CN107681848B - A kind of rotor assembling device - Google Patents
A kind of rotor assembling device Download PDFInfo
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- CN107681848B CN107681848B CN201711198937.4A CN201711198937A CN107681848B CN 107681848 B CN107681848 B CN 107681848B CN 201711198937 A CN201711198937 A CN 201711198937A CN 107681848 B CN107681848 B CN 107681848B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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Abstract
The present invention relates to a kind of rotor assembling devices, and mainly solving existing rotor assembling device does not have oiling mechanism, also without dedusting mechanism, the problem of seriously affecting assembling quality.The present invention is by using a kind of rotor assembling device, including the pipeline that flows back, feed mechanism, cutting agency, dedusting mechanism, oiling mechanism, rotor cover pressing mechanism, power control cabinet, control panel, leading portion elevating mechanism and back segment elevating mechanism, feed mechanism is disposed with along reflux pipeline conveying direction, dedusting mechanism, oiling mechanism, rotor cover pressing mechanism and cutting agency, the reflux pipeline is for transmitting tooling to be assembled, tooling to be assembled is sent to dedusting mechanism, oiling mechanism and rotor cover pressing mechanism are dusted the technical solution of oiling and compression, preferably solves the problems, such as this, it can be used as the assembly of motor.
Description
Technical field
The present invention relates to motor field more particularly to a kind of rotor assembling devices.
Background technique
Motor is to need to assemble by rotor and stator, and realize that motor assembling is by manually assembling at present
Or Simple mechanical assembling, however by manually assembling, workload is very big, and assembling is at high cost, and low efficiency.And simple machine
Tool assembling is only after being directed at the motor shaft on rotor with the stator on casing, then rotor is sleeved in casing, does not have
Motor service life can be seriously affected also without oiling station by imitating dust-extraction unit.In view of disadvantages described above, it is really necessary to design one
Kind rotor assembling device.
For another example the utility model discloses a kind of rotor assembling device, packets by Chinese patent literature CN205490019U
It includes: iron core automatic feed mechanism 1, magnetic shoe automatic feed mechanism, the evenly distributed jig mechanism of magnetic shoe, iron core rubber-coated mechanism, iron core
Transplanting and turnover mechanism after gluing, magnetic shoe and iron core is pre-assembled and transplanting mechanism, magnetic shoe iron core assembles curing mechanism, and solidification moves back
Plant mechanism, conveying baking mechanism, rotor diameter inspection body, rotor axis automatic feed mechanism, the pre-assembled mechanism in axle center, axle center
With iron core pressure riveting mechanism and rotor critical size inspection body.
Although the invention solves the problems, such as conventional motors rotor assembling device low efficiency, but do not applied when assembling
Oil operation, the motor after assembling is prone to wear, and to influence assembling quality, is not also dusted processing, is further polluted stator
Winding and excitation winding etc. also will cause the failures such as coil short to influence the safe operation of motor when serious.
Summary of the invention
The technical problem to be solved by the present invention is to mainly solve existing rotor assembling device there is no oiling mechanism,
The problem of not having dedusting mechanism, seriously affecting assembling quality, provides a kind of new rotor assembling device.The device can solve
Certainly the problem of existing rotor assembling device assembling quality, while the advantages of the resetting that the tooling of neglected loading can also be flowed back.
The technical solution that the present invention uses to solve above-mentioned technical problem is as follows: the present invention turns by using a kind of motor
Subgroup assembling device, including reflux pipeline, feed mechanism, cutting agency, dedusting mechanism, oiling mechanism, rotor cover pressing mechanism, electricity
Cabinet, control panel, leading portion elevating mechanism and back segment elevating mechanism are controlled, is disposed with feeding along reflux pipeline conveying direction
Pacify respectively the front end rear end of mechanism, dedusting mechanism, oiling mechanism, rotor cover pressing mechanism and cutting agency, the reflux pipeline
Leading portion elevating mechanism and back segment elevating mechanism are filled, leading portion elevating mechanism one end is equipped with power control cabinet and control panel, the electricity
Control cabinet is used to place the electrical component in the device, and convenient to overhaul and wiring, the control panel includes for setting the device
The button module of movement and the display module for capableing of the real-time display device state information, the control panel connection PLC control
Device input terminal processed, the PLC controller output end connect each mechanical part of the device, and PLC controller receives the control of control panel
System instruction, controls the movement of each mechanical part of the device.
Preferably, the reflux pipeline is divided into pipeline and lower pipeline, the upper pipeline and the lower conveying
Line includes the defeated of two tracks being parallel to each other, the transmission chain that can operate on the track and driving transmission chain movement
Power transmission machine, the feeder motor are fixed in conveying frame, and the output end of the feeder motor is connect with drive sprocket, drive chain
Wheel is connect by transmission chain with driven sprocket, so that feeder motor is able to drive transmission chain movement.
Preferably, the feed mechanism includes chassis, the grasping mechanism for being fixed on the chassis upper end and idler wheel pipeline, institute
Stating grasping mechanism includes displacement mechanism, the fixed mechanism and grabbing device for being set to institute's displacement mechanism upper end, the displacement
Mechanism include the sliding-rail sliding being fixed on the transverse slat, in the mobile movable plate in the sliding-rail sliding upper end, for pushing
It states movable plate and carries out mobile ball screw one and the servo motor one for driving the ball screw one to rotate, the cross
Plate is fixed in the support plate for being mounted on chassis upper end, is equipped with servo motor one, the axis of servo motor one in the left end of transverse slat
End is connected by shaft coupling one and ball screw one, and the pair of nut of ball screw one installs movable plate, is pacified in the front end of movable plate
Equipped with fixed mechanism, the fixed mechanism includes the top chock one and step one being fixed on movable plate, top chock
It is arranged with bearing between one and step one, connecting plate one is fixed on the pair of nut one of bearing, connecting plate one and crawl fill
Set connection, the grabbing device includes the synchronous motor one for being mounted on one top of connecting plate, drives by synchronous motor one
Rotating cylinder and the fixture that is mounted below rotating cylinder, the shaft end of the synchronous motor one connected by shaft coupling two and rotary shaft
It connects, the rotary sleeve is on axle sleeve one, and the axle sleeve one is connected in the hole of connecting plate one, and the rotary shaft is also cased with one
A short revolving fragment is grown, the groove type photoelectric switch for detecting revolving fragment, the groove type photoelectric switch are installed by the revolving fragment
It is electrically connected with synchronous motor one, to control the work of synchronous motor one, is fixed with rotating cylinder below the rotary shaft, passes through synchronization
The rotation of motor one drives rotating cylinder, so that fixture can be with clamping tool.The idler wheel pipeline includes rolling wheel support, the rolling
Wheel support two sides, which are respectively set, forms idler wheel pipeline by multiple idler wheels, every certain amount on the idler wheel pipeline of side
The idler wheel sprocket wheel coaxial with the idler wheel be set, by conveying band connection, idler wheel pipeline between multiple sprocket wheels
The sprocket wheel of side connects drive motor.
Preferably, the cutting agency is identical as the feed mechanism structure.
Preferably, the dedusting mechanism includes frame, and cylinder one, the shaft end installation of the cylinder one are installed on the frame
Movable block one is installed in floating junction, the floating junction end, and axle sleeve two, the axle sleeve two are installed in aperture on the movable block one
Middle installation scavenging conduit, described scavenging conduit one end are connect with compressed air, the scavenging conduit lower end installation rubber ring, on the frame
It is also equipped with cylinder two, the shaft end of the cylinder two is equipped with movable plate, and movable sleeve-board is on guide post one and can be along leading
Column one moves up and down, and the guide post one is provided with 4 and is each attached on frame；On upper pipeline below the dedusting mechanism
Corresponding close switch is installed, for detecting whether sense tooling, it is described to be connected close to switch with PLC controller.
Preferably, the oiling mechanism includes bracket one, and vertical plate, one piece of installation at the top of vertical plate are equipped on the bracket one
Fixed plate, for installing servo motor two, one end of shaft coupling three, the other end on shaft coupling are installed in the shaft end of servo motor two
Ball screw two is installed, about two ball screws is separately mounted to top chock two and step two, matches with ball screw two
The pair of nut two of installation is closed, movable block two is installed on pair of nut two, cylinder three, the shaft end installation of cylinder three are installed on movable block two
Fixed nylon bruss is installed in connecting rod, connecting rod lower end, and the side of the bracket one is equipped with cylinder four, the shaft end installation of cylinder four
Oil box；Corresponding close switch is installed on the upper pipeline below the oiling mechanism, for detecting whether sense tooling,
It is described to be connected close to switch with PLC controller.
Preferably, the rotor cover pressing mechanism includes the electric cylinder that briquetting and the driving briquetting move up and down, the electricity
The flange face of dynamic cylinder is fixed by bolts in upper plate upper end, and the upper plate is fixed on bracket two by guide post two, the guide post two
It is 4, briquetting is installed in the shaft end of the electric cylinder, and the inner headed face of briquetting and the outer diameter of rotor match, the rotor capping machine
Be equipped on upper pipeline below structure it is corresponding close to switch, for detecting whether sense tooling, it is described close to switch with
PLC controller is connected.
Preferably, the front end elevating mechanism include connecting plate two, it is same for pulling the connecting plate two to move up and down
The cylinder five of belt and the driving synchronous belt is walked, the flange face of the cylinder five is bolted on bracket, institute
The shaft end for stating cylinder five is connect with synchronous belt, and the synchronous belt covers in synchronizing wheel and upper synchronizing wheel, the synchronous belt
One end is fixed on bracket, and the other end is fixed on connecting plate two, and the connecting plate two is fixed on sliding block, so that cylinder five is dynamic
Make the mechanism entirety oscilaltion for being drivingly connected plate two and being mounted on connecting plate two, two front end of connecting plate is horizontally installed with
Bottom plate is equipped with two blocks of aluminum profiles above the bottom plate, be equipped between two blocks of aluminum profiles one in front and one in back two groups of synchronous pulleys and
For connecting the flat belt of two groups of synchronous pulleys, every group of synchronous pulley is including right two synchronous pulleys of a first from left and for fixing
The synchronization wheel shaft of two synchronous pulleys, synchronization wheel shaft both ends are separately mounted on two blocks of aluminum profiles, wherein synchronization wheel shaft one end
Driven synchronous pulley is installed, driven synchronous pulley is connect by synchronous belt with active synchronization belt wheel, active synchronization belt wheel with it is synchronous
The shaft end of motor two connects, and synchronous motor two is fixed below bottom plate.
Preferably, the back segment elevating mechanism is identical as leading portion elevating mechanism structure.
To solve above-mentioned technical problem two The technical solution adopted by the invention is as follows:
A kind of assembly method of rotor, comprising the following steps:
The first step presses start button, and stator is delivered up line direction and conveyed by idler wheel pipeline, is delivered to pipeline
End starts servo motor one, drives the ball screw one to rotate, by the nut auxiliary driving of ball screw one, thus band
Dynamic movable plate is mobile, and the fixture on movable plate is shifted along, and is moved to above stator, starts synchronous motor one, synchronous motor
Rotation at the beginning drives rotating cylinder rotation, makes fixture can be with grip under rotating cylinder driving, then pass through servo motor one
It drives, stator is moved to above the tooling of upper pipeline, synchronous motor one operates, and fixture unclamps, and stator is placed into conveying
In the tooling of line, upper pipeline starts to convey.
Second step, on dedusting mechanism close to inductive switching to workpiece, send feedback signal, upper pipeline stops, cylinder
One downlink pushes movable block one and component mounted thereto to move down together, while two uplink of cylinder, push movable plate to
Upper movement, movable plate drives tooling and stator to move up, so that rubber ring outer diameter is just slowly inserted into the internal diameter of stator,
And compressed air is connect by scavenging conduit, impurities purging is carried out to stator interior.After purging, cylinder one, cylinder two reset, on
Pipeline continues to convey.
Third step, on oiling mechanism close to inductive switching to workpiece, send feedback signal, upper pipeline stops, servo
Motor two starts, and drives two rotary motion of ball screw, is driven by the pair of nut two of ball screw two, rotary motion is converted to
Linear motion drives pair of nut two and component mounted thereto to be moved down into designated position, the piston rod of cylinder three together
Start to move downward, while cylinder four starts operation, push oil box mobile, so that nylon bruss contact oil box and nylon bruss surface
The lubricating oil in oil box is immersed, then, cylinder four resets, and nylon bruss continues to move downward and carries out brushing profit to the internal diameter of stator
Lubricating oil, after brushing, nylon bruss resets, and upper pipeline continues to convey.
Rotor, is manually caught in briquetting by the 4th step, on rotor cover pressing mechanism close to inductive switching to workpiece, send anti-
Feedback signal, upper pipeline stop, and electric cylinder driving pushes briquetting and rotor to be moved down into specified travel position, passes through briquetting
Stator is compressed, rotor is pressed into diameter of stator bore designated position, electric cylinder resets.
5th step, upper pipeline continue to be driven, and transportation tooling and stator pass through the rotation of synchronous motor one to cutting agency
Rotating cylinder is driven, allows fixture to clamp the tooling assembled, then drive by servo motor one, the work that clamping is assembled
Dress is moved to output above idler wheel pipeline.
In the present invention, dedusting mechanism, oiling mechanism are to be automatically performed, and simplify manual operation, save labour, greatly
It improves work efficiency greatly.
In the present invention, dust pollution stator winding and excitation winding etc. when for assembling are provided with dedusting mechanism；For group
Motor is prone to wear after dress, is provided with oiling mechanism.
In the present invention, it is additionally provided with reflux pipeline, neglected loading tooling can be made to come back to assembly line and re-assemblied, it is time saving
It is laborsaving.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of rotor assembling device of the present invention；
Fig. 2 is the top view of rotor assembling device of the present invention；
Fig. 3 is the reflux pipeline structural schematic diagram of rotor assembling device of the present invention；
Fig. 4 is the feed mechanism structural schematic diagram of rotor assembling device of the present invention；
Fig. 5 is the dedusting mechanism structural schematic diagram of rotor assembling device of the present invention；
Fig. 6 is cross-sectional view at C in Fig. 5；
Fig. 7 is the oiling mechanism structural schematic diagram of rotor assembling device of the present invention；
Fig. 8 is the rotor cover pressing mechanism structural schematic diagram of rotor assembling device of the present invention；
Fig. 9 is the leading portion elevating mechanism structural schematic diagram of rotor assembling device of the present invention.
In attached drawing:
1, flow back pipeline 2, feed mechanism 2 ', cutting agency
3, dedusting mechanism 4, oiling mechanism 5, rotor cover pressing mechanism
6, power control cabinet 7, operation panel 8, leading portion elevating mechanism
8 ', back segment elevating mechanism 9, tooling 91, stator
92, rotor 101, upper pipeline 102, lower pipeline
201, chassis 202, idler wheel pipeline 203, transverse slat
204, sliding-rail sliding 205, movable plate 206, ball screw one
207, servo motor 1, support plate 209, shaft coupling one
210, top chock 1, step 1, pair of nut one
213, connecting plate 1, synchronous motor 1, rotating cylinder
216, fixture 217, shaft coupling 2 218, rotary shaft
219, axle sleeve 1, revolving fragment 221, groove type photoelectric switch
301, frame 302, cylinder 1, floating junction
304, movable block 1, scavenging conduit 306, axle sleeve two
307, rubber ring 308, cylinder 2 309, guide post one
310, movable plate 401, bracket 1, vertical plate
403, servo motor 2 404, shaft coupling 3 405, ball screw two
406, top chock 2 407, step 2 408, pair of nut two
409, movable block 2 410, cylinder 3 411, connecting rod
412, nylon bruss 413, cylinder 4 414, oil box
501, briquetting 502, electric cylinder 503, upper plate
504, guide post 2 505, bracket 2 801, cylinder five
802, synchronous belt 803, synchronizing wheel 804, upper synchronizing wheel
805, sliding block 806, connecting plate 2 807, bottom plate
808, servo motor 3 809, synchronous pulley 810, flat belt
811, driven synchronous pulley 812, synchronous belt 813, active synchronization belt wheel
814, synchronous motor two
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only
For illustrating the present invention rather than limiting the scope of the invention.
As shown in Figure 1, 2, a kind of rotor assembling device, including reflux pipeline 1, feed mechanism 2, cutting agency
2 ', dedusting mechanism 3, oiling mechanism 4, rotor cover pressing mechanism 5, power control cabinet 6, control panel 7, leading portion elevating mechanism 8 and back segment liter
Descending mechanism 8 ' is disposed with feed mechanism 2, dedusting mechanism 3, oiling mechanism 4, rotor along reflux 1 conveying direction of pipeline
The front end rear end of cover pressing mechanism 5 and cutting agency 2 ', the reflux pipeline 1 is installed by leading portion elevating mechanism 8 and back segment liter respectively
Descending mechanism 8 ', described 8 one end of leading portion elevating mechanism are equipped with power control cabinet 6 and control panel 7, and the power control cabinet is for placing the device
In electrical component, convenient to overhaul and wiring, the control panel include button module for setting the device action and
It is capable of the display module of the real-time display device state information, the control panel connects PLC controller input terminal, the PLC
Controller output end connects each mechanical part of the device, and PLC controller receives the control instruction of control panel, it is each to control the device
The movement of mechanical part.In use, operator can input various data according to display module, according to the prompt of display module
It is operated, there is good Man machine interaction.The button module is provided with starting, scram button, presses upon start up
Start button, when stopping, press stop button.After the completion of operator's input data, start button is pressed, machine is operated.
If encountering some unpredictable problems in operation, operator can press scram button in time, avoid because of machine
Or the operation error of personnel, cause to lose.
As shown in figure 3, the reflux pipeline 1 divides for upper pipeline 101 and lower pipeline 102, the upper pipeline 101
It include two tracks being parallel to each other, the transmission chain that can operate on the track and driving with the lower pipeline 102
The feeder motor of transmission chain movement, the feeder motor are fixed in conveying frame, the output end of the feeder motor and master
Movable sprocket connection, drive sprocket are connect by transmission chain with driven sprocket, so that feeder motor is able to drive transmission chain fortune
It is dynamic, to drive tooling 9 on transmission chain to each mechanism.
As shown in figure 4, the feed mechanism 2 includes chassis 201, the grasping mechanism for being fixed on 201 upper end of chassis and rolling
Pipeline 202 is taken turns, the grasping mechanism includes displacement mechanism, the fixed mechanism for being set to institute's displacement mechanism upper end and crawl
Device, institute's displacement mechanism include the sliding-rail sliding 204 being fixed on the transverse slat 203, in 204 upper end of sliding-rail sliding shifting
Dynamic movable plate 205, for pushing the movable plate 205 to carry out mobile ball screw 1 and for driving the rolling
The servo motor 1 that ballscrew 1 rotates, the transverse slat 203 are fixed on the support plate 208 for being mounted on 201 upper end of chassis
On, servo motor 1 is installed in the left end of transverse slat 203, the shaft end of servo motor 1 passes through shaft coupling 1 and rolling
Ballscrew 1 connects, and the pair of nut of ball screw 1 installs movable plate 205, is equipped in the front end of movable plate 205 solid
Determine mechanism, the fixed mechanism includes the top chock 1 and step 1 being fixed on movable plate 205, upper bearing (metal)
It is arranged with bearing between seat 1 and step 1, connecting plate 1 is fixed on the pair of nut 1 of bearing, even
Fishplate bar 1 is connect with grabbing device, and the grabbing device includes the synchronous motor one for being mounted on one 213 top of connecting plate
214, the rotating cylinder 215 driven by synchronous motor 1 and the fixture 216 being mounted below rotating cylinder 215, the synchronization
The shaft end of motor 1 is connect by shaft coupling 2 217 with rotary shaft 218, and the rotary shaft 218 is sleeved on axle sleeve 1,
The axle sleeve 1 is connected in the hole of connecting plate 1, the rotary shaft 218 is also cased with that one is long and the other is short revolving fragment 220, institute
State the groove type photoelectric switch 221 being equipped with by revolving fragment 220 for detecting revolving fragment 220, the groove type photoelectric switch 221 with it is same
It walks motor 1 to be electrically connected, to control the work of synchronous motor 1, is fixed with rotating cylinder 215 below the rotary shaft 218,
Rotating cylinder 215 is driven by the rotation of synchronous motor 214, so that fixture 216 can be with clamping tool.In actual application,
After determining the position of groove type photoelectric switch 221 according to the length of longer revolving fragment 220, driven by synchronous motor 214
Rotary shaft 218 and component mounted thereto rotation, when revolving fragment 220 longer in rotary shaft 218 is opened close to groove profile photoelectricity
When closing 221, groove type photoelectric switch 221 controls synchronous motor 1 and shuts down, so that synchronous motor 1 drives rotary shaft
218 and component mounted thereto rotate by a certain angle after stop, thus after so that fixture 216 is rotated by a certain angle stop can
Effective clamping tooling.The idler wheel pipeline 202 includes rolling wheel support, and the rolling wheel support two sides are respectively set by multiple rollings
Wheel forms idler wheel pipeline, is arranged on the idler wheel pipeline of side every a certain number of idler wheels same with the idler wheel
The sprocket wheel of axis, by conveying band connection between multiple sprocket wheels, the sprocket wheel of idler wheel pipeline side connects drive motor,
So that drive motor is able to drive multiple roller motions.
The cutting agency 2 ' is identical as 2 structure of feed mechanism.
As shown in Figure 5,6, the dedusting mechanism 3 includes frame 301, installs cylinder 1, cylinder on the frame 301
Floating junction 303 is installed in one 302 shaft end, and movable block 1 is installed in 303 end of floating junction, aperture peace on movable block 1
Axle sleeve 2 306 is filled, scavenging conduit 305 is installed in axle sleeve 2 306, described 305 one end of scavenging conduit is connect with compressed air, the purging
Rubber ring 307 is installed in 305 lower end of pipe, and cylinder 2 308, the shaft end installation of the cylinder 2 308 are also equipped on the frame 301
There is a movable plate 310,310 sets of movable plate can move up and down on guide post 1 and along guide post 1, the guide post one
309 are provided with 4 and are each attached on frame 301.It is equipped on the upper pipeline 101 of 3 lower section of dedusting mechanism corresponding
Close to switch, for detecting whether sense tooling, it is described to be connected close to switch with PLC controller.
As shown in fig. 7, the oiling mechanism 4 includes bracket 1, vertical plate 402 is installed on the bracket 1, is stood
One piece of fixed plate is installed, for installing servo motor 2 403, shaft coupling three is installed in the shaft end of servo motor 2 403 at the top of plate 402
The other end of 404 one end, shaft coupling 3 404 installs ball screw 2 405, and about 2 405 ball screw is separately mounted to
Bearing block 2 406 and step 2 407, the pair of nut 2 408 being coupled with ball screw 2 405, on pair of nut 2 408
Movable block 2 409 is installed, cylinder 3 410 is installed on movable block 2 409, connecting rod 411, connection are installed in the shaft end of cylinder 3 410
Fixed nylon bruss 412 is installed in 411 lower end of bar, and one 401 side of bracket is equipped with cylinder 4 413, the shaft end peace of cylinder 4 413
Charge of oil box 414.Corresponding close switch is installed on the upper pipeline 101 of 4 lower section of oiling mechanism, for detecting whether sense
Tooling should be arrived, it is described to be connected close to switch with PLC controller.
As shown in figure 8, the rotor cover pressing mechanism 5 includes briquetting 501 and to drive the briquetting 501 to move up and down electronic
Cylinder 502, the flange face of the electric cylinder 502 are fixed by bolts in 503 upper end of upper plate, and the upper plate 503 passes through guide post 2 504
On fixed bracket 2 505, the guide post 2 504 is 4, and briquetting 501 is installed in the shaft end of the electric cylinder 502, briquetting 501 it is interior
The outer diameter of disc and rotor matches, and is equipped with corresponding approach on the upper pipeline 101 of 5 lower section of rotor cover pressing mechanism and opens
It closes, for detecting whether sense tooling, it is described to be connected close to switch with PLC controller.
As shown in figure 9, the front end elevating mechanism 8 includes connecting plate 2 806, for pulling the connecting plate 2 806
The synchronous belt 802 of lower movement and the cylinder 5 801 of the driving synchronous belt, the flange face of the cylinder 5 801 pass through
Bolt is fixed on bracket, and the shaft end of the cylinder 5 801 is connect with synchronous belt 802, and 802 sets of the synchronous belt is in synchronization
On wheel 803 and upper synchronizing wheel 804, described 802 one end of synchronous belt is fixed on bracket, and the other end is fixed on connecting plate 2 806
On, the connecting plate 2 806 is fixed on sliding block 805, so that 5 801 action drives connecting plate 2 806 of cylinder and the company of being mounted on
Mechanism entirety oscilaltion on fishplate bar 2 806,2 806 front end of connecting plate are horizontally installed with bottom plate 807, the bottom plate
807 tops are equipped with two blocks of aluminum profiles 808, and one in front and one in back two groups of synchronous pulleys are equipped between two blocks of aluminum profiles 808 and are used for
The flat belt 810 of two groups of synchronous pulleys is connected, every group of synchronous pulley includes right two synchronous pulleys 809 of a first from left and be used for solid
The synchronization wheel shaft of fixed two synchronous pulleys, synchronization wheel shaft both ends are separately mounted on two blocks of aluminum profiles, wherein synchronization wheel shaft one end
Driven synchronous pulley 811 is installed in portion, and driven synchronous pulley 811 is connect by synchronous belt 812 with active synchronization belt wheel 813, actively
Synchronous pulley 813 is connect with the shaft end of synchronous motor 2 814, and synchronous motor 2 814 is fixed on 807 lower section of bottom plate.
The back segment elevating mechanism 8 ' is identical as 8 structure of leading portion elevating mechanism, the leading portion elevating mechanism 8 for will under it is defeated
The tooling 9 at 102 end end of line sending is delivered to the initial end of pipeline 101, and the back segment elevating mechanism 8 ' by for conveying
The tooling 9 at 101 end end of line is delivered to the initial end of lower pipeline 102.In the present embodiment, when operation error causes tooling to leak
Dress, does not need the emergency stop device, it is only necessary to open back segment elevating mechanism 8 ' and leading portion elevating mechanism 8.In other words, upper pipeline
101 conveying neglected loading toolings prepare by opening back segment elevating mechanism 8 ' before cutting agency blanking, and back segment elevating mechanism 8 ' starts to move
Make, cylinder 5 801 drives downwards, and synchronous belt 802 is pulled to move, and drives connecting plate 2 806 and is mounted on connecting plate 2 806
The mechanism supreme 101 end end of pipeline that rises overally so that neglected loading tooling is transported to 2 810 upper surfaces of flat belt synchronize electricity
Machine 2 814 starts, and shaft end installation active synchronization belt wheel 813 rotates with it, and passes through synchronous belt 812 and driven synchronous pulley 811
Engaged transmission, drives two synchronous pulleys 809 while rotating, and 2 flat belts 810 of surface installation start to be driven, and makes neglected loading
Tooling 9 is delivered to 810 middle part of flat belt from upper 101 end end of pipeline, and synchronous motor 2 814 stops, and cylinder volume U801 is upward
Driving drives connecting plate 2 806 and the mechanism that is mounted on connecting plate 2 806 to rise overally to lower 102 initial end of pipeline, together
It walks motor 2 814 to start, by neglected loading tooling 9 from 810 middle part to lower pipeline 102 of flat belt, the lower operating of pipeline 102 will leakage
Dress tooling 9 is delivered to lower 102 end end of pipeline, then neglected loading tooling 9 is delivered to upper pipeline by leading portion elevating mechanism 8
101 initial end.
The equipment is controlled using PLC, manual operation control panel button.The work of rotor assembling device of the invention
Principle and assembly method include the following:
The first step, presses start button, and stator 91 is delivered up 101 direction of line and conveyed, is delivered to by idler wheel pipeline 202
Upper 101 end of pipeline starts servo motor 1, drives the ball screw 1 to rotate, passes through ball screw 1
Nut auxiliary driving, to drive movable plate 205 mobile, the fixture 216 on movable plate 205 is shifted along, and is moved to stator
91 tops start synchronous motor 1, and synchronous motor 1, which starts turning, drives rotating cylinder 215 to rotate, and drive in rotating cylinder 215
So that fixture 216 can be with grip 91 under dynamic, then by the drive of servo motor 1, stator 91 is moved to upper pipeline
101 9 top of tooling, synchronous motor 1 operate, and fixture 216 unclamps, and stator 91 is placed into the tooling 9 of pipeline 101
In, upper pipeline 101 starts to convey.
Second step, on dedusting mechanism 3 close to inductive switching to workpiece, send feedback signal, upper pipeline 101 stops,
One 302 downlink of cylinder pushes movable block 1 and component mounted thereto to move down together, while on cylinder 2 308
Row pushes movable plate 310 to move up, and movable plate 310 drives tooling 9 and stator 91 to move up, so that 307 outer diameter of rubber ring
It is just slowly inserted into the internal diameter of stator 91, and compressed air is connect by scavenging conduit 305, progress impurity inside stator 91 is blown
It sweeps.After purging, cylinder 1, cylinder 2 308 reset, and upper pipeline 101 continues to convey.
Third step, on oiling mechanism 4 close to inductive switching to workpiece, send feedback signal, upper pipeline 101 stops,
Servo motor 2 403 starts, and drives 2 405 rotary motion of ball screw, is passed by the pair of nut 2 408 of ball screw 2 405
Dynamic, rotary motion is converted to linear motion, drives pair of nut 2 408 and component mounted thereto to be moved down into together specified
Position, the piston rod of cylinder 3 410 start to move downward, while cylinder 4 413 starts operation, and push oil box 414 mobile, so that
Nylon bruss 412 contacts oil box 414 and the lubricating oil in oil box 414 is immersed on 412 surface of nylon bruss, and then, cylinder 4 413 is multiple
Position, nylon bruss 412 continues to move downward and carries out brushing lubricating oil to the internal diameter of stator 91, and after brushing, nylon bruss 412 is multiple
Position, upper pipeline 101 continue to convey.
Rotor 92 is manually caught in briquetting 501 by the 4th step, on rotor cover pressing mechanism 2 close to inductive switching to workpiece,
Feedback signal is sent, upper pipeline 101 stops, and electric cylinder 502 drives, and pushes briquetting 501 and rotor 92 to be moved down into specified
Travel position compresses stator 91 by briquetting 501, and rotor 92 is pressed into 92 internal diameter designated position of stator, electric cylinder
502 reset.
5th step, upper pipeline 101 continue to be driven, and transportation tooling 9 and stator 91 pass through synchronous motor to cutting agency 2
One 214 rotation drives rotating cylinder 215, allows fixture 216 to clamp the tooling assembled, then pass through servo motor 1
It drives, the tooling that assembles will be clamped be moved to above idler wheel pipeline 202 and export.
Although the illustrative specific embodiment of the present invention is described above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific embodiment, to the common skill of the art
For art personnel, as long as long as various change the attached claims limit and determine spirit and scope of the invention in, one
The innovation and creation using present inventive concept are cut in the column of protection.
Claims (9)
1. a kind of rotor assembling device, including reflux pipeline (1), feed mechanism (2), cutting agency (2 '), dust removal machine
Structure (3), oiling mechanism (4), rotor cover pressing mechanism (5), power control cabinet (6), control panel (7), leading portion elevating mechanism (8) and back segment
Elevating mechanism (8 '), it is characterised in that: feed mechanism (2), dust removal machine are disposed with along reflux pipeline (1) conveying direction
Structure (3), oiling mechanism (4), rotor cover pressing mechanism (5) and cutting agency (2 '), the front end rear end point of reflux pipeline (1)
Not An Zhuan leading portion elevating mechanism (8) and back segment elevating mechanism (8 '), described leading portion elevating mechanism (8) one end be equipped with power control cabinet (6)
With control panel (7), the power control cabinet (6) is used to place the electrical component in the device, and the control panel (7) includes being used for
It sets the button module of the device action and is capable of the display module of the real-time display device state information, the control panel
(7) PLC controller input terminal is connected, the PLC controller output end connects each mechanical part of the device, and PLC controller receives
The control instruction of control panel controls the movement of each mechanical part of the device.
2. a kind of rotor assembling device according to claim 1, it is characterised in that the reflux pipeline (1) is divided into
Upper pipeline (101) and lower pipeline (102), the upper pipeline (101) and the lower pipeline (102) include two mutual
Parallel track, the transmission chain that can be operated on the track and the feeder motor of driving transmission chain movement, it is described defeated
Power transmission machine is fixed in conveying frame, and the output end of the feeder motor is connect with drive sprocket, and drive sprocket passes through conveyer chain
Item is connect with driven sprocket, so that feeder motor is able to drive transmission chain movement.
3. a kind of rotor assembling device according to claim 1, it is characterised in that the feed mechanism (2) includes bottom
Frame (201), the grasping mechanism and idler wheel pipeline (202) for being fixed on chassis (201) upper end, the grasping mechanism include displacement
Mechanism, the fixed mechanism and grabbing device for being set to institute's displacement mechanism upper end, institute's displacement mechanism include being fixed on transverse slat
(203) sliding-rail sliding (204) on, in the mobile movable plate (205) in the sliding-rail sliding (204) upper end, described for pushing
Movable plate (205) carries out mobile ball screw one (206) and the servo for driving ball screw one (206) rotation
Motor one (207), the transverse slat (203) is fixed in the support plate (208) for being mounted on chassis (201) upper end, in the transverse slat
(203) left end is equipped with servo motor one (207), and the shaft end of servo motor one (207) passes through shaft coupling one (209) and ball
The pair of nut of screw rod one (206) connection, ball screw one (206) installs movable plate (205), pacifies in the front end of movable plate (205)
Equipped with fixed mechanism, the fixed mechanism includes the top chock one (210) and step one being fixed on movable plate (205)
(211), it is arranged with bearing between top chock one (210) and step one (211), consolidates on the pair of nut one (212) of bearing
Surely there is connecting plate one (213), connecting plate one (213) is connect with grabbing device, and the grabbing device includes being mounted on the connection
It synchronous motor one (214) above plate one (213), the rotating cylinder (215) driven by synchronous motor one (214) and is mounted on
The shaft end of fixture (216) below rotating cylinder (215), the synchronous motor one (214) passes through shaft coupling two (217) and rotary shaft
(218) it connects, the rotary shaft (218) is sleeved on axle sleeve one (219), and the axle sleeve one (219) is connected in connecting plate one
(213) in hole, the rotary shaft (218) is also cased with that one is long and the other is short revolving fragment (220) is equipped with by the revolving fragment (220)
For detecting the groove type photoelectric switch (221) of revolving fragment (220), the groove type photoelectric switch (221) and synchronous motor one (214)
It is electrically connected, to control synchronous motor one (214) work, is fixed with rotating cylinder (215) below the rotary shaft (218), passes through
The rotation of synchronous motor one (214) drives rotating cylinder (215), so that fixture (216) can be with clamping tool, the idler wheel pipeline
(202) include rolling wheel support, the rolling wheel support two sides, which are respectively set, forms idler wheel pipeline by multiple idler wheels, side it is described
The sprocket wheel coaxial with the idler wheel is set every a certain number of idler wheels on idler wheel pipeline, is led between multiple sprocket wheels
Conveying band connection is crossed, the sprocket wheel of idler wheel pipeline side connects drive motor.
4. a kind of rotor assembling device according to claim 1, it is characterised in that the cutting agency (2 ') and institute
It is identical to state feed mechanism (2) structure.
5. a kind of rotor assembling device according to claim 1, it is characterised in that the dedusting mechanism (3) includes frame
Frame (301) installs cylinder one (302) on the frame (301), and floating junction is installed in the shaft end of the cylinder one (302)
(303), movable block one (304) are installed in floating junction (303) end, and axle sleeve is installed in aperture on the movable block one (304)
Two (306), the axle sleeve two (306) is middle to install scavenging conduit (305), and described scavenging conduit (305) one end is connect with compressed air, institute
Scavenging conduit (305) lower end installation rubber ring (307) is stated, is also equipped with cylinder two (308), the cylinder on the frame (301)
The shaft end of two (308) is equipped with movable plate (310), and movable plate (310) covers on guide post one (309) and can be along guide post one
(309) it moves up and down, the guide post one (309) is provided with 4 and is each attached on frame (301)；Under the dedusting mechanism (3)
Be equipped on the upper pipeline (101) of side it is corresponding close to switch, for detecting whether sense tooling, it is described close to switch with
PLC controller is connected.
6. a kind of rotor assembling device according to claim 1, it is characterised in that the oiling mechanism (4) includes branch
Frame one (401) is equipped with vertical plate (402) on the bracket one (401), one piece of fixed plate is installed at the top of vertical plate (402), for pacifying
It fills servo motor two (403), one end of shaft end installation shaft coupling three (404) of servo motor two (403), on shaft coupling three
(404) the other end installs ball screw two (405), and ball screw two (405) is separately mounted to top chock two (406) up and down
With step two (407), the pair of nut two (408) being coupled with ball screw two (405) is pacified on pair of nut two (408)
It fills movable block two (409), cylinder three (410) is installed on movable block two (409), connecting rod is installed in the shaft end of cylinder three (410)
(411), fixed nylon bruss (412) are installed in connecting rod (411) lower end, and the side of the bracket one (401) is equipped with cylinder four
(413), oil box (414) are installed in the shaft end of cylinder four (413)；It is installed on upper pipeline (101) below the oiling mechanism (4)
There is corresponding close switch, for detecting whether sense tooling, it is described to be connected close to switch with PLC controller.
7. a kind of rotor assembling device according to claim 1, it is characterised in that rotor cover pressing mechanism (5) packet
The flange face of the electric cylinder (502) for including briquetting (501) and the briquetting (501) being driven to move up and down, the electric cylinder (502) is logical
It crosses bolt and is fixed on upper plate (503) upper end, the upper plate (503) is fixed on bracket two (505) by guide post two (504), described
Guide post two (504) is 4, and briquetting (501) are installed in the shaft end of the electric cylinder (502), the inner headed face of briquetting (501) and rotor
Outer diameter matches；Corresponding close switch is installed on the upper pipeline (101) below the rotor cover pressing mechanism (5), is used for
It detects whether to sense tooling, it is described to be connected close to switch with PLC controller.
8. a kind of rotor assembling device according to claim 1, it is characterised in that leading portion elevating mechanism (8) packet
It includes described in connecting plate two (806), the synchronous belt (802) for pulling the connecting plate two (806) to move up and down and driving
The flange face of the cylinder five (801) of synchronous belt, the cylinder five (801) is bolted on bracket, the cylinder five
(801) shaft end is connect with synchronous belt (802), and the synchronous belt (802) covers in synchronizing wheel (803) and upper synchronizing wheel
(804) on, described synchronous belt (802) one end is fixed on bracket, and the other end is fixed on connecting plate two (806), the company
Fishplate bar two (806) is fixed on sliding block (805), so that cylinder five (801) action drives connecting plate two (806) and being mounted on connection
Mechanism entirety oscilaltion on plate two (806), connecting plate two (806) front end are horizontally installed with bottom plate (807), the bottom
Two pieces of aluminum profiles (808) are installed above plate (807), are equipped with one in front and one in back two groups of synchronous pulleys between two pieces of aluminum profiles (808)
And the flat belt (810) for connecting two groups of synchronous pulleys, every group of synchronous pulley include right two synchronous pulleys of a first from left
(809) and the synchronization wheel shaft for fixing two synchronous pulleys, synchronization wheel shaft both ends are separately mounted on two blocks of aluminum profiles,
In, synchronization wheel shaft one end installs driven synchronous pulley (811), and driven synchronous pulley (811) is by synchronous belt (812) and actively
Synchronous pulley (813) connection, active synchronization belt wheel (813) are connect with the shaft end of synchronous motor two (814), synchronous motor two
(814) it is fixed below bottom plate (807).
9. a kind of rotor assembling device according to claim 1, it is characterised in that the back segment elevating mechanism (8 ')
It is identical as leading portion elevating mechanism (8) structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711198937.4A CN107681848B (en) | 2017-11-26 | 2017-11-26 | A kind of rotor assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711198937.4A CN107681848B (en) | 2017-11-26 | 2017-11-26 | A kind of rotor assembling device |
Publications (2)
| Publication Number | Publication Date |
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| CN107681848A CN107681848A (en) | 2018-02-09 |
| CN107681848B true CN107681848B (en) | 2019-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711198937.4A Expired - Fee Related CN107681848B (en) | 2017-11-26 | 2017-11-26 | A kind of rotor assembling device |
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| CN108811343B (en) * | 2018-07-24 | 2023-09-08 | 山东爱通工业机器人科技有限公司 | Fiber board and copper plate assembling and transplanting device |
| CN108809009A (en) * | 2018-08-08 | 2018-11-13 | 德清县新达电气有限公司 | The fixing device of ingot and outer ingot in a kind of motor |
| CN109533939B (en) * | 2018-10-19 | 2021-05-18 | 歌尔光学科技有限公司 | Online standing curing equipment and flexible production line |
| CN109444741A (en) * | 2018-11-22 | 2019-03-08 | 黄茂连 | A kind of DC motor rotor test equipment |
| CN109941695A (en) * | 2019-04-03 | 2019-06-28 | 昆山群振精密机电设备有限公司 | A kind of device for transporting objects |
| CN110523857A (en) * | 2019-08-15 | 2019-12-03 | 佛山市顺德区亿盛达精密机械制造有限公司 | It is a kind of apply motor production in pressing assembly line |
| CN111404338B (en) * | 2020-03-03 | 2022-01-04 | 芜湖翡叶动力科技有限公司 | Stator and rotor assembly device for motor assembly |
| CN114310299A (en) * | 2022-01-18 | 2022-04-12 | 宁波堃源自动化科技有限公司 | Gas valve body assembly machine |
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| CN203747594U (en) * | 2014-03-03 | 2014-07-30 | 株洲鹏发机电制造有限责任公司 | Automatic rotor magnetic steel assembly device |
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| CN107681848A (en) | 2018-02-09 |
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Effective date of registration: 20190620 Address after: 211200 Fangfang Village, Shihuang Town, Lishui District, Nanjing City, Jiangsu Province Applicant after: Nanjing Lishui Xingye Magnetic Material Factory Address before: No. 805 Jiayuan Road, Yuanhe Street, Xiangcheng District, Suzhou City, Jiangsu Province Applicant before: Mdt InfoTech Ltd of Suzhou |
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