CN112247568A - Solenoid valve subassembly erection equipment - Google Patents
Solenoid valve subassembly erection equipment Download PDFInfo
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- CN112247568A CN112247568A CN202011162809.6A CN202011162809A CN112247568A CN 112247568 A CN112247568 A CN 112247568A CN 202011162809 A CN202011162809 A CN 202011162809A CN 112247568 A CN112247568 A CN 112247568A
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- sleeve
- magnetic core
- supporting seat
- station
- conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Abstract
The invention discloses a solenoid valve assembly mounting device which comprises a rack, wherein a workbench is arranged on the rack, a rotatable rotating turntable is arranged on the workbench, a plurality of placing groove assemblies are circumferentially distributed on the rotating turntable, and each placing groove assembly comprises a magnetic core placing groove and a supporting seat placing groove; and a magnetic core-supporting seat feeding station, an embedded cover pressing station, a magnetic core-supporting seat assembling station and a sleeve-valve core-baffle assembling station are sequentially arranged on the workbench along the anticlockwise direction of the rotary turntable. By realizing automatic assembly operation, the problems of high labor intensity, low production efficiency, uncertainty in operation, poor product consistency and the like in the prior art are solved.
Description
Technical Field
The invention relates to the technical field of solenoid valve assembly, in particular to solenoid valve assembly mounting equipment.
Background
The electromagnetic valve is widely applied to various industries as an important fluid control element, such as oil circuit control in automobiles, automatic reagent addition control in chemical product processing, and the like.
In the assembly process of the electromagnetic valve, the magnetic core, the embedded cover, the supporting seat, the valve core, the sleeve and the retaining sheet are required to be installed together in sequence. The existing installation is finished manually, the production efficiency is low, the operation is uncertain, and the product consistency is poor; if the automation degree and the operation consistency are required to be improved, an automatic feeding scheme is required.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide the electromagnetic valve assembly mounting equipment to solve the problems of high labor intensity, low production efficiency, uncertainty in operation, poor product consistency and the like in the prior art.
In order to achieve the above purposes, the invention adopts the technical scheme that: the electromagnetic valve assembly mounting equipment comprises a rack, wherein a workbench is arranged on the rack, a rotatable rotating turntable is arranged on the workbench, a plurality of placing groove assemblies are circumferentially distributed on the rotating turntable, and each placing groove assembly comprises a magnetic core placing groove and a supporting seat placing groove; a magnetic core-supporting seat feeding station, an embedded cover pressing station, a magnetic core-supporting seat assembling station and a sleeve-valve core-baffle assembling station are sequentially arranged on the workbench along the anticlockwise direction of the rotary turntable;
the magnetic core-supporting seat feeding station comprises:
the magnetic core conveying mechanism moves the magnetic core discharging jig provided with the magnetic core to a first station;
the supporting seat conveying mechanism moves the supporting seat discharging jig provided with the supporting seat to a second station;
the first mechanical feeding mechanism is used for grabbing the magnetic core on the first station and sequentially moving the magnetic core to the magnetic core opening direction detection mechanism and the magnetic core placing groove; grabbing the support seat on the second station, and placing the support seat on a support seat overturning mechanism, wherein the support seat overturning mechanism is provided with a rotatable support seat sucker for adsorbing the support seat; the supporting seat is placed in the supporting seat placing groove after the supporting seat sucker is turned for 180 degrees;
the embedded cover crimping station consists of an embedded cover feeding mechanism and an embedded cover crimping mechanism, the embedded cover feeding mechanism places the embedded cover on the magnetic core of the magnetic core placing groove, and the embedded cover crimping mechanism crimps the embedded cover to the magnetic core;
the magnetic core-supporting seat assembling station comprises a first oiling mechanism for oiling the magnetic core provided with the embedded cover, a first cleaning mechanism for cleaning the supporting seat, a first positioning mechanism for fixing the position of the supporting seat, and a second translation mechanism for grabbing the magnetic core and installing the magnetic core on the supporting seat;
the sleeve-valve core-baffle plate assembling station comprises:
the baffle plate feeding mechanism moves the baffle plate to a seventh station;
the sleeve feeding mechanism moves the sleeve discharging jig provided with the sleeve to an eighth station;
the valve core feeding mechanism moves the valve core discharging jig provided with the valve core to a ninth station;
the second mechanical feeding mechanism is provided with a valve core material grabbing device for grabbing the valve core and a sleeve material grabbing device for grabbing the sleeve, the sleeve material grabbing device is provided with a suction nozzle, and when the sleeve is grabbed, the suction nozzle adsorbs the valve core in the sleeve;
the sleeve-valve core assembling mechanism comprises a first assembling platform, wherein a first pipeline is arranged on the first assembling platform, a first abutting platform for placing one end of a sleeve is arranged at an opening at the upper end of the first pipeline, a movable first push rod is inserted into an opening at the lower end of the first pipeline, the valve core grabbing device grabs the valve core and places the valve core in the first pipeline, the sleeve grabbing device grabs the sleeve and places the sleeve on the first abutting platform, and the first push rod moves upwards to assemble the valve core in the sleeve;
the baffle piece assembling mechanism comprises a second assembling platform, a second pipeline is arranged on the second assembling platform, a second abutting platform for placing two ends of the sleeve is arranged at an opening at the upper end of the second pipeline, and a movable second push rod is inserted into an opening at the lower end of the second pipeline; the seventh station is positioned under the second pipeline, and the second push rod moves upwards to push the baffle plate on the seventh station into the second pipeline.
Further, separation blade feed mechanism covers feed mechanism's the same with the embedding structure, all includes the vibration dish, links to each other with the vibration dish material rail, the end of material rail is equipped with sieve material subassembly, sieve material subassembly includes sieve material cylinder and the sieve flitch that links to each other with sieve material cylinder, the caulking groove has on the sieve flitch, the material rail corresponds with the caulking groove.
Further, the sleeve feeding mechanism, the valve core feeding mechanism, the magnetic core conveying mechanism and the valve core feeding mechanism are identical in structure and respectively comprise a first conveying group and a second conveying group, the first conveying group and the second conveying group are used for placing the discharging jig, the first conveying group and the second conveying group are two mutually independent conveying assemblies, the first conveying group and the second conveying group are arranged at equal height and are matched and connected with each other.
Further, the first-section conveying group and the second-section conveying group are identical in structure and comprise conveying supports, belts are wound on the conveying supports, belt pulleys connected with the belts are arranged at two ends of each conveying support, and the belt pulleys are connected with the driving assembly.
The front end of the sleeve feeding mechanism is provided with a sleeve spraying mechanism for spraying the sleeve, the sleeve spraying mechanism comprises a spraying platform, three sections of conveying groups which are connected with the sleeve conveying mechanism and used for placing the discharging jig are arranged on the spraying platform, and the spraying platform is provided with an oil spraying assembly for spraying oil to the sleeve.
Further, a second oiling mechanism is further arranged on the sleeve-valve core-separation blade assembling station, the structure of the second oiling mechanism is the same as that of the first oiling mechanism, the second oiling mechanism and the first oiling mechanism respectively comprise an oil leakage hopper connected with a horizontal telescopic cylinder, a dispensing head is arranged right above the oil leakage hopper, and the dispensing head is connected with a vertical telescopic cylinder.
Further, the first cleaning mechanism comprises a cleaning cover capable of moving up and down and covering the supporting seat placing groove, and a liquid guide device capable of moving up and down and abutting against the bottom of the supporting seat placing groove, wherein an inner hole which is communicated up and down is formed in the supporting seat placing groove, and the inner hole is communicated with the cleaning cover and the liquid guide device respectively.
Further, the first positioning mechanism comprises a positioning plate capable of moving up and down, a profile groove corresponding to the supporting seat placing groove is formed in the positioning plate, and a vibrator is arranged on the positioning plate.
The second translation mechanism comprises a second translation support, a second translation cylinder is arranged on the second translation support, a second vertical plate is arranged on a sliding part of the second translation cylinder, a second vertical cylinder is arranged on the second vertical plate, a piston rod of the second vertical cylinder is connected with a second material grabbing device bearing plate, and a second material grabbing device is arranged on the second material grabbing device bearing plate.
Further, a pressing mechanism and a transfer mechanism are arranged on the workbench, a slide rail assembly extending to the pressing mechanism is arranged on the workbench, and a pressing jig is slidably arranged on the slide rail assembly; and the material grabbing device on the transfer mechanism grabs the parts on the rotary turntable and moves and places the parts on the pressing jig.
Compared with the prior art, the invention uses the platform of the rotary turntable to sequentially complete the assembly of the magnetic core, the loading of the supporting seat, the loading of the embedded cover and the assembly on the magnetic core, and then the magnetic core provided with the embedded cover is arranged on the supporting seat to complete the assembly of the magnetic core, the embedded cover and the supporting seat (a first assembly body); during the assembly, the valve core is firstly placed in the sleeve, then the baffle plate is installed to complete the assembly of the valve core, the sleeve and the baffle plate (a second assembly body), meanwhile, the second assembly body is placed on the first assembly body, and the assembly of a finished product is completed through the subsequent pressing operation; through the assembling operation, automatic assembling operation is realized, and the problems of high labor intensity, low production efficiency, uncertainty in operation, poor product consistency and the like in the prior art are solved.
Drawings
Fig. 1 is a perspective view of an embodiment of the present invention.
Fig. 2 is a schematic perspective view (lacking the housing) of an embodiment of the present invention.
Fig. 3 is a schematic top view (lacking an outer cover) of an embodiment of the present invention.
Fig. 4 is a schematic perspective view of a magnetic core-support seat feeding station according to an embodiment of the present invention.
Fig. 5 is a schematic perspective view of a supporting seat overturning mechanism in an embodiment of the invention.
Fig. 6 is a schematic top view of a magnetic core conveying mechanism according to an embodiment of the present invention.
Fig. 7 is a schematic perspective view of a magnetic core opening direction detection mechanism according to an embodiment of the present invention.
Fig. 8 is a perspective view of an insert cap crimping station in an embodiment of the present invention.
Fig. 9 is a perspective view of an insert cap loading mechanism according to an embodiment of the present invention.
Figure 10 is a perspective view of an insert cover screen assembly in accordance with an embodiment of the present invention.
Fig. 11 is a schematic perspective view of a magnetic core-support assembly station according to an embodiment of the present invention.
Fig. 12 is a perspective view of the first oiling mechanism in the embodiment of the present invention.
Fig. 13 is a perspective view of the first cleaning mechanism in the embodiment of the present invention.
Fig. 14 is a schematic perspective view of the first positioning mechanism in the embodiment of the present invention.
Fig. 15 is a perspective view of the second translation mechanism in the embodiment of the present invention.
Fig. 16 is a schematic top view of a sleeve-valve core-flap assembly station in an embodiment of the invention.
Fig. 17 is a perspective view of a sleeve spraying mechanism in an embodiment of the invention.
Fig. 18 is a perspective view of a second mechanical loading mechanism in an embodiment of the invention.
Fig. 19 is a schematic structural diagram of a sleeve-valve core assembly mechanism in an embodiment of the invention.
Fig. 20 is a schematic perspective view of a sleeve-valve core assembling mechanism and a baffle plate assembling mechanism according to an embodiment of the present invention.
Fig. 21 is a schematic top view of the pressing mechanism, the sliding rail assembly, and the transferring mechanism according to the embodiment of the invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
Examples
Referring to fig. 1 to 3, the electromagnetic valve assembly mounting apparatus in this embodiment includes a frame 1, a worktable 101 is disposed on the frame 1, a rotary turntable 102 is disposed above the worktable 101, a driving mechanism for driving the rotary turntable 102 to rotate is disposed on the frame 1, the driving mechanism includes a main driving motor connected to the rotary turntable and an auxiliary roller located below the rotary turntable, and the auxiliary roller is fixed on the worktable 101 through an auxiliary bracket. Eight placing groove assemblies (adjustable according to needs) are circumferentially distributed at the edge of the rotating turntable 102, and each placing groove assembly comprises a magnetic core placing groove 103 and a supporting seat placing groove 104. A magnetic core-support seat feeding station 2, an embedded cover pressing-connecting station 3, a magnetic core-support seat assembling station 4 and a sleeve-valve core-baffle plate assembling station 5 are arranged on a workbench 101 surrounding the periphery of the rotary turntable 102, an outer cover 105 is arranged on the workbench, and a switch door and a discharging window are arranged on the outer cover 105. An electric cabinet 106 is arranged outside the outer cover and used for supplying power to the equipment and controlling the equipment to operate orderly.
As shown in fig. 4 and 5, the core-support feeding station 2 includes a core conveying mechanism 20, a support conveying mechanism 21, a first mechanical feeding mechanism 22, a core opening direction detecting mechanism 23, and a support overturning mechanism 24, which are mounted on the table 101. Wherein: a magnetic core discharging jig 25 is arranged on the magnetic core conveying mechanism 20, and the magnetic core discharging jig 25 can move to a first station along the track of the magnetic core conveying mechanism 20; the support seat conveying mechanism 21 is provided with a support seat discharging jig 26, and the support seat discharging jig 26 can move to a second station along the track of the support seat conveying mechanism 21; the first mechanical feeding mechanism 22 sequentially places the magnetic core on the first station in the magnetic core opening direction detection mechanism 23 and one magnetic core placing groove of the rotary turntable 102, and places the supporting seat on the second station on the supporting seat overturning mechanism 24; the supporting seat turning mechanism 24 includes a rotatable supporting seat suction head 241, and the supporting seat is placed in a supporting seat placing groove of the rotary turntable after the supporting seat suction head 241 is turned over. The supporting seat placing groove and the magnetic core placing groove which are placed at the station are the same placing groove component.
In this embodiment, the magnetic core conveying mechanism 20 and the support seat conveying mechanism 21 have the same structure, taking the magnetic core conveying mechanism 20 as an example, as shown in fig. 6, the magnetic core conveying mechanism 20 includes a first conveying group 201 and a second conveying group 202 for placing the magnetic core placing jig 25, the first conveying group 201 and the second conveying group 202 are two mutually independent conveying assemblies, and the two conveying assemblies are arranged at the same height and are matched with each other, so that the magnetic core placing jig 25 on the first conveying group 201 can smoothly move to the second conveying group 202. The structure that group 201 and two-stage process of carrying were carried to group 202 is the same, and the difference lies in length difference, all has the conveying support, all around being equipped with the belt on the conveying support, conveying support's both ends all are equipped with and correspond the belt pulley that the belt links to each other, the belt pulley all links to each other with the drive assembly who corresponds, drive assembly include driving motor and with the driven drive shaft of driving motor gear engagement, the belt pulley that corresponds is installed in the drive shaft. Therefore, the belt is driven to rotate by the driving motor, and the magnetic core discharging jig 25 is conveyed. An inductor is arranged on the two-stage conveying group 202 to limit the position of the magnetic core discharging jig 25, and the magnetic core discharging jig 25 at the position is a first station.
The first mechanical feeding mechanism 22 in this embodiment includes a first manipulator, and a first gripper is disposed at an end of the first manipulator, and is used for gripping the magnetic core and the supporting seat. As shown in fig. 7, the magnetic core opening direction detection mechanism 23 includes a magnetic core detection tool 231, and a detection head 232 capable of being engaged with one end of the magnetic core is provided on the magnetic core detection tool. The supporting seat overturning mechanism 24 comprises an overturning bracket 241 fixed on the workbench 101, an overturning cylinder 242 is arranged on the overturning bracket 241, a supporting seat suction head 243 is installed on the overturning cylinder 242, and the overturning cylinder can overturn 180 degrees and overturn 180 degrees the supporting seat suction head 243. During the use, have a supporting seat standing groove under the supporting seat suction head, at first adsorb the supporting seat with the supporting seat suction head, then overturn 180, then will release, the supporting seat falls into the supporting seat standing groove downwards in, accomplishes the upset of supporting seat and places.
The rotary turntable 102 rotates one station, the magnetic core placing groove where the magnetic core is placed, the supporting seat placing groove where the supporting seat is placed enter the embedding cover mounting area, and the embedding cover press-connecting station 3 installs the embedding cover on the magnetic core at this point.
As shown in fig. 8 to 10, the insertion cap pressing station 3 includes an insertion cap feeding mechanism 30 and an insertion cap pressing mechanism 31 mounted on a table 101. The embedded cover feeding mechanism 30 is used for conveying an embedded cover vibrating feeding assembly 301 of the embedded cover and an embedded cover translation assembly 302 for adsorbing and transferring the embedded cover, the embedded cover vibrating feeding assembly 301 comprises an embedded cover vibrating disk 3011 and an embedded cover material rail 3012 connected with the embedded cover vibrating disk 3011, and the tail end of the embedded cover material rail 3012 is connected with an embedded cover screening assembly 303. The embedded cover screening assembly 303 comprises a screening cylinder 3031 and a screening plate 3032 connected with the screening cylinder, wherein the screening plate 3032 is provided with an embedded groove 3033 for placing an embedded cover; the material screening plate 3032 is driven by the material screening cylinder, the caulking groove 3033 is switched between a third station and a fourth station, and the tail end of the material rail 3012 corresponds to the third station. The embedded cover translation assembly 302 includes a first translation support 3021, a horizontal screw rod assembly 3022 is disposed on the first translation support 3021, a first vertical plate 3023 is fixedly disposed on a sliding member of the horizontal screw rod assembly 3022, a first vertical cylinder 3024 is disposed on the first vertical plate 3022, the first vertical cylinder 3024 is connected to a first material grabber loading plate 3025 through a floating joint, and a first material grabber is disposed on the first material grabber loading plate 3024. The first material grabbing device is driven by the horizontal screw rod assembly 3022 to move between the fourth station and the fifth station, and when the first material grabbing device is located at the fifth station, the first material grabbing device is located above the magnetic core placing groove and is placed on the magnetic core.
The rotary turntable 102 rotates one station, and the magnetic core placing groove and the supporting seat placing groove in the embedding cover mounting area enter the embedding cover crimping area, and at this time, the embedding cover crimping mechanism 31 can crimp the embedding cover on the magnetic core. The embedded cover crimping mechanism 31 comprises a crimping frame 311, a crimping cylinder 312 is arranged on the crimping frame 311, a crimping head 313 is connected to a piston rod of the crimping cylinder 312 and is located right above the magnetic core placing groove, and when the crimping cylinder 312 is driven, the crimping head 313 is pressed downwards and the embedded cover is crimped on the magnetic core.
The rotary turntable 102 rotates one station, the magnetic core placing groove and the supporting seat placing groove in the embedding cover pressure connection area enter the magnetic core-supporting seat pretreatment area, after the pretreatment is finished, the rotary turntable 102 rotates one station to enter the magnetic core-supporting seat assembly area, and the magnetic core-supporting seat assembly station 4 operates the magnetic core-supporting seat pretreatment area and the magnetic core-supporting seat assembly area.
As shown in fig. 11, the core-support assembling station 4 includes a first oiling mechanism 41 for oiling the core in the core-support preprocessing region, a first cleaning mechanism 42 for cleaning the placement position of the support, a first positioning mechanism 43 for fixing the position of the support in the core-support assembling region, and a second translating mechanism 44 for grasping the core and mounting the core on the support.
As shown in fig. 12, the first oiling mechanism 41 includes an oil leakage bucket 411 located above the magnetic core placement slot, the oil leakage bucket 411 is connected to a piston rod of a horizontal telescopic cylinder 412, a dispensing head 413 is arranged right above the oil leakage bucket 411, the dispensing head 413 is connected to a piston rod of a vertical telescopic cylinder 414, and the vertical telescopic cylinder 414 is fixedly mounted on the oiling support 415. The dispensing head 413 is connected with an oil supply system, ink is sprayed on the inner surface of the magnetic core, and the oil leakage bucket 411 plays roles in positioning and protecting, so that oil leakage is avoided.
As shown in fig. 13, the first cleaning mechanism 42 includes a cleaning cover 421 above the supporting seat placement groove, the cleaning cover 421 is connected to a first cylinder 422, and the first cylinder 422 is mounted on the cleaning support 423; a liquid guide 424 is arranged below the supporting seat placing groove, and the liquid guide 424 is connected with the second cylinder 425. The supporting seat placing groove is covered by the cleaning cover 421, an inner hole which is communicated up and down is formed in the supporting seat placing groove, and cleaning liquid led in from the outside enters the cleaning cover 421 from the liquid guide 424 to wash the supporting seat.
As shown in fig. 14, the first positioning mechanism 43 includes a positioning plate 431 located above the shoe placement groove, a copying positioning hole corresponding to the shoe is provided on the positioning plate 431, and a vibrator 433 is provided on the positioning plate 431 to vibrate the positioning plate 431. The positioning plate 431 is connected to the first engaging plate 434, the first engaging plate 434 is connected to a piston rod of the third cylinder 432, and the third cylinder 432 is fixed to the first positioning bracket. During the use, locating plate 431 moves down, and in the supporting seat inserted the profile modeling locating hole, start vibrator 433, make the supporting seat fall into the profile modeling locating hole completely, the center pin of supporting seat and the center pin coincidence of supporting seat standing groove this moment, the supporting seat is not off normal.
As shown in fig. 15, the second translating mechanism 44 includes a second translating bracket 441, a second translating cylinder 442 is disposed on the second translating bracket 441, a second vertical plate is fixedly disposed on a sliding member of the second translating cylinder 442, a second vertical cylinder 443 is disposed on the second vertical plate, a piston rod of the second vertical cylinder 443 is connected to a second material grabber loading plate 444, and a second material grabber 445 is disposed on the second material grabber loading plate 444. During the use, second grab glassware 445 snatchs the magnetic core on the magnetic core standing groove and removes to supporting seat standing groove top, then moves down the pressfitting on the supporting seat, owing to scribble the oil at the magnetic core, makes its cover that can be level and smooth establish on the supporting seat.
The rotary turntable 102 rotates one station, the core placement groove and the support placement groove in the core-support assembly area enter a second oiling station, and the assembled embedded cover-core-support assembly is oiled, so that the assembled embedded cover-core-support assembly has enough lubrication when assembled with the sleeve-core-baffle assembly.
As shown in fig. 16, the sleeve-valve core-flap assembling station 5 includes a second oil coating mechanism 50 for coating oil, a flap feeding mechanism 51, a sleeve feeding mechanism 52, a valve core feeding mechanism 53, a second mechanical feeding mechanism 54, a sleeve-valve core assembling mechanism 55, and a flap assembling mechanism 56.
The second oiling mechanism 50 in this embodiment has the same structure and principle as the first oiling mechanism 41, and both the cylinder pushes the oil leakage bucket and the glue dispensing head is matched with the oil leakage bucket to perform oiling operation.
The structure, the principle of feed mechanism 51 is the same with embedding lid feed mechanism 30 in this embodiment, including separation blade vibration dish, separation blade material rail, adopts the vibration dish and carries the separation blade to separation blade lid sieve material subassembly through the material cooperation. The separation blade lid sieve material subassembly in this embodiment is the same with structure, the principle of embedding lid sieve material subassembly 303, including separation blade sieve material cylinder and the separation blade sieve flitch that links to each other with separation blade sieve material cylinder, have the separation blade caulking groove that supplies a separation blade to place on the separation blade sieve flitch, separation blade sieve flitch is under the drive of separation blade sieve material cylinder, and the separation blade caulking groove switches at sixth station, seventh station, and the end of separation blade material rail corresponds sixth station, and the seventh station is located separation blade equipment mechanism 56.
The structure of the sleeve feeding mechanism 52 and the structure of the valve core feeding mechanism 53 are the same as the structure of the magnetic core conveying mechanism 20, the sleeve feeding mechanism 52 conveys the sleeve to the eighth station, and the valve core feeding mechanism 53 conveys the valve core to the ninth station. In this embodiment, a sleeve spraying mechanism 58 for spraying a sleeve is disposed at the front end of the sleeve feeding mechanism 52, and detection cameras 57 are disposed at the eighth station and the ninth station and used for shooting tray jigs at the eighth station and the ninth station.
Referring to fig. 17, the sleeve spraying mechanism 58 includes a spraying platform 581, a three-section conveying set 582 connected with the sleeve conveying mechanism and used for placing a feeding tray fixture is disposed on the spraying platform 581, a fuel injection assembly 583 is disposed on the spraying platform 581 at the periphery of the three-section conveying set, and a transmission assembly for grabbing a sleeve and horizontally and vertically moving the sleeve is further disposed on the spraying platform 581. The transmission assembly comprises two arched supports 584 installed on the spraying platform 581, wherein one arched support is provided with a linear guide 586, the other arched support is provided with an X-axis lead screw assembly 585, two ends of a Y-axis lead screw assembly 587 are respectively connected with a sliding piece of the X-axis lead screw assembly and a sliding block on the linear guide, the sliding piece of the Y-axis lead screw assembly 587 is provided with a vertical side plate, the vertical side plate is provided with a Z-axis lead screw assembly 588, and a sleeve grabbing device 589 is arranged on the sliding piece of the Z-axis lead screw assembly 588.
Referring to fig. 18, the second mechanical feeding mechanism 54 includes a second manipulator 541 mounted on the frame, a second supporting plate 542 is disposed at the end of the second manipulator 541, and a valve core grabber 543 is disposed at one side of the second supporting plate 542, and a sleeve grabber 544 is disposed at the other side of the second supporting plate 542.
Referring to fig. 19 and 20, the sleeve-valve core assembling mechanism 55 includes a first assembling platform 551 and a first conduit 552 disposed on the first assembling platform, when in use, the second manipulator first places the valve core in the first conduit 551, a first abutting platform 5511 for placing one end of the sleeve is provided at an upper end opening of the first conduit 552, and then places the sleeve on the first abutting platform 5511 (at this time, the second manipulator is in a grasping state for the sleeve); a first push rod 554 connected to the fourth cylinder 553 is inserted from the lower end opening of the first conduit 552, and the first push rod 554 pushes the valve core in the first conduit to move into the sleeve by being driven by the fourth cylinder. The sleeve gripper in the embodiment is provided with the suction nozzle, and after the sleeve gripper grips a sleeve, the suction nozzle adsorbs the valve element under the action of external vacuum pumping pressure, so that synchronous transfer of the sleeve and the valve element is realized.
The baffle plate assembling mechanism 56 comprises a second assembling platform 561, a second pipeline arranged on the second assembling platform 561, and a seventh station position right below the second pipeline (the seventh station position is determined by the baffle plate screening plate 511); a second push rod 562 is arranged right below the seventh station, the second push rod 562 is connected with a fifth cylinder 563, and a baffle plate on the seventh station is pushed upwards into the second pipeline by the second push rod under the driving of the fifth cylinder 563. The opening at the upper end of the second pipeline is provided with a second abutting platform for placing the sleeve. During the use, the synchronous transfer of sleeve pipe and case is supported to the second and is leaned on the platform and keep snatching the state to the sleeve pipe material grab ware, and the second push rod upwards promotes to extrude the separation blade to sleeve pipe one end and realizes the equipment of sleeve pipe, case, separation blade. After the fifth cylinder drives the second push rod to extrude, the sleeve grabber transfers the assembled sleeve, the valve core and the separation blade to the supporting seat on the rotary turntable 102, and the sleeve, the valve core and the separation blade can be preliminarily mounted on the supporting seat under the action of the sleeve grabber due to the fact that the supporting seat is coated with oil. The rotary turret 102 then rotates one station and the assembly moves to the product assembly station.
Referring to fig. 21, a pressing mechanism 6 is disposed on the worktable outside the rotary turntable 102, a slide rail assembly extending to the pressing mechanism 6 is disposed on the worktable 101, and a pressing fixture having a carrier for placing the assembly is slidably disposed on the slide rail assembly. The table 101 is provided with a transfer mechanism 7 for transferring the assembly on the rotary table 102 to a carrier of the pressing jig.
The sliding rail assembly in the embodiment comprises a conveying support, wherein belts are wound on the conveying support, belt pulleys connected with the corresponding belts are arranged at two ends of the conveying support, the belt pulleys are connected with corresponding driving assemblies, each driving assembly comprises a driving motor and a driving shaft in gear engagement transmission with the driving motor, and the corresponding belt pulleys are arranged on the driving shafts; the pressing jig is driven by the belt to move. The slide rail assembly is provided with a stop dog used for stopping the pressing jig, and the stop dog is connected with a stop dog cylinder (a sensor is arranged at the position). When the sensor senses the pressing jig, the stop block cylinder controls the stop block to move upwards to stop the pressing jig, and the transfer mechanism 7 transfers the combined body to the carrier of the pressing jig. When the transfer mechanism 7 is completed, the stopper moves downwards to release the pressing jig to move, the pressing jig moves to the pressing mechanism 6, and final assembly is completed at the pressing mechanism 6.
The transfer mechanism 7 comprises a transfer support fixed on the workbench 101, a screw rod assembly driven by a servo motor is arranged on the transfer support, a sliding part of the screw rod assembly is provided with a vertical side plate, a vertical cylinder is arranged on the vertical side plate, and a piston of the vertical cylinder is provided with a material grabbing device for grabbing the assembly.
The pressing mechanism 6 comprises a pressing support, a hydraulic cylinder arranged on the pressing support and a pressing plate connected with the hydraulic cylinder, and when the pressing jig is positioned under the pressing plate, the hydraulic cylinder drives the pressing plate to move downwards to extrude the component body on the pressing jig, so that final assembly is completed.
In this embodiment, a magnetic core, a supporting seat, an embedded cover and assembled on the magnetic core are sequentially completed by a platform of a rotary table, and then the magnetic core with the embedded cover is mounted on the supporting seat to complete the assembly of the magnetic core, the embedded cover and the supporting seat (a first assembly); during the assembly, the valve core is firstly placed in the sleeve, then the baffle plate is installed to complete the assembly of the valve core, the sleeve and the baffle plate (a second assembly), meanwhile, the second assembly is placed on the first assembly, and the finished product assembly is completed through the subsequent pressing operation.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto, and any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. The electromagnetic valve assembly mounting equipment comprises a rack, wherein a workbench is arranged on the rack, a rotatable rotating turntable is arranged on the workbench, a plurality of placing groove assemblies are circumferentially distributed on the rotating turntable, and each placing groove assembly comprises a magnetic core placing groove and a supporting seat placing groove; the method is characterized in that: a magnetic core-supporting seat feeding station, an embedded cover pressing station, a magnetic core-supporting seat assembling station and a sleeve-valve core-baffle assembling station are sequentially arranged on the workbench along the anticlockwise direction of the rotary turntable;
the magnetic core-supporting seat feeding station comprises:
the magnetic core conveying mechanism moves the magnetic core discharging jig provided with the magnetic core to a first station;
the supporting seat conveying mechanism moves the supporting seat discharging jig provided with the supporting seat to a second station;
the first mechanical feeding mechanism is used for grabbing the magnetic core on the first station and sequentially moving the magnetic core to the magnetic core opening direction detection mechanism and the magnetic core placing groove; grabbing the support seat on the second station, and placing the support seat on a support seat overturning mechanism, wherein the support seat overturning mechanism is provided with a rotatable support seat sucker for adsorbing the support seat; the supporting seat is placed in the supporting seat placing groove after the supporting seat sucker is turned for 180 degrees;
the embedded cover crimping station consists of an embedded cover feeding mechanism and an embedded cover crimping mechanism, the embedded cover feeding mechanism places the embedded cover on the magnetic core of the magnetic core placing groove, and the embedded cover crimping mechanism crimps the embedded cover to the magnetic core;
the magnetic core-supporting seat assembling station comprises a first oiling mechanism for oiling the magnetic core provided with the embedded cover, a first cleaning mechanism for cleaning the supporting seat, a first positioning mechanism for fixing the position of the supporting seat, and a second translation mechanism for grabbing the magnetic core and installing the magnetic core on the supporting seat;
the sleeve-valve core-baffle plate assembling station comprises:
the baffle plate feeding mechanism moves the baffle plate to a seventh station;
the sleeve feeding mechanism moves the sleeve discharging jig provided with the sleeve to an eighth station;
the valve core feeding mechanism moves the valve core discharging jig provided with the valve core to a ninth station;
the second mechanical feeding mechanism is provided with a valve core material grabbing device for grabbing the valve core and a sleeve material grabbing device for grabbing the sleeve, the sleeve material grabbing device is provided with a suction nozzle, and when the sleeve is grabbed, the suction nozzle adsorbs the valve core in the sleeve;
the sleeve-valve core assembling mechanism comprises a first assembling platform, wherein a first pipeline is arranged on the first assembling platform, a first abutting platform for placing one end of a sleeve is arranged at an opening at the upper end of the first pipeline, a movable first push rod is inserted into an opening at the lower end of the first pipeline, the valve core grabbing device grabs the valve core and places the valve core in the first pipeline, the sleeve grabbing device grabs the sleeve and places the sleeve on the first abutting platform, and the first push rod moves upwards to assemble the valve core in the sleeve;
the baffle piece assembling mechanism comprises a second assembling platform, a second pipeline is arranged on the second assembling platform, a second abutting platform for placing two ends of the sleeve is arranged at an opening at the upper end of the second pipeline, and a movable second push rod is inserted into an opening at the lower end of the second pipeline; the seventh station is positioned under the second pipeline, and the second push rod moves upwards to push the baffle plate on the seventh station into the second pipeline.
2. The solenoid valve assembly mounting apparatus of claim 1, wherein: the separation blade feed mechanism covers feed mechanism's structure the same with the embedding, all includes vibration dish, the material rail that links to each other with the vibration dish, the end of material rail is equipped with sieve material subassembly, sieve material subassembly includes sieve material cylinder and the sieve flitch that links to each other with sieve material cylinder, the caulking groove has on the sieve flitch, the material rail corresponds with the caulking groove.
3. The solenoid valve assembly mounting apparatus of claim 1, wherein: the structure of the sleeve feeding mechanism, the structure of the valve core feeding mechanism, the structure of the magnetic core conveying mechanism and the structure of the valve core feeding mechanism are the same, the sleeve feeding mechanism, the valve core feeding mechanism, the magnetic core conveying mechanism and the valve core feeding mechanism all comprise a first conveying group and a second conveying group for placing the emptying jig, the first conveying group and the second conveying group are two mutually independent conveying assemblies, the two conveying assemblies are arranged at equal height, and the two conveying assemblies are matched and connected.
4. The solenoid valve assembly mounting apparatus of claim 3, wherein: the structure of group is carried with the two-stage process to one section, all includes the conveying support, the last belt that is equipped with of conveying support, the both ends of conveying support all are equipped with the belt pulley that links to each other with the belt, the belt pulley links to each other with drive assembly.
5. The solenoid valve assembly mounting apparatus of claim 4, wherein: the front end of the sleeve feeding mechanism is provided with a sleeve spraying mechanism for spraying the sleeve, the sleeve spraying mechanism comprises a spraying platform, three sections of conveying groups which are connected with the sleeve conveying mechanism and used for placing the discharging jig are arranged on the spraying platform, and an oil spraying assembly for spraying oil to the sleeve is arranged on the spraying platform.
6. The solenoid valve assembly mounting apparatus of claim 1, wherein: the sleeve-valve core-separation blade assembling station is further provided with a second oiling mechanism, the structure of the second oiling mechanism is the same as that of the first oiling mechanism, the second oiling mechanism and the first oiling mechanism respectively comprise an oil leakage hopper connected with a horizontal telescopic cylinder, a glue dispensing head is arranged right above the oil leakage hopper, and the glue dispensing head is connected with a vertical telescopic cylinder.
7. The solenoid valve assembly mounting apparatus of claim 1, wherein: first clean mechanism is including reciprocating and cover the clean cover of supporting seat standing groove, can reciprocate and support and lean on the liquid guide at the supporting seat standing groove bottom, be equipped with the hole that switches on from top to bottom on the supporting seat standing groove, the hole communicates with clean cover, liquid guide respectively.
8. The solenoid valve assembly mounting apparatus of claim 1, wherein: the first positioning mechanism comprises a positioning plate capable of moving up and down, a profiling groove corresponding to the supporting seat placing groove is formed in the positioning plate, and a vibrator is arranged on the positioning plate.
9. The solenoid valve assembly mounting apparatus of claim 1, wherein: the second translation mechanism comprises a second translation support, a second translation cylinder is arranged on the second translation support, a second vertical plate is arranged on a sliding part of the second translation cylinder, a second vertical cylinder is arranged on the second vertical plate, a piston rod of the second vertical cylinder is connected with a second material grabbing device bearing plate, and a second material grabbing device is arranged on the second material grabbing device bearing plate.
10. The solenoid valve assembly mounting apparatus of claim 1, wherein: the workbench is provided with a pressing mechanism and a transferring mechanism, the workbench is provided with a slide rail assembly extending to the pressing mechanism, and the slide rail assembly is provided with a pressing jig in a sliding manner; and the material grabbing device on the transfer mechanism grabs the parts on the rotary turntable and moves and places the parts on the pressing jig.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011162809.6A CN112247568A (en) | 2020-10-27 | 2020-10-27 | Solenoid valve subassembly erection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011162809.6A CN112247568A (en) | 2020-10-27 | 2020-10-27 | Solenoid valve subassembly erection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112247568A true CN112247568A (en) | 2021-01-22 |
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ID=74262064
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011162809.6A Pending CN112247568A (en) | 2020-10-27 | 2020-10-27 | Solenoid valve subassembly erection equipment |
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| Country | Link |
|---|---|
| CN (1) | CN112247568A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114131315A (en) * | 2021-12-10 | 2022-03-04 | 浙江科博电器有限公司 | Assembling equipment for iron core and silica gel particles of electromagnetic valve |
| CN114871754A (en) * | 2022-05-10 | 2022-08-09 | 江苏创源电子有限公司 | Automatic sleeve pipe equipment |
-
2020
- 2020-10-27 CN CN202011162809.6A patent/CN112247568A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114131315A (en) * | 2021-12-10 | 2022-03-04 | 浙江科博电器有限公司 | Assembling equipment for iron core and silica gel particles of electromagnetic valve |
| CN114871754A (en) * | 2022-05-10 | 2022-08-09 | 江苏创源电子有限公司 | Automatic sleeve pipe equipment |
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