CN110303339A - A kind of automatic assembly equipment - Google Patents
A kind of automatic assembly equipment Download PDFInfo
- Publication number
- CN110303339A CN110303339A CN201910670174.1A CN201910670174A CN110303339A CN 110303339 A CN110303339 A CN 110303339A CN 201910670174 A CN201910670174 A CN 201910670174A CN 110303339 A CN110303339 A CN 110303339A
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- China
- Prior art keywords
- unit
- product
- feeding
- rack
- feed
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
Abstract
The invention discloses a kind of automatic assembly equipments, it include: through the above way, a kind of automatic assembly equipment of the present invention, product and components are assembled and processed using full automatic equipment, manpower has been saved, has improved work efficiency, reduce production cost, the precision for improving assembling and processing simultaneously, improves the quality of product, reduces danger coefficient.
Description
Technical field
The present invention relates to assembling apparatus fields, more particularly to a kind of automatic assembly equipment.
Background technique
Existing product HULL is mostly manual operation in the assembling and processing work for carrying out PIN, light guide plate and power key, in this way
The case where not only resulting in slow speed, low efficiency, and the assembling quality of man-made assembly processing is unstable, and danger coefficient also compares
Height, so the assembling equipment for needing more to meet the requirements.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of automatic assembly equipments, have unfailing performance height, positioning accurate
Really, compact-sized, the advantages that work efficiency is high, at the same the application of assembling equipment and it is universal on have extensive market prospects.
In order to solve the above technical problems, one technical scheme adopted by the invention is that:
A kind of automatic assembly equipment is provided comprising: the first feed unit, the second feed unit, the first assembling unit, third supply
Material unit, the 4th feed unit, the second assembling unit,
First feed unit: loading and unloading are carried out to product tray, and processed product is sent to the first assembling unit；It is described
Third feed unit, the 4th feed unit carry out loading and unloading for treating assemble products from parts；First assembling unit: Gu
Determine processed product, and processed product and components to be processed are assembled；Second assembling unit: it obtains first
Product after being assembled in assembling unit, and by zero to be processed in product and the third feed unit and the 4th feed unit
Part carries out assembling processing.
In a preferred embodiment of the present invention, the first feed unit include product tray lifting unit, transfer unit, on
Material unit, the product tray lifting unit are set in the first rack, and the transfer unit and the feeding unit material are set to
In first rack.
In a preferred embodiment of the present invention, the product tray lifting unit includes guide post, pallet, lifting electricity
Machine, bracket, the guide post are set in first rack, for carry pallet the bracket and the guide post activity
Connection, the lifting motor drive the bracket to move up and down along guide post, are provided with testing product support in first rack
Disk whether sensor in place；
The transfer unit includes first support, pallet sucker, movable rail, claw, driving cylinder, suction cup carrier, the activity
Track is arranged on the bracket, and the driving cylinder drives the suction cup carrier to move back and forth along the movable rail, the support
Disk sucker is set in the suction cup carrier, and the claw is movably set in the bottom surface of the bracket；
The feeding unit material includes second support, material-taking rack, feeding jig, feeding sucker, and the second support is set to described
In first rack, the feeding jig moves up and down on the material-taking rack, and the feeding sucker is set to the feeding jig
Interior, the material-taking rack horizontal movement and moves forward and backward in the second support, be connected separately on the material-taking rack drive its
The driving device for moving forward and backward and moving left and right.
In a preferred embodiment of the present invention, the first assembling unit includes the second feed unit, relay unit, inserting list
Member, press fitting unit, the relay unit are set between the insertion unit, press fitting unit.
In a preferred embodiment of the present invention, the relay unit includes guide rail, middle swivel base, fixing seat, needle stand, described
Middle swivel base moves back and forth on the guide rail, and the needle stand and fixing seat matched with product is set on the middle swivel base；
The insertion unit includes stand, first movement frame, the second movable stand, material sucking mouth, and horizontal drive apparatus drives described the
One movable stand horizontal traversal in the stand, lifting drive are set on first movement frame and drive described second
It moves up and down under movable stand, the material sucking mouth is set on second movable stand；
The press fitting unit includes press fitting frame, pressing plate, and the press fitting sets up the top for being placed in the guide rail, and the pressing plate is described
It moves up and down on press fitting frame, the bottom of the pressing plate is provided with the indent matched with product structure.
In a preferred embodiment of the present invention, the third feed unit includes loading bin, blanking feed bin, lift disk list
Member, jacking unit, conveyer belt, position-limiting unit,
The loading bin and the blanking feed bin are set to the top for the conveyer belt for driving feeding pallet to move forward and backward, and
The channel for allowing feeding pallet to pass through is provided between feed bin and conveyer belt, for lift the lift disk unit of feeding pallet with
The loading bin is connected, and the position-limiting unit for preventing feeding pallet from entering channel is set in the blanking feed bin, institute
State loading bin, the blanking feed bin and lower section be provided with the jacking unit matched with position-limiting unit.
In a preferred embodiment of the present invention, with jacking unit matching feeding the lift disk unit include lift plate and
The driving cylinder for driving the lift plate to move forward and backward；
The position-limiting unit includes position-limited rack, spring, claw, and the bottom of the claw is to be rotatably connected with the position-limited rack,
The spring is provided between the top of the claw and the position-limited rack.
In a preferred embodiment of the present invention, the knot of the structure of the third feed unit and the 4th feed unit
Structure is identical.
In a preferred embodiment of the present invention, second assembling unit includes the 4th rack, reclaimer robot, overturning
Unit, turntable, turntable jig, pusher unit, fixed cell, fuse unit, the reclaimer robot, roll-over unit, turntable, heat
Molten unit is set in the 4th rack, and the turntable jig for placing product is set to the turntable, described to push away
Material unit drives the turntable jig folding, and the fixed cell is flexibly connected with the turntable jig.
In a preferred embodiment of the present invention, the roll-over unit includes rollover stand, connection frame, vertical cylinder, fixation
Frame, clamping jaw, connection frame horizontal traversal on the rollover stand are provided on the connection frame and drive the fixed frame
The vertical cylinder to move up and down is provided with the rotary cylinder for driving clamping jaw rotation on the fixed frame；
The turntable jig includes jig seat, pressing plate, compact heap, shaft, spring, and the pressing plate is arranged by the shaft activity
In on the side wall of the jig seat, the spring is provided between one end of the pressing plate and the jig seat, the pressing plate
The compact heap for compressing product is connected on the other end；
The pusher unit includes pawling and driving the pusher cylinder pawled and moved forward and backward, it is described pawl drive it is described pawl around
Shaft rotation；
The fixed cell includes firm banking, connecting plate, flexible briquetting, and the connecting plate is transported up and down on the fixed base
Dynamic, the flexibility briquetting is set to the bottom surface of one end of the connecting plate；
The fuse unit includes pedestal, hot melt frame, hot melt head, be provided on the pedestal drive hot melt frame move forward and backward and on
The driving device of lower movement, the hot melt head are set on the hot melt frame.
The beneficial effects of the present invention are: product and components are assembled and processed using full automatic equipment, save
Manpower, improves work efficiency, reduces production cost, while improving the precision of assembling and processing, improve the matter of product
Amount.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, in which:
Fig. 1 is the flow diagram of assembling product in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Fig. 2 is a kind of overall structure diagram of one preferred embodiment of automatic assembly equipment of the invention；
Fig. 3 is the structural schematic diagram of the first feed unit and the first assembling unit in a kind of automatic assembly equipment of the invention；
Fig. 4 is the structural schematic diagram of pallet lift unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Fig. 5 is the structural schematic diagram of transfer unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Fig. 6 is the structural schematic diagram of feeding unit material in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Fig. 7 is the structural schematic diagram of the first assembling unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Fig. 8 is the structural schematic diagram of relay unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Fig. 9 is the structural schematic diagram of third feed unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Figure 10 is the overlooking structure diagram of the second assembling unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Figure 11 is the schematic perspective view of the second assembling unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Figure 12 is the structural schematic diagram of roll-over unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Figure 13 is the structural representation of a kind of automatic assembly equipment one preferred embodiment turntable jig and fixed cell of the invention
Figure；
Figure 14 is the structural schematic diagram of fuse unit in one preferred embodiment of a kind of automatic assembly equipment of the invention；
Figure 15 is the structural schematic diagram of pusher unit in one preferred embodiment of a kind of automatic assembly equipment of the invention.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
Fig. 1-15 is please referred to, the embodiment of the present invention includes:
Components PIN98, light guide plate 97, power key 96 are successively assembled on product HULL99 by a kind of automatic assembly equipment,
Then the product after assembling is heated.Its mainly include the first feed unit, the second feed unit, the first assembling unit,
Third feed unit, the 4th feed unit, the second assembling unit.
First feed unit (product feed unit) 1: loading and unloading are carried out to product tray, and processed product is sent
To the first assembling unit.
First assembling unit (dress PIN unit) 2: fixed processed product, and processed product and PIN are subjected to group
Dress.
Second feed unit (PIN feed unit) 3: components PIN is provided.
The third feed unit (light guide plate feed unit) 4: components light guide plate is provided.
4th feed unit (power key feed unit) 5: components power key is provided.
Second assembling unit 6: obtain in the first assembling unit assemble after product, and by product successively with leaded light
Plate and power key are assembled, and carry out hot melt processing to product.
1) product feed unit 1
Product feed unit includes product tray lifting unit, transfer unit 11, feeding unit material 12, the transfer unit and described
Feeding unit material is set to 13 in the first rack, and the transfer unit is set to the top of the product tray lifting unit, described
Feeding unit material is set to the top of the transfer unit.Full TRAY and TRAY, sky are provided in first rack, it is described
Product tray lifting unit is set in TRAY full (full material position) and TRAY, sky (empty material position), and the feeding unit material will completely expect
The product in product tray on position takes out and send to dress PIN unit, the transfer unit by full material position it is empty fall support
In dribbling to empty material position.
The product tray lifting unit includes guide post 101, product tray 102, lifting motor for placing product
103, bracket 104, the guide post are set in first rack, for carry pallet the bracket and the guide post
It is flexibly connected, the lifting motor drives the bracket to move up and down along guide post.
The transfer unit 11 includes first support 110, pallet sucker 111, movable rail 112, claw 113, driving gas
Cylinder 114, suction cup carrier 115, the first support are set in first rack, and the movable rail is set to described first
On frame, the driving cylinder drives the suction cup carrier to move back and forth along the movable rail, and the pallet sucker is set to described
In suction cup carrier, the claw is movably set in the bottom surface of the bracket, is connected with what drive claw moved forward and backward on the claw
Driving device.
The feeding unit material 12 includes second support 120, adjustable shelf 121, material-taking rack 123, feeding jig 124, feeding suction
Disk, the second support are set in first rack, are provided with and are led on second support, the adjustable shelf and the material-taking rack
Rail, X-axis driving device (servo motor) drive the material-taking rack to move left and right on the adjustable shelf, Y-axis driving device (servo
Motor) drive the feeding jig to move up and down on the material-taking rack, Z axis driving device (servo motor) drives the activity
Frame moves forward and backward in the second support, and the feeding sucker is set in the feeding jig, and the driving device is logical
It crosses synchronous belt and drives the adjustable shelf, the material-taking rack and feeding jig movement.The feeding jig is profiling jig,
There are two the slot matched with product structure, a slots to adsorb a product, be provided with and take at the top of the slot for the setting of its bottom surface
Expect sucker, improves the efficiency that product is drawn, prevent product from slipping.
When in use, the product tray of full material is first placed in full material position by user, and the lifting unit in full material position drives full
The product tray of material rises until sensor detects that pallet (only detects in place and is located at uppermost pallet), at this moment
Lifting unit remains stationary, and feeding unit material starts so that feeding jig is moved to the surface of product, and then feeding jig declines
And feeding sucker is opened, product is adsorbed onto feeding jig, adjustable shelf is then moved, product is sent to dress PIN unit, support is worked as
After product in disk is all taken away, then pallet sucker starts and adsorbs the empty pallet in full material position, then transports empty pallet
It send to empty material position, the lifting device in empty material position starts decline, for storing empty pallet, after having a certain amount of, by empty material position
Interior empty pallet all takes out, and improves the precision and efficiency of loading and unloading.When only one full material torr disk on lifting unit, institute
It states claw and is pushed out and holds up the last one pallet, and lifting unit decline is reloaded, and carries out feeding in feeding jig in this way
While, it can also reload, improve working efficiency.
2) PIN feed unit 3
For second feed unit using vibrating disk, arrangement machine, the bottom for arranging machine is provided with the driving device for driving it to move forward and backward,
The vibrating disk is sent after being arranged successively PIN in sequence to discharge port, and arrangement machine moves reception vibrating disk backward and sends out
PIN, PIN is then subjected to arrangement rotation so that arrangement machine can successively convey two PIN straight up, finally forward
Movement, allows the more convenient acquisition PIN of the insertion unit.
3) PIN unit 2 is filled
The dress PIN unit includes the second rack 20, relay unit, insertion unit 22, press fitting unit 23, relay unit, inserting
Unit, press fitting unit be set in second rack, the relay unit be set to the insertion unit, press fitting unit it
Between.
The relay unit 21 includes guide rail 210, middle swivel base 211, fixing seat 212, and driving device drives the middle swivel base
It is moved back and forth on the guide rail, the fixing seat is set to the top of the middle swivel base, and the fixing seat includes and product knot
The profiling fixed fixture 213 that structure matches, profiling fixed fixture cooperate fixed product with needle stand 214 and needle stand are made to be directed at product
On the position dress PIN, when product is placed on relay unit by feeding jig, profiling fixed fixture is directly inserted in product, inserting
PIN is directly inserted into needle stand by component, and product shaking can be effectively prevented, improve stability, and can allow product and PIN
Can more accurate, quick alignment and installation, improve the accuracy of assembling.
The insertion unit 22 includes stand 220, first movement frame 221, the second movable stand 222, material sucking mouth 223, level
Driving device drives first movement frame horizontal traversal, lifting drive in the stand to be set to first movement
It on frame and drives and moves up and down under second movable stand, one or more material sucking mouths are set to second movable stand
On.
The press fitting unit 23 includes press fitting frame 230, pressing plate 231, and the press fitting sets up the top for being placed in the guide rail, institute
It states pressing plate to be flexibly connected by guide post with the press fitting frame, the lifting cylinder is set on the press fitting frame and drives the pressure
Plate moves up and down, and can prevent pressing plate from generating positional shift during the motion in this way, improve the precision and efficiency of press fitting, described
The bottom of pressing plate is provided with the indent matched with product structure, the general that such pressing plate can be faster and better according to the structure of product
PIN is pressed into product, prevents from generating the exposed situation of PIN because pressing plate is not bonded with product.
When in use, material sucking mouth is moved horizontally to the top of PIN feed unit, then declines and draws PIN(PIN holding
Vertical state), relay unit is then moved back to again, and PIN is simultaneously inserted into needle stand (the top exposing needle of PIN by material sucking mouth decline
Seat), product is transported on relay unit by feeding unit material, and the product is fixed in fixing seat by profiling fixed fixture, at this time
PIN is inserted into product, and then relay unit is moved under press fitting unit, and PIN is simultaneously all pressed into product by pressing plate decline, most
Relay unit moves on after product is taken away by the second assembling unit afterwards, returns at insertion unit.
4) light guide plate feed unit 4
The third feed unit include third rack 41, loading bin 42, blanking feed bin 43, lift disk unit 44, jacking unit,
Conveyer belt 45, position-limiting unit 46, for placing light guide plate/power key feeding pallet, pressure rack 47.
TRAY full, TRAY, sky and feeding position are provided in the third rack, TRAY, the sky is set to full
TRAY between feeding position, the loading bin is set to described full TRAY, and the blanking feed bin is set to the sky
TRAY, the jacking unit is set in TRAY full, TRAY, sky and feeding position, described to be connected with the described of servo motor
Conveyer belt is set in the feeding position through TRAY full, TRAY, sky and feeding position, the pressure rack.
The loading bin, the blanking feed bin and the pressure rack are set to the biography for driving feeding pallet to move forward and backward
The top of band is sent, is both provided between the loading bin, the blanking feed bin, the pressure rack and conveyer belt and allows feeding pallet
By channel.The lift disk unit for lifting feeding pallet and the loading bin phase are matched with the first jacking unit
Connection, the position-limiting unit for preventing feeding pallet from entering channel is set in the blanking feed bin, the loading bin, described
Be disposed with below blanking feed bin and the pressure rack the first jacking unit, second jacking unit, third jacking unit, three
The structure for jacking unit is identical.
The lift disk unit 44 includes lift plate 440, driving cylinder 441, and the bottom of the side wall of the loading bin is provided with
One through-hole, the driving cylinder drive the lift plate to move forward and backward in the through hole, are provided on the lift plate for being inserted into
Step between two feeding pallets can be convenient the movement of lift plate in this way, more quickly separate pallet, improves the effect of feed
Rate.
The jacking unit includes jacking cylinder 48, raising plate 49, and the jacking cylinder drives the raising plate to transport up and down
It is dynamic, to push feeding pallet upward.
The position-limiting unit 46 includes position-limited rack 460, spring 461, claw 462, the bottom of the side wall of the blanking feed bin
It is provided with movable span, the claw is movably set in the movable span, and the bottom of the claw passes through connecting rod and the limit
Frame is rotatably connected, and the spring is provided between the top of the claw and the position-limited rack.
On the full position TRAY, first allows the first jacking unit to rise, multiple feeding pallets completely expected then are placed on feeding
In feed bin (10 TRAY), the first jacking unit holds up all feeding pallets, in case feeding pallet pressure is on a moving belt；
When feeding, the first jacking unit declines the distance of a feeding pallet thickness, then lifts plate and stretches out and hold up second from the bottom
A or more feeding pallet, so that jacking unit only drops on the conveyer belt in channel with nethermost pallet；Servo
Electric motor starting simultaneously drives conveyer belt that this feeding pallet is transported to feeding position by the channel；When the arrival of feeding pallet takes
When material position, the third jacking unit drives feeding pallet to rise, until feeding is fixed in jacking unit and pressure rack cooperation
Pallet, manipulator starts feeding at this time；After the components in the feeding pallet in feeding position are taken, the servo motor is anti-
Drive conveyer belt that the TRAY in feeding position is transported to TRAY, sky to operating；It is described after feeding pallet reaches TRAY, sky
Jacking unit starting is simultaneously lifted up sky TRAY, and claw is elapsed outward by pallet, spring stress compression, until sky TRAY moves to card
Above pawl, spring gradually stretches during raising plate decline, and claw is pushed to move inward, and sky TRAY so is just existed by claw support
The top in channel is taken out after blanking feed bin receives full tray, then by pallet.
5) power key feed unit 5
Power key feed unit is set to the side of the light guide plate feed unit, specific structure and light guide plate feed unit
Structure is identical.
6) the second assembling unit 6
Second assembling unit 6 includes the 4th rack 60, reclaimer robot, roll-over unit 63, turntable jig 64, pusher unit
68, fixed cell 65, fuse unit 66.
Overturning feeding station, assembling light guiding plate station, power key assembling station, the right side are disposed in 4th rack
Station, left hot melt station, discharge station are heated, the roll-over unit is set on the overturning feeding station, for grabbing simultaneously
The first manipulator 60 that light guide plate is installed on product is set on the assembling light guiding plate station, for grabbing and by power supply
The second manipulator 62 that key is installed on product is set to the power key assembling station, to what is heated on the right side of composition product
First fuse unit is set on right hot melt station, to the left hot melt work of the second fuse unit heated on the left of composition product
Position.
The turntable includes traffic cycle 67 and mini-roundabout 69, and the traffic cycle is set to the outer ring of the mini-roundabout, big to turn
Disk is connected with the movable part on Cam splitter, and the mini-roundabout is connected with the fixed part on Cam splitter, so small
Turntable is fixed in the 4th rack, and traffic cycle can rotate.
The turntable jig for fixing product is set to the traffic cycle, the quantity of the turntable jig on traffic cycle
More than or equal to the quantity of processing stations, all stations is allowed to carry out assembling processing to different products simultaneously, improves work
Make efficiency, the pusher unit drives the turntable jig folding, and pusher unit is only set to overturning feeding station and blankers
On position.It is each on the mini-roundabout in assembling light guiding plate station, power key assembling station, right hot melt station, left hot melt station
It is provided with a fixed cell, the fixed cell and the turntable jig cooperate fixed product, improve machining accuracy.
The roll-over unit 63 includes rollover stand 630, horizontal guide rail 631, horizontal air cylinder (example rodless cylinder) 632, connection
Frame 633, vertical cylinder (the mini cylinder of example) 634, vertical guide post 635, fixed frame 636, clamping jaw 637, the rollover stand are set to
In 4th rack, the horizontal guide rail is set to the top of the rollover stand, and the horizontal air cylinder drives the connection frame
It is moved back and forth on the horizontal guide rail, the vertical cylinder is set on the connection frame, and the fixed frame is hung down by described
Straight guide post is flexibly connected with the connection frame, and the vertical cylinder drives the fixed frame to move up and down along vertical guide post, described
The finger cylinder for driving the clamping jaw folding and the rotary cylinder for driving clamping jaw rotation are provided on fixed frame.
Rodless cylinder drives product clamping jaw to move left and right on the horizontal guide rail, and mini cylinder drives product clamping jaw edge vertically to lead
Column moves up and down, rotary cylinder pivoted jaw；Rodless cylinder moves to right, and product clamping jaw reaches above product, and finger cylinder is opened, fan
Your cylinder drives product clamping jaw to drop to product position, and finger cylinder closure clamps under the horizontal direction of the end face HULL(HULL)；Mini gas
Cylinder rises, and product clamping jaw is rotated by 90 ° (HULL end face vertical is outside at this time) by rotary cylinder, and rodless cylinder is by product clamping jaw band
To 1 top of turntable station, mini cylinder decline puts HULL to the rotary disc assembly of turntable station 1.
The turntable jig 64 includes jig seat 640, pressing plate 641, compact heap, shaft 642, spring, and the pressing plate passes through
The shaft is movably set on the side wall of the jig seat, and the front end of the pressing plate is provided with the first guiding surface, the pressure
The spring is provided between the front end of plate and the jig seat, and (fixation on jig seat side wall can be set in the bottom of spring
In hole), it is connected with the compact heap for compressing product on the rear end of the pressing plate, is provided with movable span on the jig seat side wall
643, the compact heap moves back and forth in the movable span.
The pusher unit 68 includes pawling 690 and to drive and pawl the pusher cylinder 691 moved forward and backward, described to pawl
Inside is provided with the second guiding surface matched with first guiding surface, and described pawl drives described pawl to revolve around the shaft
Turn.
When preparing product being put into jig, the pusher cylinder is pawled advance, and the second guiding surface and first are led
It is pressed downward (front end pressuring spring) to contact of incline plane and by the front end of pressing plate, at this moment the front end of pressing plate tilts so that compact heap is outside
Movement；After being put into product, the pusher cylinder, which pulls back, pawls, so that the front end of pressing plate is jacked up by spring, while after pressing plate
End drives compact heap to move into jig and compress product.
The fixed cell 65 includes firm banking 650, adjusts cylinder 651, connecting plate 652, flexible briquetting (sponge)
653, the firm banking is set on the mini-roundabout, and the adjusting cylinder is set on the firm banking, and drives institute
Connecting plate up and down motion is stated, it is described to adjust the regulating valve that reduced pressure under control cylinder is connected on cylinder, the sponge setting
In the bottom surface of one end of the connecting plate.
When the turntable jig equipped with HULL goes to assembling light guiding plate station, power key assembling station, right hot melt station, left heat
When molten station, cylinder drives connecting plate and sponge decline, pushes down the top of HULL, thus fixed HULL.
The fuse unit 66 includes pedestal 660, lifting cylinder 661, flat-removing air cyclinder 662, track 663, the first frame body
664, the second frame body 665, hot melt frame 666, hot melt head 667, the pedestal are set in the 4th rack, the track setting
In the top surface of the pedestal and the side of first frame body, the flat-removing air cyclinder drives first frame body to come along the track
Backhaul dynamic, the lifting cylinder is set on first frame body, and the lifting cylinder drives second frame body to move up and down,
The hot melt erection is placed on the side wall of second frame body, and the hot melt head is set on the hot melt frame.
When needing the product for heating processing to turn to right hot melt station, left hot melt station, flat-removing air cyclinder drives first
Body moves forward, so that hot melt frame is inserted into HULL, heats head at this time and reaches above position to be heated, and lifting cylinder drives the
The decline of one frame body, which makes to heat head, to be contacted with product and is heated.
In the work of the second assembling unit (by taking a turntable jig as an example), turnover mechanism is drawn from transfer jig
HULL is rotated by 90 °, and is put to rotary disc assembly；Turntable is rotated, the press mechanism in assembling light guiding plate station compresses HULL, the first machine
Tool hand draws power key from feeding machine, is put into rotary disc assembly in HULL；Turntable rotation, power key assemble the pushing in station
Mechanism compresses HULL, and the second manipulator is drawn light guide plate from feeding machine, is put into rotary disc assembly in HULL；Turntable is rotated, it is right
It heats the press mechanism in station and compresses HULL, hot melt component heating right side is assembled into product；Turntable is rotated, in left hot melt station
Press mechanism compresses HULL, and hot melt component heating left side is assembled into product；Turntable is rotated, after the completion of taking the hot melt in discharge station away
Finished product.
A kind of beneficial effect of automatic assembly equipment of the present invention is: being carried out using full automatic equipment to product and components
Assembling and processing, have saved manpower, have improved work efficiency, reduced production cost, while having improved the essence of assembling and processing
Degree, improves the quality of product, reduces the danger coefficient of assembling processing.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (10)
1. a kind of automatic assembly equipment characterized by comprising the first feed unit, the second feed unit, the first assembling are single
Member, third feed unit, the 4th feed unit, the second assembling unit,
First feed unit: loading and unloading are carried out to product tray, and processed product is sent to the first assembling unit；It is described
Third feed unit, the 4th feed unit carry out loading and unloading for treating assemble products from parts；First assembling unit: Gu
Determine processed product, and processed product and components to be processed are assembled；Second assembling unit: it obtains first
Product after being assembled in assembling unit, and by zero to be processed in product and the third feed unit and the 4th feed unit
Part carries out assembling processing.
2. a kind of automatic assembly equipment according to claim 1, which is characterized in that the first feed unit includes product tray
Lifting unit, transfer unit, feeding unit material, the product tray lifting unit are set in the first rack, the transfer unit
It is set in the first rack with the feeding unit material.
3. a kind of automatic assembly equipment according to claim 2, which is characterized in that the product tray lifting unit includes
Guide post, pallet, lifting motor, bracket, the guide post are set in first rack, for carrying the support of pallet
Frame is flexibly connected with the guide post, and the lifting motor drives the bracket to move up and down along guide post, first rack
On be provided with testing product pallet whether sensor in place；
The transfer unit includes first support, pallet sucker, movable rail, claw, driving cylinder, suction cup carrier, the activity
Track is arranged on the bracket, and the driving cylinder drives the suction cup carrier to move back and forth along the movable rail, the support
Disk sucker is set in the suction cup carrier, and the claw is movably set in the bottom surface of the bracket；
The feeding unit material includes second support, material-taking rack, feeding jig, feeding sucker, and the second support is set to described
In first rack, the feeding jig moves up and down on the material-taking rack, and the feeding sucker is set to the feeding jig
Interior, the material-taking rack horizontal movement and moves forward and backward in the second support, be connected separately on the material-taking rack drive its
The driving device for moving forward and backward and moving left and right.
4. a kind of automatic assembly equipment according to claim 1, which is characterized in that the first assembling unit includes the second feed
Unit, relay unit, insertion unit, press fitting unit, the relay unit are set between the insertion unit, press fitting unit.
5. a kind of automatic assembly equipment according to claim 4, which is characterized in that
The relay unit includes guide rail, middle swivel base, fixing seat, needle stand, and the middle swivel base moves back and forth on the guide rail, with
The needle stand and fixing seat that product matches are set on the middle swivel base；
The insertion unit includes stand, first movement frame, the second movable stand, material sucking mouth, and horizontal drive apparatus drives described the
One movable stand horizontal traversal in the stand, lifting drive are set on first movement frame and drive described second
It moves up and down under movable stand, the material sucking mouth is set on second movable stand；
The press fitting unit includes press fitting frame, pressing plate, and the press fitting sets up the top for being placed in the guide rail, and the pressing plate is described
It moves up and down on press fitting frame, the bottom of the pressing plate is provided with the indent matched with product structure.
6. a kind of automatic assembly equipment according to claim 1, which is characterized in that the third feed unit includes feeding
Feed bin, blanking feed bin, lift disk unit, jacking unit, conveyer belt, position-limiting unit,
The loading bin and the blanking feed bin are set to the top for the conveyer belt for driving feeding pallet to move forward and backward, and
The channel for allowing feeding pallet to pass through is provided between feed bin and conveyer belt, for lift the lift disk unit of feeding pallet with
The loading bin is connected, and the position-limiting unit for preventing feeding pallet from entering channel is set in the blanking feed bin, institute
State loading bin, the blanking feed bin and lower section be provided with the jacking unit matched with position-limiting unit.
7. a kind of automatic assembly equipment according to claim 6, which is characterized in that
The lift disk unit with jacking unit matching feeding includes the driving gas lifted plate and the lift plate is driven to move forward and backward
Cylinder；
The position-limiting unit includes position-limited rack, spring, claw, and the bottom of the claw is to be rotatably connected with the position-limited rack,
The spring is provided between the top of the claw and the position-limited rack.
8. a kind of automatic assembly equipment according to claim 7, which is characterized in that the structure of the third feed unit with
The structure of 4th feed unit is identical.
9. a kind of automatic assembly equipment according to claim 1, which is characterized in that second assembling unit includes the 4th
Rack, reclaimer robot, roll-over unit, turntable, turntable jig, pusher unit, fixed cell, fuse unit, the reclaimer
Tool hand, roll-over unit, turntable, fuse unit are set in the 4th rack, and the turntable jig for placing product is set
It is placed on the turntable, the pusher unit drives the turntable jig folding, and the fixed cell and the turntable jig are living
Dynamic connection.
10. a kind of automatic assembly equipment according to claim 1, which is characterized in that
The roll-over unit includes rollover stand, connection frame, vertical cylinder, fixed frame, clamping jaw, and the connection frame is in the rollover stand
Upper horizontal traversal is provided with the vertical cylinder for driving the fixed frame to move up and down on the connection frame, described solid
Determine to be provided with the rotary cylinder for driving clamping jaw rotation on frame；
The turntable jig includes jig seat, pressing plate, compact heap, shaft, spring, and the pressing plate is arranged by the shaft activity
In on the side wall of the jig seat, the spring is provided between one end of the pressing plate and the jig seat, the pressing plate
The compact heap for compressing product is connected on the other end；
The pusher unit includes pawling and driving the pusher cylinder pawled and moved forward and backward, it is described pawl drive it is described pawl around
Shaft rotation；
The fixed cell includes firm banking, connecting plate, flexible briquetting, and the connecting plate is transported up and down on the fixed base
Dynamic, the flexibility briquetting is set to the bottom surface of one end of the connecting plate；
The fuse unit includes pedestal, hot melt frame, hot melt head, be provided on the pedestal drive hot melt frame move forward and backward and on
The driving device of lower movement, the hot melt head are set on the hot melt frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910670174.1A CN110303339A (en) | 2019-07-24 | 2019-07-24 | A kind of automatic assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910670174.1A CN110303339A (en) | 2019-07-24 | 2019-07-24 | A kind of automatic assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110303339A true CN110303339A (en) | 2019-10-08 |
Family
ID=68080696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910670174.1A Pending CN110303339A (en) | 2019-07-24 | 2019-07-24 | A kind of automatic assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110303339A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112224864A (en) * | 2020-09-30 | 2021-01-15 | 苏州富强科技有限公司 | Tear film assembly line before equipment |
| CN112222819A (en) * | 2020-09-30 | 2021-01-15 | 苏州富强科技有限公司 | Assembly line |
| CN112222820A (en) * | 2020-09-30 | 2021-01-15 | 苏州富强科技有限公司 | Tear film assembly integral type assembly line |
-
2019
- 2019-07-24 CN CN201910670174.1A patent/CN110303339A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112224864A (en) * | 2020-09-30 | 2021-01-15 | 苏州富强科技有限公司 | Tear film assembly line before equipment |
| CN112222819A (en) * | 2020-09-30 | 2021-01-15 | 苏州富强科技有限公司 | Assembly line |
| CN112222820A (en) * | 2020-09-30 | 2021-01-15 | 苏州富强科技有限公司 | Tear film assembly integral type assembly line |
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