CN110253218B - Automatic production system for micro-inductance production - Google Patents
Automatic production system for micro-inductance production Download PDFInfo
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- CN110253218B CN110253218B CN201910471041.1A CN201910471041A CN110253218B CN 110253218 B CN110253218 B CN 110253218B CN 201910471041 A CN201910471041 A CN 201910471041A CN 110253218 B CN110253218 B CN 110253218B
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- lifting
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 73
- 239000000843 powder Substances 0.000 claims abstract description 63
- 238000010008 shearing Methods 0.000 claims abstract description 56
- 230000005540 biological transmission Effects 0.000 claims description 56
- 210000000078 claw Anatomy 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 2
- 230000006698 induction Effects 0.000 description 14
- 239000000463 material Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000005056 compaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press Drives And Press Lines (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic production system for micro-inductance production, which comprises a shearing device, a collecting and transferring device, a powder forming device and a feeding jig, wherein an inductance coil assembly is manually placed in the shearing device to be sheared, the sheared inductance coil is placed on the feeding jig by the shearing device, the feeding jig is pushed onto the collecting and transferring device by the shearing device after the feeding jig is filled with the sheared inductance coil, the feeding jig is conveyed into the powder forming device to be formed into a product by the collecting and transferring device, the feeding jig is pulled out and conveyed into the collecting and transferring device by the powder forming device after the powder forming is finished, the product is collected and placed by the collecting and transferring device and the empty feeding jig is conveyed into the shearing device by the collecting and transferring device, finally, the manual operation amount is reduced, the automation degree is high, the production efficiency is improved, the production precision and the production cost of enterprises are reduced.
Description
Technical Field
The invention relates to the technical field of inductance production, in particular to an automatic production system for micro-inductance production.
Background
In the production process of the current micro-inductor, the following two process steps are needed: firstly, place the coil group that makes welding and electroplate one by one in cutting the mould of cutting equipment through the manual work, then start cutting equipment and cut the good coil of welding, cut the completion, secondly, place the good coil of cutting one by one in powder compaction material loading tool through the manual work, whole process needs manual operation volume great, work efficiency is low, the running cost of enterprise has been increased, wherein, because manual operation error, often put the good coil of welding on the accurate position, the size deviation of coil that leads to cutting out is great, often surpass the tolerance scope, production precision and yield have been reduced, the manufacturing cost of enterprise has been increased.
Disclosure of Invention
In order to solve the above technical problems, we propose an automated production system for micro-inductor production, which aims to: the manual operation amount is reduced, the production efficiency is improved, the production precision and the yield are improved, and the operation cost and the production cost of enterprises are reduced.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
an automatic production system for micro-inductance production comprises shearing equipment, collecting and transferring equipment, powder forming equipment and a feeding jig, wherein the shearing equipment, the collecting and transferring equipment and the powder forming equipment are all arranged on the ground, the shearing equipment is arranged on one side of the collecting and transferring equipment, and the powder forming equipment is arranged on the other side of the collecting and transferring equipment;
The working face of the collecting and transferring device is provided with two first transmission frames which are symmetrical with each other and are connected with the shearing device, the tops of the two first transmission frames are respectively provided with a second transmission frame, the two second transmission frames are jointly rotated to be provided with two second transmission rods which are symmetrical with each other, two ends of each second transmission rod between the two second transmission frames are respectively provided with a second transmission belt sleeved on each second transmission rod, the two first transmission frames are jointly rotated to be provided with two first transmission rods which are symmetrical with each other, and two ends of each first transmission rod between the two first transmission frames are respectively provided with a first transmission belt sleeved on each first transmission rod;
A lifting plate corresponding to the powder forming equipment is arranged on a movable rod of the feeding jig lifting device, a first lifting device is arranged in the collecting and transferring equipment on one side of the two first conveyor belts, a first pushing device is arranged on the lifting plate of the first lifting device, a first pushing plate corresponding to the powder forming equipment is arranged on the first pushing device in a sliding manner, a second pushing device is arranged on one side of the top surface of the first pushing plate, an L-shaped pushing plate is arranged on the second pushing device in a sliding manner, and limit stops corresponding to the feeding jig are arranged on two sides of the other side of the top surface of the first pushing plate;
the top of the collecting and transferring equipment on one side of the first push plate is provided with a collecting plate, the top surface of the collecting plate is provided with a first groove, the top of the collecting and transferring equipment on one side of the collecting plate is provided with a mounting frame, a third pushing device and a sliding rail are arranged on the mounting frame, and a finished product collecting plate which corresponds to the collecting plate and is connected with a pushing rod of the third pushing device is arranged on the sliding rail in a sliding manner;
The other side of the collecting plate is provided with a grabbing sliding frame extending to the upper parts of the first push plate, the collecting plate and the finished product collecting plate, one side of the grabbing sliding frame is slidably provided with a first sliding frame, one end of the grabbing sliding frame is provided with a first motor axially connected with the first sliding frame, the first sliding frame is provided with a second lifting device, a power rod of the second lifting device is provided with a grabbing grab corresponding to the feeding jig, and one grabbing side is provided with a pushing plate corresponding to the top surface of the collecting plate;
The collecting and transmitting equipment is provided with a second control panel.
Preferably, a third lifting device is arranged in the shearing equipment, a second lifting plate which corresponds to the feeding jig and is aligned with the two first transmission frames is arranged at the top of the third lifting device, a first limiting block which corresponds to the feeding jig is arranged on the top surface of the second lifting plate, a first sliding rail is arranged on the top surface of the shearing equipment on one side of the second lifting plate, a second sliding rail is arranged on the top surface of the shearing equipment on the other side of the second lifting plate, a moving block is arranged on the first sliding rail in a sliding manner, a second motor which is axially connected with the moving block is arranged at one end of the first sliding rail, a fourth pushing device and a grabbing device which correspond to the second lifting plate are arranged on the moving block in a sliding manner, a coil shearing device which is aligned with the second lifting plate is arranged at the top of the shearing equipment, and an automatic coil feeding device is arranged on one side of the coil shearing device;
The top surface of the shearing equipment is also provided with a first control panel.
Further, the height of the first limiting block is smaller than the thickness of the feeding jig.
Further, its characterized in that, automatic send coil device includes the material loading base plate, and material loading base plate top surface all is equipped with the baffle all around, and the slip is equipped with the material feeding piece on the material loading base plate top surface, is equipped with the promotion cylinder that corresponds with the material feeding piece on the baffle, and material loading base plate top surface one side is equipped with the support casing, is equipped with fourth elevating gear on the support casing, and fourth elevating gear's work pole is equipped with the coil loading device that corresponds with the material feeding piece.
Further, a waste collection device is arranged in the shearing equipment right below the coil shearing device.
Preferably, the working face of the powder forming device is provided with four supporting columns, the top parts of the four supporting columns are jointly fixed with a top plate, a pressurizing hydraulic cylinder is arranged on the top plate, a pressurizing plate which is sleeved on the four supporting columns in a sliding manner is arranged on a working rod of the pressurizing hydraulic cylinder, a pressurizing block is arranged at the bottom of the pressurizing plate, a first spring is arranged between the pressurizing plate and the working face of the powder forming device, four limiting rods are arranged on the working face of the powder forming device between the four supporting columns, the four limiting rods are jointly provided with upper punches corresponding to the pressurizing block in a sliding manner, the working face of the powder forming device between the four supporting columns and the four supporting columns is provided with four fixing columns, the top parts of the four fixing columns are jointly provided with a limiting plate, a second spring is arranged on the limiting rod between the limiting plate and the upper punch, and two station limiting plates corresponding to the feeding jig are respectively arranged on two sides of the lower part of the limiting plate; clamping grooves corresponding to the two sides of the feeding jig are formed in the opposite sides of the two station limiting plates;
The four limiting rods below the station limiting plate are provided with undershoots in a sliding manner, and a fifth lifting device connected with the undershoots is arranged in the powder forming equipment;
An undershoot limiting block corresponding to the undershoot is arranged on the working surface of the powder forming equipment right below the limiting plate;
A transmission device corresponding to the lifting plate is arranged on the working surface of the powder forming equipment at one side of the undershoot limiting block;
The working face of the powder forming equipment at the other side of the undershoot limiting block is provided with a powder feeding device corresponding to the station limiting plate.
Further, the transfer device comprises two limiting plates arranged on the working surface of the powder forming device, two mutually parallel slideway strips are arranged on opposite sides of the two limiting plates, the top surface of the slideway strip below is flush with the bottom surface of the clamping groove of the station limiting plate, a fifth pushing device is arranged on the working surface of the powder forming device between the two limiting plates, a seventh lifting device is arranged on the fifth pushing device in a sliding manner, a first pushing claw is arranged on a working rod of the seventh lifting device, a sixth pushing device is arranged on one limiting plate, a sixth lifting device protruding out of the top of the limiting plate is arranged on the sixth pushing device in a sliding manner, a second pushing claw is arranged on the working rod of the sixth lifting device, and the distance between the two limiting plates is not smaller than the width of the feeding jig.
Further, the distance between the two station limiting plates is not smaller than the width of the undershoot top surface.
Further, the top surface of the undershoot is provided with a bulge corresponding to the feeding jig.
Further, the middle part of material loading tool is equipped with the coil that corresponds with the protrusion and places the hole, and material loading tool both sides are equipped with the ampere hole.
Through the technical scheme, firstly, the electroplated induction coil assembly is placed in the shearing equipment to be sheared by manpower, the sheared induction coil assembly is placed on the feeding jig by the shearing equipment, after the sheared induction coil assembly is filled with the induction coil assembly, the feeding jig filled with the sheared induction coil assembly is pushed onto the collecting and transmitting equipment by the shearing equipment, the feeding jig filled with the sheared induction coil assembly is conveyed into the powder forming equipment by the collecting and transmitting equipment to be formed into products, after the powder forming is finished, the feeding jig filled with the products is pulled out by the powder forming equipment to be conveyed into the collecting and transmitting equipment, the products are collected and placed by the collecting and transmitting equipment and conveyed into the shearing equipment by the empty feeding jig, and finally, the products are collected by manpower, only the electroplated induction coil assembly is required to be put in and collected by manpower regularly in the whole process, so that the manual operation quantity is reduced, the degree of automation is high, the production efficiency is improved, the production precision and the yield are improved, and the operation cost and the production cost of enterprises are reduced.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a front view of an automated production system for micro-inductor production according to the present invention;
FIG. 2 is a schematic diagram of a front view of a collection and transfer apparatus of an automated production system for micro-inductance production according to the present invention;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2 at A;
FIG. 4 is a schematic top view of a collection and transfer apparatus of an automated production system for micro-inductance production in accordance with the present disclosure;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4 at B;
FIG. 6 is a schematic top view of a shearing apparatus of an automated production system for micro-inductance production in accordance with the present disclosure;
FIG. 7 is an enlarged schematic view of the structure of FIG. 6 at C;
FIG. 8 is a schematic diagram of a front view of a shearing apparatus of an automated production system for micro-inductance production in accordance with the present disclosure;
FIG. 9 is an enlarged schematic view of the structure of FIG. 8 at D;
FIG. 10 is a schematic diagram of a front view of a powder forming apparatus of an automated production system for micro-inductor production according to the present disclosure;
FIG. 11 is an enlarged schematic view of the structure of FIG. 10 at E;
FIG. 12 is a schematic top view of a powder molding apparatus of an automated production system for micro-inductor production according to the present disclosure;
fig. 13 is a schematic top view of a feeding fixture of an automated production system for micro-inductor production according to the present disclosure.
Corresponding part names are indicated by numerals and letters in the drawings:
1. Shearing equipment 11, second lifter plate 12, first rail 13, second rail 14, moving block 15, second motor 16, fourth pusher 17, gripping device 18, coil shearing device 19, first control panel 110, upper base 111, baffle 112, feed block 113, push cylinder 114, support housing 115, fourth lifter 116, coil upper base 2, collection transfer device 21, first drive housing 22, second drive housing 23, second drive rod 24, second drive belt 25, first drive rod 26, first drive belt 27, lifter plate 28, first lifter 29, first pusher 210, first pusher 211, second pusher 212, L-shaped pusher 213, limit stop 214, collector plate 215, mounting bracket 216, third pusher 217, 218. Product collection plate 219, gripping skid 220, first skid 221, first motor 222, second lift device 223, gripping skid 224, pusher plate 225, second control panel 3, powder forming apparatus 31, backup post 32, top plate 33, pressurized hydraulic cylinder 34, pressure plate 35, pressure block 36, first spring 37, stop bar 38, upper punch 39, fixed post 310, stop plate 311, second spring 312, station stop plate 313, lower punch 3131, bump 314, lower punch stop 3151, restrictor plate 3152, chute slat 3153, fifth pusher 3154, first pusher jaw 3155, sixth pusher 3156, sixth lifter 3157, second pusher jaw 316, powder feeder 4, feed jig 41, coil placement hole 42, an Chakong, 300, and seventh lifter.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The following describes the embodiments of the present invention in further detail with reference to the drawings.
As shown in fig. 1, an automated production system for micro-inductance production comprises a shearing device 1, a collecting and transferring device 2, a powder forming device 3 and a feeding jig 4, wherein the shearing device 1, the collecting and transferring device 2 and the powder forming device 3 are all arranged on the ground, the shearing device 1 is arranged on one side of the collecting and transferring device 2, and the powder forming device 3 is arranged on the other side of the collecting and transferring device 2.
As shown in fig. 2,3, 4 and 5, two first transmission frames 21 which are symmetrical to each other and are connected with the shearing device 1 are arranged on the working surface of the collecting and transmitting device 2, a second transmission frame 22 is arranged at the top of each of the two first transmission frames 21, two second transmission frames 22 are rotatably provided with two second transmission rods 23 which are symmetrical to each other, two second transmission rods 23 which are positioned between the two second transmission frames 22 are respectively provided with a second transmission belt 24 sleeved on the two second transmission rods 23 at two ends of each second transmission rod 23, and the second transmission belts 24 convey the feeding jig 4 filled with sheared inductance coils.
The two first transmission frames 21 are provided with two mutually symmetrical first transmission rods 25 in a co-rotation mode, two ends of the two first transmission rods 25 between the two first transmission frames 21 are respectively provided with a first conveyor belt 26 sleeved on the two first transmission rods 25, and the first conveyor belts 26 convey empty feeding jigs 4.
A feeding jig lifting device is arranged in the collecting and transferring device 2 between the two first conveyor belts 26, a lifting plate 27 corresponding to the powder forming device 3 is arranged on a movable rod of the feeding jig lifting device, and the feeding jig lifting device drives the lifting plate 27 to lift the feeding jig 4 reaching a preset position.
The collecting and transferring equipment 2 on one side of the two first conveyor belts 26 are internally provided with first lifting devices 28, lifting plates of the first lifting devices 28 are provided with first pushing devices 29, the first pushing devices 29 are provided with first pushing plates 210 corresponding to the powder forming equipment 3 in a sliding mode, one side of the top surface of each first pushing plate 210 is provided with a second pushing device 211, the second pushing devices 211 are provided with L-shaped pushing plates 212 in a sliding mode, two sides of the other side of the top surface of each first pushing plate 210 are provided with limit stops 213 corresponding to the feeding jig 4, the limit stops 213 can prevent the feeding jig 4 from moving to two sides, and grabbing of grabbing grabs 223 is facilitated.
The top of the collecting and transferring device 2 on one side of the first push plate 210 is provided with a collecting plate 214, the top surface of the collecting plate 214 is provided with a first groove, the top of the collecting and transferring device 2 on one side of the collecting plate 214 is provided with a mounting frame 215, a third pushing device 216 and a sliding rail 217 are arranged on the mounting frame 215, and a finished product collecting plate 218 corresponding to the collecting plate 214 and connected with a pushing rod of the third pushing device 216 is arranged on the sliding rail 217 in a sliding manner.
The other side of the collecting plate 214 is provided with a grabbing sliding frame 219 extending to the upper parts of the first push plate 210, the collecting plate 214 and the finished product collecting plate 218, one side of the grabbing sliding frame 219 is slidably provided with a first sliding frame 220, one end of the grabbing sliding frame 219 is provided with a first motor 221 axially connected with the first sliding frame 220, the first sliding frame 220 is provided with a second lifting device 222, a power rod of the second lifting device 222 is provided with a grabbing claw 223 corresponding to the feeding jig 4, and one side of the grabbing claw 223 is provided with a pushing plate 224 corresponding to the top surface of the collecting plate 214.
The second control panel 225 is arranged on the collection and transmission equipment 2, and the operation parameters of the collection and transmission equipment 2 are set through the second control panel 225, so that the control and adjustment of workers are facilitated.
The recovery baffle is arranged between the first transmission frame 21 and the second transmission frame 22 far away from the first push plate 210, so that the feeding jig 4 is prevented from being pushed onto the first conveyor belt 26 by the L-shaped push plate 212, and the feeding jig 4 is ensured to be recovered normally.
As shown in fig. 6, 8 and 9, a third lifting device is arranged in the shearing equipment 1, a second lifting plate 11 corresponding to the feeding jig 4 and aligned with the two first transmission frames 21 is arranged at the top of the third lifting device, a first limiting block corresponding to the feeding jig 4 is arranged on the top surface of the second lifting plate 11, a first sliding rail 12 is arranged on the top surface of the shearing equipment 1 on one side of the second lifting plate 11, a second sliding rail 13 is arranged on the top surface of the shearing equipment 1 on the other side of the second lifting plate 11, a moving block 14 is slidably arranged on the first sliding rail 12, a second motor 15 axially connected with the moving block 14 is arranged at one end of the first sliding rail 12, a fourth pushing device 16 and a grabbing device 17 corresponding to the second lifting plate 11 are arranged on the moving block 14, one side of the grabbing device 17 is slidably sleeved on the second sliding rail 13, a coil shearing device 18 aligned with the second lifting plate 11 is arranged at the top of the shearing equipment 1, and an automatic coil feeding device is arranged on one side of the coil shearing device 18.
The top surface of the shearing apparatus 1 is also provided with a first control panel 19.
The height of the first limiting block is smaller than the thickness of the feeding jig 4, so that the fourth pushing device 16 can conveniently push the feeding jig 4 onto the second conveying belt 24.
As shown in fig. 7, the automatic coil feeding device includes a feeding substrate 110, a baffle 111 is disposed around the top surface of the feeding substrate 110, a feeding block 112 is slidably disposed on the top surface of the feeding substrate 110, a pushing cylinder 113 corresponding to the feeding block 112 is disposed on the baffle 111, a supporting housing 114 is disposed on one side of the top surface of the feeding substrate 110, a fourth lifting device 115 is disposed on the supporting housing 114, a coil feeding device 116 corresponding to the feeding block 112 is disposed on a working rod of the fourth lifting device 115, an electroplated inductor coil assembly is manually placed on the feeding block 112, then the pushing cylinder 113 pushes the feeding block 112 to circulate, when the feeding block 112 reaches a preset position, the fourth lifting device 115 adjusts a distance between the coil feeding device 116 and the electroplated inductor coil assembly, so that the coil feeding device 116 is attached to the electroplated inductor coil assembly, at this moment, the coil feeding device 116 grabs the electroplated inductor coil assembly, the fourth lifting device 115 adjusts the coil feeding device 116 to vertically move to a position corresponding to the coil shearing device 18, and the coil feeding device 116 horizontally stretches and contracts to place the electroplated inductor assembly in the shearing device 18.
The coil shearing device 18 is prevented from being blocked by coil scraps, and a scrap collecting device is arranged in the shearing equipment 1 right below the coil shearing device 18.
As shown in fig. 10, 11 and 12, the working surface of the powder forming apparatus 3 is provided with four supporting columns 31, the top of the four supporting columns 31 is jointly fixed with a top plate 32, the top plate 32 is provided with a pressurizing hydraulic cylinder 33, the working rod of the pressurizing hydraulic cylinder 33 is provided with a pressurizing plate 34 sleeved on the four supporting columns 31, the bottom of the pressurizing plate 34 is provided with a pressurizing block 35, a first spring 36 is arranged between the pressurizing plate 34 and the working surface of the powder forming apparatus 3, the working surface of the powder forming apparatus 3 between the four supporting columns 31 is provided with four limiting rods 37, the four limiting rods 37 are jointly slidably provided with an upper punch 38 corresponding to the pressurizing block 35, the working surface of the powder forming apparatus 3 between the four supporting columns 31 and the four supporting columns 31 is provided with four fixed columns 39, the top of the four fixed columns 39 is jointly provided with a limiting plate 310, the limiting rods 37 between the limiting plate 310 and the upper punch 38 are provided with a second spring 311, and the two sides of the lower part of the limiting plate 310 are respectively provided with a station limiting plate 312 corresponding to the feeding jig 4; clamping grooves corresponding to the two sides of the feeding jig 4 are formed in the opposite sides of the two station limiting plates 312.
The four limiting rods 37 below the station limiting plate 312 are slidably provided with undershoots 313, and a fifth lifting device connected with the undershoots 313 is arranged in the powder forming equipment 3.
An undershoot limiting block 314 corresponding to the undershoot 313 is arranged on the working surface of the powder forming equipment 3 right below the limiting plate 310.
The working surface of the powder forming equipment 3 on one side of the undershoot limiting block 314 is provided with a transmission device corresponding to the lifting plate 27.
The powder feeding device 316 corresponding to the station limiting plate 312 is arranged on the working surface of the powder forming equipment 3 on the other side of the undershoot limiting block 314.
The transfer device comprises two limiting plates 3151 arranged on the working surface of the powder forming device 3, two mutually parallel slideway slats 3152 are arranged on opposite sides of the two limiting plates 3151, the top surface of the slideway slat 3152 positioned below is flush with the bottom surface of the clamping groove of the station limiting plate 312, a fifth pushing device 3153 is arranged on the working surface of the powder forming device 3 between the two limiting plates 3151, a seventh lifting device 300 is arranged on the fifth pushing device 3153 in a sliding manner, a first pushing claw 3154 is arranged on a working rod of the seventh lifting device 300, a sixth pushing device 3155 is arranged on one limiting plate 3151, a sixth lifting device 3156 protruding out of the top of the limiting plate 3151 is arranged on the sixth pushing device 3155 in a sliding manner, a second pushing claw 3157 is arranged on the working rod of the sixth lifting device 3156, and the distance between the two limiting plates 3151 is not smaller than the width of the feeding jig 4, so that the feeding jig 4 can move through the top surface of the slideway slat 3152.
The distance between the two station limiting plates 312 is not smaller than the width of the top surface of the undershoot 313, so that the undershoot 313 can pass through the space between the two station limiting plates 312 to lift the feeding jig 4.
The top surface of the undershoot 313 is provided with a protrusion 3131 corresponding to the feeding jig 4, and the protrusion 3131 can be replaced according to the requirement, so that the universality of the automatic production system is enhanced.
As shown in fig. 13, the middle part of the feeding jig 4 is provided with coil placing holes 41 corresponding to the protrusions 3131, and two sides of the feeding jig 4 are provided with inserting holes 42, and the inserting holes 42 facilitate the first pushing claw 3154 and the second pushing claw 3157 to move the feeding jig 4.
The working process of the automatic production system is as follows:
A. The electroplated induction coil assembly is placed on the feeding block 112 manually, then the pushing cylinder 113 pushes the feeding block 112 to circulate, when the feeding block 112 reaches a preset position, the fourth lifting device 115 adjusts the distance between the coil feeding device 116 and the electroplated induction coil assembly, so that the coil feeding device 116 is attached to the electroplated induction coil assembly, at the moment, the coil feeding device 116 grabs the electroplated induction coil assembly, the fourth lifting device 115 adjusts the coil feeding device 116 to vertically move to a position corresponding to the coil shearing device 18, and the coil feeding device 116 horizontally stretches and contracts to place the electroplated induction coil assembly in the coil shearing device 18.
B. The coil shearing device 18 shears the electroplated inductance coil assembly, the grabbing device 17 places the sheared inductance coil into the coil placing hole 41 of the feeding jig 4 on the second lifting plate 11, when the feeding jig 4 is full of the sheared inductance coil, the fourth pushing device 16 pushes the feeding jig 4 onto the second conveyor belt 24, and when the feeding jig 4 is completely separated from the second lifting plate 11, the third lifting device pulls the second lifting plate 11 to reset, so that the top surface of the second lifting plate 11 is flush with the top surface of the first conveyor belt 26.
C. The second conveyor belt 24 sends the feeding jig 4 filled with the sheared inductance coils to a preset position, the feeding jig lifting device drives the lifting plate 27 to lift the feeding jig 4 reaching the preset position, the fifth pushing device 3153 drives the first pushing claw 3154 to convey the feeding jig 4 filled with the sheared inductance coils into the clamping grooves of the two station limiting plates 312 along the top surfaces of the slide rail laths 3152 arranged below, at the moment, the fifth lifting device pushes the undershoot 313 to seal the bottoms of the feeding jigs 4, the powder feeding device 316 feeds the coils in the coil placing holes 41, and the pressurizing hydraulic cylinder 33 pushes the overstock 38 to punch powder and coils in the coil placing holes 41, so that a powder forming process is completed, and a product is formed.
D. The first pushing plate 210 is pushed by the first lifting device 28 to rise vertically, the top surface of the first pushing plate 210 is flush with the top surface of the upper slideway slat 3152, the first pushing device 29 pushes the first pushing plate 210 to move horizontally, one side surface of the first pushing plate 210 abuts against the end surface of the upper slideway slat 3152, at the moment, the second pushing claw 3157 conveys the feeding jig 4 filled with products to the first pushing plate 210 from the top surface of the upper slideway slat 3152, the first pushing device 29 pushes the first pushing plate 210 to reset, the grabbing claw 223 is driven by the first motor 221 and the second lifting device 222 to place the products in the first groove of the collecting plate 214, and the pushing plate 224 is driven by the first motor 221 and the second lifting device 222 again to push the products to the finished product collecting plate 218, and the products are waited for manual collection.
E. When the product is completely removed, the first lifting device 28 pushes the first push plate 210 to perform a descending motion along the vertical direction, and when the top surface of the first push plate 210 is lower than the bottom surface of the second transmission frame 22, the second pushing device 211 drives the L-shaped push plate 212 to push the empty feeding jig 4 onto the first conveyor belt 26, the first conveyor belt 26 pushes the empty feeding jig 4 into the second lifting plate 11, and the third lifting device pushes the second lifting plate 11 to lift up to wait for the next cycle.
In summary, the whole process only needs to manually and regularly throw in the electroplated induction coil assembly and collect products, so that the manual operation amount is reduced, the degree of automation is high, the production efficiency is improved, the production precision and the yield are improved, and the operation cost and the production cost of enterprises are reduced.
The automatic production system for micro-inductance production has the structural characteristics and the working process, and has the advantages that: the whole process only needs to manually and regularly throw in the electroplated induction coil assembly and collect products, so that the manual operation quantity is reduced, the degree of automation is high, the production efficiency is improved, the production precision and the yield are improved, and the operation cost and the production cost of enterprises are reduced.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and improvements could be made by those skilled in the art without departing from the inventive concept, which falls within the scope of the present invention.
Claims (10)
1. An automatic production system for micro-inductance production is characterized by comprising a shearing device (1), a collecting and transferring device (2), a powder forming device (3) and a feeding jig (4), wherein the shearing device (1), the collecting and transferring device (2) and the powder forming device (3) are all arranged on the ground, the shearing device (1) is arranged on one side of the collecting and transferring device (2), and the powder forming device (3) is arranged on the other side of the collecting and transferring device (2);
Two first transmission frames (21) which are symmetrical with each other and are connected with the shearing equipment (1) are arranged on the working surface of the collecting and transmitting equipment (2), a second transmission frame (22) is arranged at the top of each of the two first transmission frames (21), two second transmission rods (23) which are symmetrical with each other are arranged on the two second transmission frames (22) in a co-rotation mode, two second transmission belts (24) which are sleeved on the two second transmission rods (23) are respectively arranged at two ends of each of the two second transmission rods (23), two first transmission frames (21) are provided with two first transmission rods (25) which are symmetrical with each other in a co-rotation mode, and a first transmission belt (26) which is sleeved on the two first transmission rods (25) is respectively arranged at two ends of each of the two first transmission rods (25) which are arranged between the two first transmission frames (21);
A feeding jig lifting device is arranged in the collecting and transferring equipment (2) between the two first conveyor belts (26), a lifting plate (27) corresponding to the powder forming equipment (3) is arranged on a movable rod of the feeding jig lifting device, a first lifting device (28) is arranged in the collecting and transferring equipment (2) at one side of the two first conveyor belts (26), a first pushing device (29) is arranged on the lifting plate of the first lifting device (28), a first pushing plate (210) corresponding to the powder forming equipment (3) is arranged on the first pushing device (29) in a sliding manner, a second pushing device (211) is arranged at one side of the top surface of the first pushing plate (210), an L-shaped pushing plate (212) is arranged on the second pushing device (211) in a sliding manner, and limit stops (213) corresponding to the feeding jig (4) are arranged at two sides of the other side of the top surface of the first pushing plate (210);
The top of the collecting and transferring device (2) at one side of the first push plate (210) is provided with a collecting plate (214), the top surface of the collecting plate (214) is provided with a first groove, the top of the collecting and transferring device (2) at one side of the collecting plate (214) is provided with a mounting frame (215), the mounting frame (215) is provided with a third pushing device (216) and a sliding rail (217), and the sliding rail (217) is provided with a finished product collecting plate (218) which corresponds to the collecting plate (214) and is connected with a pushing rod of the third pushing device (216) in a sliding way;
The other side of the collecting plate (214) is provided with a grabbing sliding frame (219) extending to the upper parts of the first push plate (210), the collecting plate (214) and the finished product collecting plate (218), one side of the grabbing sliding frame (219) is slidably provided with a first sliding frame (220), one end of the grabbing sliding frame (219) is provided with a first motor (221) axially connected with the first sliding frame (220), the first sliding frame (220) is provided with a second lifting device (222), a power rod of the second lifting device (222) is provided with a grabbing gripper (223) corresponding to the feeding jig (4), and one side of the grabbing gripper (223) is provided with a pushing plate (224) corresponding to the top surface of the collecting plate (214);
The collecting and transmitting equipment (2) is provided with a second control panel (225).
2. An automated production system for micro-inductance production according to claim 1, wherein a third lifting device is arranged in the shearing equipment (1), a second lifting plate (11) corresponding to the feeding jig (4) and aligned with two first transmission frames (21) is arranged at the top of the third lifting device, a first limiting block corresponding to the feeding jig (4) is arranged on the top surface of the second lifting plate (11), a first sliding rail (12) is arranged on the top surface of the shearing equipment (1) on one side of the second lifting plate (11), a second sliding rail (13) is arranged on the top surface of the shearing equipment (1) on the other side of the second lifting plate (11), a moving block (14) is arranged on the first sliding rail (12) in a sliding manner, a second motor (15) axially connected with the moving block (14) is arranged at one end of the first sliding rail (12), a fourth pushing device (16) and a grabbing device (17) corresponding to the second lifting plate (11) are arranged on the moving block (14), one side of the grabbing device (17) is sleeved on the second sliding rail (13) in a sliding manner, and a shearing device (18) on one side of the coil (18) corresponding to the first coil (11) is arranged on the top of the automatic lifting plate (1);
The top surface of the shearing device (1) is also provided with a first control panel (19).
3. The automated production system for micro-inductance production according to claim 2, wherein the height of the first limiting block is smaller than the thickness of the feeding jig (4).
4. The automatic production system for micro-inductance production according to claim 2, wherein the automatic coil feeding device comprises a feeding substrate (110), baffles (111) are arranged around the top surface of the feeding substrate (110), a feeding block (112) is slidably arranged on the top surface of the feeding substrate (110), a pushing cylinder (113) corresponding to the feeding block (112) is arranged on the baffles (111), a supporting shell (114) is arranged on one side of the top surface of the feeding substrate (110), a fourth lifting device (115) is arranged on the supporting shell (114), and a coil feeding device (116) corresponding to the feeding block (112) is arranged on a working rod of the fourth lifting device (115).
5. An automated production system for micro-inductance production according to claim 2, wherein a waste collection device is provided in the shearing device (1) directly below the coil shearing device (18).
6. An automated production system for micro-inductance production according to claim 1, wherein the working surface of the powder forming device (3) is provided with four supporting columns (31), the tops of the four supporting columns (31) are jointly fixed with a top plate (32), the top plate (32) is provided with a pressurizing hydraulic cylinder (33), the working rod of the pressurizing hydraulic cylinder (33) is provided with a pressurizing plate (34) which is sleeved on the four supporting columns (31) in a sliding manner, the bottom of the pressurizing plate (34) is provided with a pressurizing block (35), a first spring (36) is arranged between the pressurizing plate (34) and the working surface of the powder forming device (3), the working surface of the powder forming device (3) between the four supporting columns (31) is provided with four limiting rods (37), the four limiting rods (37) are jointly slidably provided with an upper punch (38) corresponding to the pressurizing block (35), the working surface of the powder forming device (3) between the four supporting columns (31) and the four supporting columns (31) is provided with four fixing columns (39), the top of the four supporting columns (39) is provided with a first spring (36), the top plate (310) is jointly provided with a limiting rod (37), two sides of the lower part of the limiting plate (310) are respectively provided with a station limiting plate (312) corresponding to the feeding jig (4); clamping grooves corresponding to two sides of the feeding jig (4) are formed in the opposite sides of the two station limiting plates (312);
The four limiting rods (37) below the station limiting plate (312) are provided with undershoots (313) in a sliding manner, and a fifth lifting device connected with the undershoots (313) is arranged in the powder forming equipment (3);
An undershoot limiting block (314) corresponding to the undershoot (313) is arranged on the working surface of the powder forming equipment (3) right below the limiting plate (310);
A transmission device corresponding to the lifting plate (27) is arranged on the working surface of the powder forming equipment (3) at one side of the undershoot limiting block (314);
The working surface of the powder forming equipment (3) at the other side of the undershoot limiting block (314) is provided with a powder feeding device (316) corresponding to the station limiting plate (312).
7. An automated production system for micro-inductance production according to claim 6, wherein the transfer device comprises two limiting plates (3151) arranged on the working surface of the powder forming device (3), two mutually parallel slide-way strips (3152) are arranged on opposite sides of the two limiting plates (3151), the top surface of the slide-way strip (3152) below is flush with the bottom surface of the clamping groove of the station limiting plate (312), a fifth pushing device (3153) is arranged on the working surface of the powder forming device (3) between the two limiting plates (3151), a seventh lifting device (300) is arranged on the fifth pushing device (3153) in a sliding manner, a first pushing claw (3154) is arranged on the working rod of the seventh lifting device (300), a sixth pushing device (3155) is arranged on one limiting plate (3151), a sixth lifting device (3156) protruding out of the top of the limiting plates (3151) is arranged on the sixth pushing device (3155), a second pushing device (3157) is arranged on the working rod of the sixth lifting device (3156), and the distance between the two limiting claws (3151) is not smaller than the width of the limiting plates (4).
8. An automated production system for micro-inductance production according to claim 6, wherein the distance between the two station limiting plates (312) is not less than the width of the top surface of the undershoot (313).
9. The automated production system for micro-inductance production of claim 6, wherein the top surface of the undershoot (313) is provided with a protrusion (3131) corresponding to the feeding jig (4).
10. The automated production system for micro-inductance production according to claim 9, wherein the middle part of the feeding jig (4) is provided with coil placement holes (41) corresponding to the protrusions (3131), and two sides of the feeding jig (4) are provided with mounting holes (42).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910471041.1A CN110253218B (en) | 2019-05-31 | 2019-05-31 | Automatic production system for micro-inductance production |
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| CN201910471041.1A CN110253218B (en) | 2019-05-31 | 2019-05-31 | Automatic production system for micro-inductance production |
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| CN110253218B true CN110253218B (en) | 2024-05-10 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114937551A (en) * | 2022-05-23 | 2022-08-23 | 深圳昶晖科技有限公司 | Inductor hot-pressing packaging line |
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| CN110253218A (en) | 2019-09-20 |
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