CN209793084U - Assembly equipment for pinion of reduction gearbox - Google Patents

Assembly equipment for pinion of reduction gearbox Download PDF

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Publication number
CN209793084U
CN209793084U CN201920328338.8U CN201920328338U CN209793084U CN 209793084 U CN209793084 U CN 209793084U CN 201920328338 U CN201920328338 U CN 201920328338U CN 209793084 U CN209793084 U CN 209793084U
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CN
China
Prior art keywords
gear
feeding mechanism
conveying
reduction gearbox
positioning
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Active
Application number
CN201920328338.8U
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Chinese (zh)
Inventor
王守生
梁启进
蓝小荔
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Hart Yingzhi Zhongshan Intelligent Technology Co ltd
Original Assignee
Zhongshan Mingjie Automation Technology Co ltd
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Priority to CN201920328338.8U priority Critical patent/CN209793084U/en
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Abstract

The utility model discloses an assembly equipment for micromotor reduction box pinion, including the frame, be equipped with first feeding mechanism, second feeding mechanism and transport mechanism in the frame, first feeding mechanism includes vibration feeding tray, conveying guide rail and the transfer platform that sets gradually along the direction of delivery of gear; the second feeding mechanism comprises a conveying rail, a conveying mechanism and a jig for positioning and mounting the micro-motor, the jig is driven by the conveying mechanism and can move along the conveying rail, and the conveying mechanism is arranged adjacent to the first feeding mechanism and the second feeding mechanism and can assemble the gear into the micro-motor conveyed by the second feeding mechanism after picking up the gear from the transfer platform; the utility model discloses can provide abundant lubrication for the pinion when accomplishing in the reducing gear box with the pinion assembly income micromotor automatically, have the characteristics of production efficiency height, suitable mass production, solve the problem that the cost of labor is high simultaneously.

Description

Assembly equipment for pinion of reduction gearbox
[ technical field ] A method for producing a semiconductor device
The utility model relates to an rigging equipment for reducing gear box pinion especially relates to an equipment that is used for the reducing gear box pinion of automatic assembly micromotor.
[ background of the invention ]
A micromotor with a speed reduction function comprises a stator, a rotor arranged in the stator, a speed reduction box integrated on the stator, a speed reduction assembly linked with the rotor and an end cover matched with the stator; in the assembly production process of the micromotor, the rotor is firstly required to be installed into the stator, then the speed reduction assembly is assembled into the speed reduction box, and finally the end cover is riveted and packaged on the stator. Generally, the speed reduction assembly is a combination of a plurality of small gears, and in the prior art, the small gears are assembled manually, so that the production efficiency is low, and the labor cost is high; and before the end cover is packaged on the stator, the speed reduction assembly needs to be lubricated, the conventional method is to coat lubricating grease before the pinion is assembled into the micro-motor, and because the pinion is lighter in weight and the lubricating grease has certain viscosity, the pinion is easy to stick on the hand when being manually grabbed, and the assembly efficiency is further influenced.
The utility model discloses it is not enough to solve prior art and research and propose promptly.
[ Utility model ] content
The to-be-solved technical problem of the utility model is to overcome the defect that prior art exists and provide an rigging equipment for micromotor reducing gear box pinion, can accomplish automatically and assemble into the reducing gear box of micromotor with the pinion in, can provide abundant lubrication for the pinion simultaneously, production speed is showing and is improving, and practices thrift the cost of labor.
in order to solve the technical problem, the utility model discloses a following technical scheme: an assembling device for a pinion of a reduction gearbox comprises a rack, wherein a first feeding mechanism, a second feeding mechanism and a carrying mechanism are arranged on the rack, the first feeding mechanism is used for conveying gears, and the first feeding mechanism comprises a vibration feeding disc, a conveying guide rail and a transfer platform which are sequentially arranged along the conveying direction of the gears; the second feeding mechanism is used for conveying the micro motor to a gear assembling station, the second feeding mechanism comprises a conveying rail, a conveying mechanism and a jig used for positioning and installing the micro motor, the jig is driven by the conveying mechanism and can move along the conveying rail, and the carrying mechanism is adjacent to the first feeding mechanism and the second feeding mechanism and can assemble the gear into the micro motor conveyed by the second feeding mechanism after picking up the gear on the transfer platform.
The assembling equipment for the pinion of the reduction gearbox comprises a transfer platform, wherein the transfer platform comprises a base, a turntable and a driver for driving the turntable to rotate, a positioning seat for containing and positioning the gear is arranged on the outer peripheral side of the turntable, a retaining ring surrounding the periphery of the turntable is further arranged on the base, and an opening is formed in the position where the retaining ring is connected with the conveying guide rail. The driver drives the rotary table to rotate circularly, when the positioning seat passes through the opening position on the retainer ring, the gear automatically enters the positioning seat through the conveying guide rail, and then the rotary table continuously rotates to bring the gear to the working stroke range of the carrying mechanism and wait for the carrying mechanism to take the gear away.
According to the assembling equipment for the pinion of the reduction gearbox, the positioning seat is set to be that when the gear is positioned in the positioning seat, the distance between the center of the gear and the outer side face of the turntable is smaller than the radius of the top circle of the gear, the inner side face of the retainer ring is provided with inner teeth capable of being meshed with the gear, and an oil ejector for providing lubricating grease for the inner teeth is arranged above the inner teeth; the grease squirt is regularly quantitative to the internal tooth provides lubricated grease, and the gear that is located on the positioning seat can be engaged with the internal tooth looks on the medial surface of retaining ring along with the rotatory in-process of carousel, and lubricated grease can be coated on the gear evenly voluntarily in the meshing process.
According to the assembling device for the pinion of the reduction gearbox, the photoelectric sensor is arranged beside the opening and used for detecting whether the gear successfully enters the positioning seat on the rotary table.
According to the assembling equipment for the pinion of the reduction gearbox, the carrying mechanism comprises the manipulator and the picking assembly arranged at the tail end of the manipulator. The manipulator can realize the functions of descending, ascending, horizontal movement, descending, re-ascending and returning to the original position, and the picking assembly is driven by the manipulator to move to a corresponding position and then pick up the gear or release the gear.
According to the assembling equipment for the pinion of the reduction gearbox, the picking assembly comprises a fixed seat connected with the manipulator, a vacuum chuck and a vacuum tube communicated with the vacuum chuck, the other end of the vacuum tube is connected with an air source, and the vacuum tube is installed on the fixed seat. The vacuum chuck can be well adapted to the characteristics of small size and light weight of the gear to be assembled, and the gear can be prevented from being damaged by flexible pickup.
Preferably, the vacuum tube is connected with an air source through a rotary joint, the vacuum tube is rotatably mounted on the fixed seat, and the vacuum tube is driven to rotate by the servo motor. The gear on the vacuum chuck can be driven to rotate through the servo motor, so that the gear to be assembled can be rapidly meshed with other gears assembled into the micromotor, and the assembly efficiency is improved.
According to the assembling equipment for the pinion of the reduction gearbox, the vacuum tube is internally provided with the positioning column which is coaxial with the vacuum chuck; when the vacuum chuck picked up the gear, the reference column inserted in the shaft hole of gear, improved the utility model discloses a positioning accuracy.
According to the assembling equipment for the pinion of the reduction gearbox, the jig is provided with the V-shaped positioning groove, and the rack is further provided with the positioning device matched with the V-shaped positioning groove. When the tool drives the micro motor to pass through the gear assembling station, the positioning device extends out and is clamped into the V-shaped positioning groove on the tool, so that the micro motor is positioned at a preset position and waits for the carrying mechanism to load the gear.
Compared with the prior art, the utility model has the advantages of as follows: the utility model discloses a combination of first feeding mechanism, second feeding mechanism and transport mechanism has realized the automation of micromotor reducing gear box pinion assembling process, and the perfect reducing gear box pinion problem of lubricating in advance that has solved, has the characteristics that production efficiency is high, be fit for mass production, has solved the problem that the cost of labor is high simultaneously.
[ description of the drawings ]
The following detailed description of embodiments of the present invention is provided with reference to the accompanying drawings, in which:
Fig. 1 is a perspective view of the assembling apparatus for a pinion of a reduction gearbox of the present invention.
Fig. 2 is a perspective view of the first feeding mechanism and the carrying mechanism in fig. 1.
Fig. 3 is a perspective view of the transfer platform in fig. 2.
Fig. 4 is an exploded perspective view of the transfer platform of fig. 2.
FIG. 5 is a schematic view of the fixture and the positioning device shown in FIG. 1
Fig. 6 is a schematic structural diagram of a pickup assembly according to one embodiment of fig. 2.
Fig. 7 is a schematic structural diagram of a second pick-up assembly according to the embodiment of fig. 2.
[ detailed description ] embodiments
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
As shown in fig. 1 to 6, the assembling device for the pinion of the reduction gearbox comprises a rack 1, wherein a first feeding mechanism 2, a second feeding mechanism 3 and a carrying mechanism 4 are arranged on the rack 1.
The first feeding mechanism 2 is used for conveying the gear 002 to be assembled and comprises a vibration feeding tray 21, a conveying guide rail 22 and a transfer platform 23 which are sequentially arranged along the conveying direction of the gear 002; preferably, the transfer platform 23 includes a base 231, a turntable 232 and a driver 233 for driving the turntable 232 to rotate, a positioning seat 234 for accommodating and positioning the gear 002 is disposed on an outer peripheral side of the turntable 232, a retaining ring 235 surrounding the periphery of the turntable 232 is further mounted on the base 231, an opening 236 is disposed at a position where the retaining ring 235 is engaged with the conveying guide rail 22, and a photoelectric sensor 239 is disposed beside the opening 236; the positioning seat 234 is set to be that the distance between the center of the gear 002 and the outer side surface of the turntable 232 is smaller than the addendum circle radius of the gear 002 when the gear 002 is positioned in the positioning seat 234, the inner side surface of the retainer ring 235 is provided with inner teeth 237 capable of being meshed with the gear 002, and an oil injector 238 for providing lubricating grease for the inner teeth 237 is arranged above the inner teeth 237.
The second feeding mechanism 3 comprises a conveying rail 31, a conveying mechanism 32 and a jig 33 for positioning and mounting the micro-motor 001, the jig 33 is driven by the conveying mechanism 32 and can move along the conveying rail 31, preferably, the jig 33 is provided with a V-shaped positioning groove 331, and the rack 1 is further provided with a positioning device 34 capable of being matched with the V-shaped positioning groove 331.
The carrying mechanism 4 is arranged adjacent to the first feeding mechanism 2 and the second feeding mechanism 3, and the carrying mechanism 4 picks up the gear 002 on the transfer platform 23 and then assembles the gear 002 into the micro-motor 001 transmitted by the second feeding mechanism 3. The carrying mechanism 4 comprises a manipulator 41 and a picking assembly 42 arranged at the tail end of the manipulator 41, preferably, the picking assembly 42 comprises a fixed seat 421 connected with the manipulator 41, a vacuum chuck 422 and a vacuum tube 423 communicated with the vacuum chuck 422, the other end of the vacuum tube 423 is connected with an air source, the vacuum tube 423 is installed on the fixed seat 421, and a positioning column 426 coaxial with the vacuum chuck 422 is further arranged in the vacuum tube 423.
As shown in fig. 7, in one embodiment, a servo motor 425 is disposed on the fixed seat 421 ', a rotating shaft of the servo motor 425 is in a hollow tube shape, a vacuum tube 423 ' is connected to a lower end of the rotating shaft of the servo motor 425, a rotary joint 424 is connected to an upper end of the rotating shaft of the servo motor 425, and an air source is connected to the other end of the rotary joint 424, so that the vacuum tube 423 ' can be driven by the servo motor 425 to rotate without affecting the suction of the vacuum chuck 422 ' to the gear 002, and the pickup device 42 ' can adjust the angle of the gear 002 during the assembly process to facilitate the assembly.
The utility model discloses a workflow that is used for rigging equipment of reducing gear box pinion as follows: scattered gears 002 are arranged in the vibration feeding tray 21 and enter the positioning seat 234 on the turntable 232 through the opening 236 through the conveying guide rail 22, the turntable 232 is driven by the driver 233 to rotate circularly to send the gears 002 to the lower part of the conveying mechanism 4, and in the process, the gears 002 are meshed with the inner teeth 237 on the retainer ring 235, so that the coating of lubricating grease is completed; meanwhile, the micromotor 001 is conveyed to a preset position by the second feeding mechanism 3; then the picking device 42 of the carrying mechanism 4 moves to the upper part of the transfer platform 23, the control system controls the air source loop to pump air so that the vacuum chuck 422 sucks the gear 002 coated with lubricating grease on the positioning seat 234, then the picking device 42 drives the gear 002 to move to the upper part of the micro motor 001, and the control system controls the air source loop to blow air so that the gear 002 is separated from the vacuum chuck 422 and the gear 002 enters the position to be assembled; the robot 41 then returns with the pick-up device 42 ready to pick up the next gear 002, and the micromotor 001 is transferred to the next process or station.

Claims (9)

1. An assembly equipment for reducing gear box pinion which characterized in that: comprises a frame (1), a first feeding mechanism (2), a second feeding mechanism (3) and a carrying mechanism (4) are arranged on the frame (1), the first feeding mechanism (2) comprises a vibration feeding tray (21), a conveying guide rail (22) and a transfer platform (23) which are sequentially arranged along the conveying direction of the gear (002), the second feeding mechanism (3) comprises a conveying track (31), a conveying mechanism (32) and a jig (33) for positioning and mounting the micromotor (001), the jig (33) is driven by the conveying mechanism (32) and can move along the conveying track (31), the carrying mechanism (4) is adjacent to the first feeding mechanism (2) and the second feeding mechanism (3) and can assemble the gear (002) into the micro motor (001) conveyed by the second feeding mechanism (3) after the gear (002) is picked up on the transfer platform (23).
2. An assembly plant for a reduction gearbox pinion according to claim 1, characterised in that: the transfer platform (23) comprises a base (231), a turntable (232) and a driver (233) for driving the turntable (232) to rotate, wherein a positioning seat (234) for accommodating and positioning the gear (002) is arranged on the outer peripheral side of the turntable (232), a retainer ring (235) surrounding the periphery of the turntable (232) is further mounted on the base (231), and an opening (236) is formed in the position where the retainer ring (235) is connected with the conveying guide rail (22).
3. An assembly plant for a reduction gearbox pinion according to claim 2, characterised in that: the gear positioning seat (234) sets up to be less than gear (002)'s addendum circle radius when gear (002) is located positioning seat (234) distance between gear (002) center and carousel (232) lateral surface, be provided with on the medial surface of retaining ring (235) can with gear (002) engaged with internal tooth (237), internal tooth (237) top is provided with and is used for providing oiling ware (238) of lubricated grease to internal tooth (237).
4. An assembly plant for a reduction gearbox pinion according to claim 2, characterised in that: a photoelectric sensor (239) is arranged beside the opening (236).
5. An assembling apparatus for a reduction gearbox pinion according to any of claims 1 to 4, characterised in that: the carrying mechanism (4) comprises a mechanical arm (41) and a picking assembly (42) arranged at the tail end of the mechanical arm (41).
6. An assembly plant for a reduction gearbox pinion according to claim 5, characterised in that: the picking assembly (42) comprises a fixed seat (421) connected with the manipulator (41), a vacuum chuck (422) and a vacuum tube (423) communicated with the vacuum chuck (422), the other end of the vacuum tube (423) is connected with an air source, and the vacuum tube (423) is installed on the fixed seat (421).
7. An assembly plant for a reduction gearbox pinion according to claim 6, characterised in that: the vacuum tube (423) is connected with an air source through a rotary joint (424), the vacuum tube (423) is rotatably arranged on the fixed seat (421), and the vacuum tube (423) is driven to rotate by a servo motor (425).
8. An assembling apparatus for a reduction gearbox pinion according to claim 6 or 7, characterised in that: and a positioning column (426) which is coaxial with the vacuum sucker (422) is also arranged in the vacuum tube (423).
9. An assembly plant for a reduction gearbox pinion according to claim 1 or 2 or 3 or 4 or 6 or 7, characterised in that: the jig (33) is provided with a V-shaped positioning groove (331), and the rack (1) is also provided with a positioning device (34) which can be matched with the V-shaped positioning groove (331).
CN201920328338.8U 2019-03-13 2019-03-13 Assembly equipment for pinion of reduction gearbox Active CN209793084U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920328338.8U CN209793084U (en) 2019-03-13 2019-03-13 Assembly equipment for pinion of reduction gearbox

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920328338.8U CN209793084U (en) 2019-03-13 2019-03-13 Assembly equipment for pinion of reduction gearbox

Publications (1)

Publication Number Publication Date
CN209793084U true CN209793084U (en) 2019-12-17

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ID=68824788

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920328338.8U Active CN209793084U (en) 2019-03-13 2019-03-13 Assembly equipment for pinion of reduction gearbox

Country Status (1)

Country Link
CN (1) CN209793084U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109866018A (en) * 2019-03-13 2019-06-11 中山明杰自动化科技有限公司 Assembling equipment for reduction gearbox gear

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109866018A (en) * 2019-03-13 2019-06-11 中山明杰自动化科技有限公司 Assembling equipment for reduction gearbox gear

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CP01 Change in the name or title of a patent holder

Address after: No. 1-2, Buyun Road, Torch Development Zone, Zhongshan City, Guangdong Province, 528437

Patentee after: Hart Yingzhi (Zhongshan) Intelligent Technology Co.,Ltd.

Address before: No. 1-2, Buyun Road, Torch Development Zone, Zhongshan City, Guangdong Province, 528437

Patentee before: ZHONGSHAN MINGJIE AUTOMATION TECHNOLOGY CO.,LTD.

CP01 Change in the name or title of a patent holder