CN107263096A - A kind of motor assembly equipment - Google Patents
A kind of motor assembly equipment Download PDFInfo
- Publication number
- CN107263096A CN107263096A CN201710592302.6A CN201710592302A CN107263096A CN 107263096 A CN107263096 A CN 107263096A CN 201710592302 A CN201710592302 A CN 201710592302A CN 107263096 A CN107263096 A CN 107263096A
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- CN
- China
- Prior art keywords
- transmission mechanism
- rotor
- bearing
- assembling
- rotating shaft
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
Abstract
Motor assembly equipment disclosed by the invention, including transmission mechanism, stator assembling machine structure, rotor assembling mechanism and general assembly mechanism along transmission mechanism setting；Multiple localization tools are provided with the transmission mechanism, the transmission mechanism drives the localization tool motion to realize that workpiece is transported and positioned；The stator assembling machine structure assembles stator module, the rotor assembling mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor assembly.It is thereby achieved that motor automatic assembling, instead of and manually assemble, cost of labor is not only reduced, and improve efficiency.
Description
Technical field
The present invention relates to assembly equipment field, and in particular to a kind of motor assembly equipment.
Background technology
Motor is to need with stator to assemble by rotor；And rotor is by rotating shaft, rotor body, jump ring and bearing group
Dress is formed；Stator is to be assembled to shape by drive end bearing bracket, rear end cover housing and stator body.And realize that motor assembling is by people at present
Work assembled by hand, but by manually assembling, greatly, assembly cost is high, and efficiency is low for workload；In view of lacking above
Fall into, be necessary to design a kind of motor assembly equipment in fact.
The content of the invention
The technical problems to be solved by the invention are：A kind of motor assembly equipment is provided, to solve the group of existing motor
Fill workload big, efficiency is low and the problem of high cost.
In order to solve the above technical problems, the technical scheme is that：A kind of motor assembly equipment；Including transmission mechanism,
Stator assembling machine structure, rotor assembling mechanism and the general assembly mechanism set along the transmission mechanism；It is provided with the transmission mechanism
Multiple localization tools, the transmission mechanism drives the localization tool motion to realize that workpiece is transported and positioned；The stator assembling
Mechanism assembles stator module, the rotor assembling mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor
Component.
Further, the stator assembling machine structure includes：Bolt nut implanting machine structure, magazine, position adjusting mechanism, the first machinery
Hand, oiling mechanism, pad assembly machine and stator laminating mechanism；The bolt nut implanting machine structure, first manipulator, the pad
Assembly machine and stator laminating mechanism are set gradually along the transmission mechanism；The magazine is located at the one of first manipulator
Side, the oiling mechanism is on the Z axis of first manipulator；Nut is placed in the positioning and controlled by the bolt nut implanting machine structure
In nut positioning hole in tool, the drive end bearing bracket being arranged in the magazine is put into the adjustment mechanism by first manipulator
After interior adjustment position, drive end bearing bracket is picked up and rotated by first manipulator, and lubricating oil is coated in front end by the oiling mechanism
After lid inner ring, drive end bearing bracket is put into the localization tool, the pad assembly machine loads pad on the localization tool
In drive end bearing bracket.
Further, the adjustment mechanism includes：Pedestal located at the conveying mechanism side, the rotation in institute's pedestal
Mechanism, the rotating disk on the rotating mechanism and the sensor for being arranged on the pedestal upper end；The rotating mechanism drives and put
In after the mounting hole in the drive end bearing bracket rotation on the rotating disk, the sensor sensing to drive end bearing bracket, the rotating mechanism stops
Rotation.
Further, the rotor assembling mechanism includes：Rotor body feed mechanism, rotating shaft feed mechanism, the second manipulator,
Rotor laminating mechanism, jump ring assembling mechanism and bearing assembling mechanism；Second manipulator is by the rotor body feed mechanism
On rotor body and the rotating shaft feed mechanism on rotating shaft be placed on the rotor laminating mechanism press after, be placed on institute
State on jump ring assembling mechanism, two jump rings are stuck in rotating shaft upper limit rotor body by the jump ring assembling mechanism；The bearing assembling
Mechanism loads two bearings from rotating shaft two ends respectively, and is abutted with jump ring.
Further, the rotor laminating mechanism includes：Hydraulic press, is arranged on the mounting seat on the hydraulic press operating platform,
Rotating shaft clamp system and the rotor body detent mechanism being arranged in the mounting seat in the mounting seat；Described second
Rotating shaft is placed on the rotating shaft clamp system and clamped by manipulator, and rotor body is placed on into the rotor body detent mechanism
On, rotor body is pressed into rotating shaft by the hydraulic press.
Further, the rotor assembling mechanism also includes installing board；Jump ring assembling mechanism and the bearing assembling
Mechanism is on the installation board；Glitch detection mechanism and dedusting mechanism are additionally provided with the installation board.
Further, the jump ring assembling mechanism includes：Mounting seat and transport mechanism located at the installation board upper end are right
Claim the jump ring delivery device for being arranged on the mounting seat both sides, the jump ring storage guide rail on the outside of the mounting seat, located at institute
State the dipper crowding gear of mounting seat upper end；The support that the fixed jump ring stores guide rail is additionally provided with the mounting seat；The jump ring
It is " J " shape to store guide rail profile；The mounting seat bottom is provided with the avoiding hollow groove of transport mechanism described in empty avoiding；The transport mechanism will
The component that rotating shaft and rotor body are assembled is transferred to the bottom of the dipper crowding gear, and the jump ring delivery device is by the jump ring
The jump ring of storage rail end is pushed to rotating shaft upper end, and jump ring is stuck in rotating shaft by the dipper crowding gear.
Further, the bearing assembling mechanism includes：Mounting bracket and guide rail on the installation board, symmetrically set
The two bearings guiding mechanism in the mounting bracket is put, the bearing bracket stand located at the bearing guiding mechanism end, by the axle
The bearing of bolster bottom is pushed to the pushing mechanism in the bearing guiding mechanism, and the positioning mould on the guide rail is located at
The two bearings laminating mechanism of bearing guiding mechanism bottom described in two, and promote bearing laminating mechanism described in two to be led described in respectively
Two actuating units that rail is slided；The positioning mould is located between bearing laminating mechanism described in two；The upper machine of the dedusting mechanism
Rotor after dedusting is placed in the positioning mould by tool hand；The bearing of the bearing bracket stand bottom is pushed into by the pushing mechanism
In the bearing guiding mechanism, bearing is transported in bearing laminating mechanism by the bearing guiding mechanism；The actuating unit is drawn
The dynamic bearing laminating mechanism motion is by bearing holder (housing, cover) in rotating shaft.
Further, the bearing guiding mechanism includes：Rail groove in the mounting bracket and located at the track
The steering track of groove end；The end of the rail groove is provided with steering material-dropping hole；Heating arrangements are additionally provided with the rail groove；Institute
The upper end for stating rail groove is additionally provided with and stirs cylinder, and the piston rod for stirring cylinder is provided with insertion cylinder；The insertion cylinder
Motion bar on be additionally provided with heat detector.
Further, the general assembly mechanism includes：Including the 3rd manipulator located at the installation board upper end, set gradually
Screw bolt locking mechanism and nut check mechanism in the conveying mechanism upper end；3rd manipulator will assemble turning after bearing
Son loads in stator module after capturing and being rotated by 90 °.
Further, the localization tool includes：Support plate and the positioning mould located at the support plate upper end；The positioning mould upper end
Provided with locating mould cavity and the nut mounting hole corresponding with drive end bearing bracket bolt through-hole that drive end bearing bracket profile is engaged, and set
Rotating shaft emptiness avoiding hole in the positioning mould upper end.
Further, the transmission mechanism includes：First transmission mechanism, the second transmission mechanism, the 3rd transmission mechanism and the 4th
Transmission mechanism；The two ends of second transmission mechanism connect the end of the first transmission mechanism and the 3rd transmission mechanism respectively, described
One end of 4th transmission mechanism connects the end of the 3rd transmission mechanism, and the other end connects first transmission mechanism；It is described
First transmission mechanism, second transmission mechanism, the 3rd transmission mechanism and the 4th transmission mechanism one " P " shape of formation；
The detent mechanism of multiple spacing localization tools is sequentially provided with first transmission mechanism and the 3rd transmission mechanism.
Further, the transmission mechanism includes：First transmission mechanism, the second transmission mechanism, the 3rd transmission mechanism and the 4th
Transmission mechanism；The two ends of second transmission mechanism connect the end of the first transmission mechanism and the 3rd transmission mechanism respectively, described
One end of 4th transmission mechanism connects the end of the 3rd transmission mechanism, and the other end connects first transmission mechanism；It is described
First transmission mechanism, second transmission mechanism, the 3rd transmission mechanism and the 4th transmission mechanism one " P " shape of formation；
The detent mechanism of multiple spacing localization tools is sequentially provided with first transmission mechanism and the 3rd transmission mechanism.
Motor assembly method, comprises the following steps；
(1) stator is assembled：It is described fixed that nut and the drive end bearing bracket for scribbling lubricating oil are placed in by the stator assembling machine structure successively
After in the tool of position, pad is placed in drive end bearing bracket；And the stator assembling machine structure presses stator body and shell；
(2) rotor is assembled：Rotating shaft and rotor are pressed one by the rotor assembling mechanism, and two jump rings are stuck in into rotating shaft
On, and positioned at rotor subject both sides；Again bearing is inserted in form rotor assembly from rotating shaft two ends；
(3) motor general assembly：Rotor assembly is transferred to after drive end bearing bracket by the general assembly mechanism, will be equipped with the shell peace of stator body
On drive end bearing bracket；Rear end cap, bolt and magnet ring are sequentially arranged on stator module again, by magnet ring nut sleeve at the end of rotating shaft
Portion；The general assembly mechanism locks bolt and magnet ring nut check.
Compared with prior art, the motor assembly equipment, including transmission mechanism, the stator pack along transmission mechanism setting
Mounting mechanism, rotor assembling mechanism and general assembly mechanism；Multiple localization tools, the transmission mechanism band are provided with the transmission mechanism
The dynamic localization tool motion realizes that workpiece is transported and positioned；The stator assembling machine structure assembles stator module, the rotor set
Mounting mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor assembly.It is thereby achieved that motor automation group
Dress, instead of and manually assemble, not only reduce cost of labor, and improve efficiency.
Brief description of the drawings
Fig. 1 is the front view of motor assembly equipment of the present invention；
Fig. 2 is the fragmentary isometric views of motor assembly equipment of the present invention；
Fig. 3 is the front view of rotor assembling mechanism described in motor assembly equipment of the present invention；
Fig. 4 is the three-dimensional view of rotor assembling mechanism described in motor assembly equipment of the present invention；
Fig. 5 is the partial enlarged view of jump ring assembling mechanism described in motor assembly equipment of the present invention；
Fig. 6 is the three-dimensional view of bearing assembling mechanism described in motor assembly equipment of the present invention；
Fig. 7 is the partial view of bearing assembling mechanism described in motor assembly equipment of the present invention；
Fig. 8 is the three-dimensional view of transmission mechanism described in motor assembly equipment of the present invention；
Fig. 9 is the fragmentary front view of transmission mechanism described in motor assembly equipment of the present invention.
Embodiment
Following embodiment will be further illustrated with reference to above-mentioned accompanying drawing.
Hereinafter, a variety of specific details are elaborated, to provide the saturating of the concept to constituting described embodiment basis
It is thorough to understand.However, it will be apparent to those skilled in the art that described embodiment can be in these no specific details
In it is some or all in the case of put into practice.In other cases, well-known process step is not specifically described.
As shown in figure 1, a kind of motor assembly equipment；The stator pack set including transmission mechanism 1, along the transmission mechanism 1
Mounting mechanism 2, rotor assembling mechanism 3 and general assembly mechanism 4；Multiple localization tools 5, the transmission are provided with the transmission mechanism 1
Mechanism 1 drives the motion of localization tool 5 to realize that workpiece is transported and positioned；The stator assembling machine structure 2 assembles stator module, institute
State the assemble rotor component of rotor assembling mechanism 3, the assembling stator component of general assembly mechanism 4, rotor assembly and annex.Therefore, it is real
Show motor automatic assembling, instead of and manually assemble, not only reduce cost of labor, and improve efficiency.
As shown in Fig. 2 the stator assembling machine structure 2 includes：Bolt nut implanting machine structure 20, magazine 21, position adjusting mechanism
22nd, the first manipulator 23, oiling mechanism, pad assembly machine 24 and stator laminating mechanism 25；It is the bolt nut implanting machine structure 20, described
First manipulator 23, the pad assembly machine 24 and stator laminating mechanism 25 are set gradually along the transmission mechanism 1.The storing
Frame 21 is located at the side of first manipulator 23, and the oiling mechanism is on the Z axis of first manipulator 23.The spiral shell
Nut is placed in the nut positioning hole in the localization tool 5 by female implanted mechanism 20, and first manipulator 23 will be arranged on
Drive end bearing bracket in the magazine 21 is put into the adjustment mechanism 22 after adjustment position, and first manipulator 23 is by drive end bearing bracket
Pick up and rotate, lubricating oil is coated in after drive end bearing bracket inner ring by the oiling mechanism, drive end bearing bracket is put into the localization tool 5
Interior, the pad assembly machine loads pad in the drive end bearing bracket on the localization tool 5.
The bolt nut implanting machine structure 20 includes the manipulator being located on the transmission mechanism and on the nut of its side
Material machine.
The oiling mechanism includes applying oil nozzle and pump oil mechanism.The pad assembly machine 24 includes being located at the transmission mechanism
On two axis robots and the pad feeder located at its side.
Further, the adjustment mechanism 22 includes：Pedestal located at the side of conveying mechanism 1, in institute's pedestal
Rotating mechanism, the rotating disk on the rotating mechanism and the sensor for being arranged on the pedestal upper end；The rotating mechanism band
After mounting hole on the dynamic drive end bearing bracket rotation being placed on the rotating disk, the sensor sensing to drive end bearing bracket, the rotating mechanism
Stop the rotation.
As shown in fig. 3 to 7, the rotor assembling mechanism 3 includes：Rotor body feed mechanism 30, rotating shaft feed mechanism 31,
Second manipulator 32, rotor laminating mechanism 33, jump ring assembling mechanism 34 and bearing assembling mechanism 35.The rotor body feeder
Structure 30 and rotating shaft feed mechanism 31 are located at the both sides of the rotor laminating mechanism 33.Second manipulator 32 is by the rotor sheet
The rotating shaft on rotor body and the rotating shaft feed mechanism 31 on body feed mechanism 30 is placed in the rotor laminating mechanism 33
After upper pressing, it is placed on the jump ring assembling mechanism 34, two jump rings are stuck in rotating shaft upper limit by the jump ring assembling mechanism 34
Rotor body；The bearing assembling mechanism 35 loads two bearings from rotating shaft two ends respectively, and is abutted with jump ring.
Second manipulator 32 includes six axis robot and the second rotating mechanism being provided thereon, and is arranged on described
Rotor pneumatic gripping and rotating shaft pneumatic gripping in second rotation processing.
Further, the rotor laminating mechanism 33 includes：Hydraulic press, is arranged on the installation on the hydraulic press operating platform
Seat, rotating shaft clamp system and the rotor body detent mechanism being arranged in the mounting seat in the mounting seat；It is described
Rotating shaft is placed on the rotating shaft clamp system and clamped by the second manipulator, and rotor body is placed on into the rotor body positions
In mechanism, rotor body is pressed into rotating shaft by the hydraulic press.
Further, the rotor assembling mechanism 3 also includes installing board 36；The jump ring assembling mechanism 34 and the bearing
Assembling mechanism 35 is on the installation board 36；Glitch detection mechanism and dust removal machine are additionally provided with the installation board 36
Structure.Therefore, the bounce that rotor rotates can detect by glitch detection mechanism.By dedusting mechanism by the iron filings and ash of rotor surface
Dirt is removed.The dedusting mechanism includes：Located at the translation manipulator installed on board 36 and located at the translation manipulator
The dedusting adhesive tape mechanism of bottom.Connect after rotor on the translation manipulator crawl jump ring assembling mechanism 34 with dedusting adhesive tape mechanism
Touch, translation manipulator rotor driven is rolled in dedusting adhesive tape mechanism, reach the iron filings on rotor and dust removal.
Further, the jump ring assembling mechanism 34 includes：Mounting seat 340 and transmission located at installation board 36 upper end
Mechanism 341, is symmetricly set on the jump ring delivery device 342 of the both sides of mounting seat 340, located at the outside of mounting seat 340
Jump ring stores guide rail 343, the dipper crowding gear 344 located at the upper end of mounting seat 340；Fixation is additionally provided with the mounting seat 340
The jump ring stores the support 345 of guide rail 343；Jump ring storage guide rail 343 profile is " J " shape；The bottom of mounting seat 340
Avoiding hollow groove provided with transport mechanism described in empty avoiding 341；The component that the transport mechanism 341 assembles rotating shaft and rotor body is passed
The bottom of the dipper crowding gear 344 is moved, the jump ring delivery device 342 stores the jump ring jump ring of the end of guide rail 343
Rotating shaft upper end is pushed to, jump ring is stuck in rotating shaft by the dipper crowding gear 344.
The jump ring pushing mechanism 342 includes：Jump ring track, the jump ring track are provided with clip spring seat, the clip spring seat
One end be provided with open-ended cavity；The jump ring of the jump ring storage guide rail bottom is slipped into the open-ended cavity；The clip spring seat
One end is provided with pusher, and the other end is provided with jump ring position-limit mechanism, and the position-limit mechanism is located at the bottom of the dipper crowding gear；Institute
Stating position-limit mechanism includes：Pedestal on the clip spring seat, the hold-down mechanism located at the pedestal side；Set in the pedestal
There is the chute being connected with the jump ring track；The chute runs through the pedestal from top to bottom；One end of the hold-down mechanism
Stretch into the chute；Jump ring in the open-ended cavity is pushed to the chute in the position-limit mechanism by the pusher
Interior, the hold-down mechanism is simultaneously spacing in the chute by jump ring.
Further, the bearing assembling mechanism 35 includes：Mounting bracket 350 and guide rail on the installation board 36
351, the two bearings guiding mechanism 352 in the mounting bracket 350 is symmetricly set on, located at the end of bearing guiding mechanism 352
The bearing bracket stand 353 in portion, the bearing of the bottom of bearing bracket stand 353 is pushed to the pushing mechanism in the bearing guiding mechanism 352
354, the positioning mould 355 on the guide rail 351, the two bearings pressing machine located at the bottom of bearing guiding mechanism 351 described in two
Structure 356, and two actuating units 357 that bearing laminating mechanism 356 described in promotion two is slided along the guide rail 351 respectively；It is described
Positioning mould 355 is located between bearing laminating mechanism 356 described in two；The upper translation manipulator of the dedusting mechanism is by after dedusting
Rotor is placed in the positioning mould 355；The bearing of the bottom of bearing bracket stand 353 is pushed into described by the pushing mechanism 354
In bearing guiding mechanism 352, bearing is transported in bearing laminating mechanism 356 by the bearing guiding mechanism 352；The engine
Structure 357 pulls the bearing laminating mechanism 356 to move bearing holder (housing, cover) in rotating shaft.When last item is held, first by one of power
Mechanism 356 drives corresponding bearing laminating mechanism 356 along guide rail 352 toward a lateral movement so that positioning mould 3554 is together along guide rail
352 slide so that the spacing inner side in another bearing laminating mechanism 356 in one end of rotating shaft, therefore can be by the bearing pressure of tache motorice
The bearing holder (housing, cover) in mechanism 356 is closed in rotating shaft.Similarly, can be by the bearing holder (housing, cover) on another bearing laminating mechanism 356 in rotating shaft.
The bearing laminating mechanism 356 includes：Pedestal on the guide rail 352, the gas on the inside of the pedestal
Dynamic baffle plate；Bearing hole is provided with the pedestal, the bearing hole is connected with the bearing guiding mechanism 352.The bearing is led
After to mechanism 352, bearing is sent in bearing hole, when needing bearing holder (housing, cover) in rotating shaft, pneumatic baffle is opened so that axle
Bearing sleeve is in rotating shaft.Wherein, pedestal is connected with actuating unit 357.The actuating unit 357 is electric cylinder.
The bearing bracket stand 353 stores die cavity provided with multiple bearings, and on a translation mechanism；Therefore, at one
After the bearing of die cavity has been assembled, replaceable another die cavity is connected with bearing guiding mechanism 352.
Further, the bearing guiding mechanism 352 includes：Rail groove in the mounting bracket 350 and located at institute
State the steering track of rail groove end；The end of the rail groove is provided with steering material-dropping hole；Heating is additionally provided with the rail groove
Mechanism；The upper end of the rail groove, which is additionally provided with, stirs cylinder, and the piston rod for stirring cylinder is provided with insertion cylinder；It is described to insert
Enter and heat detector is additionally provided with the motion bar of cylinder.
Further, the general assembly mechanism 4 includes：Including the 3rd manipulator 40 located at installation board 36 upper end, according to
The secondary screw bolt locking mechanism 41 and nut check mechanism 42 for being arranged on the upper end of conveying mechanism 1；3rd manipulator 40 will
Rotor after assembling bearing loads in stator module after capturing and being rotated by 90 °.
Further, the localization tool 5 includes：Support plate 50 and the positioning mould 51 located at the upper end of support plate 50；It is described fixed
The locating mould cavity and the nut corresponding with drive end bearing bracket bolt through-hole that the position upper end of mould 51 is provided with drive end bearing bracket profile is engaged are installed
Hole, and it is arranged on the rotating shaft emptiness avoiding hole of the upper end of positioning mould 51.
As Figure 8-9, the transmission mechanism 1 includes：First transmission mechanism 10, the transmission of the second transmission mechanism the 11, the 3rd
The transmission mechanism 13 of mechanism 12 and the 4th；The two ends of second transmission mechanism 11 connect the first transmission mechanism 10 and the 3rd biography respectively
The end of transfer mechanism 12, one end of the 4th transmission mechanism 13 connects the end of the 3rd transmission mechanism 12, and the other end connects
Connect first transmission mechanism 10；First transmission mechanism 10, second transmission mechanism 11, the 3rd transmission mechanism 12
With the 4th transmission mechanism 13 one " P " shape of formation；On first transmission mechanism 10 and the 3rd transmission mechanism 12 according to
The secondary detent mechanism provided with multiple spacing localization tools 5.
Further, first transmission mechanism 10 includes upper strata conveying mechanism 100 and lower floor's transmission mechanism 101；Described
The end of one transmission mechanism 10 is provided with the first lifting transfer device 102；4th transmission mechanism 13 and first conveyer
Provided with the second lifting transfer device 14 between structure 10；The end of first transmission mechanism 10 is provided with and passes the localization tool 5
Move the first transfer device 15 on second transmission mechanism 11；The end of second transmission mechanism 11 is provided with will be described fixed
Position tool 5 is transferred to the second transfer device 16 on the 3rd transmission mechanism 12；The end of 3rd transmission mechanism 12 is set
Have the 3rd transfer device 17 localization tool 5 being transferred on the 4th transmission mechanism 13.The first lifting transfer device
120 include installation frame, and mechanism is sent in the elevating mechanism in the installation frame and the rotation on the elevating mechanism.
The second lifting transfer device 11 is identical with the first lifting structure of transfer device 102.First transfer device 15, second turn
Send mechanism 16 identical with the structure of the 3rd transfer device 17.First transmission mechanism 10, second transmission mechanism 11, described
Four transmission mechanisms 13 described in three transmission mechanisms 12 and are sprocket wheel roller type transport mechanism.
Labelling machine and printer are also sequentially provided with along along the transmission mechanism 1.
Motor assembly method, comprises the following steps；
(1) stator is assembled：It is described fixed that nut and the drive end bearing bracket for scribbling lubricating oil are placed in by the stator assembling machine structure successively
After in the tool of position, pad is placed in drive end bearing bracket；And the stator assembling machine structure presses stator body and shell；
(2) rotor is assembled：Rotating shaft and rotor are pressed one by the rotor assembling mechanism, and two jump rings are stuck in into rotating shaft
On, and positioned at rotor subject both sides；Again bearing is inserted in form rotor assembly from rotating shaft two ends；
(3) motor general assembly：Rotor assembly is transferred to after drive end bearing bracket by the general assembly mechanism, will be equipped with the shell peace of stator body
On drive end bearing bracket；Rear end cap, bolt and magnet ring are sequentially arranged on stator module again, by magnet ring nut sleeve at the end of rotating shaft
Portion；The general assembly mechanism locks bolt and magnet ring nut check.
The present invention is not limited to above-mentioned specific embodiment, one of ordinary skill in the art from above-mentioned design,
Without performing creative labour, a variety of conversion made are within the scope of the present invention.
Claims (10)
1. a kind of motor assembly equipment；It is characterized in that：The stator assembling machine set including transmission mechanism, along the transmission mechanism
Structure, rotor assembling mechanism, annex assembling mechanism and general assembly mechanism；Multiple localization tools are provided with the transmission mechanism, it is described
Transmission mechanism drives the localization tool motion to realize that workpiece is transported and positioned；The stator assembling machine structure assembles stator module,
The rotor assembling mechanism assemble rotor component, the general assembly mechanism assembling stator component and rotor assembly.
2. motor assembly equipment as claimed in claim 1, it is characterised in that the stator assembling machine structure includes：Nut is implanted into
Mechanism, magazine, position adjusting mechanism, the first manipulator, oiling mechanism, pad assembly machine and stator laminating mechanism；The spiral shell
Female implanted mechanism, first manipulator, the pad assembly machine and stator laminating mechanism are set gradually along the transmission mechanism；
The magazine is located at the side of first manipulator, and the oiling mechanism is on the Z axis of first manipulator；It is described
Nut is placed in the nut positioning hole in the localization tool by bolt nut implanting machine structure, and first manipulator will be arranged on described
Drive end bearing bracket in magazine is put into the adjustment mechanism after adjustment position, and drive end bearing bracket is picked up and revolved by first manipulator
Turn, lubricating oil is coated in after drive end bearing bracket inner ring by the oiling mechanism, and drive end bearing bracket is put into the localization tool, the pad dress
Pad is loaded in the drive end bearing bracket on the localization tool with machine.
3. motor assembly equipment as claimed in claim 2, it is characterised in that the adjustment mechanism includes：Located at the conveying
The pedestal of mechanism side, the rotating mechanism in institute's pedestal, the rotating disk on the rotating mechanism and it is arranged on the seat
The sensor of body upper end；The rotating mechanism drives the drive end bearing bracket rotation being placed on the rotating disk, before the sensor sensing is arrived
After mounting hole on end cap, the rotating mechanism stops the rotation.
4. the motor assembly equipment as described in claim any one of 1-3, it is characterised in that the rotor assembling mechanism includes：
Rotor body feed mechanism, rotating shaft feed mechanism, the second manipulator, rotor laminating mechanism, jump ring assembling mechanism and bearing assembling
Mechanism；Second manipulator by the rotor body on the rotor body feed mechanism and the rotating shaft feed mechanism turn
Axle is placed in after being pressed on the rotor laminating mechanism, is placed on the jump ring assembling mechanism, and the jump ring assembling mechanism will
Two jump rings are stuck in rotating shaft upper limit rotor body；The bearing assembling mechanism loads two bearings from rotating shaft two ends respectively, and with
Jump ring is abutted.
5. motor assembly equipment as claimed in claim 4, it is characterised in that the rotor laminating mechanism includes：Hydraulic press, if
The mounting seat on the hydraulic press operating platform is put, the rotating shaft clamp system in the mounting seat and the installation is arranged on
Rotor body detent mechanism on seat；Rotating shaft is placed on the rotating shaft clamp system and clamped by second manipulator, will turn
Sub- body is placed on the rotor body detent mechanism, and rotor body is pressed into rotating shaft by the hydraulic press.
6. motor assembly equipment as claimed in claim 4, it is characterised in that the rotor assembling mechanism also includes fitting machine
Platform；The jump ring assembling mechanism and the bearing assembling mechanism are all provided with the installation board；Also set on the installation board
There are glitch detection mechanism and dedusting mechanism；
The jump ring assembling mechanism includes：Mounting seat and transport mechanism located at the installation board upper end, are symmetricly set on institute
The jump ring delivery device of mounting seat both sides is stated, the jump ring storage guide rail on the outside of the mounting seat, in the mounting seat
The dipper crowding gear at end；The support that the fixed jump ring stores guide rail is additionally provided with the mounting seat；Outside the jump ring storage guide rail
Shape is " J " shape；The mounting seat bottom is provided with the avoiding hollow groove of transport mechanism described in empty avoiding；The transport mechanism is by rotating shaft and rotor
The component that body is assembled is transferred to the bottom of the dipper crowding gear, and the jump ring is stored guide rail end by the jump ring delivery device
The jump ring in portion is pushed to rotating shaft upper end, and jump ring is stuck in rotating shaft by the dipper crowding gear；
The bearing assembling mechanism includes：Mounting bracket and guide rail on the installation board, are symmetricly set on the peace
Fill the two bearings guiding mechanism on support, the bearing bracket stand located at the bearing guiding mechanism end, by the bearing bracket stand bottom
Bearing is pushed to the pushing mechanism in the bearing guiding mechanism, the positioning mould on the guide rail, located at bearing described in two
The two bearings laminating mechanism of guiding mechanism bottom, and respectively promote two described in bearing laminating mechanism slided along the guide rail two
Actuating unit；The positioning mould is located between bearing laminating mechanism described in two；The upper manipulator of the dedusting mechanism is by dedusting
Rotor afterwards is placed in the positioning mould；The bearing of the bearing bracket stand bottom is pushed into the bearing and led by the pushing mechanism
Into mechanism, bearing is transported in bearing laminating mechanism by the bearing guiding mechanism；The actuating unit pulls the bearing
Laminating mechanism motion is by bearing holder (housing, cover) in rotating shaft；
The bearing guiding mechanism includes：Rail groove in the mounting bracket and the steering located at the rail groove end
Track；The end of the rail groove is provided with steering material-dropping hole；Heating arrangements are additionally provided with the rail groove；The rail groove it is upper
End, which is additionally provided with, stirs cylinder, and the piston rod for stirring cylinder is provided with insertion cylinder；On the motion bar of the insertion cylinder also
Provided with heat detector；
The general assembly mechanism includes：Including the 3rd manipulator located at the installation board upper end, the conveying is successively set on
The screw bolt locking mechanism and nut check mechanism of mechanism upper end；The rotor assembled after bearing is captured and revolved by the 3rd manipulator
Turn to load in stator module after 90 °.
7. motor assembly equipment as claimed in claim 6, it is characterised in that the localization tool includes：Support plate and located at institute
State the positioning mould of support plate upper end；The positioning mould upper end be provided with the locating mould cavity that is engaged with drive end bearing bracket profile and with drive end bearing bracket spiral shell
The corresponding nut mounting hole of bolt via, and it is arranged on the rotating shaft emptiness avoiding hole of the positioning mould upper end.
8. motor assembly equipment as claimed in claim 1, it is characterised in that the transmission mechanism includes：First transmission mechanism,
Second transmission mechanism, the 3rd transmission mechanism and the 4th transmission mechanism；The two ends of second transmission mechanism connect the first biography respectively
The end of transfer mechanism and the 3rd transmission mechanism, one end of the 4th transmission mechanism connects the end of the 3rd transmission mechanism,
The other end connects first transmission mechanism；First transmission mechanism, second transmission mechanism, the 3rd transmission mechanism
With the 4th transmission mechanism one " P " shape of formation；It is sequentially provided with first transmission mechanism and the 3rd transmission mechanism
The detent mechanism of multiple spacing localization tools.
9. motor assembly equipment as claimed in claim 8, it is characterised in that the transmission mechanism includes：First transmission mechanism,
Second transmission mechanism, the 3rd transmission mechanism and the 4th transmission mechanism；The two ends of second transmission mechanism connect the first biography respectively
The end of transfer mechanism and the 3rd transmission mechanism, one end of the 4th transmission mechanism connects the end of the 3rd transmission mechanism,
The other end connects first transmission mechanism；First transmission mechanism, second transmission mechanism, the 3rd transmission mechanism
With the 4th transmission mechanism one " P " shape of formation；It is sequentially provided with first transmission mechanism and the 3rd transmission mechanism
The detent mechanism of multiple spacing localization tools.
10. the motor assembly method of motor assembly equipment as claimed in claim 1, it is characterised in that：Comprise the following steps；
(1) stator is assembled：Nut and the drive end bearing bracket for scribbling lubricating oil are placed in the positioning successively and controlled by the stator assembling machine structure
After in tool, pad is placed in drive end bearing bracket；And the stator assembling machine structure presses stator body and shell；
(2) rotor is assembled：Rotating shaft and rotor are pressed one by the rotor assembling mechanism, and two jump rings are stuck in rotating shaft,
And positioned at rotor subject both sides；Again bearing is inserted in form rotor assembly from rotating shaft two ends；
(3) motor general assembly：Rotor assembly is transferred to after drive end bearing bracket by the general assembly mechanism, and the shell that will be equipped with stator body is arranged on
On drive end bearing bracket；Rear end cap, bolt and magnet ring are sequentially arranged on stator module again, by magnet ring nut sleeve in the end of rotating shaft；
The general assembly mechanism locks bolt and magnet ring nut check.
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| CN201710592302.6A CN107263096B (en) | 2017-07-19 | 2017-07-19 | A kind of motor assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710592302.6A CN107263096B (en) | 2017-07-19 | 2017-07-19 | A kind of motor assembly equipment |
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| CN107263096A true CN107263096A (en) | 2017-10-20 |
| CN107263096B CN107263096B (en) | 2018-09-28 |
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| CN201710592302.6A Active CN107263096B (en) | 2017-07-19 | 2017-07-19 | A kind of motor assembly equipment |
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| CN107681848A (en) * | 2017-11-26 | 2018-02-09 | 苏州维创度信息科技有限公司 | A kind of rotor assembling device |
| CN108092477A (en) * | 2018-01-09 | 2018-05-29 | 杭州微光电子股份有限公司 | Motor assembly equipment and motor production system |
| CN108500616A (en) * | 2018-04-19 | 2018-09-07 | 深圳市景方盈科技有限公司 | A kind of full-automatic assembly system of acoustic control precision electric motor |
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| CN109391101A (en) * | 2018-12-24 | 2019-02-26 | 江苏朗信电气有限公司 | A kind of stator assembling machine |
| CN109474138A (en) * | 2019-01-04 | 2019-03-15 | 苏州瑞艾思机械设备有限公司 | A kind of device for realizing motor Automated assembly |
| CN109474138B (en) * | 2019-01-04 | 2024-03-15 | 苏州瑞艾思机械设备有限公司 | Device for realizing automatic assembly of motor |
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| CN110460203A (en) * | 2019-08-12 | 2019-11-15 | 宁波市鸿林自动化机械有限公司 | A kind of automatic assembly equipment of 550 direct current generator |
| CN110460203B (en) * | 2019-08-12 | 2021-06-18 | 宁波市鸿林自动化机械有限公司 | Automatic assembly equipment of 550 direct current motor |
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| CN110350727A (en) * | 2019-08-12 | 2019-10-18 | 宁波市鸿林自动化机械有限公司 | A kind of automatic assembly equipment of miniature DC motor |
| CN110757132B (en) * | 2019-11-19 | 2020-11-24 | 三峡大学 | Automatic assembling machine for motor rotor bearing and assembling method thereof |
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| CN110868030A (en) * | 2019-11-29 | 2020-03-06 | 安徽猎通电子商务有限公司 | A intelligent rigging equipment for new forms of energy motor protecgulum |
| CN111300044A (en) * | 2020-04-17 | 2020-06-19 | 博众精工科技股份有限公司 | Multi-station transfer mechanism and motor bearing assembling equipment |
| CN113489251A (en) * | 2021-07-12 | 2021-10-08 | 东莞市本末科技有限公司 | Automatic assembly equipment and process for direct drive motor |
| CN113941857A (en) * | 2021-12-21 | 2022-01-18 | 常州创伟电机电器有限公司 | Automatic assembly line of stepping motor |
| CN114905261A (en) * | 2022-06-08 | 2022-08-16 | 深圳市兴特创自动化设备有限公司 | Full-automatic rotor magnet ring and clamp spring assembling machine and using method thereof |
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