CN108335899B - Equipment for producing patch type inductor - Google Patents
Equipment for producing patch type inductor Download PDFInfo
- Publication number
- CN108335899B CN108335899B CN201810229086.3A CN201810229086A CN108335899B CN 108335899 B CN108335899 B CN 108335899B CN 201810229086 A CN201810229086 A CN 201810229086A CN 108335899 B CN108335899 B CN 108335899B
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- magnetic core
- copper
- shaped magnetic
- slide
- pushing
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 171
- 229910052802 copper Inorganic materials 0.000 claims abstract description 135
- 239000010949 copper Substances 0.000 claims abstract description 135
- 239000003292 glue Substances 0.000 claims description 49
- 238000005520 cutting process Methods 0.000 claims description 29
- 238000007599 discharging Methods 0.000 claims description 20
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000008358 core component Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 11
- 229910000831 Steel Inorganic materials 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Coils Or Transformers For Communication (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses equipment for producing a patch type inductor, which is characterized in that a back-shaped operation mechanism for circularly conveying a jig is arranged on a machine base, a feeding mechanism for placing a U-shaped magnetic core and an I-shaped magnetic core in the jig is arranged on one side of the back-shaped operation mechanism, a primary dispensing mechanism for dispensing the U-shaped magnetic core in the jig is arranged on one side of the feeding mechanism, a copper button feeding mechanism for placing a copper button on the U-shaped magnetic core is arranged on one side of the primary dispensing mechanism, a pressing mechanism capable of pressing the copper button is arranged on one side of the copper button feeding mechanism, a secondary dispensing mechanism for dispensing the copper button and the U-shaped magnetic core is arranged on one side of the pressing mechanism, a paying-off mechanism for placing copper wires on the copper button is arranged on one side of the secondary dispensing mechanism, and an assembly mechanism for taking out a U-shaped magnetic core component and the I-shaped magnetic core from the jig and placing the I-shaped magnetic core to be connected to the U-shaped magnetic core component. The invention has simple structure, high production efficiency, labor saving and production cost reduction.
Description
[ field of technology ]
The invention relates to a device for producing a chip inductor.
[ background Art ]
Patch type inductors are currently in wide use. However, the conventional process for producing the chip inductor includes dispensing glue on the U-shaped magnetic core, pressing the copper button, dispensing glue on the copper button and the U-shaped magnetic core, and placing copper wires on the copper button, so that the U-shaped magnetic core, the copper button and the copper wires are connected together to form a U-shaped magnetic core assembly, and finally placing the I-shaped magnetic core on the U-shaped magnetic core assembly and bonding the I-shaped magnetic core to obtain the chip inductor. The whole manufacturing process is manually operated by workers, the production efficiency is low, the labor intensity is high, and the production cost is high.
The present invention has been made in view of the above drawbacks.
[ invention ]
The invention aims to overcome the defects of the prior art and provide the equipment for producing the patch type inductor, which has the advantages of simple structure, high production efficiency, labor saving and production cost reduction.
The invention is realized by the following technical scheme:
an apparatus for producing a chip inductor, characterized in that: including frame 1, frame 1 on be equipped with the return shape running gear 2 that is used for cyclic delivery tool 10, return shape running gear 2 one side be equipped with and be used for placing the feed mechanism 3 of U type magnetic core 20 and I type magnetic core 30 in toward tool 10, feed mechanism 3 one side be equipped with be used for to the U type magnetic core 20 in the tool 10 go up the first point gum machine 4 of point gum, first point gum machine 4 one side be equipped with be used for to the U type magnetic core 20 on send copper knot mechanism 5 of 40, send copper knot mechanism 5 one side be equipped with can carry out the pressfitting to copper knot 40 and make copper knot 40 fixed connection to the pressfitting mechanism 6 on U type magnetic core 20, pressfitting mechanism 6 one side be equipped with be used for to copper knot 40 and U type magnetic core 20 go up the point gum machine 7 once more, point gum machine 7 one side be equipped with be used for to place copper wire 50 on the copper knot 40 go up the pay off mechanism 8, U type magnetic core 20, copper knot 40 and 50 link together and constitute U type magnetic core 60, copper knot 40 and 50 be equipped with and be used for taking out U type magnetic core 60 and take out the magnetic core 30 from U type magnetic core 20 one side and take out the magnetic core 60.
An apparatus for producing a chip inductor as described above, wherein: the operation support frame 29 of the square operation mechanism 2 on the frame 1, the operation support frame 29 is provided with a first slide 21, a second slide 22, a third slide 23 and a fourth slide 24 which are sequentially connected, the first slide 21, the second slide 22, the third slide 23 and the fourth slide 24 form an annular channel for the jig 10 to slide inside, the operation support frame 29 is provided with a first pushing component 25 which can push the jig 10 at the joint position of the first slide 21 and the second slide 22 into the second slide 22, a second pushing component 26 which can push the jig 10 at the joint position of the second slide 22 and the third slide 23 into the third slide 23, a third pushing component 27 which can push the jig 10 at the joint position of the third slide 23 and the fourth slide 24 into the fourth slide 24, and a fourth pushing component 28 which can push the jig 10 at the joint position of the fourth slide 24 and the first slide 21 into the first slide 21.
An apparatus for producing a chip inductor as described above, wherein: the feeding mechanism 3 comprises a feeding frame 31 arranged on the machine base 1, a first discharging groove 32 for placing the U-shaped magnetic core 20 and a second discharging groove 33 for placing the I-shaped magnetic core 30 are arranged on the feeding frame 31, conveying belts for conveying the U-shaped magnetic core 20 and the I-shaped magnetic core 30 forward are respectively arranged in the first discharging groove 32 and the second discharging groove 33, grabbing parts 35 which can grab the U-shaped magnetic core 20 and the I-shaped magnetic core 30 and are placed in the jig 10 on the return-shaped running mechanism 2 are arranged at the outlet ends of the first discharging groove 32 and the second discharging groove 33, grabbing parts 35 comprise grabbing frames 351 arranged on the machine base 1, transverse grabbing seats 352 capable of transversely sliding along the grabbing frames 351 are arranged on the grabbing frames, vertical grabbing seats 353 capable of vertically moving relative to the grabbing frames are arranged on the transverse grabbing seats 352, and first pneumatic fingers 354 used for grabbing the U-shaped magnetic core 20 and the I-shaped magnetic core 30 are arranged on the vertical grabbing seats 353.
An apparatus for producing a chip inductor as described above, wherein: the primary dispensing mechanism 4 comprises a dispensing frame 41 arranged on the machine base 1, a longitudinal dispensing seat 42 capable of longitudinally moving relative to the dispensing frame 41 is arranged on the dispensing frame 41, a vertical dispensing seat 43 capable of vertically moving relative to the longitudinal dispensing seat 42 is arranged on the longitudinal dispensing seat 42, a glue containing cylinder 44 for containing glue is arranged on the vertical dispensing seat 43, a glue outlet seat 46 which is communicated with the glue containing cylinder 44 and provided with a glue dispensing nozzle 45 is also arranged on the vertical dispensing seat 43, and a glue extruding cylinder 47 capable of extruding the glue in the glue outlet seat 46 is arranged on the glue outlet seat.
An apparatus for producing a chip inductor as described above, wherein: the copper buckle feeding mechanism 5 comprises a vibrating disc assembly 51 which is arranged on a machine base 1 and used for accommodating copper buckles 40, the output end of the vibrating disc assembly 51 is connected with a direct vibrating assembly 52 which can be used for accommodating copper buckles 40 vibrated out of the vibrating disc assembly 51 and conveying the copper buckles 40 along the transverse direction, the output end of the direct vibrating assembly 52 is connected with a pushing assembly 53 which can be used for accommodating the copper buckles 40 and pushing the copper buckles 40 along the longitudinal direction, the upper part of the pushing assembly 53 is provided with a grabbing assembly 54 which can grab the copper buckles 40 pushed by the pushing assembly 53 and put on the U-shaped magnetic core 20, the pushing assembly 53 comprises a fixing frame 531 which is arranged on the machine base 1, the fixing frame 531 is connected with a sliding plate 532 which can longitudinally slide relative to the fixing frame 531, the sliding plate 532 is provided with a supporting portion 533 which can extend into a groove 40a of the copper buckles 40 and is stretched out of the direct vibrating assembly 52, the fixing frame 531 is also connected with a copper buckle 40 which can be used for enabling the copper buckles 53 to be pushed in the longitudinal direction, the copper buckles 40 to be placed on the sliding plate 53 to slide along the transverse direction, the copper buckles 55 are further connected with a second sliding plate 552 which can be arranged on the two lateral sliding plates 552 and can be positioned on the two lateral sliding plates 551, and the two lateral sliding plates 552 are further positioned on the two lateral sliding plates 55 which can be positioned in the longitudinal directions and the sliding plate 552.
An apparatus for producing a chip inductor as described above, wherein: the paying-off mechanism 8 comprises a mounting frame 81 arranged on the machine base 1, the mounting frame 81 is connected with a base 82, the base 82 is connected with a fixing seat 83, the fixing seat 83 is provided with a wire feeding part 84 and a wire cutting part 85 capable of cutting off copper wires 50 which are fed out from the wire feeding part 84, the wire feeding part 84 comprises a paying-off support plate 841 arranged on the fixing seat 83, the paying-off support plate 841 is provided with a support wheel 842 for supporting the copper wires 50, the wire feeding part 84 further comprises a traction part 843 capable of dragging the copper wires 50 on the support wheel 842 to the wire cutting part 85, the wire cutting part 85 comprises a wire cutting support plate 851 arranged on the fixing seat 83, the wire cutting support plate 851 is provided with a wire feeding pipe 852 for feeding the copper wires 50, the wire cutting support plate 853 capable of cutting off the copper wires 50 which are fed out from the wire cutting pipe 852 is further arranged on the wire cutting support plate 851, and the fixing seat 83 is connected with a driving part 854 capable of driving the wire cutting off the copper wires 50.
An apparatus for producing a chip inductor as described above, wherein: the traction piece 843 comprises a driving wheel 8431 connected to a fixed seat 83 and a motor 8432 for driving the driving wheel 8431 to rotate, the fixed seat 83 is also provided with a driven wheel 8433 which can be matched with the driving wheel 8431 to clamp the copper wire 50 and convey the copper wire 50 forwards, the fixed seat 83 is provided with a pressure piece 844 which can adjust the line pressing pressure, the pressure piece 844 comprises a sliding block 8441 which can slide relative to the fixed seat 83, the driven wheel 8433 is arranged on the sliding block 8441, the fixed seat 83 is provided with an adjusting screw 8442 which can push the sliding block 8441 to slide when rotating, and a spring 8443 sleeved on the adjusting screw 8442 is further arranged between the sliding block 8441 and the fixed seat 83.
An apparatus for producing a chip inductor as described above, wherein: the assembling mechanism 9 comprises an appliance conveying component 91 for conveying the appliance 70, the assembling mechanism 9 further comprises a taking component 92 for grabbing the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30 in the jig 10 and assembling the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30 together in the appliance 70, the taking component 92 comprises a taking frame 921 arranged on the machine base 1, the taking frame 921 is provided with a transverse sliding seat 922 capable of sliding along the transverse direction relative to the taking frame 921, the transverse sliding seat 922 is provided with a longitudinal sliding seat 923 capable of sliding along the longitudinal direction relative to the transverse sliding seat 922, the longitudinal sliding seat 923 is connected with a vertical sliding seat capable of sliding along the vertical direction relative to the longitudinal sliding seat 924, and the vertical sliding seat 924 is provided with a fifth pneumatic finger 925 capable of grabbing the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30.
An apparatus for producing a chip inductor as described above, wherein: the device conveying component 91 comprises a conveying frame 911 arranged on the machine base 1, a workbench 912 is arranged on the conveying frame 911, a stacking device 913 for stacking the devices 70 is arranged on the workbench 912, a pushing device 914 capable of pushing the devices 70 in the stacking device 913 to the working position of the taking and loading component 92 is arranged on one side of the stacking device 913, the stacking device 913 comprises a stacking frame 9131 arranged on the workbench 912, the stacking frame 9131 and the workbench 912 together enclose a stacking groove 9132 for stacking the devices 70, the pushing device 914 comprises a pushing groove 9141 arranged on the workbench 912 and communicated with the stacking groove 9132 and capable of enabling the devices 70 to move in, a lifting device 915 capable of lifting the devices 70 in the stacking groove 9132 is arranged on the workbench 912 and below the stacking device 913, and the stacking frame 9131 is connected with a latch device 915 capable of latching the second devices 70 from below the stacking groove 9132 when the devices 9132 are lifted, and further enabling the two devices 70 to be separated from each other.
An apparatus for producing a chip inductor as described above, wherein: the workbench 912 is further provided with a pushing device 917 capable of pushing the appliance 70 containing the chip inductor out of the workbench 912, the pushing device 917 comprises a pushing slot 9171 which is arranged on the workbench 912 and is mutually perpendicular to the pushing slot 9141, the pushing device 917 further comprises a pushing cylinder 9172 which is arranged on the workbench 912, a cylinder rod of the pushing cylinder 9172 is connected with a pushing block 9173 which can pull the side wall of the appliance 70 to push the appliance 70 out of the pushing slot 9171, the cylinder rod of the pushing cylinder 9172 is connected with a connecting seat 9174, and the connecting seat 9174 is provided with a lifting cylinder 9175 which can enable the pushing block 9173 to lift in the vertical direction.
Compared with the prior art, the invention has the following advantages: the invention makes the jig move circularly in the feeding mechanism, the feeding mechanism places the U-shaped magnetic core and the I-shaped magnetic core in the corresponding jig in the process of the circular movement of the feeding station, the jig carries the U-shaped magnetic core and the I-shaped magnetic core to move on the circular movement mechanism, when the jig moves to the initial point glue station, the initial point glue mechanism points glue on the U-shaped magnetic core, then the jig carries the I-shaped magnetic core and the U-shaped magnetic core with glue thereon continuously moves, when the jig moves to the copper buckle loading station, the copper buckle feeding mechanism places copper buckles on the U-shaped magnetic core, then the jig carries the I-shaped magnetic core and the U-shaped magnetic core with the copper buckles thereon moves to the pressing station, the pressing mechanism presses the copper buckles on the U-shaped magnetic core and adheres firmly, then the jig continuously moves to reach the glue dispensing station again, the glue dispensing mechanism points glue on the copper buckles and the U-shaped magnetic core again, then the jig goes forward to reach the paying-off station, the paying-off mechanism places copper wires on the copper buckles, the copper wires are adhered to the copper buckles, at the moment, the U-shaped magnetic core, the copper buckles and the copper wires are connected together to form a U-shaped magnetic core assembly, then the jig goes forward to reach the assembling station, the taking-out part takes out the U-shaped magnetic core assembly and the I-shaped magnetic core from the jig, the empty jig moves on the feeding station on the return running mechanism to wait for receiving the feeding mechanism again, meanwhile, the appliance conveying part conveys the appliance to the position of the taking-out part, the taking-out part firstly places the U-shaped magnetic core assembly into the appliance, and then places the I-shaped magnetic core above the U-shaped magnetic core assembly in the appliance, so that the I-shaped magnetic core and the U-shaped magnetic core assembly are connected together to form the patch inductor. The whole manufacturing process is fully automatic in operation, the production efficiency is very high, the labor is saved, the production cost is reduced, and the method is suitable for popularization and application.
[ description of the drawings ]
FIG. 1 is one of the perspective views of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is one of the perspective views of the components of the present invention;
FIG. 4 is a second perspective view of the component of the present invention;
FIG. 5 is one of the perspective views of the components of the feed mechanism of the present invention;
FIG. 6 is a perspective view of the initial point gum mechanism of the present invention;
FIG. 7 is a perspective view of the press-fit mechanism of the present invention;
FIG. 8 is a second perspective view of a component of the loading mechanism of the present invention;
FIG. 9 is a perspective view of the copper button feeding mechanism of the present invention;
FIG. 10 is one of the perspective views of the components of the copper clip feeding mechanism of the present invention;
FIG. 11 is a second perspective view of the components of the copper fastener feeding mechanism of the present invention;
FIG. 12 is a third perspective view of the components of the copper button feeding mechanism of the present invention;
FIG. 13 is an exploded view of the components of the copper button feeding mechanism of the present invention;
FIG. 14 is one of the perspective views of the return-form actuator of the present invention;
FIG. 15 is a second perspective view of the return-type operating mechanism of the present invention;
FIG. 16 is a top view of the return-type operating mechanism of the present invention;
FIG. 17 is a perspective view of the jig being cycled within the loop-like motion mechanism;
FIG. 18 is a perspective view of the payout mechanism of the present invention;
FIG. 19 is a perspective view of components of the payout mechanism of the present invention;
FIG. 20 is a side view of the payout mechanism of the present invention;
FIG. 21 is an exploded view of the components of the payout mechanism of the present invention;
FIG. 22 is a perspective view of a pick-up unit of the present invention;
FIG. 23 is one of the perspective views of the implement delivery component of the present invention;
FIG. 24 is a second perspective view of the implement delivery member of the present invention;
FIG. 25 is a top view of the implement delivery component of the present invention;
FIG. 26 is a cross-sectional view taken along line A-A of FIG. 25;
fig. 27 is an enlarged view at C in fig. 26;
FIG. 28 is a cross-sectional view taken along line B-B of FIG. 25;
fig. 29 is an enlarged view at D in fig. 28;
FIG. 30 is a schematic view of a U-shaped magnetic core and an I-shaped magnetic core placed in a jig;
fig. 31 is an exploded view of a patch type inductor.
[ detailed description ] of the invention
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 4 and fig. 17, 30 and 31, an apparatus for producing a patch type inductor comprises a machine base 1, the machine base 1 is provided with a back-shape operation mechanism 2 for circularly conveying a jig 10, one side of the back-shape operation mechanism 2 is provided with a feeding mechanism 3 for placing a U-shaped magnetic core 20 and an I-shaped magnetic core 30 in the jig 10, one side of the feeding mechanism 3 is provided with a primary dispensing mechanism 4 for dispensing glue on the U-shaped magnetic core 20 in the jig 10, one side of the primary dispensing mechanism 4 is provided with a copper feeding buckle mechanism 5 for placing a copper buckle 40 on the U-shaped magnetic core 20, one side of the copper feeding buckle mechanism 5 is provided with a pressing mechanism 6 capable of pressing the copper buckle 40 to enable the copper buckle 40 to be fixedly connected to the U-shaped magnetic core 20, one side of the pressing mechanism 6 is provided with a glue-dispensing mechanism 7 for dispensing glue on the U-shaped magnetic core 20, one side of the glue-dispensing mechanism 7 is provided with a pay-off mechanism 8 for placing a 50 on the copper buckle 40, and the copper buckle 40 is connected with the U-shaped magnetic core 20 from the U-shaped magnetic core 20 to the U-shaped magnetic core 30, and the copper buckle 60 is connected with the U-shaped magnetic core 30 from one side of the U-shaped magnetic core 20, and the copper buckle 60 is connected with the U-shaped magnetic core 30, and the copper buckle 60 is connected with the copper buckle 60.
The jig 10 circularly moves in the back-shaped running mechanism 2, the feeding mechanism 3 places the U-shaped magnetic core 20 and the I-shaped magnetic core 30 in the corresponding jig 10 in the process of circularly moving the feeding station, the jig 10 carries the U-shaped magnetic core 20 and the I-shaped magnetic core 30 on the back-shaped running mechanism 2, when the jig 10 moves to the initial point glue station, the initial point glue mechanism 4 points glue on the U-shaped magnetic core 20, then the jig 10 carries the I-shaped magnetic core 30 and the U-shaped magnetic core 20 with the glue thereon continuously moves, when the jig 10 moves to the copper buckle loading station, the copper buckle feeding mechanism 5 places the copper buckle 40 on the U-shaped magnetic core 20, then the jig 10 carries the I-shaped magnetic core 30 and the U-shaped magnetic core 20 with the copper buckle 40 placed thereon moves to the pressing station, the pressing mechanism 6 presses the copper buckle 40 on the U-shaped magnetic core 20 and adheres firmly, then the jig 10 continuously moves forward to the U-shaped magnetic core 20 with the glue again to the glue loading station, the glue dispensing mechanism 7 is used for dispensing glue again on the copper buckle 40 and the U-shaped magnetic core 20, then the jig 10 continues to move forward to reach the paying-off station, the paying-off mechanism 8 is used for placing the copper wire 50 on the copper buckle 40, the copper wire 50 is adhered to the copper buckle 40, the U-shaped magnetic core 20, the copper buckle 40 and the copper wire 50 are connected together to form the U-shaped magnetic core assembly 60, then the jig 10 continues to move forward to reach the assembling station, the taking-up part 92 is used for taking out the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30 from the jig 10, the empty jig 10 moves on the feeding station on the circular running mechanism 2 to wait for receiving the feeding mechanism 3 again, meanwhile, the tool conveying part 91 is used for conveying the tool 70 to the taking-up part 92, the taking-up part 92 is used for firstly placing the U-shaped magnetic core assembly 60 into the tool 70, then the I-shaped magnetic core 30 is placed above the U-shaped magnetic core assembly 60 in the tool 70, thereby connecting the I-core 30 and the U-core assembly 60 together to form a chip inductor. The whole manufacturing process is fully automatic in operation, the production efficiency is very high, the labor is saved, the production cost is reduced, and the method is suitable for popularization and application.
As shown in fig. 3 and fig. 14 to fig. 17, the operation support frame 29 of the loop-shaped operation mechanism 2 is arranged on the machine base 1, the operation support frame 29 is provided with a first slide 21, a second slide 22, a third slide 23 and a fourth slide 24 which are sequentially connected, the first slide 21, the second slide 22, the third slide 23 and the fourth slide 24 form an annular channel for the jig 10 to slide inside, and the operation support frame 29 is provided with a first pushing component 25 which can push the jig 10 at the position where the first slide 21 is connected with the second slide 22 into the second slide 22, a second pushing component 26 which can push the jig 10 at the position where the second slide 22 is connected with the third slide 23 into the third slide 23, a third pushing component 27 which can push the jig 10 at the position where the third slide 23 is connected with the fourth slide 24 into the fourth slide 24, and a fourth pushing component 28 which can push the jig 10 at the position where the fourth slide 24 is connected with the first slide 21 into the first slide 21. Therefore, the jig 10 can circularly slide in the annular channel one by one, when the jig 10 moves to the feeding station where the feeding mechanism 3 is located, the feeding mechanism 3 places the U-shaped magnetic core 20 and the I-shaped magnetic core 30 in the jig 10, then the jig 10 moves to other stations with the U-shaped magnetic core 20 and the I-shaped magnetic core 30 to finish corresponding process processing, and when the processing is finished, the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30 are taken out from the jig 10, and the empty jig 10 circularly moves to the feeding station. Therefore, the jig 10 circulates in the whole annular channel, and the jig 10 is not required to be manually taken, so that the production efficiency is greatly improved, the manpower is saved, and the production cost is reduced. The whole process of the jig 10 circulation realizes full-automatic operation, and the design is very ingenious.
As shown in fig. 16, the first slide 21, the second slide 22, the third slide 23 and the fourth slide 24 form a rectangular annular channel. Of course, the annular channel may be square.
As shown in fig. 14 and 16, one or more of the first slideway 21, the second slideway 22, the third slideway 23 and the fourth slideway 24 is/are provided with a conveyor belt 2a for conveying the jig 10 therein. The conveyor belt 2a can convey the jig 10, and avoid the sliding disorder caused by too long arrangement of the jigs 10 one by one, because when the jigs 10 are arranged too long, the resistance is large, and the sliding movement easily causes the jamming. Therefore, the arrangement of the conveyor belt 2a can make the movement of the jig 10 smoother.
As shown in fig. 14 and 15, the first pushing member 25 includes a first cylinder 25a disposed on the operation support 29, a first pushing rod 25b that is co-linear with the second slideway 22 and can extend into the annular channel to push the jig 10 is connected to a cylinder rod of the first cylinder 25a, the second pushing member 26 includes a second cylinder 26a disposed on the operation support 29, a second pushing rod 26b that is co-linear with the third slideway 23 and can extend into the annular channel to push the jig 10 is connected to a cylinder rod of the second cylinder 26a, and the third pushing member 27 includes a third cylinder 27a disposed on the operation support 29, and a third pushing rod 27b that is co-linear with the fourth slideway 24 and can extend into the annular channel to push the jig 10 is connected to a cylinder rod of the third cylinder 27 a; the fourth pushing component 28 comprises a fourth air cylinder 28a arranged on the running support 29, and a fourth pushing rod 28b which is collinear with the first slideway 21 and can extend into the annular channel to push the jig 10 is connected to the air cylinder rod of the fourth air cylinder 28 a.
As shown in fig. 1 to 3, fig. 5 and 8, the feeding mechanism 3 includes a feeding frame 31 provided on the machine base 1, the feeding frame 31 is provided with a first discharging groove 32 for placing the U-shaped magnetic core 20 and a second discharging groove 33 for placing the I-shaped magnetic core 30, the first discharging groove 32 and the second discharging groove 33 are respectively provided with a conveyor belt (not shown in the drawings) for conveying the U-shaped magnetic core 20 and the I-shaped magnetic core 30 forward, the outlet ends of the first discharging groove 32 and the second discharging groove 33 are provided with a gripping part 35 capable of gripping the U-shaped magnetic core 20 and the I-shaped magnetic core 30 and placing the same in the jig 10 on the return running mechanism 2, the gripping part 35 includes a gripping frame 351 provided on the machine base 1, the gripping frame 351 is provided with a transverse gripping seat 352 capable of sliding transversely along the gripping frame, the transverse gripping seat 352 is provided with a vertical gripping seat 353 capable of moving vertically relative to the transverse gripping seat, and the vertical seat is provided with a first hand grip 353 for gripping the U-shaped magnetic core 20 and the I-shaped magnetic core 30. The U-shaped magnetic core 20 and the I-shaped magnetic core 30 are respectively placed in the first discharging groove 32 and the second discharging groove 33, the conveying belt moves forwards with the U-shaped magnetic core 20 and the I-shaped magnetic core 30, when the conveying belt moves to the corresponding positions, the vertical grabbing seat 353 moves downwards, the first pneumatic finger 354 clamps the U-shaped magnetic core 20 and the I-shaped magnetic core 30, then the vertical grabbing seat 353 ascends and moves to the upper side of the jig 10 in the transverse movement process of the transverse grabbing seat 352, and then the first pneumatic finger 354 is loosened to place the U-shaped magnetic core 20 and the I-shaped magnetic core 30 in the jig 10.
As shown in fig. 1 to 4 and fig. 6, the primary dispensing mechanism 4 includes a dispensing frame 41 disposed on the machine base 1, a longitudinal dispensing seat 42 capable of moving longitudinally relative to the dispensing frame 41 is disposed on the dispensing frame 41, a vertical dispensing seat 43 capable of moving vertically relative to the longitudinal dispensing seat 42 is disposed on the longitudinal dispensing seat 42, a glue containing cylinder 44 for containing glue is disposed on the vertical dispensing seat 43, a glue outlet seat 46 which is communicated with the glue containing cylinder 44 and has a glue dispensing nozzle 45 is disposed on the vertical dispensing seat 43, and a glue extruding cylinder 47 capable of extruding the glue therein is disposed on the glue outlet seat 46. The glue dispensing cylinder 47 can extrude the glue in the glue dispensing seat 46 from the glue dispensing nozzle 45 onto the U-shaped magnetic core 20, and the longitudinal glue dispensing seat 42 moves longitudinally during the glue dispensing process, so that the primary glue dispensing mechanism 4 dispenses glue on the U-shaped magnetic core 20 and forms a linear glue strip. In this embodiment, the secondary dispensing mechanism 7 has the same structure as the primary dispensing mechanism 4, and will not be described again.
As shown in fig. 1, 2, 4 and 9 to 13, the copper button feeding mechanism 5 includes a vibration plate assembly 51 provided on the machine base 1 and used for holding the copper button 40, the output end of the vibration plate assembly 51 is connected with a direct vibration assembly 52 capable of receiving the copper button 40 vibrated by the vibration plate assembly 51 and conveying the copper button 40 along the transverse direction, the output end of the direct vibration assembly 52 is connected with a pushing assembly 53 capable of receiving the copper button 40 and pushing the copper button 40 along the longitudinal direction, a grabbing assembly 54 capable of grabbing the copper button 40 pushed by the pushing assembly 53 and placing the copper button on the U-shaped magnetic core 20 is provided above the pushing assembly 53, the pushing assembly 53 includes a fixing frame 531 provided on the machine base 1, the fixing frame 531 is connected with a sliding plate 532 capable of sliding longitudinally relative to the copper button 40, the sliding plate 532 is provided with a receiving portion 533 capable of extending into a groove 40a of the copper button 40 and receiving the copper button 40 vibrated by the direct vibration assembly 52, the fixing frame 531 is also connected with a positioning component 55 which can position the copper buckle 40 sent by the pushing component 53 in the transverse direction, the positioning component 55 comprises a positioning plate 551 connected on the fixing frame 531, a sliding groove 552 which can slide the sliding plate 532 inside is arranged on the positioning plate 551 along the longitudinal direction, a second pneumatic finger 553 is also connected on the positioning plate 551, when the bearing part 533 bears the copper buckle 40 and slides to the setting position in the sliding groove 552, the second pneumatic finger 553 clamps from the two sides of the copper buckle 40 to position the copper buckle 40 in the transverse direction, the grabbing component 54 comprises a grabbing support frame 541 fixed on the machine base 1, the upper end of the grabbing support frame 541 is provided with a sliding frame 542, the sliding frame 542 is provided with a sliding seat 543 which can slide along the longitudinal direction relative to the sliding frame 541, the sliding seat 543 is connected with a moving seat 544 capable of moving vertically relative to the sliding seat, and the moving seat 544 is provided with a third pneumatic finger 545 capable of clamping the copper buckle 40 in the longitudinal direction when the moving seat descends. The vibration plate assembly 51 vibrates the copper button 40 into the direct vibration assembly 52 by vibration, the direct vibration assembly 52 conveys the copper buttons 40 forward by vibrating the copper buttons 50 in a line-type arrangement next to each other, when the copper buttons 40 are vibrated onto the receiving portion 533, the sliding plate 532 slides longitudinally to convey the copper buttons 40 to the positioning assembly 55, the second pneumatic finger 553 clamps the copper buttons 40 from the lateral direction to position the copper buttons 40, then the third pneumatic finger 545 descends and clamps the copper buttons 40 from the longitudinal direction, then the second pneumatic finger 553 loosens, the third pneumatic finger 545 ascends and moves above the jig 10 under the driving of the sliding seat 543, and then the copper buttons 40 are placed on the glue-dispensed U-shaped magnetic core 20 in the jig 10.
As shown in fig. 9, the vibration plate assembly 51 includes a vibration seat 511 connected to the base 1, a vibration plate 512 for holding the copper button 40 is disposed on the vibration seat 511, and a receiving rail 513 capable of being ridden by the copper button 40 is disposed in the vibration plate 512. During vibration of the vibration plate 512, the copper button 40 rides on the receiving rail 513 and moves along the receiving rail 513 toward the direct vibration assembly 52 during vibration. The direct vibration assembly 52 comprises a direct vibration base 521 connected to the base 1, a direct vibration body 522 capable of vibrating is arranged on the direct vibration base 521, a butt joint line body 523 butt-jointed with the output port of the vibration disc assembly 51 is arranged on the direct vibration body 522, and a linear slot (not shown in the figure) capable of allowing the copper buckle 40 to move inside is arranged on the butt joint line body 523.
As shown in fig. 1, 4 and 7, the pressing mechanism 6 includes a pressing frame 61 provided on the base 1, the pressing frame 61 is provided with a pressing seat 62 capable of moving vertically relative to the pressing frame 61, and the pressing seat 62 is provided with a fourth pneumatic finger 63 capable of clamping the copper buckle 40 on the U-shaped magnetic core 20 and pressing the copper buckle 40 on the U-shaped magnetic core 20.
As shown in fig. 1, fig. 2, fig. 4, fig. 18 to fig. 21, fig. 31, the paying-off mechanism 8 includes a mounting frame 81 provided on the machine base 1, the mounting frame 81 on be connected with a base 82, the base 82 on be connected with a fixing base 83, the fixing base 83 on be equipped with wire feeding component 84 and can cut off the copper wire 50 that wire feeding component 84 was paid out, wire feeding component 84 include a paying-off support plate 841 provided on the fixing base 83, the paying-off support plate 841 on be equipped with the support wheel 842 that supports the copper wire 50, wire feeding component 84 still include can pull the copper wire 50 on the support wheel 842 to the traction member 843 of the tangent component 85, the tangent component 85 include the tangent support plate 851 provided on the fixing base 83, the tangent support plate 851 on be equipped with the wire passing through pipe 852 that supplies the copper wire 50 to wear out, the tangent support plate 851 on still be equipped with the tangent line 853 that can cut off the copper wire passing through pipe 50, the fixing base 83 on be connected with the drive member 843 that can drive the copper wire cutting off cutter 8450 and the traction member 843 to cut off the motor 843, the drive member 843 that can drive the copper wire 8431 to the driving wheel 8431 and the fixing base 31 that can be carried forward to the driving wheel 31 and the fixing base 32 to the driving wheel 31. In operation, the copper wire 50 supported by the supporting wheel 842 is conveyed forward by being clamped by the driving wheel 8431 and the driven wheel 8433, the copper wire 50 is exposed through the threading pipe 852, when the exposed length of the copper wire 50 reaches the set length, the traction member 843 stops working, the driving member 854 drives the cutting knife 853 to cut off the exposed copper wire 50, and the cut copper wire 50 can fall onto the glue coated copper button 40 and the U-shaped magnetic core 20.
As shown in fig. 19, the pay-off support plate 841 is further provided with a support ring 845 through which the copper wire 50 passes.
As shown in fig. 18 and 19, the fixing base 83 is provided with a pressure piece 844 capable of adjusting the pressing force, the pressure piece 844 includes a sliding block 8441 capable of sliding relative to the fixing base 83, the driven wheel 8433 is arranged on the sliding block 8441, the fixing base 83 is provided with an adjusting screw 8442 capable of pushing the sliding block 8441 to slide during rotation, and a spring 8443 sleeved on the adjusting screw 8442 is further arranged between the sliding block 8441 and the fixing base 83. The sliding block 8441 can be driven to slide relative to the fixed seat 83 by rotating the adjusting screw 8442, so that the clamping force of the driven wheel 8433 and the driving wheel 8431 to the copper wire 50 is controlled, if the clamping force is too small, the slipping is easy to occur, so that the clamping force of the driving wheel 8431 and the driven wheel 8433 to the copper wire 50 can be adjusted to be in a proper size by the adjusting screw 8442, and the spring 8443 always keeps a certain elastic force to the sliding block 8441, so that the position of the sliding block 8441 is kept stable, and no play occurs, and the paying-off speed is accurately controlled.
As shown in fig. 18 and 19, the driving member 854 includes a driving fixing base 8541 provided on the fixing base 83, and a driving cylinder 8542 capable of pushing the cutting blade 853 to cut the copper wire 50 is provided on the driving fixing base 8541.
As shown in fig. 18 and 19, the cutting blade 853 is a steel sheet with elasticity, the cutting blade 853 is V-shaped, one end of the cutting blade 853 is fixed on the tangential support plate 851, the other end is a movable end, the cylinder rod of the driving cylinder 8542 is propped against the cutting blade 853, and when the driving cylinder 8542 pushes the cutting blade 853, the movable end cuts off the copper wire 50. The cutter 853 is an elastic steel sheet, and in the initial position, the movable end of the cutter 853 is kept at a certain distance from the copper wire 50 exposed from the threading pipe 852, when the copper wire 50 needs to be cut, the cylinder rod of the driving cylinder 8542 moves forward to push the cutter 853 to move, so that the movable end of the cutter 853 cuts off the copper wire 50, and after the copper wire 50 is cut off, the cylinder rod of the driving cylinder 8542 contracts, and at this time, the elastic cutter 853 is elastically reset to return to the initial position. The whole structure is simple and ingenious, the reset is realized by utilizing the elastic deformation of the cutting knife 853, the reset effect is good, and the operation process is free from clamping stagnation.
As shown in fig. 18 and 20, an angle adjusting component capable of adjusting the paying-off angle by adjusting the angle of the fixing base 83 is further disposed between the fixing base 83 and the base 82, the angle adjusting component comprises a plurality of arc holes 861 disposed on the base 82 and arranged along the circumferential direction, and a connecting rod 862 capable of connecting the fixing base 83 and the base 82 through the arc holes 861 is disposed on the fixing base 83. The fixing seat 83 can be rotated by adjusting the position of the connecting rod 862 in the arc-shaped hole 861, so that the wire feeding part 84 and the wire cutting part 85 can both rotate along with the fixing seat 83, a user can conveniently adjust the paying-off angle, and the accuracy of the wire falling to the corresponding position of the copper buckle 40 is improved.
As shown in fig. 1, 2 and 22, the assembling mechanism 9 includes an implement conveying component 91 for conveying the implement 70, the assembling mechanism 9 further includes a taking component 92 for grabbing the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30 in the jig 10 and assembling the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30 together in the implement 70, the taking component 92 includes a taking rack 921 provided on the machine base 1, the taking rack 921 is provided with a transverse sliding seat 922 capable of sliding along a transverse direction relative to the taking rack 921, the transverse sliding seat 922 is provided with a longitudinal sliding seat 923 capable of sliding along a longitudinal direction relative to the transverse sliding seat 922, the longitudinal sliding seat 923 is connected with a vertical sliding seat 924 capable of sliding along a vertical direction relative to the longitudinal sliding seat 924, and the vertical sliding seat 924 is provided with a fifth pneumatic finger 925 capable of grabbing the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30. The tool conveying part 91 conveys the tool 70 to the position of the taking-in part 92, the fifth pneumatic finger 925 can move in three directions of vertical, longitudinal and transverse directions, firstly the fifth pneumatic finger 925 takes out the U-shaped magnetic core assembly 60 and the I-shaped magnetic core 30 in the tool 10, then the fifth pneumatic finger 925 holding the U-shaped magnetic core assembly 60 places the U-shaped magnetic core assembly 60 in the tool 70, then the longitudinal sliding seat 923 slides along the longitudinal direction with the fifth pneumatic finger 925, so that the fifth pneumatic finger 925 holding the I-shaped magnetic core 30 moves above the U-shaped magnetic core assembly 60, and the fifth pneumatic finger 925 releases the I-shaped magnetic core 30, thereby connecting the I-shaped magnetic core 30 to the U-shaped magnetic core assembly 60.
As shown in fig. 1 and fig. 23 to fig. 29, the device conveying component 91 includes a conveying frame 911 provided on the machine base 1, the conveying frame 911 is provided with a workbench 912, the workbench 912 is provided with a stacking device 913 for stacking the devices 70, one side of the stacking device 913 is provided with a pushing device 914 capable of pushing the devices 70 in the stacking device 9132 to the working position of the taking component 92, the stacking device 913 includes a stacking frame 9131 provided on the workbench 912, the stacking frame 9131 and the workbench 912 together enclose a stacking groove 9132 for stacking the devices 70, the pushing device 914 includes a pushing groove 9141 provided on the workbench 912 and communicated with the stacking groove 9132 to enable the devices 70 to move in, the lifting device 915 is provided on the workbench 912 and below the stacking device 9132, and the stacking frame 9131 is connected with a second device 70 capable of locking the second device 9132 from bottom to top in the stacking groove 9132 when the devices 9132 are lifted, so that the two devices 70 are separated from each other. The stacked tools 70 are stacked in the stacking groove 9132, and when the tools 70 need to be pushed to the position of the loading member 92, the lifting device 915 lifts up the tools 70 at the lowest layer in the stacking groove 9132, thereby lifting up the plurality of tools 70 stacked in the stacking groove 9132. When the jack is up to a predetermined height, the latch 916 latches the second tool 70 in the stacking slot 9132 from bottom to top, and the jack 915 ends the jack, so that the lowest tool 70 in the stacking slot 9132 drops, and at this time, the lowest tools 70 in the stacking slot 9132 are separated (see fig. 27), and when the lowest tool 70 drops onto the table 912, the pusher 914 pushes the tools 70 to slide from the push slot 9141 to the pick-and-place member 92. When the pushing device 914 pushes the tools 70, the pushed tools 70 are separated from the tools 70 above the tools 70, so that the pushing device 914 can push the tools 70 to the corresponding positions on the workbench 912 with a small force, if the tools are not separated, the tools 70 can be pushed with a large force due to friction force between the tools 70 stacked on each other, the tools cannot be saved in labor and energy, the tools 70 are easy to be blocked, and the tools 70 are worn, so that the service life is reduced.
As shown in fig. 24 and 27, the pushing device 914 further includes a pushing cylinder 9142 disposed on the workbench 912, and a pushing block 9143 capable of pushing the appliance 70 from the stacking slot 9132 into the pushing slot 9141 is connected to a cylinder rod of the pushing cylinder 9142. The lifting device 915 comprises a lifting cylinder 9151 vertically arranged on the workbench 912, and a cylinder rod of the lifting cylinder 9151 is connected with a lifting block 9152 which can penetrate through the workbench 912 to lift the appliance 70 in the stacking groove 9132. The locking device 916 comprises a locking cylinder 9161 transversely connected to the stacking rack 9131, and a locking block 9162 capable of extending into the stacking groove 9132 to be locked with the locking position 70a of the tool 70 is connected to the cylinder rod of the locking cylinder 9161. The engaging portion 70a is a groove on the device 70, and when the locking device 916 locks the device 70, the locking block 9162 is locked into the groove, so as to prevent the device 70 from descending in the stacking groove 9132.
As shown in fig. 23, 24 and 29, the table 912 is further provided with a pushing device 917 capable of pushing the device 70 containing the chip inductor out of the table 912, the pushing device 917 includes a pushing slot 9171 provided on the table 912 and perpendicular to the pushing slot 9141, the pushing device 917 further includes a pushing cylinder 9172 provided on the table 912, and a pushing block 9173 capable of pushing the device 70 out of the pushing slot 9171 by pulling a sidewall of the device 70 is connected to a cylinder rod of the pushing cylinder 9172. The ejector 917 also automates the assembly of the chip inductor-mounted tool 70 from the assembly station, further improving the efficiency of operation.
As shown in fig. 23, 24 and 29, a connection base 9174 is connected to the cylinder rod of the pushing cylinder 9172, and a lifting cylinder 9175 capable of lifting the pushing block 9173 in the vertical direction is provided on the connection base 9174. When the die 70 is full of the chip inductor, the pushing cylinder 9172 is actuated, the pushing block 9173 pulls the side wall of the die, so that the die 70 is pushed out of the pushing slot 9171, and when the die 70 is pushed out and the pushing block 9173 is in a return stroke, the lifting cylinder 9175 causes the pushing block 9173 to be in a descending state, so that the pushing device 914 can push the die 70 to an assembling station on the table 912 in the return stroke of the pushing block 9173. If the pushing block 9173 is returned in an elevated state, the pushing block 9173 interferes with the tool 70 being pushed by the pushing device 914, and therefore, it is necessary to wait for the pushing block 9173 to be completely returned to place before the tool 70 is pushed to the assembling station by the pushing device 914, which results in waste of time. Therefore, the lifting cylinder 9175 can enable the pushing device 914 to push the tool 70 at the same time by enabling the pushing block 9173 to be in a descending state in the return process, so that the time is saved and the production efficiency is improved.
Claims (9)
1. An apparatus for producing a chip inductor, characterized in that: including frame (1), frame (1) on be equipped with and be used for cyclic delivery tool (10) return shape running gear (2), return shape running gear (2) one side be equipped with be used for placing feed mechanism (3) on U type magnetic core (20) and I type magnetic core (30) in tool (10), feed mechanism (3) one side be equipped with be used for to the first point gum machine (4) of the last point gum of U type magnetic core (20) in tool (10), first point gum machine (4) one side be equipped with be used for to U type magnetic core (20) on place copper knot (40) send copper knot mechanism (5), copper knot (5) one side be equipped with can carry out the pressfitting and make copper knot (40) fixed connection to pressfitting mechanism (6) on U type magnetic core (20), pressfitting mechanism (6) one side be equipped with be used for to detain (40) and U type magnetic core (20) on the point gum machine (7) again of point gum machine, copper knot machine (7) one side be equipped with and be used for detaining copper knot (40) on U type magnetic core (20) copper knot (40) copper knot mechanism (40) copper wire (50) and form copper wire (50) and detain together on magnetic core assembly (50), one side of the paying-off mechanism (8) is provided with an assembling mechanism (9) for taking the U-shaped magnetic core assembly (60) and the I-shaped magnetic core (30) out of the jig (10) and placing the I-shaped magnetic core (30) to be connected to the U-shaped magnetic core assembly (60);
The device is characterized in that the shape-returning operation mechanism (2) is arranged on an operation support frame (29) on the machine base (1), the operation support frame (29) is provided with a first slide (21), a second slide (22), a third slide (23) and a fourth slide (24) which are sequentially connected, the first slide (21), the second slide (22), the third slide (23) and the fourth slide (24) form an annular channel for the jig (10) to slide in, the operation support frame (29) is provided with a first pushing part (25) capable of pushing the jig (10) at the joint position of the first slide (21) and the second slide (22) into the second slide (22), a second pushing part (26) capable of pushing the jig (10) at the joint position of the second slide (22) and the third slide (23) into the third slide (23), a third pushing part (27) capable of pushing the jig (10) at the joint position of the third slide (23) and the fourth slide (24) into the fourth slide (24) and a fourth pushing part (27) capable of pushing the jig (10) at the joint position of the fourth slide (21) and the fourth slide (28) into the joint position.
2. The apparatus for producing a chip inductor as claimed in claim 1, wherein: the feeding mechanism (3) comprises a feeding frame (31) arranged on the machine base (1), a first discharging groove (32) for placing the U-shaped magnetic core (20) and a second discharging groove (33) for placing the I-shaped magnetic core (30) are arranged on the feeding frame (31), conveying belts for conveying the U-shaped magnetic core (20) and the I-shaped magnetic core (30) forwards are respectively arranged in the first discharging groove (32) and the second discharging groove (33), grabbing parts (35) capable of grabbing the U-shaped magnetic core (20) and the I-shaped magnetic core (30) and arranged in a jig (10) arranged on the return-shape running mechanism (2) are arranged at the outlet ends of the first discharging groove (32) and the second discharging groove (33), grabbing parts (35) comprise grabbing frames (351) arranged on the machine base (1), transverse grabbing seats (352) capable of transversely sliding along the grabbing frames are arranged on the grabbing frames (351), vertical magnetic cores (354) capable of vertically moving relative to each other are arranged on the transverse grabbing seats (352), and a first magnetic core (353) is used for grabbing the magnetic core (30).
3. The apparatus for producing a chip inductor as claimed in claim 1, wherein: the primary dispensing mechanism (4) comprises a dispensing frame (41) arranged on the machine base (1), a longitudinal dispensing seat (42) capable of longitudinally moving relative to the dispensing frame (41) is arranged on the dispensing frame (41), a vertical dispensing seat (43) capable of vertically moving relative to the longitudinal dispensing seat (42) is arranged on the longitudinal dispensing seat (42), a Cheng Jiaotong (44) for containing glue is arranged on the vertical dispensing seat (43), a dispensing seat (46) communicated with the Cheng Jiaotong (44) and provided with a dispensing nozzle (45) is further arranged on the vertical dispensing seat (43), and a glue extruding cylinder (47) capable of extruding the glue in the dispensing seat is arranged on the dispensing seat (46).
4. The apparatus for producing a chip inductor as claimed in claim 1, wherein: the copper button feeding mechanism (5) comprises a vibrating disc assembly (51) which is arranged on a machine base (1) and used for containing copper buttons (40), the output end of the vibrating disc assembly (51) is connected with a direct vibrating assembly (52) which can be used for receiving the copper buttons (40) vibrated out of the vibrating disc assembly (51) and conveying the copper buttons (40) along the transverse direction, the output end of the direct vibrating assembly (52) is connected with a pushing assembly (53) which can be used for receiving the copper buttons (40) and pushing the copper buttons (40) along the longitudinal direction, a grabbing assembly (54) which can grab the copper buttons (40) pushed by the pushing assembly (53) and place the copper buttons on a U-shaped magnetic core (20) is arranged above the pushing assembly (53), the pushing assembly (53) comprises a fixing frame (531) which is arranged on the machine base (1), a sliding plate (532) which can longitudinally slide relative to the copper buttons (40) is connected with a sliding plate (532) which can extend into a groove (40) of the copper buttons (40) and can be positioned in the transverse direction (533) of the copper buttons (40) which can be positioned on the fixing frame (531) and can be used for positioning the copper buttons (40) which can vibrate out of the copper buttons (40) in the transverse direction (55), the positioning assembly (55) comprises a positioning plate (551) connected to a fixing frame (531), a sliding groove (552) capable of enabling a sliding plate (532) to slide in is formed in the positioning plate (551) in the longitudinal direction, a second pneumatic finger (553) is further connected to the positioning plate (551), and when the bearing part (533) bears the copper buckle (40) and slides to a set position in the sliding groove (552), the second pneumatic finger (553) clamps from two sides of the copper buckle (40) to enable the copper buckle (40) to be positioned in the transverse direction.
5. The apparatus for producing a chip inductor as claimed in claim 1, wherein: the paying-off mechanism (8) including establishing mounting bracket (81) on frame (1), mounting bracket (81) on be connected with base (82), base (82) on be connected with fixing base (83), fixing base (83) on be equipped with wire feeding part (84) and can be with wire cutting part (85) of copper wire (50) that wire feeding part (84) were paid out, wire feeding part (84) including establishing paying-off backup pad (841) on fixing base (83), paying-off backup pad (841) on be equipped with supporting wheel (842) that supports copper wire (50), wire feeding part (84) still including can pull copper wire (50) on supporting wheel (842) to traction element (843) of wire cutting part (85), wire cutting part (85) including establishing wire cutting backup pad (851) on fixing base (83), wire cutting backup pad (851) on be equipped with wire feeding pipe (50) and wear out, wire cutting backup pad (851) on still be equipped with can cut off wire cutting off (853) cutter (853) that can cut off wire cutting part (853) and knife (853).
6. The apparatus for producing a chip inductor as claimed in claim 5, wherein: the traction piece (843) include driving wheel (8431) and motor (8432) of drive driving wheel (8431) pivoted of connection on fixing base (83), fixing base (83) on still be equipped with can cooperate and centre gripping copper line (50) and with copper line (50) forward transport from driving wheel (8433), fixing base (83) on be equipped with pressure piece (844) that can adjust line ball pressure, pressure piece (844) including slider (8441) that can slide relative fixing base (83), from driving wheel (8433) set up on slider (8441), fixing base (83) on be equipped with can promote slider (8441) gliding adjusting screw (8442) when rotating, slider (8441) and fixing base (83) between still be equipped with spring (8443) of cover on adjusting screw (8442).
7. The apparatus for producing a chip inductor as claimed in claim 1, wherein: the assembling mechanism (9) comprises an appliance conveying component (91) for conveying appliances (70), the assembling mechanism (9) further comprises a taking component (92) for grabbing a U-shaped magnetic core assembly (60) and an I-shaped magnetic core (30) in the jig (10) and assembling the U-shaped magnetic core assembly (60) and the I-shaped magnetic core (30) together in the appliances (70), the taking component (92) comprises a taking frame (921) arranged on a base (1), the taking frame (921) is provided with a transverse sliding seat (922) capable of sliding along the transverse direction relative to the taking frame, the transverse sliding seat (922) is provided with a longitudinal sliding seat (923) capable of sliding along the longitudinal direction relative to the transverse sliding seat, the longitudinal sliding seat (923) is connected with a vertical sliding seat (924) capable of sliding along the vertical direction relative to the longitudinal sliding seat, and a fifth pneumatic finger (925) capable of grabbing the U-shaped magnetic core assembly (60) and the I-shaped magnetic core (30) is arranged on the vertical seat (924).
8. The apparatus for producing a chip inductor as claimed in claim 7, wherein: the utility model provides an utensil conveying part (91) including setting up carriage (911) on frame (1), carriage (911) on be equipped with workstation (912), workstation (912) on be equipped with on be used for stacking utensil (70) piling device (913), piling device (913) one side be equipped with can be with its utensil (70) propelling movement to get the pushing device (914) of dress part (92) working position, piling device (913) including setting up on workstation (912) piling device (9131), piling device (9131) enclose together with workstation (912) into piling groove (9132) for piling utensil (70), pushing device (914) include be equipped with on workstation (912) and with piling groove (9132) communicate and can supply utensil (70) internal motion's pushing groove (9141), workstation (9132) on and be located under piling device (9132) still be equipped with can jack-up utensil (70) jack-up device (915) in piling groove (9132), jack-up device (915) can block utensil (70) from jack-up groove (31) on top of piling device (9132), when having jack-up device (915) from jack-up device (915) that can be connected from jack-up device (31) jack-up from jack-up device (70) And a latch mechanism 916 for separating the two lowest devices 70 of the stacking groove 9132 from each other.
9. The apparatus for producing a chip inductor as claimed in claim 8, wherein: the utility model provides a device for pushing out a chip inductor's utensil (70) from workstation (912) is still equipped with on workstation (912) ejecting device (917), ejecting device (917) including establish on workstation (912) and with ejecting groove (9171) mutually perpendicular's ejecting groove (9171), ejecting device (917) still including establishing ejecting cylinder (9172) on workstation (912), the cylinder pole of ejecting cylinder (9172) on be connected with can pulling utensil (70) lateral wall and push out the ejecting piece (9173) of utensil (70) from ejecting groove (9171), the cylinder pole of ejecting cylinder (9172) on be connected with connecting seat (9174), connecting seat (9174) on be equipped with on and make ejecting piece (9175) lift cylinder (9175) of lifting in the vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810229086.3A CN108335899B (en) | 2018-03-20 | 2018-03-20 | Equipment for producing patch type inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810229086.3A CN108335899B (en) | 2018-03-20 | 2018-03-20 | Equipment for producing patch type inductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108335899A CN108335899A (en) | 2018-07-27 |
| CN108335899B true CN108335899B (en) | 2023-06-16 |
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| CN108847348B (en) * | 2018-08-22 | 2024-04-05 | 苏州圆格电子有限公司 | Magnet assembly baking jig |
| CN109317358B (en) * | 2018-09-29 | 2024-05-07 | 珠海科德电子有限公司 | Full-automatic electromagnetic element production line with dispensing system |
| CN109092631B (en) * | 2018-09-30 | 2020-09-22 | 佛山隆深机器人有限公司 | Automatic rubber coating system of robot |
| CN110027894B (en) * | 2019-05-14 | 2020-09-01 | 徐州工业职业技术学院 | Part assembling and feeding robot with safety protection assembly |
| CN110253218B (en) * | 2019-05-31 | 2024-05-10 | 昆山特姆罗自动化有限公司 | Automatic production system for micro-inductance production |
| CN111243841B (en) * | 2020-01-23 | 2020-10-27 | 温州职业技术学院 | Customized inductor assembly detection equipment |
| CN111577727A (en) * | 2020-05-20 | 2020-08-25 | 蔡怀峰 | Paster composite set of printer |
| CN111554498B (en) * | 2020-05-30 | 2024-05-14 | 广西岑科电子工业有限公司 | Multi-head multi-station inductance production equipment |
| CN113571324B (en) * | 2021-07-16 | 2023-06-06 | 广东渝洋智能装备科技有限公司 | Opposite-plug type magnetic core dispensing detection assembly machine and processing method thereof |
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