CN114905261B - Full-automatic rotor magnetic ring clamp spring assembling machine and using method thereof - Google Patents
Full-automatic rotor magnetic ring clamp spring assembling machine and using method thereof Download PDFInfo
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- CN114905261B CN114905261B CN202210642456.2A CN202210642456A CN114905261B CN 114905261 B CN114905261 B CN 114905261B CN 202210642456 A CN202210642456 A CN 202210642456A CN 114905261 B CN114905261 B CN 114905261B
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 140
- 238000003825 pressing Methods 0.000 claims abstract description 24
- 230000002950 deficient Effects 0.000 claims description 26
- 239000002699 waste material Substances 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 10
- 230000007547 defect Effects 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000011027 product recovery Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to the technical field of motor rotor assembly equipment, and discloses a full-automatic rotor magnetic ring clamp spring assembly machine and a using method thereof. According to the invention, the two magnetic rings are utilized to automatically feed and convey the magnetic rings on the magnetic ring feeding mechanism to be grabbed and sleeved on the rotor shaft, the automatic assembly of the clamp spring and the magnetic rings is completed by matching with the magnetic ring pressing mechanism, the feeding, moving and discharging and automatic discharge of unqualified products in the rotor assembly process are realized by utilizing the integral conveying mechanism, the automatic production of front and rear connecting devices is realized by the rotor assembly machine, the automatic intelligent production of modern equipment is met, the manpower input is reduced, the actual assembly efficiency is improved, and the use effect is good.
Description
Technical Field
The invention belongs to the technical field of rotor assembly equipment, and particularly relates to a full-automatic rotor magnetic ring clamp spring assembly machine and a use method thereof.
Background
The motor rotor is a rotating part in the motor, the motor consists of a rotor and a stator, the motor is a conversion device for realizing electric energy and mechanical energy and electric energy, the motor rotor is divided into a motor rotor and a generator rotor, and the motor rotor is divided into an inner rotor rotation mode and an outer rotor rotation mode. The inner rotor rotates in such a way that a core in the middle of the motor is a rotating body, and outputs torque (referred to as a motor) or receives energy (referred to as a generator). The outer rotor rotation mode uses the motor outer body as a rotating body, and different modes facilitate the application of various occasions.
In the existing motor rotor assembling process, manual matching fixture assembling is usually adopted for the magnetic ring clamp spring, however, in the manual matching fixture assembling process, the assembling position is required to be corrected manually, the fixture is operated, the time consumed for assembling the actual magnetic ring clamp spring is long, the deformed magnetic ring and clamp spring in the assembling process are judged through human eyes, the magnetic ring and clamp spring which are deformed to a certain extent in practice cannot be effectively removed, and are directly arranged on the rotor, so that the defect condition occurs when the rotor is actually and subsequently inspected to rotate, the defect rate is high, the rotor production requirement cannot be met, the rotor with the defect is required to be disassembled and reassembled, the actual production and processing efficiency is low, and the using effect is poor.
In addition, in the existing motor rotor assembling process, different assembling is usually carried out on rotors with different specifications, clamping springs with two sizes of magnetic rings with two sizes are classified and arranged on two sets of equipment, two sets of workers are adopted to assemble the rotors with two sets of specifications simultaneously, the manpower investment of the actual assembling effect is large, an efficient assembling mode is lacked for the motor rotors with two sets of specifications, and the actual assembling efficiency is low while the assembling cost is huge.
Disclosure of Invention
The invention aims to provide a full-automatic rotor magnetic ring clamp spring assembling machine and a using method thereof, which are used for solving the problems in the background technology.
In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides a full-automatic rotor magnetic ring jump ring kludge and application method thereof, includes the organism, the top of organism is equipped with the workstation, the top surface of workstation distributes and is equipped with first positioning seat and second positioning seat, the top surface fixed mounting of workstation has whole transport mechanism, the top surface of workstation is equipped with vibration feed mechanism and second vibration feed mechanism respectively, the top surface of workstation is fixed mounting respectively has first jump ring pressure equipment mechanism and second jump ring pressure equipment mechanism, the inside of organism is equipped with magnetic ring feed mechanism, the top surface of workstation is equipped with magnetic ring transport mechanism, the top surface fixed mounting of workstation has magnetic ring pressure equipment mechanism, magnetic ring pressure equipment mechanism is located the place ahead of second positioning seat, the side of first vibration feed mechanism and second vibration feed mechanism all is equipped with the jump ring transport seat, the top of jump ring transport seat is equipped with the jump ring, the front fixed mounting of whole transport mechanism has the defective goods to retrieve the cylinder.
Preferably, the whole handling mechanism comprises a transverse cylinder, a vertical cylinder, a clamping cylinder and clamping jaws, wherein the clamping jaws are movably arranged at the lower end of the clamping cylinder, the clamping cylinder is fixedly arranged at the lower end of the vertical cylinder, and the clamping jaws can stably grasp the rotor through the cooperation action of the transverse cylinder, the vertical cylinder and the clamping cylinder, so that the clamping jaws can conveniently perform vertical, horizontal and rotary operations, the rotor placement and positioning accuracy is improved, and the automatic assembly effect is improved.
Preferably, the quantity of a positioning seat is two, and two sets of a positioning seat is located the side of a jump ring pressure equipment mechanism and No. two jump ring pressure equipment mechanisms respectively, realizes the automatic feeding and the equipment of two sets of different specification jump rings through utilizing a positioning seat of two sets of and cooperation vibration feed mechanism and No. two vibration feed mechanisms, improves packaging efficiency, avoids changing the equipment part, excellent in use effect.
Preferably, the second clamp spring press mounting mechanism comprises a mounting seat, a clamp spring press mounting cylinder, a clamp spring leakage detector and a clamp spring push ruler, wherein the clamp spring press mounting cylinder is positioned at the top of the mounting seat, the clamp spring leakage detector is positioned on the front surface of the mounting seat, the clamp spring push ruler is positioned above the clamp spring leakage detector, the second clamp spring press mounting mechanism and the first clamp spring press mounting mechanism are both used for press mounting and detecting the clamp spring, and only the actual press mounting and the detected dimension specifications are different, so that press mounting and detection of clamp springs with different specifications are realized.
Preferably, the magnetic ring feeding mechanism comprises a mounting plate, a magnetic ring feeding servo motor, a mounting plate, a first rod, a second rod, a divider rotating motor, a magnetic ring feeding cylinder and a magnetic ring moving pushing block, wherein the magnetic ring feeding servo motor is fixedly arranged on the bottom surface of the mounting plate, the mounting plate is movably arranged on the top of the mounting plate, the first rod and the second rod are alternately distributed on the top surface of the mounting plate, the divider rotating motor and the magnetic ring feeding cylinder are both positioned on the top surface of the mounting plate, the magnetic ring moving pushing block is positioned below the magnetic ring feeding cylinder, the first rod and the second rod are respectively used for sleeving two groups of magnetic rings, twenty-four magnetic ring rods are sleeved on the magnetic ring, specifically, twelve magnetic ring rods are respectively arranged as 6mm magnetic rings, in addition, the twelve magnetic ring rods are respectively arranged as 8mm magnetic rings, and parts are not required to be replaced when feeding two magnetic rings with different sizes on one mounting plate and converting types.
Preferably, the magnetic ring carrying mechanism comprises a magnetic ring traversing servo, a magnetic ring clamping cylinder, a magnetic ring rotating cylinder, a magnetic ring vertical moving cylinder and a magnetic ring assembling robot arm, wherein the magnetic ring clamping cylinder is positioned on the front surface of the magnetic ring traversing servo, the magnetic ring rotating cylinder is movably mounted on the front surface of the magnetic ring clamping cylinder, the magnetic ring vertical moving cylinder is fixedly mounted at the top of the magnetic ring traversing servo, the magnetic ring clamping cylinder is movably mounted on the back surface of the magnetic ring traversing servo, and the magnetic ring assembling robot arm is adjusted, accurately clamped and positioned by utilizing the magnetic ring traversing servo, the magnetic ring clamping cylinder, the magnetic ring rotating cylinder and the magnetic ring vertical moving cylinder.
Preferably, the magnetic ring press-mounting mechanism comprises a magnetic ring press-mounting cylinder and a magnetic ring thruster, wherein the magnetic ring thruster is positioned in the magnetic ring press-mounting mechanism, a magnetic ring detector is fixedly arranged at the top of the magnetic ring press-mounting mechanism, and the magnetic ring detector is used for completing magnetic ring detection, so that the quality inspection is realized and the error leakage is avoided.
Preferably, the bottom surface fixed mounting of workstation has equipment jump ring rotor to remove servo motor, rotor removes servo seat, and the top is installed and is detected rotor jump ring position, and the detector utilizes servo rotor jump ring groove position that removes, adopts the detector to detect jump ring groove position and targets in place, realizes accurate equipment jump ring, the top surface fixed mounting of workstation has the waste disc, and the waste disc is used for retrieving the substandard product.
Preferably, the method comprises the following operation steps:
the first step: sleeving two groups of magnetic rings with different specifications on a first rod and a second rod of a magnetic ring feeding mechanism respectively, starting a divider rotating motor to enable the first rod and the second rod to rotate to a magnetic ring feeding cylinder, starting a magnetic ring feeding servo motor to enable a magnetic ring moving pushing block to push the magnetic ring to the top, enabling a magnetic ring carrying mechanism to act, clamping the magnetic ring, enabling an integral carrying mechanism to clamp and place a rotor on a second positioning seat, enabling the rotor to move and find a position by using the rotor moving servo motor, enabling a magnetic ring pressing mechanism to act, detecting positions and defects by using a magnetic ring detector, and performing pressing by using the magnetic ring pressing mechanism after detecting that the magnetic ring pressing mechanism acts without errors;
and a second step of: when the clamping springs are assembled, the rotor is grabbed and placed at the top of the first positioning seat by the integral carrying mechanism, the clamping springs move to act by the servo motor, the first vibration feeding mechanism is started, the clamping springs are conveyed to the rotor in a vibration mode and sleeved on the rotor shaft, the second clamping spring pressing mechanism acts, and the clamping spring push ruler and the clamping spring misplacement detector perform movement detection;
and a third step of: when the magnetic ring is defective, the defective magnetic ring is pushed out and slides into the waste disc by the action of the defective recovery cylinder, when the defective clamp spring exists, the defective clamp spring is pushed out and slides into the waste disc by the action of the defective recovery cylinder, the clamp spring is sleeved with the clamp spring, the clamp spring is downwards pressed by the second clamp spring pressing mechanism, and after all the clamp springs are assembled, the whole carrying mechanism grabs the assembled rotor and discharges the material
The beneficial effects of the invention are as follows:
1. according to the invention, the automatic feeding of the magnetic ring and the clamp spring is realized by utilizing the magnetic ring feeding mechanism, the first vibration feeding mechanism and the second vibration feeding mechanism, the rotor is clamped and placed on the first positioning seat by utilizing the integral carrying mechanism, the clamp spring is automatically assembled by utilizing the first vibration feeding mechanism and the second vibration feeding mechanism, the clamp ring is pressed on the rotor by utilizing the first clamp spring pressing mechanism and the second clamp spring pressing mechanism, the clamp spring is automatically sleeved on the rotor shaft, the magnetic ring on the magnetic ring feeding mechanism is grabbed and sleeved on the rotor shaft by utilizing the magnetic ring carrying mechanism, the automatic assembly of the clamp spring in the rotor assembling process is realized by utilizing the magnetic ring pressing mechanism, the feeding, moving and discharging of the clamp spring are realized by utilizing the integral carrying mechanism, the automatic intelligent production of modern equipment is met, the manpower input is reduced, the actual assembling efficiency is improved, and the use effect is good.
2. According to the invention, the first vibration feeding mechanism and the second vibration feeding mechanism are additionally arranged on the workbench, and the first rod and the second rod are alternately arranged on the mounting plate in the magnetic ring feeding mechanism, so that the first vibration feeding mechanism and the second vibration feeding mechanism complete automatic conveying of the clamping springs with two groups of specifications, and the magnetic ring conveying mechanism is matched to complete feeding of the two groups of magnetic rings, and the two groups of first positioning seats and the second positioning seats on the workbench are combined to realize assembly of the rotors with two specifications, so that mechanical parts do not need to be replaced and part positions are not adjusted, only program switching is needed, rapid automatic transformation production is realized, cost and time are saved, equipment occupation is compact and small, and meanwhile, the high-efficiency assembly magnetic ring, the clamping springs and rapid transformation of the two groups of rotors are improved, and the assembly efficiency is greatly improved.
3. According to the invention, the clamp spring leakage detector and the clamp spring push ruler are arranged on the clamp spring press mounting mechanism, so that the clamp spring sleeving effect is improved, meanwhile, the sensor inside the clamp spring leakage detector is used for identifying and judging whether the clamp spring leaks or not, the clamp spring leakage detector is matched with the clamp spring leakage detector for contact identification to judge whether the clamp spring size meets the standard, the defective product recovery cylinder and the waste disc are matched for completing the rotor discharging and recovery of the magnetic disc with the clamp spring, the assembly quality and detection of the clamp spring are improved, and the magnetic ring detector is additionally arranged on the magnetic ring press mounting mechanism and matched with the waste disc and the defective product recovery cylinder for completing the installation detection of the magnetic ring, so that the actual assembly quality is greatly improved, the deformed defective product clamp spring and the deformed defective product clamp ring are timely inspected, the defective product rate is reduced, and the assembly production quality is improved.
Drawings
FIG. 1 is a schematic view of an outer tube of the present invention;
FIG. 2 is a partial cross-sectional view of the present invention;
FIG. 3 is a schematic front view of a table of the present invention;
FIG. 4 is a schematic diagram of the overall handling mechanism of the present invention;
FIG. 5 is a schematic view of a handling mechanism according to the present invention;
FIG. 6 is a schematic view illustrating the installation between the workbench and the first positioning seat;
FIG. 7 is an end view of a table of the present invention;
FIG. 8 is a schematic diagram of a magnetic ring feeding mechanism of the present invention;
FIG. 9 is a schematic diagram of a magnetic ring handling mechanism according to the present invention;
FIG. 10 is a schematic view of a second snap ring press-fitting mechanism according to the present invention;
FIG. 11 is a schematic diagram of the connection between the second vibratory feeding mechanism and the mounting base;
fig. 12 is an exploded view of the magnetic ring press-fitting mechanism of the present invention.
In the figure: 1. a body; 2. a work table; 3. an integral carrying mechanism; 31. a transverse cylinder; 32. a vertical cylinder; 33. clamping an air cylinder; 34. a clamping jaw; 4. a first positioning seat; 5. a second positioning seat; 6. a first vibration feeding mechanism; 7. a second vibration feeding mechanism; 8. the first clamp spring press-fitting mechanism; 9. the second clamp spring press-fitting mechanism; 91. a mounting base; 92. the clamp spring is pressed and assembled with the air cylinder; 93. jump ring leakage detector; 94. jump ring push ruler; 10. a magnetic ring feeding mechanism; 101. a mounting plate; 102. a magnetic ring feeding servo motor; 103. a mounting plate; 104. a first rod; 105. a second rod; 106. a divider rotary motor; 107. a magnetic ring feeding cylinder; 108. the magnetic ring moves the pushing block; 11. a magnetic ring carrying mechanism; 111. a magnetic ring transversely moving servo; 112. the magnetic ring clamps the air cylinder; 113. a magnetic ring rotating cylinder; 114. the magnetic ring vertically moves the air cylinder; 115. a magnetic ring assembling robot arm; 12. a waste tray; 13. the magnetic ring press-fitting mechanism; 131. the magnetic ring is pressed and assembled with the air cylinder; 132. a magnetic ring thruster; 14. a magnetic ring detector; 15. a magnetic ring; 16. a clamp spring conveying seat; 17. clamping springs; 18. the clamp spring moves the servo motor; 19. the rotor moves the servo motor; 20. and a defective recovery cylinder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 12, in the embodiment of the invention, a full-automatic rotor magnetic ring clamp spring assembling machine and a using method thereof, the full-automatic rotor magnetic ring clamp spring assembling machine comprises a machine body 1, a workbench 2 is arranged at the top of the machine body 1, a first positioning seat 4 and a second positioning seat 5 are distributed on the top surface of the workbench 2, an integral carrying mechanism 3 is fixedly arranged on the top surface of the workbench 2, a first vibration feeding mechanism 6 and a second vibration feeding mechanism 7 are respectively arranged on the top surface of the workbench 2, a first clamp spring press mounting mechanism 8 and a second clamp spring press mounting mechanism 9 are respectively fixedly arranged on the top surface of the workbench 2, a magnetic ring feeding mechanism 10 is arranged in the machine body 1, a magnetic ring carrying mechanism 11 is arranged on the top surface of the workbench 2, a magnetic ring press mounting mechanism 13 is fixedly arranged on the top surface of the workbench 2, the magnetic ring press mounting mechanism 13 is positioned in front of the second positioning seat 5, clamp spring conveying seats 16 are respectively arranged on the side surfaces of the first vibration feeding mechanism 6 and the second vibration feeding mechanism 7, a clamp spring conveying seat 17 is arranged on the top of the clamp spring conveying seat 16, and a defective product recovery cylinder 20 is fixedly arranged on the front surface of the integral carrying mechanism 3.
The whole carrying mechanism 3 comprises a transverse air cylinder 31, a vertical air cylinder 32, a clamping air cylinder 33 and clamping claws 34, wherein the clamping claws 34 are movably arranged at the lower end of the clamping air cylinder 33, the clamping air cylinder 33 is fixedly arranged at the lower end of the vertical air cylinder 32, and the clamping claws 34 can stably grasp a rotor through the matching actions of the transverse air cylinder 31, the vertical air cylinder 32 and the clamping air cylinder 33, and simultaneously are convenient to operate up, down, left and right and rotate, so that the rotor placement and positioning accuracy is improved, and the automatic assembly effect is improved.
Wherein, the quantity of a positioning seat 4 is two, and a positioning seat 4 of two groups is located the side of a jump ring pressure equipment mechanism 8 and a jump ring pressure equipment mechanism 9 respectively, and through utilizing a vibration feed mechanism 6 and a vibration feed mechanism 7 of a vibration of a positioning seat 4 of two groups and cooperation, the automatic feeding and the equipment of two sets of different specification jump rings 17 are realized, improve packaging efficiency, avoid changing the assembled part, excellent in use effect.
The second clamp spring press-mounting mechanism 9 comprises a mounting seat 91, a clamp spring press-mounting cylinder 92, a clamp spring leakage detector 93 and a clamp spring push ruler 94, wherein the clamp spring press-mounting cylinder 92 is located at the top of the mounting seat 91, the clamp spring leakage detector 93 is located on the front face of the mounting seat 91, the clamp spring push ruler 94 is located above the clamp spring leakage detector 93, the second clamp spring press-mounting mechanism 9 and the first clamp spring press-mounting mechanism 8 are both used for press-mounting and detecting the clamp spring 17, and only the actual press-mounting and detection dimensions are different, so that press-mounting and detection of the clamp springs 17 of different specifications are realized.
The magnetic ring feeding mechanism 10 comprises a mounting plate 101, a magnetic ring feeding servo motor 102, a mounting plate 103, a first rod 104, a second rod 105, a divider rotating motor 106, a magnetic ring feeding cylinder 107 and a magnetic ring moving pushing block 108, wherein the magnetic ring feeding servo motor 102 is fixedly arranged on the bottom surface of the mounting plate 101, the mounting plate 103 is movably arranged on the top of the mounting plate 101, the first rod 104 and the second rod 105 are alternately distributed on the top surface of the mounting plate 103, the divider rotating motor 106 and the magnetic ring feeding cylinder 107 are both arranged on the top surface of the mounting plate 101, the magnetic ring moving pushing block 108 is arranged below the magnetic ring feeding cylinder 107, the first rod 104 and the second rod 105 are respectively used for sleeving two groups of magnetic rings 15, twelve magnetic rings 15 are sleeved each time, the specific two groups of magnetic rings 15 are respectively 6mm magnetic rings and 8mm magnetic rings, and parts are not required to be replaced when the magnetic rings of two sizes 15 can be fed on the mounting plate 103 and the types are converted.
The magnetic ring carrying mechanism 11 comprises a magnetic ring traversing servo 111, a magnetic ring clamping cylinder 112, a magnetic ring rotating cylinder 113, a magnetic ring vertical moving cylinder 114 and a magnetic ring assembling robot 115, wherein the magnetic ring clamping cylinder 112 is positioned on the front surface of the magnetic ring traversing servo 111, the magnetic ring rotating cylinder 113 is movably installed on the front surface of the magnetic ring clamping cylinder 112, the magnetic ring vertical moving cylinder 114 is fixedly installed at the top of the magnetic ring traversing servo 111, the magnetic ring clamping cylinder 112 is movably installed on the back surface of the magnetic ring traversing servo 111, and the magnetic ring assembling robot 115 is accurately clamped and positioned by utilizing the magnetic ring traversing servo 111, the magnetic ring clamping cylinder 112, the magnetic ring rotating cylinder 113 and the magnetic ring vertical moving cylinder 114.
The magnetic ring press-fitting mechanism 13 comprises a magnetic ring press-fitting cylinder 131 and a magnetic ring thruster 132, wherein the magnetic ring thruster 132 is positioned in the magnetic ring press-fitting mechanism 13, a magnetic ring detector 14 is fixedly arranged at the top of the magnetic ring press-fitting mechanism 13, and magnetic ring detection is completed by using the magnetic ring detector 14, so that error and leakage are avoided in time quality inspection.
The bottom surface of the workbench 2 is fixedly provided with a clamp spring moving servo motor 18 and a rotor moving servo motor 19 respectively, the top surface of the workbench 2 is fixedly provided with a waste disc 12, and the waste disc 12 is used for recycling defective products.
Working principle and using flow: sleeving two groups of magnetic rings 15 with different specifications on a first rod 104 and a second rod 105 of a magnetic ring feeding mechanism 10 respectively, starting a divider rotating motor 106 to enable a mounting disc 103 to rotate, enabling the first rod 104 and the second rod 105 sleeved with the magnetic rings 15 to rotate to a magnetic ring feeding cylinder 107, starting a magnetic ring feeding servo motor 102 to enable a magnetic ring moving push block 108 to push the magnetic rings 15 upwards to the top and clamp and fix the magnetic rings by the magnetic ring feeding cylinder 107, enabling a magnetic ring carrying mechanism 11 to act, clamping the magnetic rings 15, enabling an integral carrying mechanism 3 to clamp and place a rotor on a second positioning seat 5, enabling the magnetic rings carrying mechanism 11 to move to one side of the second positioning seat 5 and sleeve the magnetic rings on the rotor, enabling a rotor moving servo motor 19 to push a rotor to move for positioning, enabling a magnetic ring pressing mechanism 13 to act, enabling a magnetic ring detector 14 on the magnetic ring pressing mechanism 13 to detect positions and defects, enabling the magnetic ring pressing mechanism 13 to act to press, and enabling a sliding product recovery cylinder 20 to act to push the defects 15 out and drop into a waste disc 12 when the magnetic rings 15 are defective; when the clamp spring 17 is assembled, the rotor is grabbed and placed at the top of the first positioning seat 4 by the integral carrying mechanism 3, the clamp spring moves the servo motor 18 to act, the first vibration feeding mechanism 6 is started, the clamp spring 17 is vibrated and conveyed to the rotor and sleeved on the rotor shaft, the second clamp spring pressing mechanism 9 acts, the clamp spring push ruler 94 and the clamp spring leakage detector 93 carry out movement detection, the defective clamp spring 17 is pushed out and slides into the waste disc 12 by the action of the defective product recovery cylinder 20 when the defective clamp spring 17 exists, the clamp spring 17 is sleeved and connected with the defective clamp spring, the second clamp spring pressing mechanism 9 presses the clamp spring 17 downwards, and the integral carrying mechanism 3 grabs the assembled rotor and discharges after all the assembly is completed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a full-automatic rotor magnetic ring jump ring kludge, includes organism (1), its characterized in that: the top of the machine body (1) is provided with a workbench (2), a first positioning seat (4) and a second positioning seat (5) are distributed on the top surface of the workbench (2), an integral carrying mechanism (3) is fixedly arranged on the top surface of the workbench (2), a first vibration feeding mechanism (6) and a second vibration feeding mechanism (7) are respectively arranged on the top surface of the workbench (2), a first clamp spring pressing mechanism (8) and a second clamp spring pressing mechanism (9) are respectively fixedly arranged on the top surface of the workbench (2), a magnetic ring feeding mechanism (10) is arranged in the machine body (1), a magnetic ring carrying mechanism (11) is arranged on the top surface of the workbench (2), a magnetic ring pressing mechanism (13) is fixedly arranged on the top surface of the workbench (2), the magnetic ring pressing mechanism (13) is positioned in front of the second positioning seat (5), clamp spring conveying seats (16) are respectively arranged on the side surfaces of the first vibration feeding mechanism (6) and the second vibration feeding mechanism (7), and a clamp spring conveying mechanism (17) is fixedly arranged on the top surface of the machine body (1), and a clamp spring recycling cylinder (20) is fixedly arranged on the top surface of the clamp spring conveying mechanism (3); the second clamp spring press-fitting mechanism (9) comprises a mounting seat (91), a clamp spring press-fitting cylinder (92), a clamp spring leakage detector (93) and a clamp spring push ruler (94), wherein the clamp spring press-fitting cylinder (92) is positioned at the top of the mounting seat (91), the clamp spring leakage detector (93) is positioned at the front surface of the mounting seat (91), and the clamp spring push ruler (94) is positioned above the clamp spring leakage detector (93); the magnetic ring feeding mechanism (10) comprises a mounting plate (101), a magnetic ring feeding servo motor (102), a mounting plate (103), a first rod (104), a second rod (105), a divider rotating motor (106), a magnetic ring feeding cylinder (107) and a magnetic ring moving pushing block (108), wherein the magnetic ring feeding servo motor (102) is fixedly arranged on the bottom surface of the mounting plate (101), the mounting plate (103) is movably arranged on the top of the mounting plate (101), the first rod (104) and the second rod (105) are alternately distributed on the top surface of the mounting plate (103), the divider rotating motor (106) and the magnetic ring feeding cylinder (107) are both positioned on the top surface of the mounting plate (101), and the magnetic ring moving pushing block (108) is positioned below the magnetic ring feeding cylinder (107); the magnetic ring press-mounting mechanism (13) comprises a magnetic ring press-mounting cylinder (131) and a magnetic ring thruster (132), wherein the magnetic ring thruster (132) is positioned in the magnetic ring press-mounting mechanism (13), and a magnetic ring detector (14) is fixedly mounted at the top of the magnetic ring press-mounting mechanism (13).
2. The full-automatic rotor magnetic ring clamp spring assembling machine according to claim 1, wherein: the integral carrying mechanism (3) comprises a transverse air cylinder (31), a vertical air cylinder (32), a clamping air cylinder (33) and clamping jaws (34), wherein the clamping jaws (34) are movably arranged at the lower end of the clamping air cylinder (33), and the clamping air cylinder (33) is fixedly arranged at the lower end of the vertical air cylinder (32).
3. The full-automatic rotor magnetic ring clamp spring assembling machine according to claim 2, wherein: the number of the first positioning seats (4) is two, and the two groups of the first positioning seats (4) are respectively positioned on the side surfaces of the first clamp spring press-fitting mechanism (8) and the second clamp spring press-fitting mechanism (9).
4. A fully automatic rotor magnetic ring snap spring assembly machine according to claim 3, wherein: the magnetic ring carrying mechanism (11) comprises a magnetic ring transverse moving servo (111), a magnetic ring clamping cylinder (112), a magnetic ring rotating cylinder (113), a magnetic ring vertical moving cylinder (114) and a magnetic ring assembling robot arm (115), wherein the magnetic ring clamping cylinder (112) is positioned on the front surface of the magnetic ring transverse moving servo (111), the magnetic ring rotating cylinder (113) is movably mounted on the front surface of the magnetic ring clamping cylinder (112), the magnetic ring vertical moving cylinder (114) is fixedly mounted at the top of the magnetic ring transverse moving servo (111), and the magnetic ring clamping cylinder (112) is movably mounted on the back surface of the magnetic ring transverse moving servo (111).
5. The full-automatic rotor magnetic ring clamp spring assembling machine according to claim 4, wherein: the bottom surface of workstation (2) is fixed mounting has rotor movement servo motor (19) of equipment jump ring, the top surface of workstation (2) is fixed mounting has waste disc (12).
6. The method for using the full-automatic rotor magnetic ring clamp spring assembling machine according to claim 5, wherein the method comprises the following steps: the method comprises the following operation steps:
the first step: sleeving two groups of magnetic rings (15) with different specifications on a first rod (104) and a second rod (105) of a magnetic ring feeding mechanism (10) respectively, starting a divider rotating motor (106), enabling the first rod (104) and the second rod (105) to rotate to a magnetic ring feeding cylinder (107), starting a magnetic ring feeding servo motor (102), enabling a magnetic ring moving pushing block (108) to push the magnetic rings (15) to the top, enabling a magnetic ring carrying mechanism (11) to act, clamping the magnetic rings (15), enabling an integral carrying mechanism (3) to clamp and place a rotor on a second positioning seat (5), enabling a rotor to move and find a position by a servo motor (19), enabling a magnetic ring pressing mechanism (13) to act, enabling a magnetic ring detector (14) to perform position and defect detection, and enabling the magnetic ring pressing mechanism (13) to act to perform pressing after detection;
and a second step of: the bottom surface of the workbench (2) is fixedly provided with a clamp spring moving servo motor (18) and a rotor moving servo motor (19) respectively, when the clamp spring (17) is assembled, the rotor is grabbed and placed at the top of a first positioning seat (4) by the whole carrying mechanism (3), the clamp spring moving servo motor (18) acts, a first vibration feeding mechanism (6) is started, the clamp spring (17) is conveyed to the rotor in a vibration mode and sleeved on a rotor shaft, a second clamp spring pressing mechanism (9) acts, and a clamp spring push ruler (94) and a clamp spring error detector (93) carry out movement detection;
and a third step of: when the magnetic ring (15) is defective, the defective magnetic ring (15) is pushed out and slides into the waste disc (12) by the action of the defective recovery cylinder (20), when the defective clamp spring (17) exists, the defective clamp spring (17) is pushed out and slides into the waste disc (12) by the action of the defective recovery cylinder (20), the clamp spring (17) is sleeved with the clamp spring without any error, the clamp spring (17) is downwards pressed by the second clamp spring pressing mechanism (9), and the whole carrying mechanism (3) grabs the assembled rotor and discharges the material after all the rotors are assembled.
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