CN114905261A - Full-automatic rotor magnet ring and clamp spring assembling machine and using method thereof - Google Patents
Full-automatic rotor magnet ring and clamp spring assembling machine and using method thereof Download PDFInfo
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- CN114905261A CN114905261A CN202210642456.2A CN202210642456A CN114905261A CN 114905261 A CN114905261 A CN 114905261A CN 202210642456 A CN202210642456 A CN 202210642456A CN 114905261 A CN114905261 A CN 114905261A
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 141
- 230000002950 deficient Effects 0.000 claims description 29
- 238000001514 detection method Methods 0.000 claims description 14
- 239000002699 waste material Substances 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 6
- 238000011027 product recovery Methods 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 9
- 238000009434 installation Methods 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000005304 joining Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to the technical field of motor rotor assembling equipment, and discloses a full-automatic rotor magnetic ring clamp spring assembling machine and a using method thereof. According to the rotor assembling machine, the magnetic rings on the magnetic ring feeding mechanism are grabbed and sleeved on the rotor shaft by utilizing the two magnetic ring automatic feeding and carrying mechanisms, the automatic assembling of the snap springs and the magnetic rings is completed by matching with the magnetic ring press-mounting mechanism, the feeding, moving and discharging in the rotor assembling process and the automatic discharging of unqualified products are realized by utilizing the integral carrying mechanism, the automatic production of front and rear connecting line equipment is realized by the rotor assembling machine, the automatic intelligent production of modern equipment is met, the labor input is reduced, the actual assembling efficiency is improved, and the using effect is good.
Description
Technical Field
The invention belongs to the technical field of rotor assembling equipment, and particularly relates to a full-automatic rotor magnet ring and clamp spring assembling machine and a using method thereof.
Background
The motor rotor is a rotating part in the motor, the motor consists of a rotor and a stator, and is a conversion device for realizing electric energy and mechanical energy and electric energy, the motor rotor is divided into a motor rotor and a generator rotor, and the motor rotor is divided into an inner rotor rotating mode and an outer rotor rotating mode. The inner rotor rotates in such a way that a core body in the middle of the motor is a rotating body, and torque (referred to as a motor) is output or energy is input (referred to as a generator). The outer rotor rotation mode is that the motor outer body is used as a rotating body, and different modes are convenient for application in various occasions.
In the existing motor rotor assembling process, a manual-fit clamp is generally adopted for assembling a magnetic ring clamp spring, however, in the manual-fit clamp assembling process, the assembling position needs to be corrected by hand, the clamp is operated, the actual time consumption for assembling the magnetic ring clamp spring is long, the deformed magnetic ring and clamp spring in the assembling process are judged by human eyes, the magnetic ring and clamp spring which actually have certain deformation cannot be effectively removed, and the magnetic ring and clamp spring are directly installed on a rotor, so that the defective condition occurs when the rotor is actually and subsequently inspected to rotate, the defective rate is high, the production requirement of the rotor cannot be met, the rotor with the defective product is required to be disassembled and reassembled, the actual production and processing efficiency is low, and the using effect is not good.
In addition, among the current electric motor rotor assembling process, distinguish the equipment to the rotor of different specifications usually, classify and arrange two sets of equipment through the jump ring of two kinds of sizes of the magnetic ring of two kinds of sizes, adopt two sets of workman to assemble simultaneously the rotor of two sets of specifications, the human input of actual equipment effect is great, lacks the efficient equipment mode to the electric motor rotor of two sets of specifications, assembles this huge while, actual packaging efficiency is low.
Disclosure of Invention
The invention aims to provide a full-automatic rotor magnet ring and clamp spring assembling machine and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the invention provides the following technical scheme: a full-automatic rotor magnetic ring clamp spring assembling machine and a using method thereof comprise a machine body, wherein a workbench is arranged at the top of the machine body, a first positioning seat and a second positioning seat are distributed on the top surface of the workbench, an integral conveying mechanism is fixedly installed on the top surface of the workbench, a first vibration feeding mechanism and a second vibration feeding mechanism are respectively arranged on the top surface of the workbench, a first clamp spring press-mounting mechanism and a second clamp spring press-mounting mechanism are respectively fixedly installed on the top surface of the workbench, a magnetic ring feeding mechanism is arranged inside the machine body, a magnetic ring conveying mechanism is arranged on the top surface of the workbench, a magnetic ring press-mounting mechanism is fixedly installed on the top surface of the workbench and positioned in front of the second positioning seat, clamp spring conveying seats are respectively arranged on the side surfaces of the first vibration feeding mechanism and the second vibration feeding mechanism, and clamp springs are arranged at the tops of the clamp spring conveying seats, and a defective product recovery cylinder is fixedly arranged on the front side of the integral carrying mechanism.
Preferably, whole transport mechanism includes horizontal cylinder, vertical cylinder, presss from both sides and gets cylinder and clamping jaw, clamping jaw movable mounting presss from both sides the lower extreme of getting the cylinder, press from both sides the lower extreme of getting cylinder fixed mounting at vertical cylinder, press from both sides the cooperation action of getting the cylinder through horizontal cylinder, vertical cylinder and clamp for the clamping jaw is convenient for carry on about from top to bottom and rotatory operation when grabbing the rotor steadily, and it is accurate to improve the rotor and place the location, improves automatic equipment effect.
Preferably, the number of a positioning seat is two, and is two sets of a positioning seat is located the side of a jump spring pressure equipment mechanism and No. two jump spring pressure equipment mechanisms respectively, through utilizing two sets of positioning seats and joining in marriage the automatic feeding and the equipment of a vibration feed mechanism and No. two vibration feed mechanisms realization two sets of different specification jump rings, improves the packaging efficiency, avoids changing equipment part, excellent in use effect.
Preferably, No. two jump ring pressure equipment mechanisms include that mount pad, jump ring pressure equipment cylinder, jump ring miss-and-leak detector and jump ring push away the chi, jump ring pressure equipment cylinder is located the top of mount pad, jump ring miss-and-leak detector is located the front of mount pad, jump ring pushes away the chi and is located the top of jump ring miss-and-leak detector, and No. two jump ring pressure equipment mechanisms and a jump ring pressure equipment mechanism all are used for the pressure equipment and detect the jump ring, and only the actual pressure equipment is different with the size and specification that detects, realizes the pressure equipment and the detection of different specification jump rings.
Preferably, the magnetic ring feeding mechanism comprises a mounting plate, a magnetic ring feeding servo motor, a mounting disc, a first rod, a second rod, a divider rotating motor, a magnetic ring feeding cylinder and a magnetic ring moving push block, the magnetic ring feeding servo motor is fixedly arranged on the bottom surface of the mounting plate, the mounting plate is movably arranged on the top of the mounting plate, the first rod and the second rod are alternately distributed on the top surface of the mounting plate, the rotating motor of the divider and the magnetic ring feeding cylinder are both positioned on the top surface of the mounting plate, the magnetic ring moving push block is positioned below the magnetic ring feeding air cylinder, the first rod and the second rod are respectively used for being sleeved with two groups of magnetic rings with specifications, the sleeved magnetic ring is provided with twenty-four magnetic ring rods, concretely, twelve magnetic ring rods are respectively installed as 6mm magnetic rings, in addition, twelve magnetic ring rods are provided with 8mm magnetic rings, one mounting disc can be used for loading magnetic rings with two sizes, and parts do not need to be replaced when models are converted.
Preferably, the magnetic ring carrying mechanism comprises a magnetic ring transverse moving servo, a magnetic ring clamping cylinder, a magnetic ring rotating cylinder, a magnetic ring vertical moving cylinder and a magnetic ring assembling robot arm, the magnetic ring clamping cylinder is located on the front face of the magnetic ring transverse moving servo, the magnetic ring rotating cylinder is movably mounted on the front face of the magnetic ring clamping cylinder, the magnetic ring vertical moving cylinder is fixedly mounted at the top of the magnetic ring transverse moving servo, the magnetic ring clamping cylinder is movably mounted on the back face of the magnetic ring transverse moving servo, and the magnetic ring assembling robot arm is adjusted, accurately clamped and positioned and assembled by the magnetic ring transverse moving servo, the magnetic ring clamping cylinder, the magnetic ring rotating cylinder and the magnetic ring vertical moving cylinder.
Preferably, the magnetic ring press-mounting mechanism comprises a magnetic ring press-mounting cylinder and a magnetic ring thruster, the magnetic ring thruster is located inside the magnetic ring press-mounting mechanism, a magnetic ring detector is fixedly mounted at the top of the magnetic ring press-mounting mechanism, magnetic ring detection is completed by the magnetic ring detector, and timely quality detection is achieved to avoid mistakes and leakage.
Preferably, the bottom surface fixed mounting of workstation has equipment jump ring rotor to move servo motor seat, the rotor moves servo seat, and the top is installed and is detected rotor jump ring position, and the detector utilizes servo rotor jump ring groove position of moving, adopts the detector to detect jump ring groove position and targets in place, realizes accurate equipment jump ring, the top surface fixed mounting of workstation has the waste material dish, and the waste material dish is used for retrieving the substandard product.
Preferably, the method comprises the following operation steps:
the first step is as follows: the method comprises the following steps that two groups of magnetic rings with different specifications are sleeved on a first rod and a second rod of a magnetic ring feeding mechanism respectively, a decollator rotating motor is started to enable the first rod and the second rod to rotate to a magnetic ring feeding air cylinder, a magnetic ring feeding servo motor is started to enable a magnetic ring moving push block to push the magnetic ring to the top, a magnetic ring carrying mechanism acts to clamp the magnetic ring, an integral carrying mechanism clamps and places a rotor on a second positioning, then the rotor moves to push the rotor to move to find a position, the magnetic ring press-mounting mechanism acts, a magnetic ring detector carries out position and defect detection, and the magnetic ring press-mounting mechanism acts to carry out press-mounting after the magnetic ring is detected to be correct;
the second step is that: when the clamp spring is assembled, the rotor is grabbed and placed at the top of the first positioning seat by the integral carrying mechanism, the clamp spring moves the servo motor to act, the first vibration feeding mechanism is started, the clamp spring is conveyed to the rotor in a vibration mode and sleeved on a rotor shaft, the second clamp spring pressing mechanism acts, and the clamp spring push ruler and the clamp spring fault and leakage detector perform movement detection;
the third step: when a magnetic ring is defective, the defective magnetic ring is pushed out and slides into the waste material tray by the action of the defective recovery cylinder, the defective clamp spring is pushed out and slides into the waste material tray by the action of the defective clamp spring when the defective clamp spring exists, the clamp spring is sleeved without error, the clamp spring is pressed and mounted downwards by the second clamp spring pressing and mounting mechanism, and the assembled rotor is grabbed and discharged by the integral carrying mechanism after all the assemblies are completed
The invention has the following beneficial effects:
1. the invention realizes the automatic feeding of the magnetic ring and the snap spring by utilizing the magnetic ring feeding mechanism, the first vibration feeding mechanism and the second vibration feeding mechanism, and coordinates with the integral carrying mechanism to clamp the rotor and place the rotor on the first positioning seat, completes the automatic assembly of the snap spring by utilizing the first vibration feeding mechanism and the second vibration feeding mechanism, coordinates with the first snap spring press-mounting mechanism and the second snap spring press-mounting mechanism to press-mount the snap ring on the rotor, realizes the automatic sleeving of the snap spring on the rotor shaft, and utilizes the magnetic ring carrying mechanism to clamp and sleeve the magnetic ring on the magnetic ring feeding mechanism on the rotor shaft, coordinates with the magnetic ring press-mounting mechanism to complete the automatic assembly of the snap spring and magnetic ring, and utilizes the integral carrying mechanism to realize the feeding, moving and discharging in the rotor assembling process, thereby conforming to the automatic and intelligent production of modern equipment, reducing the manpower investment and improving the actual assembly efficiency, the use effect is good.
2. According to the invention, the first vibration feeding mechanism and the second vibration feeding mechanism are additionally arranged on the workbench, the first rod and the second rod are alternately arranged on the mounting disc in the magnetic ring feeding mechanism, so that the first vibration feeding mechanism and the second vibration feeding mechanism complete automatic conveying of the clamp springs with two specifications, the magnetic ring conveying mechanism is matched to complete feeding of two groups of magnetic rings, and the assembling of rotors with two specifications is realized by combining the two groups of first positioning seats and the second positioning seats on the workbench, the mechanical parts do not need to be replaced and the positions of the parts do not need to be adjusted, only program switching is needed, rapid automatic rotary production is realized, the cost and the time are saved, the occupied area of equipment is compact and small, the assembling use range is enlarged, meanwhile, the efficient assembling of the magnetic rings and the clamp springs of two groups of rotors is improved, the rapid rotary production is realized, and the assembling efficiency is greatly improved.
3. According to the invention, the clamp spring leak-proof detector and the clamp spring push ruler are installed on the clamp spring press-mounting mechanism, the clamp spring sleeving effect is improved, meanwhile, the sensor in the clamp spring leak-proof detector is used for identifying and judging whether the clamp spring has a fault or not, the clamp spring leak-proof detector is matched with the clamp spring leak-proof detector for contact identification to judge whether the size of the clamp spring meets the standard or not, the defective product recovery cylinder and the waste material tray are matched for completing discharging and recovering of the rotor with the clamp spring magnetic ring tray, the assembly quality and detection of the clamp spring are improved, the magnetic ring detector is additionally arranged on the magnetic ring press-mounting mechanism, and the waste material tray and the defective product recovery cylinder are matched for completing installation and detection of the magnetic ring, so that the quality of actual assembly is greatly improved, the quality of deformed defective clamp springs and magnetic rings is timely detected, the defective rate is reduced, and the assembly production quality is improved.
Drawings
FIG. 1 is a schematic view of an outer tube of the present invention;
FIG. 2 is a partial cross-sectional view of the present invention;
FIG. 3 is a schematic front view of the table of the present invention;
FIG. 4 is a schematic view of the transport of the integrated handling mechanism of the present invention;
FIG. 5 is a schematic view of a handling mechanism of the present invention;
FIG. 6 is a schematic view of the installation between the first positioning seat and the worktable according to the present invention;
FIG. 7 is a schematic end view of the table of the present invention;
FIG. 8 is a schematic view of a magnetic ring feeding mechanism of the present invention;
FIG. 9 is a schematic view of a magnetic ring carrying mechanism according to the present invention;
FIG. 10 is a schematic view of a second clamp ring press-fitting mechanism according to the present invention;
FIG. 11 is a schematic view of the connection between the second vibration feeding mechanism and the mounting seat according to the present invention;
fig. 12 is an exploded view of the magnetic ring press-fitting mechanism of the present invention.
In the figure: 1. a body; 2. a work table; 3. an integral carrying mechanism; 31. a transverse cylinder; 32. a vertical cylinder; 33. a clamping cylinder; 34. a clamping jaw; 4. a first positioning seat; 5. a second positioning seat; 6. a first vibration feeding mechanism; 7. a second vibration feeding mechanism; 8. a clamp spring press-fitting mechanism; 9. a second clamp spring press-fitting mechanism; 91. a mounting seat; 92. pressing the clamp spring into the cylinder; 93. a clamp spring error and leakage detector; 94. the clamp spring pushes the ruler; 10. a magnetic ring feeding mechanism; 101. mounting a plate; 102. a magnetic ring feeding servo motor; 103. mounting a disc; 104. a first rod; 105. a second rod; 106. a divider rotating motor; 107. a magnetic ring feeding cylinder; 108. the magnetic ring moves the push block; 11. a magnetic ring carrying mechanism; 111. the magnetic ring is transversely moved for servo; 112. a magnetic ring clamping cylinder; 113. a magnetic ring rotating cylinder; 114. a magnetic ring vertically moves the cylinder; 115. assembling a magnetic ring with a robot arm; 12. a scrap tray; 13. a magnetic ring press-fitting mechanism; 131. pressing a magnetic ring into the cylinder; 132. a magnetic ring thruster; 14. a magnetic loop detector; 15. a magnetic ring; 16. a clamp spring conveying seat; 17. a clamp spring; 18. the clamp spring moves the servo motor; 19. a rotor moving servo motor; 20. and (5) recovering defective products by using the cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 12, in the embodiment of the invention, a fully automatic rotor magnetic ring clamp spring assembling machine and a using method thereof comprise a machine body 1, a workbench 2 is arranged on the top of the machine body 1, a first positioning seat 4 and a second positioning seat 5 are distributed on the top surface of the workbench 2, an integral conveying mechanism 3 is fixedly arranged on the top surface of the workbench 2, a first vibration feeding mechanism 6 and a second vibration feeding mechanism 7 are respectively arranged on the top surface of the workbench 2, a first clamp spring press-mounting mechanism 8 and a second clamp spring press-mounting mechanism 9 are respectively fixedly arranged on the top surface of the workbench 2, a magnetic ring feeding mechanism 10 is arranged inside the machine body 1, a magnetic ring conveying mechanism 11 is arranged on the top surface of the workbench 2, a magnetic ring press-mounting mechanism 13 is fixedly arranged on the top surface of the workbench 2, the magnetic ring press-mounting mechanism 13 is positioned in front of the second positioning seat 5, clamp spring conveying seats 16 are respectively arranged on the side surfaces of the first vibration feeding mechanism 6 and the second vibration feeding mechanism 7, the top of the clamp spring conveying seat 16 is provided with a clamp spring 17, and the front face of the integral carrying mechanism 3 is fixedly provided with a defective product recovery cylinder 20.
Wherein, whole handling mechanism 3 includes horizontal cylinder 31, vertical cylinder 32, presss from both sides and gets cylinder 33 and clamping jaw 34, and clamping jaw 34 movable mounting gets the lower extreme of getting cylinder 33 at the clamp, gets cylinder 33 fixed mounting and gets the lower extreme at vertical cylinder 32, through horizontal cylinder 31, vertical cylinder 32 and the cooperation action of getting cylinder 33 of pressing from both sides for clamping jaw 34 is convenient for carry on about and the rotation operation about from top to bottom when stably grabbing the rotor, and it is accurate to improve the rotor and place the location, improves automatic equipment effect.
Wherein, the quantity of a positioning seat 4 is two, and two sets of positioning seats 4 are located the side of a jump ring pressure equipment mechanism 8 and No. two jump ring pressure equipment mechanisms 9 respectively, through utilizing two sets of positioning seats 4 and joining in marriage No. one vibration feed mechanism 6 and No. two vibration feed mechanisms 7 and realize the automatic feeding and the equipment of two sets of different specification jump rings 17, improve the packaging efficiency, avoid changing the equipment part, excellent in use effect.
The second clamp spring press-fitting mechanism 9 comprises an installation seat 91, a clamp spring press-fitting cylinder 92, a clamp spring error and leakage detector 93 and a clamp spring push ruler 94, the clamp spring press-fitting cylinder 92 is located at the top of the installation seat 91, the clamp spring error and leakage detector 93 is located on the front face of the installation seat 91, the clamp spring push ruler 94 is located above the clamp spring error and leakage detector 93, the second clamp spring press-fitting mechanism 9 and the first clamp spring press-fitting mechanism 8 are both used for press-fitting and detecting the clamp springs 17, only the actual press-fitting and the detected size are different, and press-fitting and detection of clamp springs 17 with different specifications are achieved.
Wherein, the magnetic ring feeding mechanism 10 comprises a mounting plate 101, a magnetic ring feeding servo motor 102, a mounting disc 103, a first rod 104, a second rod 105, a divider rotating motor 106, a magnetic ring feeding cylinder 107 and a magnetic ring moving push block 108, the magnetic ring feeding servo motor 102 is fixedly mounted on the bottom surface of the mounting plate 101, the mounting disc 103 is movably mounted on the top of the mounting plate 101, the first rod 104 and the second rod 105 are alternately distributed on the top surface of the mounting disc 103, the divider rotating motor 106 and the magnetic ring feeding cylinder 107 are both positioned on the top surface of the mounting plate 101, the magnetic ring moving push block 108 is positioned below the magnetic ring feeding cylinder 107, the first rod 104 and the second rod 105 are respectively used for being sleeved with two groups of magnetic rings 15 with specifications, twelve magnetic rings 15 are sleeved each time, the two groups of magnetic rings 15 are respectively 6mm magnetic rings and 8mm magnetic rings, one mounting disc 103 can be loaded with the magnetic rings 15 of two sizes, and parts do not need to be replaced when the models are converted.
The magnetic ring carrying mechanism 11 comprises a magnetic ring transverse moving servo 111, a magnetic ring clamping cylinder 112, a magnetic ring rotating cylinder 113, a magnetic ring vertical moving cylinder 114 and a magnetic ring assembling robot arm 115, wherein the magnetic ring clamping cylinder 112 is located on the front face of the magnetic ring transverse moving servo 111, the magnetic ring rotating cylinder 113 is movably mounted on the front face of the magnetic ring clamping cylinder 112, the magnetic ring vertical moving cylinder 114 is fixedly mounted at the top of the magnetic ring transverse moving servo 111, the magnetic ring clamping cylinder 112 is movably mounted on the back face of the magnetic ring transverse moving servo 111, and the magnetic ring assembling robot arm 115 is adjusted, accurately clamped and positioned and assembled by the magnetic ring transverse moving servo 111, the magnetic ring clamping cylinder 112, the magnetic ring rotating cylinder 113 and the magnetic ring vertical moving cylinder 114.
The magnetic ring press-mounting mechanism 13 comprises a magnetic ring press-mounting air cylinder 131 and a magnetic ring thruster 132, the magnetic ring thruster 132 is located inside the magnetic ring press-mounting mechanism 13, a magnetic ring detector 14 is fixedly mounted at the top of the magnetic ring press-mounting mechanism 13, magnetic ring detection is completed by the magnetic ring detector 14, and timely quality inspection is achieved to avoid error and leakage.
Wherein, the bottom surface of workstation 2 is fixed mounting respectively has jump ring to move servo motor 18 and rotor and moves servo motor 19, and the top surface fixed mounting of workstation 2 has waste material dish 12, and waste material dish 12 is used for retrieving the substandard product.
The working principle and the using process are as follows: two groups of magnetic rings 15 with different specifications are respectively sleeved on a first rod 104 and a second rod 105 of a magnetic ring feeding mechanism 10, a divider rotating motor 106 is started, a mounting disc 103 is made to rotate, the first rod 104 and the second rod 105 sleeved with the magnetic rings 15 are made to rotate to a magnetic ring feeding cylinder 107, a magnetic ring feeding servo motor 102 is started, a magnetic ring moving push block 108 is made to push the magnetic rings 15 upwards to the top and is clamped and fixed by the magnetic ring feeding cylinder 107, a magnetic ring carrying mechanism 11 acts to clamp the magnetic rings 15, an integral carrying mechanism 3 clamps and places the rotor on a second positioning seat 5, the magnetic ring carrying mechanism 11 moves the magnetic rings to one side of the second positioning seat 5 and sleeves the magnetic rings on the rotor, then the rotor moving servo motor 19 pushes the rotor to move and locate, and the magnetic ring press-mounting mechanism 13 acts, a magnetic ring detector 14 on the press-mounting mechanism 13 is used for detecting the positions and defects of the magnetic rings 15, after detection, the magnetic ring press-mounting mechanism 13 acts to perform press-mounting, and when the magnetic ring 15 is defective, the defective magnetic ring 15 is pushed out and slides into the waste tray 12 by the action of the defective recovery cylinder 20; when the clamp spring 17 is assembled, the rotor is grabbed and placed at the top of the first positioning seat 4 by the integral carrying mechanism 3, the clamp spring moves the servo motor 18 to move, the first vibration feeding mechanism 6 is started, the clamp spring 17 is vibrated and conveyed to the rotor and sleeved on a rotor shaft, the second clamp spring press-mounting mechanism 9 moves, the clamp spring push ruler 94 and the clamp spring fault and leakage detector 93 perform movement detection, the defective clamp spring 17 is pushed out and slides into the waste material disc 12 by the action of the defective recovery cylinder 20 when the defective clamp spring 17 exists, the clamp spring 17 is sleeved without errors, the second clamp spring press-mounting mechanism 9 presses the clamp spring 17 downwards, and the assembled rotor is grabbed and discharging is performed by the integral carrying mechanism 3 after all assembling is completed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a full-automatic rotor magnetic ring jump ring kludge, includes organism (1), its characterized in that: the top of the machine body (1) is provided with a workbench (2), the top surface of the workbench (2) is provided with a first positioning seat (4) and a second positioning seat (5) in a distributed mode, the top surface of the workbench (2) is fixedly provided with an integral carrying mechanism (3), the top surface of the workbench (2) is provided with a vibration feeding mechanism (6) and a second vibration feeding mechanism (7) respectively, the top surface of the workbench (2) is fixedly provided with a clamp spring press-mounting mechanism (8) and a second clamp spring press-mounting mechanism (9) respectively, the machine body (1) is internally provided with a magnetic ring feeding mechanism (10), the top surface of the workbench (2) is provided with a magnetic ring carrying mechanism (11), the top surface of the workbench (2) is fixedly provided with a magnetic ring press-mounting mechanism (13), the press-mounting mechanism (13) is located in front of the second positioning seat (5), and the side surfaces of the first vibration feeding mechanism (6) and the second vibration feeding mechanism (7) are provided with clamp springs respectively The clamp spring conveying mechanism is characterized by comprising a conveying seat (16), a clamp spring (17) is arranged at the top of the clamp spring conveying seat (16), and a defective product recycling cylinder (20) is fixedly mounted on the front face of the integral conveying mechanism (3).
2. The full-automatic rotor magnet ring and clamp spring assembling machine as claimed in claim 1, wherein: whole handling mechanism (3) are got cylinder (33) and clamping jaw (34) including horizontal cylinder (31), vertical cylinder (32), clamp, clamping jaw (34) movable mounting gets the lower extreme of cylinder (33) in the clamp, it installs at the lower extreme of vertical cylinder (32) to get cylinder (33) fixed mounting to press from both sides.
3. The full-automatic rotor magnet ring and clamp spring assembling machine as claimed in claim 1, wherein: the number of the first positioning seats (4) is two, and the two groups of the first positioning seats (4) are respectively positioned on the side faces of the first clamp spring press-mounting mechanism (8) and the second clamp spring press-mounting mechanism (9).
4. The full-automatic rotor magnet ring and clamp spring assembling machine as claimed in claim 1, wherein: second number jump ring pressure equipment mechanism (9) push away chi (94) including mount pad (91), jump ring pressure equipment cylinder (92), jump ring mistake and leak detector (93) and jump ring, jump ring pressure equipment cylinder (92) are located the top of mount pad (91), jump ring mistake and leak detector (93) are located the front of mount pad (91), the jump ring pushes away the top that chi (94) are located jump ring mistake and leak detector (93).
5. The full-automatic rotor magnet ring and clamp spring assembling machine as claimed in claim 1, wherein: the magnetic ring feeding mechanism (10) comprises a mounting plate (101), a magnetic ring feeding servo motor (102), a mounting disc (103), a first rod (104), a second rod (105), a divider rotating motor (106), a magnetic ring feeding cylinder (107) and a magnetic ring moving push block (108), wherein the magnetic ring feeding servo motor (102) is fixedly mounted on the bottom surface of the mounting plate (101), the mounting disc (103) is movably mounted on the top of the mounting plate (101), the first rod (104) and the second rod (105) are alternately distributed on the top surface of the mounting disc (103), the divider rotating motor (106) and the magnetic ring feeding cylinder (107) are both located on the top surface of the mounting plate (101), and the magnetic ring moving push block (108) is located below the magnetic ring feeding cylinder (107).
6. The full-automatic rotor magnet ring and clamp spring assembling machine as claimed in claim 1, wherein: the magnetic ring carrying mechanism (11) comprises a magnetic ring transverse moving servo (111), a magnetic ring clamping cylinder (112), a magnetic ring rotating cylinder (113), a magnetic ring vertical moving cylinder (114) and a magnetic ring assembling robot arm (115), wherein the magnetic ring clamping cylinder (112) is located on the front face of the magnetic ring transverse moving servo (111), the magnetic ring rotating cylinder (113) is movably installed on the front face of the magnetic ring clamping cylinder (112), the magnetic ring vertical moving cylinder (114) is fixedly installed at the top of the magnetic ring transverse moving servo (111), and the magnetic ring clamping cylinder (112) is movably installed on the back face of the magnetic ring transverse moving servo (111).
7. The full-automatic rotor magnet ring and clamp spring assembling machine as claimed in claim 1, wherein: the magnetic ring press-mounting mechanism (13) comprises a magnetic ring press-mounting air cylinder (131) and a magnetic ring thruster (132), the magnetic ring thruster (132) is located inside the magnetic ring press-mounting mechanism (13), and a magnetic ring detector (14) is fixedly mounted at the top of the magnetic ring press-mounting mechanism (13).
8. The full-automatic rotor magnet ring and clamp spring assembling machine as claimed in claim 1, wherein: the bottom surface rotor of workstation (2) removes servo motor (19), the top surface fixed mounting of workstation (2) has waste material dish (12).
9. The use method of the full-automatic rotor magnet ring and clamp spring assembling machine according to claims 1 to 8, characterized in that: the method comprises the following operation steps:
the first step is as follows: two groups of magnetic rings (15) with different specifications are respectively sleeved on a first rod (104) and a second rod (105) of a magnetic ring feeding mechanism (10), a divider rotating motor (106) is started to enable the first rod (104) and the second rod (105) to rotate to a magnetic ring feeding cylinder (107), a magnetic ring feeding servo motor (102) is started to enable a magnetic ring moving push block (108) to push a magnetic ring (15) to the top, a magnetic ring carrying mechanism (11) acts to clamp the magnetic ring (15), a rotor is clamped and placed on a second positioning device (5) by an integral carrying mechanism (3), then the rotor moving servo motor (19) pushes the rotor to move and position, the magnetic ring press-mounting mechanism (13) acts, a magnetic ring detector (14) performs position and defect detection, and the press-mounting mechanism (13) acts to perform press-mounting after detection is correct;
the second step is that: when the clamp spring (17) is assembled, the rotor is grabbed and placed at the top of the first positioning seat (4) by the integral carrying mechanism (3), the clamp spring moves the servo motor (18) to act, the first vibration feeding mechanism (6) is started, so that the clamp spring (17) is conveyed to the rotor in a vibration mode and sleeved on a rotor shaft, the second clamp spring pressing mechanism (9) acts, and the clamp spring push ruler (94) and the clamp spring fault and leakage detector (93) perform movement detection;
the third step: when the magnetic ring (15) is defective, the defective product recovery cylinder (20) acts to push out the defective magnetic ring (15) and slide into the waste material tray (12), when a defective clamp spring (17) exists, the defective product recovery cylinder (20) acts to push out the defective clamp spring (17) and slide into the waste material tray (12), the clamp spring (17) is sleeved and connected without error, the second clamp spring press-mounting mechanism (9) presses the clamp spring (17) downwards, and the whole carrying mechanism (3) grabs the assembled rotor and discharges the rotor after all the assemblies are finished.
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| CN202210642456.2A CN114905261B (en) | 2022-06-08 | 2022-06-08 | Full-automatic rotor magnetic ring clamp spring assembling machine and using method thereof |
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| CN202210642456.2A CN114905261B (en) | 2022-06-08 | 2022-06-08 | Full-automatic rotor magnetic ring clamp spring assembling machine and using method thereof |
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Cited By (1)
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| CN115555851A (en) * | 2022-11-15 | 2023-01-03 | 追觅创新科技(苏州)有限公司 | Assembly production line |
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| CN114905261B (en) | 2024-01-23 |
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