CN110523870B - Application and operation method of automatic metal plate stamping and shearing equipment - Google Patents
Application and operation method of automatic metal plate stamping and shearing equipment Download PDFInfo
- Publication number
- CN110523870B CN110523870B CN201910808350.3A CN201910808350A CN110523870B CN 110523870 B CN110523870 B CN 110523870B CN 201910808350 A CN201910808350 A CN 201910808350A CN 110523870 B CN110523870 B CN 110523870B
- Authority
- CN
- China
- Prior art keywords
- plate
- air cylinder
- material receiving
- sliding table
- seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/13—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
Abstract
The invention belongs to the technical field of plate shearing, and particularly relates to an application and operation method of automatic metal plate stamping and shearing equipment. The automatic feeding and stamping device can realize automatic feeding and stamping and shearing of metal plates, is high in automation degree, saves time and labor, greatly improves working efficiency, meets the requirement of a high-efficiency automatic production line, effectively prevents the plates from deviating in the process of being conveyed by the conveying belt, improves the stability and reliability of plate conveying, is more convenient and rapid to adjust, can be suitable for conveying the plates with different sizes, and is economical and practical.
Description
Technical Field
The invention relates to the technical field of plate shearing, in particular to an application and operation method of automatic metal plate stamping and shearing equipment.
Background
The shearing machine is one kind of machine tool, and it adopts hydraulic drive, and the security performance is reliable, convenient operation. A shear is a mechanical device for cutting metal materials. In the rolling production process, after steel ingots and steel billets with large sections are rolled, the sections of the steel ingots and the steel billets become small, and the lengths of the steel ingots and the steel billets are increased. In order to meet the requirements of subsequent processes and product dimension specifications, various steel production processes need to have a shearing process.
Although traditional punching press shearing equipment can carry out the punching press to sheet metal and cut, single structure does not have the feed mechanism of corresponding matching, still adopts the mode of artifical material loading, and intensity of labour is big, and consuming time long, and work efficiency is low, can't satisfy high-efficient automation line demand.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an application and operation method of automatic metal plate stamping and shearing equipment, which solves the problems that the traditional stamping and shearing equipment can stamp and shear metal plates, but has a single structure, does not have a corresponding matched feeding mechanism, still adopts a manual feeding mode, has high labor intensity, long time consumption and low working efficiency, and cannot meet the requirements of efficient automatic production lines.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an automatic metal plate stamping and shearing device comprises a conveying belt, a pushing mechanism, a feeding mechanism, a transferring mechanism and a stamping and shearing module, wherein the pushing mechanism is horizontally connected to the discharge end of the conveying belt, the pushing mechanism comprises a receiving seat, a receiving limiting table and a first air cylinder, an opening for receiving materials is formed in the side wall of the receiving seat, a receiving groove communicated with the opening is formed in the receiving seat, the receiving groove is vertically arranged with the conveying belt and consists of a first receiving cavity and a second receiving cavity which are communicated with each other in the front and back direction, the first receiving cavity is arranged corresponding to the opening, the receiving limiting table is slidably connected to the first receiving cavity and the second receiving cavity, the receiving limiting table is used for receiving metal plates conveyed by the conveying belt, the first air cylinder is fixedly arranged at the end part of the receiving limiting table close to the first receiving cavity, the side wall of the receiving limiting table is fixedly connected with the end part of a piston rod of the first air cylinder, the material pushing mechanism is linked with the feeding mechanism through a transfer mechanism, the feeding mechanism consists of a linear guide rail, a sliding table connecting seat, a second air cylinder and a material pushing plate, the bottom of the sliding table connecting seat is fixedly arranged on the sliding table of the linear guide rail, the sliding table connecting seat is provided with a first sliding groove for the sliding fit of a sheet material, the second air cylinder is fixedly arranged at one end of the sliding table connecting seat close to the material pushing mechanism, the piston rod of the second air cylinder penetrates through one end of the first sliding groove and is fixedly connected with the material pushing plate, the transfer mechanism consists of a transverse guide seat, a transverse sliding table, a third air cylinder, a longitudinal sliding table, a pneumatic mechanical claw and a fourth air cylinder, the transverse guide seat is provided with a second sliding groove, the transverse sliding table is in sliding fit with the second sliding groove, the third air cylinder is fixedly arranged at the end part of the transverse guide seat, the side wall of the transverse, the automatic feeding device comprises a longitudinal sliding table, a transverse sliding table, a fourth cylinder, a piston rod, a pushing mechanism and a feeding mechanism, wherein the longitudinal sliding table is in up-and-down sliding fit with the transverse sliding table, the transverse sliding table is fixedly installed at the bottom of the longitudinal sliding table, the fourth cylinder is fixedly installed at the top of the transverse sliding table, the end portion of the piston rod of the fourth cylinder is fixedly connected with the top of the longitudinal sliding table, the pushing mechanism receives a sheet material from a conveying belt, the sheet material on the pushing mechanism is transferred to the feeding mechanism through the transferring mechanism, and.
According to a preferred technical scheme, the conveyor belt is provided with a limiting device for preventing plates from deviating in the conveying process, the limiting device is bilaterally symmetrically arranged at the top end of the inner side wall of the groove of the conveyor belt and consists of a connecting plate, a third sliding groove, a sliding block, a limiting plate, a screw bearing and an adjusting screw, the third sliding groove is formed in the bottom of the connecting plate, the sliding block is in sliding fit with the third sliding groove, the limiting plate is fixedly arranged at the bottom of the sliding block, the screw bearing is arranged on the side wall, close to the inner side of the conveyor belt rack, of the limiting plate, the screw bearing is matched with the adjusting screw, and the adjusting screw penetrates through the conveyor belt rack and extends to one end between the connecting plate and the conveyor belt and is connected.
As a preferable technical solution of the present invention, the third slide groove is axially aligned with the adjusting screw.
As a preferred technical scheme of the invention, the adjusting screw rod is provided with a nut component at the peripheral end part of the conveyor belt, the nut component consists of a nut and a nut gasket, and the adjusting screw rod is locked by the matching of the nut and the nut gasket.
As a preferable technical scheme of the invention, the widths of the first material receiving cavity and the second material receiving cavity are matched with the length of the plate.
As a preferable technical scheme of the invention, the width of the first sliding groove is matched with the width of the plate.
As a preferred technical scheme of the present invention, the punching and shearing module is composed of a machine body, a positioning seat, an operation table, an upper die holder, an upper cutter, a lower die holder and a lower cutter, wherein the positioning seat is fixed on the machine body through a bolt, an embedded groove for embedding a sheet material is arranged on the positioning seat, the embedded groove and a first chute are coaxially arranged, the operation table is fixedly installed on a side wall of the machine body, the operation table is correspondingly installed at a lower position of the positioning seat, the upper cutter is detachably installed at the bottom of the upper die holder, the upper die holder is fixedly connected with an end portion of a hydraulic rod of an oil cylinder on the machine body, the lower die holder is fixedly installed at the top of the operation table, the lower cutter is detachably installed on the lower die holder, and the upper cutter and the lower cutter correspond.
The invention also provides an application and operation method of the automatic metal plate stamping and shearing equipment, which comprises the following steps:
s1, determining the size of the plate to be punched and cut, adjusting the distance between the limiting plates of the two limiting devices which are symmetrically arranged according to the size data of the plate to be punched and cut, and placing the plate at the feeding end of the conveyor belt after the adjustment is finished;
s2, starting the conveyor belt, conveying the plate to be punched and cut on the conveyor belt to a material receiving limiting table of the material pushing mechanism through the opening, then starting the first air cylinder, and pushing the material receiving limiting table to move from the first material receiving cavity to the second material receiving cavity through a piston rod of the first air cylinder;
s3, starting a fourth air cylinder, driving a longitudinal sliding table to slide downwards along a transverse sliding table through a piston rod of the fourth air cylinder until a pneumatic mechanical claw is positioned at a grabbing station for a plate material, grabbing the plate material through the pneumatic mechanical claw, driving the longitudinal sliding table to reset through the piston rod of the fourth air cylinder after grabbing is completed, starting a third air cylinder, driving the transverse sliding table to move to the position above the feeding end of a feeding mechanism along a second sliding groove through the piston rod of the third air cylinder, driving the longitudinal sliding table to slide downwards along the transverse sliding table until the pneumatic mechanical claw is positioned at a discharging station for the plate material through the fourth air cylinder, starting the pneumatic mechanical claw to discharge the material, resetting the longitudinal sliding table under the driving of the piston rod of the fourth air cylinder again after discharging is completed, completing the discharging work of a transfer mechanism, and driving the transverse sliding table to reset through the piston rod of;
s4, after the blanking is completed through the steps, the linear guide rail is started, the sliding table connecting base is driven to move to a state that the discharging end of the sliding table connecting base is connected with the positioning seat of the punching and shearing module through the linear guide rail, the second air cylinder is started, the material pushing plate is pushed through the piston rod of the second air cylinder, the plate to be punched and sheared and positioned on the first sliding groove of the sliding table connecting base is pushed into the embedded groove in the positioning seat, the part to be sheared and positioned on the plate to be punched and sheared is leaked out of the embedded groove, after the pushing is completed, the material pushing plate is reset under the contraction of the piston rod of the second air cylinder, and then the sliding table connecting base is;
and S5, after the feeding action of the punching and shearing module is completed through the steps, the upper die base is driven to press downwards through the hydraulic rod of the oil cylinder on the machine body, and the punching and shearing operation of the plate is finally completed through the matching of the upper cutter and the lower cutter.
As a preferred technical scheme of the invention, the distance between the plates on the conveyor belt is matched with the time interval of the matched feeding of the pushing mechanism, the feeding mechanism and the transferring mechanism, and the time interval of the matched feeding of the plates through the conveyor belt, the pushing mechanism, the feeding mechanism and the transferring mechanism is matched with the time length of one-time shearing of the punching and shearing module.
(III) advantageous effects
Compared with the prior art, the invention provides an application and operation method of automatic metal plate stamping and shearing equipment, which has the following beneficial effects:
1. according to the application and operation method of the automatic metal plate stamping and shearing equipment, the automatic feeding and stamping shearing of metal plates can be realized through the beneficial matching arrangement of the conveyor belt, the pushing mechanism, the feeding mechanism, the transferring mechanism and the stamping and shearing module, the automation degree is high, time and labor are saved, the working efficiency is greatly improved, and the requirement of a high-efficiency automatic production line is met.
2. According to the application and operation method of the metal plate stamping and shearing automation equipment, the limiting device is arranged on the conveying belt, so that the plate on the conveying belt can be limited, the plate is effectively prevented from being deviated in the conveying process of the conveying belt, the stability and the reliability of plate conveying are improved, and meanwhile, due to the adoption of the screw adjusting structure, the adjustment is more convenient and faster, the metal plate stamping and shearing automation equipment is applicable to conveying of plates with different sizes, and is economical and practical.
3. This application and operation method of sheet metal punching press shearing automation equipment, through the setting of embedded groove on positioning seat and the positioning seat, adopt the mode of inlaying and establish to fix a position the punching press shearing to the sheet material, simple structure need not to adopt numerous and diverse hold-down mechanism to fasten the sheet material, and simultaneously, the positioning seat adopts detachable structure, is convenient for install and dismantle the positioning seat, establishes the positioning seat of not unidimensional embedded groove in being convenient for change, and equipment usage is more convenient.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a connecting structure of the conveyor belt, the pushing mechanism and the feeding mechanism in the invention;
FIG. 3 is a schematic structural view of a transfer mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a punching and shearing module according to the present invention;
FIG. 5 is a schematic view of a connection structure of the conveyor belt and the position-limiting device according to the present invention.
In the figure: 100. a conveyor belt; 200. a material pushing mechanism; 201. a receiving seat; 2011. a first receiving chamber; 2012. a second receiving cavity; 202. a material receiving limit table; 203. a first cylinder; 300. a feeding mechanism; 301. a linear guide rail; 302. a sliding table connecting seat; 3021. a first chute; 303. a second cylinder; 304. a material pushing plate; 400. a transfer mechanism; 401. a transverse guide seat; 4011. a second chute; 402. a transverse sliding table; 403. a third cylinder; 404. a longitudinal sliding table; 405. a pneumatic gripper; 406. a fourth cylinder; 500. a punching and shearing module; 501. a body; 502. positioning seats; 5021. a groove is embedded; 503. an operation table; 504. an upper die holder; 505. an upper cutter; 506. a lower die holder; 507. a lower cutter; 600. a plate material; 700. a limiting device; 701. a connecting plate; 702. a third chute; 703. a slider; 704. a limiting plate; 705. a screw bearing; 706. adjusting the screw rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-5, the present invention provides the following technical solutions: an automatic metal plate stamping and shearing device comprises a conveyor belt 100, a pushing mechanism 200, a feeding mechanism 300, a transferring mechanism 400 and a stamping and shearing module 500, wherein the pushing mechanism 200 is horizontally connected to the discharge end of the conveyor belt 100, the pushing mechanism 200 comprises a receiving seat 201, a receiving limiting table 202 and a first air cylinder 203, an opening for receiving materials is arranged on the side wall of the receiving seat 201, a receiving groove communicated with the opening is arranged on the receiving seat 201, the receiving groove is vertically arranged with the conveyor belt 100 and consists of a first receiving cavity 2011 and a second receiving cavity 2012 which are communicated from front to back, the first receiving cavity 2011 is arranged corresponding to the opening, the receiving limiting table 202 is slidably connected to the first receiving cavity 2011 and the second receiving cavity 2012, the receiving limiting table 202 is used for receiving metal plates 600 conveyed by the conveyor belt 100, the first air cylinder 203 is fixedly arranged at the end part, close to the first receiving cavity 2011, of the receiving limiting table 202, the side wall of the material receiving limit table 202 is fixedly connected with the end part of a piston rod of a first air cylinder 203, a material pushing mechanism 200 is linked with a material feeding mechanism 300 through a transfer mechanism 400, the material feeding mechanism 300 is composed of a linear guide rail 301, a sliding table connecting seat 302, a second air cylinder 303 and a material pushing plate 304, the bottom of the sliding table connecting seat 302 is fixedly installed on a sliding table of the linear guide rail 301, a first sliding groove 3021 for the sliding fit of a plate material 600 is arranged on the sliding table connecting seat 302, the second air cylinder 303 is fixedly installed at one end of the sliding table connecting seat 302 close to the material pushing mechanism 200, one end of a piston rod of the second air cylinder 303 penetrating to the first sliding groove 3021 is fixedly connected with the material pushing plate 304, the transfer mechanism 400 is composed of a transverse guide seat 401, a transverse sliding table 402, a third air cylinder 403, a longitudinal sliding table 404, a pneumatic mechanical claw 405 and a fourth air cylinder 406, the transverse guide, the third cylinder 403 is fixedly installed at the end of the transverse guide seat 401, the side wall of the transverse sliding table 402 is fixedly connected with the end of the piston rod of the third cylinder 403, the longitudinal sliding table 404 is in up-and-down sliding fit on the transverse sliding table 402, the transverse sliding table 402 is fixedly installed at the bottom of the longitudinal sliding table 404, the fourth cylinder 406 is fixedly installed at the top of the transverse sliding table 402, the end of the piston rod of the fourth cylinder 406 is fixedly connected with the top of the longitudinal sliding table 404, after the pushing mechanism 200 receives the plate material 600 from the conveyor belt 100, the plate material 600 on the pushing mechanism 200 is transferred to the feeding mechanism 300 through the transferring mechanism 400, and finally the plate material 600 is conveyed to the punching and shearing module 500 through the feeding mechanism 300, so that automatic.
In this embodiment, the invention also includes a control system for controlling the driving mechanisms of the conveyor belt 100, the pushing mechanism 200, the loading mechanism 300, the transferring mechanism 400 and the punching and shearing module 500, the control system can adopt an 80C51 single chip microcomputer, in order to ensure the reliability of the operation of the equipment, a single chip microcomputer weighing AD module-HX 711 is embedded in the material receiving limit table 202, the module adopts a 24-bit high-precision a/D converter chip HX711, is designed for a high-precision electronic scale, has two-way analog channel input, and internally integrates a 128-multiplied programmable amplifier, the input circuit can be configured into an electric bridge type (such as pressure and weighing) sensor mode for providing bridge pressure, and is an ideal high-precision and low-cost sampling front-end module; when the pressure change on the material receiving limit table 202 is detected through the HX711 module, whether the material 600 is fed on the material receiving limit table 202 is judged through the 80C51 single-chip microcomputer according to the pressure change information, when the material 600 is detected on the material receiving limit table 202, the first air cylinder 203 is controlled to be started through the 80C51 single-chip microcomputer, the piston rod of the first air cylinder 203 pushes the material receiving limit table 202 to move from the first material receiving cavity 2011 to the second material receiving cavity 2012, and the material pushing action is completed.
Specifically, the conveyor belt 100 is provided with a limiting device 700 for preventing the plate 600 from shifting in the conveying process, the limiting device 700 is arranged at the top end of the inner side wall of the groove of the conveyor belt 100 in a bilateral symmetry manner, the limiting device 700 is composed of a connecting plate 701, a third sliding groove 702, a sliding block 703, a limiting plate 704, a screw bearing 705 and an adjusting screw 706, the third sliding groove 702 is arranged at the bottom of the connecting plate 701, the sliding block 703 is in sliding fit with the third sliding groove 702, the limiting plate 704 is fixedly arranged at the bottom of the sliding block 703, the screw bearing 705 is arranged on the side wall of the limiting plate 704 close to the inner side of the frame of the conveyor belt 100, the screw bearing 705 is matched with the adjusting screw 706, and the adjusting screw 706 penetrates through the frame of the conveyor belt 100.
In this embodiment, before the device works, the size of the sheet material 600 to be stamped and sheared is determined, then the position of the limiting plates 704 of the limiting device 700 is adjusted according to the size data of the sheet material 600 to be stamped and sheared, when the distance between the two limiting plates 704 is too large, the two limiting plates 704 are driven to move relatively close to each other by rotating the adjusting screw 706 until the two limiting plates 704 keep a gap with the sheet material 600 on the conveying belt of the conveying belt 100, so that the conveying belt can stably transport the sheet material 600, and the sheet material 600 is effectively prevented from being shifted in position during conveying, and the sheet material 600 is clamped at the opening of the material receiving limiting table 202.
Specifically, the third runner 702 is axially aligned with the adjustment screw 706.
In this embodiment, the above structural design can ensure that the sheet material 600 is stably conveyed into the first material receiving cavity 2011 of the material pushing mechanism 200.
Specifically, the adjusting screw 706 is provided with a nut assembly at the end of the periphery of the conveyor belt 100, the nut assembly is composed of a nut and a nut washer, and the adjusting screw 706 is locked by the cooperation of the nut and the nut washer.
In this embodiment, the nut component can effectively prevent the adjusting screw 706 from loosening, and plays a locking role in the adjusting screw 706.
Specifically, the widths of the first receiving cavity 2011 and the second receiving cavity 2012 are matched with the length of the plate material 600.
In this embodiment, above-mentioned structural design is more reasonable, can make connect the material spacing platform 202 and connect the material stable slip in chamber 2012 is connect to first material 2011 and second material.
Specifically, the width of the first sliding groove 3021 is matched with the width of the panel 600.
In this embodiment, through the setting of the width of first spout 3021 and the adaptation of the width of sheet material 600, can stably push away sheet material 600 to the embedded groove 5021 of positioning seat 502 in, need not artifical material loading, improve the punching press shearing efficiency of sheet material 600.
Specifically, the punching and shearing module 500 is composed of a machine body 501, a positioning seat 502, an operating platform 503, an upper die holder 504, an upper cutter 505, a lower die holder 506 and a lower cutter 507, wherein the positioning seat 502 is fixed on the machine body 501 through bolts, an embedded groove 5021 for embedding the plate material 600 is arranged on the positioning seat 502, the embedded groove 5021 and a first sliding groove 3021 are coaxially arranged, the operating platform 503 is fixedly installed on the side wall of the machine body 501, the operating platform 503 is correspondingly installed at the lower position of the positioning seat 502, the upper cutter 505 is detachably installed at the bottom of the upper die holder 504, the upper die holder 504 is fixedly connected with the end of a hydraulic rod of an oil cylinder on the machine body 501, the lower die holder 506 is fixedly installed at the top of the operating platform 503, the lower cutter 507 is detachably installed on the lower die holder 506.
In this embodiment, when the feeding operation of the punching and shearing module 500 is completed, the hydraulic rod of the oil cylinder on the machine body 501 drives the upper die holder 504 to press downward, and the punching and shearing operation of the plate material 600 is finally completed through the cooperation of the upper cutter 505 and the lower cutter 507.
In another aspect of the present invention, an application and operation method of an automatic apparatus for stamping and shearing a metal plate is provided, which includes the following steps:
s1, determining the size of the plate material 600 to be punched and cut, adjusting the distance between the limiting plates 704 of the two symmetrically-arranged limiting devices 700 according to the size data of the plate material 600 to be punched and cut, and placing the plate material 600 at the feeding end of the conveyor belt 100 after the adjustment is finished;
s2, starting the conveyor belt 100, conveying the plate material 600 to be punched and cut on the conveyor belt 100 to the material receiving limit table 202 of the material pushing mechanism 200 through the opening, then starting the first air cylinder 203, and pushing the material receiving limit table 202 to move from the first material receiving cavity 2011 to the second material receiving cavity 2012 through the piston rod of the first air cylinder 203;
s3, starting the fourth air cylinder 406, driving the longitudinal sliding table 404 to slide downwards along the transverse sliding table 402 by the piston rod of the fourth air cylinder 406 until the pneumatic gripper 405 is at a position for grabbing the sheet material 600, then grabbing the sheet material 600 by the pneumatic gripper 405, driving the longitudinal sliding table 404 to reset by the piston rod of the fourth air cylinder 406 after grabbing is completed, starting the third air cylinder 403, the piston rod of the third cylinder 403 drives the transverse sliding table 402 to move along the second sliding groove 4011 to the position above the feeding end of the feeding mechanism 300, the longitudinal sliding table 404 is driven by the fourth air cylinder 406 to slide downwards along the transverse sliding table 402 until the pneumatic mechanical claw 405 is positioned at a material placing station for the plate material 600, the pneumatic mechanical claw 405 is started to place the material, after the material placing is completed, the longitudinal sliding table 404 is reset again under the driving of the piston rod of the fourth cylinder 406 to complete the blanking work of the transfer mechanism 400, and after the blanking is completed, the piston rod of the third cylinder 403 drives the transverse sliding table 402 to reset;
s4, after the above steps are completed, starting the linear guide rail 301, driving the sliding table connecting base 302 to move to a state where the discharging end of the sliding table connecting base 302 is connected with the positioning seat 502 of the punching and shearing module 500 through the linear guide rail 301, starting the second cylinder 303, pushing the material pushing plate 304 through the piston rod of the second cylinder 303, pushing the plate material 600 to be punched and sheared on the first sliding chute 3021 of the sliding table connecting base 302 into the embedded groove 5021 on the positioning seat 502, allowing the part to be sheared on the plate material 600 to be punched and sheared to leak out of the embedded groove 5021, after pushing is completed, the material pushing plate 304 completes resetting under the contraction of the piston rod of the second cylinder 303, and then resetting the sliding table connecting base 302 through the linear guide rail 301;
and S5, after the feeding action of the punching and shearing module 500 is completed through the steps, the upper die holder 504 is driven to press downwards through the hydraulic rod of the oil cylinder on the machine body 501, and the punching and shearing operation on the plate material 600 is finally completed through the matching of the upper cutter 505 and the lower cutter 507.
Specifically, the distance between the sheets 600 on the conveyor belt 100 is adapted to the time interval of the matched feeding by the pushing mechanism 200, the feeding mechanism 300 and the transferring mechanism 400, and the time interval of the matched feeding by the conveyor belt 100, the pushing mechanism 200, the feeding mechanism 300 and the transferring mechanism 400 is adapted to the time length of the one-time cutting by the punching and shearing module 500.
In this embodiment, the optimal distance length between the plates 600 can be calculated according to the feeding time length between the plates 600 and the punching and shearing time length of the punching and shearing module 500, manual feeding is not needed, and the production efficiency is improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a sheet metal punching press is cuted automation equipment which characterized in that: the metal plate conveying device comprises a conveying belt (100), a pushing mechanism (200), a feeding mechanism (300), a transferring mechanism (400) and a punching and shearing module (500), wherein the pushing mechanism (200) is horizontally connected to the discharging end of the conveying belt (100), the pushing mechanism (200) comprises a material receiving seat (201), a material receiving limit table (202) and a first cylinder (203), an opening for receiving materials is formed in the side wall of the material receiving seat (201), a material receiving groove communicated with the opening is formed in the material receiving seat (201), the material receiving groove is perpendicular to the conveying belt (100), the material receiving groove is composed of a first material receiving cavity (2011) and a second material receiving cavity (2012) which are communicated with each other from front to back, the first material receiving cavity (2011) is arranged corresponding to the opening, the material receiving limit table (202) is slidably connected to the first material receiving cavity (2011) and the second material receiving cavity (2012), and the material receiving limit table (202) is used for receiving the metal plate (600) conveyed through the conveying belt (100), the utility model discloses a material pushing device, including first cylinder (203), material receiving limit table (202), material pushing mechanism (200), linear guide (301), slip table connecting seat (302), second cylinder (303) and scraping wings (304), first cylinder (203) fixed mounting is in the tip that is close to first material receiving chamber (2011) of material receiving limit table (202), the lateral wall of material receiving limit table (202) and the piston rod tip fixed connection of first cylinder (203), pushing mechanism (200) is through moving the mechanism (400) and the linkage of loading mechanism (300) of carrying, loading mechanism (300) comprises linear guide (301), slip table connecting seat (302), second cylinder (303) and scraping wings (304), the bottom fixed mounting of slip table connecting seat (302) is on the slip table of linear guide (301), be equipped with on slip table connecting seat (302) and be used for first spout (3021) of sheet material (600) sliding fit, second cylinder (303) fixed mounting is in the one end that slip table connecting seat (302) is close to material pushing mechanism (200), the piston rod of second, the transfer mechanism (400) is composed of a transverse guide seat (401), a transverse sliding table (402), a third air cylinder (403), a longitudinal sliding table (404), a pneumatic mechanical claw (405) and a fourth air cylinder (406), wherein a second sliding groove (4011) is formed in the transverse guide seat (401), the transverse sliding table (402) is in sliding fit with the second sliding groove (4011), the third air cylinder (403) is fixedly installed at the end part of the transverse guide seat (401), the side wall of the transverse sliding table (402) is fixedly connected with the end part of a piston rod of the third air cylinder (403), the longitudinal sliding table (404) is in up-down sliding fit with the transverse sliding table (402), the transverse sliding table (402) is fixedly installed at the bottom part of the longitudinal sliding table (404), the fourth air cylinder (406) is fixedly installed at the top part of the transverse sliding table (402), the end part of a piston rod of the fourth air cylinder (406) is fixedly connected with the top part of the longitudinal sliding table (404), after the pushing mechanism (200) receives the plate (600) from the conveyor belt (100), the plate (600) on the pushing mechanism (200) is transferred to the feeding mechanism (300) through the transfer mechanism (400), and finally the plate (600) is conveyed to the punching and shearing module (500) through the feeding mechanism (300) to finish automatic feeding;
be equipped with stop device (700) that is used for preventing sheet material (600) skew takes place at the in-process of carrying on conveyer belt (100), stop device (700) bilateral symmetry sets up in the fluting inside wall top of conveyer belt (100), stop device (700) comprises connecting plate (701), third spout (702), slider (703), limiting plate (704), screw bearing (705) and adjusting screw (706), third spout (702) set up in the bottom of connecting plate (701), slider (703) and third spout (702) sliding fit, limiting plate (704) fixed mounting in the bottom of slider (703), screw bearing (705) set up on limiting plate (704) are close to conveyer belt (100) frame inboard lateral wall, screw bearing (705) and adjusting screw (706) looks adaptation, adjusting screw (706) run through conveyer belt (100) frame and extend to the one end between connecting plate (701) and the conveyer belt and pass through the spiral shell Rod bearing (705) are connected with limiting plate (704), third spout (702) are unanimous with adjusting screw (706) axial, adjusting screw (706) are located and are equipped with nut component on conveyer belt (100) peripheral tip, and nut component comprises nut and nut gasket, adjusting screw (706) are locked through the cooperation of nut and nut gasket.
2. The automatic sheet metal stamping and shearing equipment as claimed in claim 1, wherein: the widths of the first material receiving cavity (2011) and the second material receiving cavity (2012) are matched with the length of the plate (600).
3. The automatic sheet metal stamping and shearing equipment as claimed in claim 1, wherein: the width of the first sliding groove (3021) is matched with that of the panel veneer (600).
4. The automatic sheet metal stamping and shearing equipment as claimed in claim 1, wherein: the punching and shearing module (500) comprises a machine body (501), a positioning seat (502), an operating platform (503), an upper die seat (504), an upper cutter (505), a lower die seat (506) and a lower cutter (507), wherein the positioning seat (502) is fixed on the machine body (501) through bolts, an embedded groove (5021) used for embedding a plate material (600) is formed in the positioning seat (502), the embedded groove (5021) and a first sliding groove (3021) are coaxially arranged, the operating platform (503) is fixedly arranged on the side wall of the machine body (501), the operating platform (503) is correspondingly arranged at the lower position of the positioning seat (502), the upper cutter (505) is detachably arranged at the bottom of the upper die seat (504), the upper die seat (504) is fixedly connected with the end part of a hydraulic rod of an oil cylinder on the machine body (501), the lower die seat (506) is fixedly arranged at the top of the operating platform (503), and the lower cutter (507) is detachably arranged on the lower die seat (506), the upper cutter (505) and the lower cutter (507) correspond to each other up and down.
5. A method of operating an automated sheet metal stamping and shearing apparatus as claimed in any one of claims 1 to 4, comprising the steps of:
s1, determining the size of the plate (600) to be punched and cut, adjusting the distance between the limiting plates (704) of the two limiting devices (700) which are symmetrically arranged according to the size data of the plate (600) to be punched and cut, and placing the plate (600) at the feeding end of the conveyor belt (100) after the adjustment is finished;
s2, starting the conveyor belt (100), conveying the plate material (600) to be punched and cut on the conveyor belt (100) to a material receiving limit table (202) of the material pushing mechanism (200) through an opening, then starting the first air cylinder (203), and pushing the material receiving limit table (202) to move from the first material receiving cavity (2011) to the second material receiving cavity (2012) through a piston rod of the first air cylinder (203);
s3, a fourth air cylinder (406) is started, a piston rod of the fourth air cylinder (406) drives a longitudinal sliding table (404) to slide downwards along a transverse sliding table (402) until a pneumatic mechanical claw (405) is positioned at a grabbing station for the plate (600), then the plate (600) is grabbed through the pneumatic mechanical claw (405), after grabbing is completed, a piston rod of the fourth air cylinder (406) drives the longitudinal sliding table (404) to reset, a third air cylinder (403) is started, a piston rod of the third air cylinder (403) drives the transverse sliding table (402) to move to the position above the feeding end of a feeding mechanism (300) along a second sliding groove (4011), the fourth air cylinder (406) drives the longitudinal sliding table (404) to slide downwards along the transverse sliding table (402) to a discharging station for the plate (600), the pneumatic mechanical claw (405) is started to discharge, after discharging is completed, the longitudinal sliding table (404) resets under the drive of the piston rod of the fourth air cylinder (406), the unloading work of the transfer mechanism (400) is completed, and after the unloading is completed, the piston rod of the third air cylinder (403) drives the transverse sliding table (402) to reset;
s4, after the blanking is completed through the steps, the linear guide rail (301) is started, the sliding table connecting base (302) is driven to move to the position where the discharging end of the sliding table connecting base (302) is connected with the positioning seat (502) of the punching and shearing module (500) through the linear guide rail (301), the second air cylinder (303) is started, the pushing plate (304) is pushed through the piston rod of the second air cylinder (303), the plate material (600) to be punched and sheared, which is positioned on the first sliding groove (3021) of the sliding table connecting base (302), is pushed into the embedded groove (5021) in the positioning seat (502), the part to be sheared on the plate material (600) to be punched and sheared is leaked outside the embedded groove (5021), after the pushing is completed, the resetting is completed under the contraction of the piston rod of the second air cylinder (303) through the pushing plate (304), and then the sliding table connecting base (302) is reset through the linear;
and S5, after the feeding action of the punching and shearing module (500) is completed through the steps, the upper die holder (504) is driven to press downwards through a hydraulic rod of an oil cylinder on the machine body (501), and the punching and shearing operation of the plate (600) is finally completed through the matching of the upper cutter (505) and the lower cutter (507).
6. The operation method of the automatic metal plate stamping and shearing equipment as claimed in claim 5, wherein the operation method comprises the following steps: the distance between the plates (600) on the conveyor belt (100) is matched with the time interval of the matched feeding of the pushing mechanism (200), the feeding mechanism (300) and the transferring mechanism (400), and the time interval of the matched feeding of the plates (600) through the conveyor belt (100), the pushing mechanism (200), the feeding mechanism (300) and the transferring mechanism (400) is matched with the time interval of the completion of one-time shearing of the punching and shearing module (500).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910808350.3A CN110523870B (en) | 2019-08-29 | 2019-08-29 | Application and operation method of automatic metal plate stamping and shearing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910808350.3A CN110523870B (en) | 2019-08-29 | 2019-08-29 | Application and operation method of automatic metal plate stamping and shearing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110523870A CN110523870A (en) | 2019-12-03 |
| CN110523870B true CN110523870B (en) | 2021-03-26 |
Family
ID=68665429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910808350.3A Expired - Fee Related CN110523870B (en) | 2019-08-29 | 2019-08-29 | Application and operation method of automatic metal plate stamping and shearing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110523870B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112570544B (en) * | 2020-11-16 | 2024-06-04 | 安徽省重望精密机械制造有限公司 | Hydraulic combined punching and shearing machine |
| CN112756467A (en) * | 2020-12-21 | 2021-05-07 | 安徽赛腾智能制造有限公司 | Blanking die for notebook computer cover body |
| CN115096707B (en) * | 2022-08-26 | 2022-11-18 | 中铁北京工程局集团(天津)工程有限公司 | Building material compressive strength detection device for bridge engineering |
| CN116372244B (en) * | 2023-04-19 | 2023-09-05 | 瓦房店威远滚动体制造有限公司 | Automatic change hydraulic plate shearing machine |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010078967A1 (en) * | 2009-01-09 | 2010-07-15 | Gerli Metalli S.P.A. | An industrial plant for shearing metal sheets, particularly copper or nickel sheets |
| CN201889529U (en) * | 2010-11-11 | 2011-07-06 | 上海运城制版有限公司 | Steel plate shearing device |
| CN104588758B (en) * | 2015-01-23 | 2016-08-17 | 太原科技大学 | A kind of flexible metal sheet material shear centre |
| CN204817773U (en) * | 2015-07-15 | 2015-12-02 | 嘉兴市亚杰金塑制品有限公司 | Plate shearing machine autoloading blevile of push |
| CN205274616U (en) * | 2015-11-13 | 2016-06-01 | 重庆腾田科技发展有限公司 | A conveyer for square workpiece |
| CN205187141U (en) * | 2015-12-09 | 2016-04-27 | 浙江中石机械有限公司 | Metal can cover conveys feed mechanism |
| CN205571558U (en) * | 2016-04-13 | 2016-09-14 | 安徽中德机床股份有限公司 | Plate shearing machine feed inlet location layer board |
| CN206588417U (en) * | 2017-03-22 | 2017-10-27 | 广州市精丰机械有限公司 | A kind of hydraulic plate shears |
| CN107138635B (en) * | 2017-05-23 | 2019-02-01 | 广州市花都志达不锈钢制品有限公司 | A kind of automatic punching machine |
| CN207981861U (en) * | 2018-03-15 | 2018-10-19 | 无锡市东杨新材料股份有限公司 | A kind of nickel ingot hot rolling centralising device |
| CN208391118U (en) * | 2018-06-05 | 2019-01-18 | 昆明星奥厨房设备有限责任公司 | A kind of hydraulic plate shears carrying out panel length measurement |
| CN208811205U (en) * | 2018-08-21 | 2019-05-03 | 天津坚益科技发展有限公司 | A kind of feed device of CNC shearing machine |
| CN109290468B (en) * | 2018-10-01 | 2024-01-16 | 深圳市奥德斯智能科技有限公司 | Feeding system of plate shearing machine |
-
2019
- 2019-08-29 CN CN201910808350.3A patent/CN110523870B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN110523870A (en) | 2019-12-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110523870B (en) | Application and operation method of automatic metal plate stamping and shearing equipment | |
| CN111361133A (en) | Double-liner parallel air-compressing plastic suction forming machine | |
| CN209777395U (en) | Conveying mechanism of motor core pressing machine | |
| CN105598313B (en) | A kind of full-automatic shear feeder | |
| CN213915712U (en) | Bending device is decided in section bar punching a hole | |
| CN201052540Y (en) | Double-layer automatic feeding device | |
| CN213645663U (en) | Automatic punching machine of material loading | |
| CN210045887U (en) | Full-automatic aluminum product production line | |
| CN217397725U (en) | One-die double-piece blank arranging machine | |
| CN214349401U (en) | Automatic cold forging production line of automobile air conditioner electromagnetic clutch | |
| CN211247944U (en) | Automatic shaped steel perforating device | |
| EP2543450B1 (en) | Machine and method for stamping metal parts | |
| CN213890158U (en) | Automatic identification, cutting and sorting assembly line | |
| CN105057486A (en) | Servo fine punching hydraulic machine | |
| CN210435688U (en) | Full-automatic numerical control material cutting machine | |
| CN110253218B (en) | Automatic production system for micro-inductance production | |
| CN108792514B (en) | Automatic material collecting device for plastic packaging material strips | |
| CN114570822A (en) | One-step punching forming die for machining automobile bottom guard plate | |
| CN211539558U (en) | Automatic perforating device of installation cover | |
| CN108838233B (en) | Multifunctional vertical hydraulic red punching processing mechanism | |
| CN210730694U (en) | Device for automatic feeding and punching of reinforcing plate without auxiliary frame | |
| CN215467417U (en) | Blank punching and discharging device | |
| CN214349175U (en) | Automatic feeding mechanism for punch press | |
| CN214651804U (en) | Spring strip multistage platform device of prepareeing material | |
| CN220659021U (en) | Press machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210326 Termination date: 20210829 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |