CN112959023A - Surface-mounted inductor magnetic ring assembling equipment - Google Patents

Surface-mounted inductor magnetic ring assembling equipment Download PDF

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Publication number
CN112959023A
CN112959023A CN202110117531.9A CN202110117531A CN112959023A CN 112959023 A CN112959023 A CN 112959023A CN 202110117531 A CN202110117531 A CN 202110117531A CN 112959023 A CN112959023 A CN 112959023A
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CN
China
Prior art keywords
positioning
magnetic ring
plate
forming
limiting
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Pending
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CN202110117531.9A
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Chinese (zh)
Inventor
刘凯斌
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Individual
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Individual
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Priority to CN202110117531.9A priority Critical patent/CN112959023A/en
Publication of CN112959023A publication Critical patent/CN112959023A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers

Abstract

The invention belongs to the technical field of electronic element processing, and particularly relates to a piece of surface mounted inductor magnetic ring assembling equipment which comprises a machine table, a positioning fixture, a transmission positioning device, a manipulator, a forming pressing mechanism, a magnetic ring picking and assembling mechanism, a lifting device and a forming ejector rod; the lifting device is positioned at the bottom of the transmission positioning device; the forming ejector rod is arranged on the lifting device, the top of the forming ejector rod extends upwards to form a bending forming part, and the transmission positioning device is provided with an empty avoiding groove for avoiding the forming ejector rod; the transmission positioning device is used for positioning and pushing the positioning fixture, and the positioning fixture is provided with a positioning cavity and a through hole of the clearance forming part; the magnetic ring picking and assembling mechanism and the forming and pressing mechanism are arranged at the moving end of the manipulator, the forming and pressing mechanism is used for pressing the magnetic core bent and formed in the positioning fixture, and the magnetic ring picking and assembling mechanism is used for clamping the magnetic ring to be assembled on the bent and formed magnetic core. The automatic connection processing of the chip inductor is realized, the processing efficiency of the chip inductor is improved, and the requirement of industrial production is met.

Description

Surface-mounted inductor magnetic ring assembling equipment
Technical Field
The invention belongs to the technical field of electronic elements, and particularly relates to a surface mount inductor magnetic ring assembling device.
Background
The inductor is an indispensable electronic element of an electronic product; with the miniaturization of electronic products, the circuit boards of the electronic products are also smaller and smaller, and therefore the volumes of electronic components are also finer. The electronic element of the patch gradually replaces the electronic element of the transmission; for example, the conventional inductor is gradually replaced by a patch inductor. The chip inductor comprises a magnetic core and a magnetic ring sleeved outside the magnetic core; the magnetic core has included paster pin and wire winding magnetic core and has winded the copper line on the magnetic core. The chip inductor is formed by connecting the magnetic core and the pins of the chip into a whole in an injection molding mode; and winding the copper wire on the re-magnetic core through a winding machine, welding two ends of the copper wire on the pins, bending the pins, and finally sleeving the magnetic ring on the magnetic core to complete the assembly and processing of the surface mount inductor. However, after the winding of the magnetic core is finished, the pins are folded upwards by a processing jig; after being folded, the assembly is completed through another assembly device, so that the processing is not smooth and the efficiency is low.
Disclosure of Invention
The invention aims to provide a magnetic ring assembling device for a chip inductor, and aims to solve the problem that the assembling efficiency of a magnetic ring and a magnetic core of the conventional chip inductor is low.
In order to achieve the above object, an assembly apparatus for a magnetic ring of a chip inductor according to an embodiment of the present invention includes a machine table, a positioning fixture, a transmission positioning device, a manipulator, a forming pressing mechanism, a magnetic ring picking and assembling mechanism, a lifting device, and a forming ejector rod; the transmission positioning device, the manipulator and the lifting device are all arranged on the machine table, the manipulator is positioned on one side of the transmission positioning device, and the lifting device is positioned at the bottom of the transmission positioning device; the forming ejector rod is arranged on the lifting device, a bending forming part extends upwards from the top of the forming ejector rod, and the transmission positioning device is provided with an empty avoiding groove for avoiding the forming ejector rod; the transmission positioning device is used for positioning and pushing the positioning fixture, and a positioning cavity and a through hole for avoiding the forming part are arranged on the positioning fixture; the magnetic ring picking and assembling mechanism and the forming and pressing mechanism are arranged at the moving end of the manipulator, the forming and pressing mechanism is used for pressing the magnetic core bent in the positioning fixture, and the magnetic ring picking and assembling mechanism is used for clamping the magnetic ring to be assembled on the bent magnetic core.
Furthermore, four bending forming parts are arranged on the forming ejector rod; through holes are formed in the four opposite angle positions of the positioning cavity.
Further, the transmission positioning device comprises a transmission track and a pushing positioning mechanism; a support column supported on the machine table is arranged at the bottom of the transmission rail, a rail groove is formed in the top of the transmission rail, and the transmission rail is used for positioning and guiding a positioning clamp arranged in the rail groove; the pushing and positioning mechanism is arranged on one side of the conveying track and used for pushing and positioning the positioning clamp in the track groove.
Further, the side wall of the positioning clamp is provided with a positioning hole; the pushing and positioning mechanism comprises an electric linear module, a first moving plate, a guide rail, a horizontal pushing cylinder, a second moving plate, a pusher dog, an installation block, a pneumatic sliding table and a positioning pin; the electric linear module is arranged on one side of the transmission track, the first moving plate is arranged on a moving seat of the electric linear module, the guide rail and the horizontal pushing cylinder are arranged on the first moving plate, the second moving plate is connected to the guide rail in a sliding mode and connected with a telescopic end of the horizontal pushing cylinder, and the horizontal pushing cylinder pushes the second moving plate to move towards the transmission track; the pusher dog is arranged on the second moving plate and used for extending to one end of the positioning clamp; the mounting block is arranged on one side wall of the transmission rail, the pneumatic sliding table is arranged on the mounting block, the positioning pin is arranged on the pneumatic sliding table, and the positioning pin is used for extending into a positioning hole of the positioning fixture at the upper end of the forming ejector rod.
Further, the forming pressing mechanism comprises a pressing pneumatic sliding table, a mounting seat, a pressing rod and an elastic assembly; the pneumatic sliding table of pushing down is located the removal end of manipulator, the mount pad is located the lift end of pneumatic sliding table of pushing down, be equipped with vertical lining up in the mount pad the direction through-hole of mount pad, the depression bar slides and wears to establish in the direction through-hole, elastic component locates on the mount pad, be used for the extrusion the depression bar stretches out downwards the direction through-hole.
Furthermore, the elastic component comprises a connecting block, a limit screw rod, a guide rod, a compression spring and a push rod; a connecting part extends from one side of the connecting block, the limiting screw rod penetrates through the connecting part in a sliding manner to be connected with the mounting seat, and the guide rod is arranged at the bottom of the connecting part and extends into the mounting seat in a sliding manner; the connecting block is internally provided with a mounting hole, the compression spring is arranged in the mounting hole, the upper end of the push rod extends into the mounting hole and is abutted against the compression spring, the compression spring extrudes the bottom end of the push rod and is abutted against the top end of the compression rod, and the upper end of the compression rod is arranged at a limiting part at the top of the mounting seat in a limiting manner.
Further, the magnetic ring picking and assembling mechanism comprises a connecting seat, a pneumatic parallel clamp, a clamping jaw and a limiting plate; the connecting seat is arranged at the moving end of the manipulator, the pneumatic parallel clamp is arranged on the connecting seat, the clamping jaws are arranged on two parallel clamps of the pneumatic parallel clamp, and clamping grooves are formed in the inner sides of the lower ends of the two clamping jaws and used for positioning and clamping the magnetic ring; the limiting plate is arranged between the two clamping jaws and used for limiting the top of the magnetic ring.
Furthermore, mounting parts positioned on two sides of the two clamping jaws extend from two sides of the lower end of the connecting seat, guide holes are formed in the two mounting parts, a pin shaft penetrates through each guide hole, and the limiting plate is connected to the top end of each pin shaft; one side of the pneumatic parallel clamp is provided with a supporting plate, and the bottom of the supporting plate is provided with a pressure sensor abutted to the limiting plate.
Further, the lifting device comprises a fixing plate, an electric screw rod assembly, a lifting plate, a supporting guide pillar and a lifting plate; the fixed plate is arranged on the machine table, and one side of the fixed plate is provided with an installation part which extends downwards to the interior of the machine table; the motor of the electric screw rod assembly is arranged on the mounting part, the screw rod is rotatably connected with the fixed plate, the lifting plate is sleeved on a nut of the electric screw rod assembly, the two supporting guide posts are arranged on the lifting plate and slidably penetrate through the fixed plate, and the lifting plate is connected to the top ends of the two supporting guide posts; the forming ejector rod is arranged on the lifting plate.
Further, a clamp conveying mechanism, a magnetic core feeding manipulator, a magnetic ring feeding mechanism and a clamp unloading mechanism are further arranged on the machine table; the magnetic core feeding manipulator is used for clamping a magnetic core of an inductor and positioning the magnetic core into a positioning cavity in the positioning clamp; the magnetic ring feeding mechanism is used for conveying and positioning a magnetic ring to a clamping position of the magnetic ring picking and assembling mechanism; the clamp unloading mechanism is used for taking out the positioning clamp.
Further, the clamp conveying mechanism comprises a conveying line, a translation manipulator, a positioning push rod, a telescopic piece and a storage bin;
the conveying line comprises two belt conveyors oppositely arranged on the machine table, a second mounting plate connected with side plates of the two belt conveyors is arranged at one end, close to the transmission positioning device, of the conveying line, the positioning push rod is connected with the telescopic piece, and the telescopic piece is arranged on the second mounting plate; the translation manipulator is arranged on one side of the conveying line, and a clamping end of the translation manipulator extends to the upper part of the conveying line;
the storage bin comprises a limiting side plate, a limiting cylinder, a supporting baffle plate and a supporting cylinder; the number of the limiting side plates is two, the limiting side plates are oppositely arranged on the side plates of the two belt conveyors, and limiting grooves are formed in the opposite inner sides of the two limiting side plates; a limiting cylinder is arranged on the outer side of each limiting side plate, and the telescopic end of each limiting cylinder penetrates through the corresponding limiting side plate; the telescopic end of each limiting cylinder is provided with the supporting baffle, and the lifting end of each supporting cylinder is positioned between the two belt conveyors; and the bottom of the positioning clamp is also provided with a clearance groove.
Further, the magnetic ring feeding mechanism comprises a plurality of groups of material trays, a material tray conveyor, a second belt conveyor, a double-shaft manipulator, a telescopic cylinder, an adsorption magnetic stripe and a magnetic isolation plate, and the double-shaft manipulator moves above the second belt conveyor and the material tray conveyor in a reciprocating manner; the material tray conveyor, the second belt conveyor and the double-shaft manipulator are arranged on the machine table, the material tray is arranged on the material tray conveyor, and a plurality of positioning grooves are formed in the material tray and used for positioning magnetic rings; a guide plate is arranged above a conveying belt of the second belt conveyor, a guide groove is formed by the guide plate and a side plate of the second belt conveyor, and a positioning part is arranged at the end part of the guide groove and used for positioning a magnetic ring; the lifting end of the double-shaft manipulator is provided with a second connecting plate, the telescopic cylinder and the magnetic isolation plate are arranged on the second connecting plate, the lower end of the magnetic isolation plate is bent to form a magnetic blocking part, and the adsorption magnetic stripe is arranged at the bottom end of the telescopic cylinder and above the magnetic blocking part.
One or more technical solutions in the device for assembling a magnetic ring of a chip inductor provided by the embodiment of the present invention at least have the following technical effects:
1. the positioning fixture is positioned on the transmission positioning device, and the wound magnetic core is positioned in a positioning cavity in the positioning fixture on the transmission positioning device; the transmission positioning device pushes the positioning fixture to move to the bottom end of the forming pressing mechanism, the mechanical arm drives the forming pressing mechanism to press downwards, the magnetic core is pressed on the positioning fixture, the lifting device pushes the forming ejector rod to move upwards, the forming ejector rod penetrates through the clearance groove and the through hole, the bending forming portion of the forming ejector rod is in contact with the bottom of the pin of the magnetic core, the pin is pushed upwards, the pin is bent upwards, after the pin is bent, the magnetic core is assembled into the positioning fixture through the mechanical arm driving magnetic ring picking and assembling mechanism clamping magnetic ring, bending and assembling of the chip inductor are further completed, automatic connection machining is achieved, machining efficiency of the chip inductor is improved, and requirements of industrial production are met.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the embodiments or drawings used in the prior art description, and obviously, the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a structural diagram of a magnetic ring assembly apparatus of a chip inductor according to an embodiment of the present invention.
Fig. 2 is a structural diagram of the positioning fixture of the device for assembling a magnetic ring of a chip inductor according to the embodiment of the present invention.
Fig. 3 is a structural diagram of the transmission positioning fixture of the device for assembling a magnetic ring of a chip inductor according to the embodiment of the present invention.
Fig. 4 is a structural diagram of a forming and pressing mechanism arranged on a manipulator of the device for assembling a magnetic ring of a chip inductor according to the embodiment of the present invention.
Fig. 5 is a structural diagram of another side of the forming and pressing mechanism of the device for assembling a magnetic ring of a chip inductor according to the embodiment of the present invention, where the forming and pressing mechanism is disposed on a manipulator.
Fig. 6 is a structural diagram of the forming and pressing mechanism of the magnetic ring assembling apparatus for a chip inductor according to the embodiment of the present invention.
Fig. 7 is a cross-sectional view of the forming and pressing mechanism of the magnetic ring assembling apparatus for a chip inductor according to the embodiment of the present invention.
Fig. 8 is a structural diagram of a magnetic ring picking and assembling mechanism of the magnetic ring assembling apparatus for a chip inductor according to the embodiment of the present invention.
Fig. 9 is a structural diagram of the lifting mechanism of the device for assembling a magnetic ring of a chip inductor according to the embodiment of the present invention.
Fig. 10 is a structural diagram of another embodiment of a magnetic ring assembly apparatus of a chip inductor according to an embodiment of the present invention.
Fig. 11 is a structural diagram of the clamp conveying mechanism of the device for assembling a magnetic ring of a chip inductor according to the embodiment of the present invention.
Fig. 12 is a structural diagram of the conveying line of the magnetic ring assembly equipment for a chip inductor according to the embodiment of the present invention.
Fig. 13 is a structural diagram of the magnetic ring feeding mechanism of the device for assembling a magnetic ring of a chip inductor according to the embodiment of the present invention.
Fig. 14 is a structural diagram of the second belt conveyor of the device for assembling a magnetic loop of a chip inductor according to the embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In an embodiment of the present invention, referring to fig. 1 to 8, an assembling apparatus for a magnetic ring of a chip inductor includes a machine 100, a positioning fixture 200, a transmission positioning device 300, a robot 400, a forming pressing mechanism 500, a magnetic ring picking and assembling mechanism 600, a lifting device 700, and a forming push rod 800. The transmission positioning device 300, the manipulator 400 and the lifting device 700 are all arranged on the machine table 100, the manipulator 400 is positioned on one side of the transmission positioning device 300, and the lifting device 700 is positioned at the bottom of the transmission positioning device 300. The forming ejector rod 800 is arranged on the lifting device 700, a bending forming part 801 extends upwards from the top of the forming ejector rod 800, and an empty avoiding groove (not shown in the drawing) for avoiding the forming ejector rod 800 is arranged on the transmission positioning device 300. The transmission positioning device 300 is used for positioning and pushing the positioning fixture 200, and a positioning cavity 201 and a through hole 202 for avoiding the forming part 801 are arranged on the positioning fixture 200. The magnetic ring picking and assembling mechanism 600 and the forming and pressing mechanism 500 are arranged at the moving end of the manipulator 400, the forming and pressing mechanism 500 is used for pressing the magnetic core bent and formed in the positioning fixture 200, and the magnetic ring picking and assembling mechanism 600 is used for clamping the magnetic ring to be assembled on the magnetic core after bending and forming. In this embodiment, specifically, the positioning fixture 200 is positioned on the transmission positioning device 300, and the magnetic core after winding is positioned in the positioning cavity 201 in the positioning fixture 200 on the transmission positioning device 300; the transmission positioning device 300 pushes the positioning fixture 200 to move to the bottom end of the forming pushing-down mechanism 500, the mechanical arm 400 drives the forming pushing-down mechanism 500 to push down, the magnetic core is tightly pressed on the positioning fixture 200, the lifting device 700 pushes the forming ejector rod 800 to move upwards, the forming ejector rod 800 penetrates through the clearance groove and the through hole, the bending forming portion 801 of the forming ejector rod 800 is made to be in contact with the bottom of the pin of the magnetic core and pushes the pin upwards, the pin is bent upwards, after the pin is bent, the magnetic ring is driven by the mechanical arm 400 to pick up the magnetic ring picking-up and assembling mechanism 600 to clamp the magnetic core in the positioning fixture 200, bending and assembling processing of the chip inductor are further completed, automatic connection processing is achieved, processing efficiency of the chip inductor is improved, and requirements of industrial production are met.
Further, referring to fig. 2 and 8, four bending forming portions 801 are provided in the forming ram 800. Through holes 202 are arranged at four diagonal positions of the positioning cavity 201. In this embodiment, 4 pins of 4 magnetic cores are simultaneously bent by forming the ejector rod 800, and are attached to the outer side of the magnetic core.
Further, referring to fig. 3, the driving positioning device 300 includes a conveying track 310 and a pushing positioning mechanism 320. The bottom of the conveying track 310 is provided with a supporting column 311 supported on the machine table 100, and the top of the conveying track 310 is provided with a track groove 312 for positioning and guiding the positioning fixture 200 arranged in the track groove 312. The pushing and positioning mechanism 320 is disposed on one side of the conveying track 310 and is used for pushing and positioning the positioning fixture 200 in the track groove 312. In this embodiment, the positioning jig 200 with the magnetic core is positioned in the track groove 312, and the positioning jig 200 in the track groove 312 is pushed one by the pushing and positioning mechanism 320, so as to transport and position the positioning jig 200.
Further, referring to fig. 2 and 3, the side wall of the positioning jig 200 is provided with a positioning hole 203. The pushing and positioning mechanism 320 comprises an electric linear module 321, a first moving plate 322, a guide rail 323, a horizontal pushing cylinder 324, a second moving plate 325, a pusher dog 326, a mounting block 327, a pneumatic sliding table 328 and a positioning pin 329. The electric linear module 321 is arranged on one side of the transmission rail 310, the first moving plate 322 is arranged on a moving seat of the electric linear module 321, the guide rail 323 and the horizontal pushing cylinder 324 are arranged on the first moving plate 322, the second moving plate 325 is connected to the guide rail 323 in a sliding manner and connected with a telescopic end of the horizontal pushing cylinder 324, and the horizontal pushing cylinder 324 pushes the second moving plate 325 to move towards the transmission rail 310. The finger 326 is disposed on the second moving plate 325 and is configured to extend to one end of the positioning fixture 200. The mounting block 327 is disposed on a sidewall of the conveying track 310, the pneumatic sliding table 328 is disposed on the mounting block 327, the positioning pin 329 is disposed on the pneumatic sliding table 328, and the positioning pin 329 is configured to extend into the positioning hole 203 of the positioning fixture 200 at the upper end of the forming ram 800. In this embodiment, after the positioning fixture 200 is positioned in the track groove 312, the horizontal pushing cylinder 324 pushes the second moving plate 325 to move towards the transmission track 310, so that the pusher dog 326 is positioned at one end of the positioning fixture 200, and the electric linear module 321 pushes the first moving plate 322, so that the pusher dog 326 pushes the positioning fixture 200 to slide in the track groove 312, so as to circulate, thereby continuously pushing the positioning fixture 200 to transport. When the positioning fixture 200 moves to the forming and assembling position, the pneumatic sliding table 328 pushes the positioning pin 329 to extend into the positioning hole 203 on the side edge of the positioning fixture 200, so as to realize positioning of the positioning fixture.
Further, the forming and pressing mechanism 500 includes a pressing pneumatic sliding table 510, a mounting seat 520, a pressing rod 530 and an elastic component 540, please refer to fig. 4 to 7. The pneumatic slip table 510 of pushing down locates the removal end of manipulator 400, mount pad 520 is located the lift end of pushing down pneumatic slip table 510, be equipped with vertical lining up in the mount pad 520 the direction through-hole (the drawing is not shown) of mount pad 520, depression bar 530 slides and wears to establish in the direction through-hole, elastic component 540 is located on the mount pad 520, is used for the extrusion depression bar 530 stretches out downwards the direction through-hole. In this embodiment, when the forming press mechanism 500 presses the magnetic core downward, the press rod 530 is pushed to press down on the magnetic core of the positioning fixture 200 through the press pneumatic sliding table 510, and when the press rod is pressed down, the elastic component 540 performs a buffering protection function on the press rod 530, so as to prevent the press rod 530 from pressing the magnetic core hard, and achieve a protection function on the magnetic core.
Further, referring to fig. 6 and 7, the elastic assembly 540 includes a connection block 541, a limit screw 542, a guide rod 543, a compression spring 544, and a push rod 545. A connecting portion 546 extends from one side of the connecting block 541, the limit screw 542 slidably passes through the connecting portion 546 to be connected to the mounting seat 520, and the guide rod 543 is disposed at the bottom of the connecting portion 546 and slidably extends into the mounting seat 520. A mounting hole is formed in the connecting block 541, the compression spring 544 is arranged in the mounting hole, the upper end of the push rod 545 extends into the mounting hole and abuts against the compression spring 544, the compression spring 544 extrudes the bottom end of the push rod 545 to abut against the top end of the pressing rod 530, and the upper end of the pressing rod 530 is arranged on a limiting portion 531 limited at the top of the mounting seat 520. In this embodiment, when the pressing rod 530 presses the magnetic core, the pressing rod 530 presses the compression spring 544, so that the elastic pressure of the compression spring 544 pushes the pressing rod 530 to press the magnetic core on the positioning fixture 200.
Further, in fig. 4, 5 and 8, the magnetic ring picking and assembling mechanism 600 includes a connecting seat 610, a pneumatic parallel clamp 620, a clamping jaw 630 and a limiting plate 640. The connecting seat 610 is arranged at the moving end of the manipulator 400, the pneumatic parallel clamp 620 is arranged on the connecting seat 610, the clamping jaws 630 are arranged on two parallel clamps of the pneumatic parallel clamp 620, and clamping grooves are formed in the inner sides of the lower ends of the clamping jaws 630 and used for positioning and clamping magnetic rings. The limiting plate 640 is arranged between the two clamping jaws 630 and used for limiting the top of the magnetic ring. In this embodiment, the pneumatic parallel clamp 620 drives the clamping grooves of the two clamping jaws 630 to clamp the magnetic ring, the top of the magnetic ring is limited by the limiting plate 640, the manipulator 400 drives the pneumatic parallel clamp 620 to move, the magnetic ring clamped by the clamping jaws 630 is located above the magnetic core, and the manipulator 400 drives the magnetic ring to be sleeved on the magnetic core, so that the assembly is realized.
Further, referring to fig. 5 and 8, two sides of the lower end of the connecting seat 610 extend to form mounting portions 611 located at two sides of the two clamping claws 630, guide holes (not shown in the drawings) are formed in the two mounting portions 611, a pin 612 penetrates through each guide hole, and the limiting plate 640 is connected to the top end of each pin 612. A support plate 621 is disposed on one side of the pneumatic parallel clamp 620, and a pressure sensor 650 abutting against the limit plate 640 is disposed at the bottom of the support plate 621. In this embodiment, when the lower pneumatic sliding table 510 pushes the press rod to press the magnetic core in the positioning fixture 200, the robot 400 drives the magnetic ring picking and assembling mechanism 600 to be located at the upper end of the positioning fixture 200, and the bottom end of the pin 612 is supported on the upper surface of the positioning fixture 200, when the lifting device 700 pushes the forming ejector 800 to form the pin of the magnetic core, when the forming force detected by the pressure sensor 650 is too large, it indicates that the bending forming is not smooth, and therefore, the quality of the magnetic core during the bending forming can be detected, and further, the control system can automatically identify and send an alarm. In addition, when the assembling force is too large when the magnetic ring is assembled to the magnetic core, it can be detected by the pressure sensor 650, and thus can be automatically recognized and alarmed by the control system.
Further, referring to fig. 9, the lifting device 700 includes a fixing plate 710, an electric screw assembly 720, a lifting plate 730, a support guide pillar 740, and a lifting plate 750; the fixing plate 710 is disposed on the machine 100, and an installation part 711 extending downward into the machine 100 is disposed at one side of the fixing plate 710. The motor of the electric screw rod assembly 720 is arranged on the mounting part 711, the screw rod is rotatably connected with the fixing plate 710, the lifting plate 730 is sleeved on the nut of the electric screw rod assembly 720, the two supporting guide pillars 740 are arranged on the lifting plate 730 and slidably pass through the fixing plate 710, and the lifting plate 750 is connected with the top ends of the two supporting guide pillars 740; the forming lift pins 800 are provided on the lift plate 750. In this embodiment, the electric screw assembly 720 pushes the lifting plate 730 to move up and down, the lifting plate 730 pushes the supporting guide pillar 740 to move up and down, and then the forming ejector rod 800 is pushed to move up and down, so as to complete the pin bending and forming of the magnetic core.
Further, be provided with the regulation guide rail on the board 100, fixed plate 710 sets up on adjusting the guide rail, board 100 still is provided with adjusts the seat, it is equipped with adjusting screw to wear on the seat to adjust the position of fixed plate 710, and then the position of adjusting shaping ejector pin 800.
Still further, the number of the lifting devices 700 is multiple, and each lifting device 700 is provided with a forming ejector rod. The number of the manipulators 400 arranged on the machine table 100 is multiple, and the lifting end of each manipulator 400 is provided with the formed pressing mechanism 500 and the magnetic ring picking and assembling mechanism 600. Therefore, the bending of the multiple magnetic cores and the assembly of the magnetic rings can be completed simultaneously, and the efficiency is improved.
Further, referring to fig. 10, the machine 100 is further provided with a clamp conveying mechanism 900, a magnetic core feeding manipulator 110, a magnetic ring feeding mechanism 120, and a clamp unloading mechanism 130. The fixture conveying mechanism 900 is used for clamping and positioning the positioning fixture 200 onto the transmission positioning device 300, and the magnetic core feeding manipulator 110 is used for clamping and positioning the magnetic core of the inductor into the positioning cavity 201 in the positioning fixture 200. The magnetic ring feeding mechanism 120 is used for conveying and positioning the magnetic ring to the clamping position of the magnetic ring picking and assembling mechanism 600. The jig unloading mechanism 130 is used for the extraction of the positioning jig 200. In this embodiment, the positioning fixture 200 is positioned in the transmission positioning device 300 by the fixture conveying mechanism 900, the magnetic core feeding manipulator 110 picks up the magnetic core and positions the magnetic core in the positioning cavity 201 of the positioning fixture 200, and the pushing positioning mechanism 320 pushes the positioning fixture 200 to move to the corresponding position of the forming pressing mechanism 500, so as to complete the pin bending of the magnetic core and the assembly of the magnetic ring. The positioning jig 200 is removed by the jig removing mechanism 130. And the full-automatic bending and assembling are realized.
Further, referring to fig. 11 and 12, the jig conveying mechanism 900 includes a conveying line 910, a translation robot 920, a positioning push rod 930, a telescopic member 940, and a storage bin 950.
The conveying line 910 includes two belt conveyors 911 arranged on the machine table in an opposite manner, a second mounting plate 912 connected to side plates of the two belt conveyors 911 is arranged at one end of the conveying line 910 close to the transmission positioning device 300, the positioning push rod 930 is connected to the telescopic member 940, and the telescopic member 940 is arranged on the second mounting plate 912. The translation manipulator 920 is disposed at one side of the conveying line 910, and a clamping end of the translation manipulator 920 extends above the conveying line 910.
The storage bin 950 comprises a limiting side plate 951, a limiting cylinder 952, a supporting baffle 953 and a supporting cylinder 954. The number of the limiting side plates 951 is two, the limiting side plates 951 are oppositely arranged on the side plates of the belt conveyor 911, and the limiting grooves are formed in the opposite inner sides of the limiting side plates 951. The outside of each spacing curb plate 951 is provided with spacing cylinder 952, the flexible end of spacing cylinder 952 pass corresponding spacing curb plate 951. The supporting baffle 953 is arranged at the telescopic end of each limiting cylinder 952, and the lifting end of the supporting cylinder 954 is located between the two belt conveyors 911. The bottom of the positioning fixture 200 is also provided with a clearance groove 204.
In this embodiment, the positioning fixture 200 is stacked in the storage bin 950, specifically, the positioning fixtures 200 are stacked between two limiting side plates 951, and the two limiting side plates are located in corresponding limiting grooves. Both ends of the positioning jig 200 located at the lowermost end are supported on the corresponding supporting baffles 953, respectively. When the positioning fixture 200 is positioned in the track groove 312 of the conveying track 310, the supporting cylinder 954 extends upwards and is supported at the bottom of the positioning fixture 300 at the bottommost end, the limiting cylinder 952 pushes the supporting baffle 953 to retreat, so that the supporting baffle 953 is separated from the positioning fixture 200, the supporting cylinder 954 drives the positioning fixture 200 to descend by the height of one positioning fixture 200, meanwhile, the limiting cylinder 952 pushes the supporting baffle 953 to extend into an empty groove at the bottom of the last positioning fixture 200, the positioning fixture 200 at the bottommost end is conveyed to the clamping position of the translation manipulator 920 through the two belt conveyors 911, the translation manipulator 920 clamps the positioning fixture 200 to be positioned in the track groove 312, and the positioning push rod 930 is pushed through the telescopic piece 940 to be positioned in a positioning hole at the side edge of the positioning fixture 200.
Further, referring to fig. 13 and 14, the magnetic ring feeding mechanism 120 includes multiple sets of trays 121, a tray conveyor 122, a second belt conveyor 123, a biaxial manipulator 124, a telescopic cylinder 125, an adsorption magnetic strip 126, and a magnetic isolation plate 127. And the biaxial robot 124 reciprocates above the second belt conveyor 123 and the tray conveyor 122. The tray conveyor 122, the second belt conveyor 123 and the biaxial manipulator 124 are arranged on the machine table 100, the tray 121 is arranged on the tray conveyor 122, and a plurality of positioning grooves are formed in the tray 121 and used for positioning magnetic rings. A guide plate 128 is arranged above the conveying belt of the second belt conveyor 123, a guide groove 129 is formed by the guide plate 128 and a side plate of the second belt conveyor 123, and a positioning portion 129a is arranged at the end of the guide groove 129 and used for positioning a magnetic ring. The lifting end of the double-shaft manipulator 124 is provided with a second connecting plate, the telescopic air cylinder 125 and the magnetism isolating plate 127 are arranged on the second connecting plate, the lower end of the magnetism isolating plate 127 is bent to form a magnetism blocking part 127a, and the adsorption magnetic stripe 126 is arranged at the bottom end of the telescopic air cylinder 125 and is positioned above the magnetism blocking part 127 a. In this embodiment, the tray 121 with the magnetic rings is conveyed forward one by the tray conveyor 122, the double-shaft robot 124 drives the magnetic blocking portion 127a to be above the tray 121, and the absorption magnetic stripe 126 is pushed to descend by the telescopic cylinder 125, so that the magnetic rings in the entire row of the tray 121 can be absorbed and positioned in the guide groove 129 by the absorption magnetic stripe 126, the absorption magnetic stripe 126 is driven to move upward by the telescopic cylinder 125, so that the magnetic rings lose absorption force and are positioned in the guide groove 129, the magnetic rings in the guide groove 129 are conveyed forward one by the second belt conveyor 123, so that the magnetic rings are positioned in the positioning portion 129a, and then the magnetic rings on the positioning portion 129a are clamped by the magnetic ring picking and assembling mechanism 600 to be assembled on the magnetic core.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (12)

1. A piece of surface mount inductor magnetic ring assembling equipment is characterized by comprising a machine table, a positioning clamp, a transmission positioning device, a manipulator, a forming pressing mechanism, a magnetic ring picking and assembling mechanism, a lifting device and a forming ejector rod; the transmission positioning device, the manipulator and the lifting device are all arranged on the machine table, the manipulator is positioned on one side of the transmission positioning device, and the lifting device is positioned at the bottom of the transmission positioning device; the forming ejector rod is arranged on the lifting device, a bending forming part extends upwards from the top of the forming ejector rod, and the transmission positioning device is provided with an empty avoiding groove for avoiding the forming ejector rod; the transmission positioning device is used for positioning and pushing the positioning fixture, and a positioning cavity and a through hole for avoiding the forming part are arranged on the positioning fixture; the magnetic ring picking and assembling mechanism and the forming and pressing mechanism are arranged at the moving end of the manipulator, the forming and pressing mechanism is used for pressing the magnetic core bent in the positioning fixture, and the magnetic ring picking and assembling mechanism is used for clamping the magnetic ring to be assembled on the bent magnetic core.
2. The assembly equipment of a chip inductor magnetic ring as claimed in claim 1, wherein: four bending forming parts are arranged on the forming ejector rod; through holes are formed in the four opposite angle positions of the positioning cavity.
3. The assembly equipment of a chip inductor magnetic ring as claimed in claim 1, wherein: the transmission positioning device comprises a transmission track and a pushing positioning mechanism; the bottom of the transmission rail is provided with a support column supported on the machine table, and the top of the transmission rail is provided with a rail groove for positioning and guiding a positioning clamp arranged in the rail groove; the pushing and positioning mechanism is arranged on one side of the conveying track and used for pushing and positioning the positioning clamp in the track groove.
4. The assembly equipment of a chip inductor magnetic ring as claimed in claim 3, wherein: the side wall of the positioning clamp is provided with a positioning hole; the pushing and positioning mechanism comprises an electric linear module, a first moving plate, a guide rail, a horizontal pushing cylinder, a second moving plate, a pusher dog, an installation block, a pneumatic sliding table and a positioning pin; the electric linear module is arranged on one side of the transmission track, the first moving plate is arranged on a moving seat of the electric linear module, the guide rail and the horizontal pushing cylinder are arranged on the first moving plate, the second moving plate is connected to the guide rail in a sliding mode and connected with a telescopic end of the horizontal pushing cylinder, and the horizontal pushing cylinder pushes the second moving plate to move towards the transmission track; the pusher dog is arranged on the second moving plate and used for extending to one end of the positioning clamp; the mounting block is arranged on one side wall of the conveying track, the pneumatic sliding table is arranged on the mounting block, the positioning pin is arranged on the pneumatic sliding table, and the positioning pin is used for extending into the positioning hole of the positioning fixture at the upper end of the forming ejector rod.
5. The assembly equipment of a chip inductor magnetic ring as claimed in claim 1, wherein: the forming pressing mechanism comprises a pressing pneumatic sliding table, a mounting seat, a pressing rod and an elastic assembly; the pneumatic sliding table of pushing down is located the removal end of manipulator, the mount pad is located the lift end of pneumatic sliding table of pushing down, be equipped with vertical lining up in the mount pad the direction through-hole of mount pad, the depression bar slides and wears to establish in the direction through-hole, elastic component locates on the mount pad, be used for the extrusion the depression bar stretches out downwards the direction through-hole.
6. The assembly equipment of a chip inductor magnetic ring as claimed in claim 5, wherein: the elastic component comprises a connecting block, a limiting screw rod, a guide rod, a compression spring and a push rod; a connecting part extends from one side of the connecting block, the limiting screw rod penetrates through the connecting part in a sliding manner to be connected with the mounting seat, and the guide rod is arranged at the bottom of the connecting part and extends into the mounting seat in a sliding manner; the connecting block is internally provided with a mounting hole, the compression spring is arranged in the mounting hole, the upper end of the push rod extends into the mounting hole and is abutted against the compression spring, the compression spring extrudes the bottom end of the push rod and is abutted against the top end of the pressing rod, and the upper end of the pressing rod is arranged at the limiting part at the top of the mounting seat in a limiting manner.
7. The assembling equipment for a magnetic ring of a chip inductor as claimed in any one of claims 1 to 6, wherein: the magnetic ring picking and assembling mechanism comprises a connecting seat, a pneumatic parallel clamp, a clamping jaw and a limiting plate; the connecting seat is arranged at the moving end of the manipulator, the pneumatic parallel clamp is arranged on the connecting seat, the clamping jaws are arranged on two parallel clamps of the pneumatic parallel clamp, and clamping grooves are formed in the inner sides of the lower ends of the two clamping jaws and used for positioning and clamping the magnetic ring; the limiting plate is arranged between the two clamping jaws and used for limiting the top of the magnetic ring.
8. The device for assembling a magnetic ring of a chip inductor as claimed in claim 7, wherein: mounting parts positioned on two sides of the two clamping jaws extend from two sides of the lower end of the connecting seat, guide holes are formed in the two mounting parts, pin shafts penetrate through the guide holes, and the limiting plates are connected to the top ends of the pin shafts; one side of pneumatic parallel clamp is provided with the backup pad, the bottom of backup pad be provided with the pressure sensor of limiting plate butt.
9. The assembly equipment of a chip inductor magnetic ring as claimed in claim 1, wherein: the lifting device comprises a fixing plate, an electric screw rod assembly, a lifting plate, a supporting guide pillar and a lifting plate; the fixed plate is arranged on the machine table, and one side of the fixed plate is provided with an installation part which extends downwards to the inside of the machine table; the motor of the electric screw rod assembly is arranged on the mounting part, the screw rod is rotatably connected with the fixed plate, the lifting plate is sleeved on a nut of the electric screw rod assembly, the two supporting guide pillars are arranged on the lifting plate and slidably penetrate through the fixed plate, and the lifting plate is connected to the top ends of the two supporting guide pillars; the forming ejector rod is arranged on the lifting plate.
10. The assembly equipment of a chip inductor magnetic ring as claimed in claim 1, wherein: the machine table is also provided with a clamp conveying mechanism, a magnetic core feeding manipulator, a magnetic ring feeding mechanism and a clamp unloading mechanism; the magnetic core feeding manipulator is used for clamping a magnetic core of an inductor and positioning the magnetic core into a positioning cavity in the positioning fixture; the magnetic ring feeding mechanism is used for conveying and positioning a magnetic ring to a clamping position of the magnetic ring picking and assembling mechanism; the clamp unloading mechanism is used for taking out the positioning clamp.
11. The apparatus as claimed in claim 10, wherein: the clamp conveying mechanism comprises a conveying line, a translation manipulator, a positioning push rod, a telescopic piece and a storage bin;
the conveying line comprises two belt conveyors oppositely arranged on the machine table, a second mounting plate connected with side plates of the two belt conveyors is arranged at one end, close to the transmission positioning device, of the conveying line, the positioning push rod is connected with the telescopic piece, and the telescopic piece is arranged on the second mounting plate; the translation manipulator is arranged on one side of the conveying line, and a clamping end of the translation manipulator extends to the upper part of the conveying line;
the storage bin comprises a limiting side plate, a limiting cylinder, a supporting baffle plate and a supporting cylinder; the number of the limiting side plates is two, the limiting side plates are oppositely arranged on the side plates of the two belt conveyors, and limiting grooves are formed in the opposite inner sides of the two limiting side plates; a limiting cylinder is arranged on the outer side of each limiting side plate, and the telescopic end of each limiting cylinder penetrates through the corresponding limiting side plate; the telescopic end of each limiting cylinder is provided with the supporting baffle, and the lifting end of each supporting cylinder is positioned between the two belt conveyors; and the bottom of the positioning clamp is also provided with a clearance groove.
12. The magnetic ring assembling equipment for a chip inductor as claimed in claim 10 or 11, wherein: the magnetic ring feeding mechanism comprises a plurality of groups of material trays, a material tray conveyor, a second belt conveyor, a double-shaft manipulator, a telescopic cylinder, an adsorption magnetic stripe and a magnetic isolation plate, and the double-shaft manipulator moves above the second belt conveyor and the material tray conveyor in a reciprocating manner; the material tray conveyor, the second belt conveyor and the double-shaft manipulator are arranged on the machine table, the material tray is arranged on the material tray conveyor, and a plurality of positioning grooves are formed in the material tray and used for positioning magnetic rings; a guide plate is arranged above a conveying belt of the second belt conveyor, a guide groove is formed by the guide plate and a side plate of the second belt conveyor, and a positioning part is arranged at the end part of the guide groove and used for positioning a magnetic ring; the lift end of biax manipulator is provided with the second connecting plate, telescopic cylinder with the magnetism barrier is all located on the second connecting plate, the lower extreme bending type of magnetism barrier becomes to keep off magnetism portion, adsorb the magnetic stripe and locate telescopic cylinder's bottom, and be located keep off the top of magnetism portion.
CN202110117531.9A 2021-01-28 2021-01-28 Surface-mounted inductor magnetic ring assembling equipment Pending CN112959023A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110117531.9A CN112959023A (en) 2021-01-28 2021-01-28 Surface-mounted inductor magnetic ring assembling equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110117531.9A CN112959023A (en) 2021-01-28 2021-01-28 Surface-mounted inductor magnetic ring assembling equipment

Publications (1)

Publication Number Publication Date
CN112959023A true CN112959023A (en) 2021-06-15

Family

ID=76271927

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110117531.9A Pending CN112959023A (en) 2021-01-28 2021-01-28 Surface-mounted inductor magnetic ring assembling equipment

Country Status (1)

Country Link
CN (1) CN112959023A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114082560A (en) * 2021-11-26 2022-02-25 湖南天一消防有限公司 Uniform spraying mechanism and tank spraying device for fire-fighting equipment production
CN114434126A (en) * 2022-03-01 2022-05-06 陈金鑫 Full-automatic fast assembly device for electronic components
CN114905261A (en) * 2022-06-08 2022-08-16 深圳市兴特创自动化设备有限公司 Full-automatic rotor magnet ring and clamp spring assembling machine and using method thereof
CN117253715A (en) * 2023-11-20 2023-12-19 苏州砺宏电子设备有限公司 Coil feeding machine and processing equipment of integrated inductor

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114082560A (en) * 2021-11-26 2022-02-25 湖南天一消防有限公司 Uniform spraying mechanism and tank spraying device for fire-fighting equipment production
CN114082560B (en) * 2021-11-26 2023-09-15 湖南天一消防有限公司 Even spraying mechanism and tank spraying device for fire-fighting equipment production
CN114434126A (en) * 2022-03-01 2022-05-06 陈金鑫 Full-automatic fast assembly device for electronic components
CN114905261A (en) * 2022-06-08 2022-08-16 深圳市兴特创自动化设备有限公司 Full-automatic rotor magnet ring and clamp spring assembling machine and using method thereof
CN114905261B (en) * 2022-06-08 2024-01-23 深圳市兴特创自动化设备有限公司 Full-automatic rotor magnetic ring clamp spring assembling machine and using method thereof
CN117253715A (en) * 2023-11-20 2023-12-19 苏州砺宏电子设备有限公司 Coil feeding machine and processing equipment of integrated inductor
CN117253715B (en) * 2023-11-20 2024-02-23 苏州砺宏电子设备有限公司 Coil feeding machine and processing equipment of integrated inductor

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