pulley, one synchronous belt pulley is a driving wheel driven by a motor, the other synchronous belt pulley is a driven wheel, a synchronous belt is wound on the two synchronous belt pulleys, the two sliding tables are respectively fixed with the synchronous belts on the two sides of the synchronous belt pulley in a one-to-one manner, so that the two sliding tables can be driven to mutually and reversely slide after the synchronous belts are driven to rotate by the synchronous belt pulleys, a first bearing device used for bearing a long edge is arranged on the first sliding table, and a second bearing device used for bearing the long edge is arranged on the second sliding table; after the synchronous belt rotates forwards, the first sliding table can slide to the position, where the first bearing device is located at the punching and blanking station, of the first bearing device, and meanwhile, the second sliding table can slide to the position, where the second bearing device is located at the riveting point feeding station, of the second bearing device; after the synchronous belt rotates reversely, the first sliding table can slide to the first bearing device and is located at the riveting point feeding station, and meanwhile, the second sliding table can slide to the second bearing device and is located at the punching and blanking station.
2. The photovoltaic module frame long edge transfer device matched with the punching machine and the riveting machine according to claim 1, characterized in that: the first sliding table is located on the upper side of the linear die carrier, and the second sliding table is located on the lower side of the linear die carrier.
3. The photovoltaic module frame long edge transfer device matched with the punching machine and the riveting machine according to claim 2, characterized in that: the structure of the first receiving device comprises: two can accept the first unit of accepting on a long limit simultaneously, every first structure of accepting the unit all includes: the first bearing table is arranged on the first sliding table and used for bearing the long edges, two first clamping blocks and a first clamping block driving device are arranged on the first bearing table, one first clamping block is fixed with the first bearing table, the other first clamping block is fixed with the driving end of the first clamping block driving device, and the first clamping block driving device can drive the first clamping block connected with the first clamping block driving device to move towards the other first clamping block, so that the two first clamping blocks can oppositely clamp the long edges on the first bearing table; the structure of the second receiving device comprises: two can accept the second on a long limit simultaneously and accept the unit, the structure that every second accepted the unit all includes: the second bearing table is arranged on the second sliding table and used for bearing the long edges, and the bearing table driving device can drive the second bearing table to lift.
4. The device for transferring the long edge of the photovoltaic module frame matched with the punching machine and the riveting machine according to claim 1, 2 or 3, is characterized in that: the structure of punching a hole material loading manipulator includes: the first mounting frame is mounted on the rack, the first translation driving device can drive the first mounting frame to translate towards the punching machine, the lower portion of the first mounting frame is hinged with a roll-over frame, a first transverse rod is fixed on the roll-over frame, two ends of the first transverse rod are respectively fixed with a first pneumatic finger which is arranged downwards, the two first pneumatic fingers can be clamped on one long edge to grab the long edge, the first mounting frame is also provided with a push-pull air cylinder with a piston rod arranged downwards, a connecting rod is arranged between the push-pull air cylinder and the roll-over frame, two ends of the connecting rod are respectively hinged with the piston rod of the push-pull air cylinder and the roll-over frame, after the piston rod of the push-pull air cylinder stretches out and retracts, the roll-over frame can drive the long edge grabbed by the two first pneumatic fingers to turn over through the connecting rod, and therefore the side wall of the long edge to be punched can face towards the punching, and then the first mounting frame is driven by the first translation driving device to translate towards the punching machine, so that the side wall to be punched of the long edge can be inserted into a punching die of the punching machine for punching.
5. The device for transferring the long edge of the photovoltaic module frame matched with the punching machine and the riveting machine according to claim 1, 2 or 3, is characterized in that: the structure of punching blanking manipulator includes: the device is characterized in that the device is arranged on a rotating shaft arranged on a frame through a bearing, two support rods are arranged on the rotating shaft, the inner ends of the two support rods are respectively fixed with the rotating shaft, the outer ends of the two support rods are respectively provided with a demoulding driving device, the driving ends of the two demoulding driving devices are respectively fixed with a second pneumatic finger, the two second pneumatic fingers can be clamped on one long edge at the same time to grab the long edge, the rotating shaft is also provided with a gear used for driving the rotating shaft to rotate, the gear is in meshing transmission with a rack, the frame is also provided with a rack driving device capable of driving the rack to move back and forth, the rack can drive the gear to drive the rotating shaft to rotate forwards and backwards after moving back and forth, the two second pneumatic fingers can swing upwards and inwards to positions capable of clamping the long edge on a punching die at the same time after the two second pneumatic fingers clamp the long edge at the same time to grab the long edge, the two second pneumatic fingers can drive the grabbed long edges to move outwards under the driving of the respective demoulding driving device so as to enable the long edges to be separated from the punching die, then the two second pneumatic fingers can drive the grabbed long edges to swing downwards and outwards after the rotating shaft rotates reversely, and the grabbed long edges can be placed on the bearing device positioned at the punching and blanking station in the downward swinging process.
6. The photovoltaic module frame long edge transfer device matched with the punching machine and the riveting machine according to claim 5, wherein: the structure of the rack drive device includes: the rack comprises a first-stage cylinder and a second-stage cylinder, wherein a cylinder body of the second-stage cylinder is fixed with the rack, a cylinder body of the first-stage cylinder is fixed with a piston rod of the second-stage cylinder, and the piston rod of the first-stage cylinder is fixed with the rack.
7. The device for transferring the long edge of the photovoltaic module frame matched with the punching machine and the riveting machine according to claim 1, 2 or 3, is characterized in that: the structure of the riveting manipulator comprises: a second mounting rack arranged on the frame and a second translation driving device capable of driving the second mounting rack to translate towards the riveting machine, a lifting rack and a lifting rack driving device capable of driving the lifting rack to lift are arranged on the second mounting rack, a second cross rod is arranged on the lifting rack, third pneumatic fingers arranged downwards are respectively arranged at two ends of the second cross rod, the second mounting rack can enable the two third pneumatic fingers to move to the upper part of a long edge supported by the supporting device positioned at a riveting point feeding station after being driven to translate by the second translation driving device, then the lifting rack can enable the two third pneumatic fingers to simultaneously clamp the long edge to grasp the long edge after being driven to move downwards by the driving device of the lifting rack and the two third pneumatic fingers move upwards by the driving device of the lifting rack, and then the long edge can be separated from the supporting device, and then the second mounting frame can transfer the grabbed long edges to the upper part of a riveting point seat in the riveting point machine after being driven by the second translation driving device to translate towards the riveting point machine, so that the long edges can be placed on the riveting point seat to be subjected to riveting point processing after the two third pneumatic fingers loosen the long edges.
8. The device for transferring the long edge of the photovoltaic module frame matched with the punching machine and the riveting machine according to claim 1, 2 or 3, is characterized in that: still be provided with the long limit feeding device who supplies to punch a hole the material loading manipulator and snatch of waiting to process long limit, long limit feeding device's structure includes: the device comprises a supply table arranged on a frame, a supply table driving device capable of driving the supply table to translate, a transfer frame and a transfer frame driving device capable of driving the transfer frame to translate towards the supply table, wherein a lifting seat and a lifting seat driving device capable of driving the lifting seat to lift are arranged on the transfer frame, two pairs of fourth pneumatic fingers which are arranged upwards are arranged on the lifting seat, each pair of fourth pneumatic fingers can simultaneously clamp a long edge and grab the long edge, the transfer frame can transfer the two long edges grabbed by the two pairs of fourth pneumatic fingers to the upper part of the supply table after translating towards the supply table under the driving of the transfer frame driving device, then the lifting seat can place the two long edges on the supply table after descending with the grabbed long edges under the driving of the lifting seat driving device, a fifth pneumatic finger and a lifting driving device capable of driving the fifth pneumatic finger to lift are respectively arranged on the frames at two sides of the supply table, the feeding table can move the long edge placed on the feeding table to the positions above the two fifth pneumatic fingers after being driven by the feeding table driving device to translate, the two fifth pneumatic fingers can clamp the long edge to grab the long edge after the long edge is positioned above the two fifth pneumatic fingers, and then the two fifth pneumatic fingers can lift the long edge to the position where the punching feeding manipulator can grab under the driving of the respective lifting driving devices.
9. The photovoltaic module frame long edge transfer device matched with the punching machine and the riveting machine according to claim 8, wherein: the transfer frame can make two pairs of fourth pneumatic fingers respectively move to the lower sides of two long edges to be processed placed on the transition table after being driven by the transfer frame driving device to translate, so that the two pairs of fourth pneumatic fingers can respectively grab the two long edges.
10. The photovoltaic module frame long edge transfer device matched with the punching machine and the riveting machine according to claim 9, wherein: the feeding table and the transition table are both provided with positioning slots, and two long edges placed on the feeding table or the transition table can be inserted into the corresponding positioning slots through the side walls to be punched on the two long edges to be positioned on the feeding table or the transition table.
CN202020115946.3U 2020-01-19 2020-01-19 With piercing press and riveting quick-witted complex photovoltaic module frame long limit transfer device Active CN212070213U (en)

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CN202020115946.3U CN212070213U (en) 2020-01-19 2020-01-19 With piercing press and riveting quick-witted complex photovoltaic module frame long limit transfer device

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Application Number Priority Date Filing Date Title
CN202020115946.3U CN212070213U (en) 2020-01-19 2020-01-19 With piercing press and riveting quick-witted complex photovoltaic module frame long limit transfer device

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CN212070213U true CN212070213U (en) 2020-12-04

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