CN110253218A - A kind of mechanized production system for the production of micro- inductance - Google Patents
A kind of mechanized production system for the production of micro- inductance Download PDFInfo
- Publication number
- CN110253218A CN110253218A CN201910471041.1A CN201910471041A CN110253218A CN 110253218 A CN110253218 A CN 110253218A CN 201910471041 A CN201910471041 A CN 201910471041A CN 110253218 A CN110253218 A CN 110253218A
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- equipment
- plate
- feeding
- powder compacting
- feeding jig
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 73
- 239000000843 powder Substances 0.000 claims abstract description 65
- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 238000010008 shearing Methods 0.000 claims abstract description 40
- 239000000758 substrate Substances 0.000 claims description 13
- 210000000078 claw Anatomy 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 238000011084 recovery Methods 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 18
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
Abstract
The invention discloses a kind of mechanized production systems for the production of micro- inductance, including shearing equipment, collect transmission equipment, powder compacting equipment and feeding jig, it first passes through that manually inductance coil group is placed in shearing equipment and shears, the inductance coil sheared is placed on feeding jig by shearing equipment, after feeding jig fills the inductance coil sheared, feeding jig is pushed to and is collected on transmission equipment by shearing equipment, it collects transmission equipment and feeding jig is delivered to progress powder compacting formation product in powder compacting equipment, after the completion of powder compacting, the pull-out of feeding jig is delivered to and collects in transmission equipment by powder compacting equipment, transmission equipment is collected product is collected and is put and empty feeding jig is delivered in shearing equipment, finally by being manually collected to product, reduce manual operation load, automatically Change degree is high, improves production efficiency, improves production precision and lumber recovery, reduces the operation cost and production cost of enterprise.
Description
Technical field
The present invention relates to inductance production technical fields, and in particular to a kind of automated production system for the production of micro- inductance
System.
Background technique
Miniature inductance now in process of production, needs following two processing step: first is that by will manually carry out weldering
The coil group for connecing and being electroplated is placed on one by one in the cutting mould of cutting apparatus, then starts cutting apparatus to the coil being welded
It is cut, cuts completion, second is that being suppressed in feeding jig by the way that the coil cut is manually placed on powder one by one, entirely
Process needs manual operation load larger, and working efficiency is low, increases the operation cost of enterprise, wherein since manual operation is made mistakes,
Usually the coil being welded is put less than on accurate position, causes the dimensional discrepancy of the coil cut out larger, usually surpasses
It goes on a public errand range, reduces production precision and lumber recovery, increase the production cost of enterprise.
Summary of the invention
In order to solve the above technical problems, we have proposed a kind of mechanized production system for the production of micro- inductance, mesh
: manual operation load is reduced, production efficiency is improved, production precision and lumber recovery is improved, reduces the operation cost and production of enterprise
Cost.
In order to achieve the above objectives, technical scheme is as follows:
A kind of mechanized production system for the production of micro- inductance, including shearing equipment, collection transmission equipment, powder compacting
Equipment and feeding jig, shearing equipment, collection transmission equipment and powder compacting equipment are respectively provided on the ground, shearing equipment setting
In the side for collecting transmission equipment, the other side for collecting transmission equipment is arranged in powder compacting equipment；
It collects and is set on the working face of transmission equipment there are two symmetrically and the first gear frame for being connected with shearing equipment, two
Second gear frame is equipped at the top of a first gear frame, two the second gear frames are rotated jointly equipped with two symmetrically
The second drive rod, the both ends for being in two second drive rods between two the second gear frames are respectively equipped with one and are socketed in two
The second conveyer belt on the second drive rod of root, two the first gear frames are rotated jointly equipped with two the first symmetrical transmissions
Bar, the both ends for being in two first drive rods between two the first gear frames are respectively equipped with one and are socketed in two first transmissions
The first conveyer belt on bar；
Feeding jig lifting device, feeding jig lifting dress are equipped in collection transmission equipment between two first conveyer belts
The motion bar set be equipped with it is corresponding with powder compacting equipment be lifted plate, in the collection transmission equipment of two first conveyer belt sides
Equipped with the first lifting device, the lifter plate of the first lifting device is equipped with the first pushing meanss, slides and sets in the first pushing meanss
There is the first push plate corresponding with powder compacting equipment, the first push plate top surface side is equipped with the second pushing meanss, the second pushing meanss
Upper sliding is equipped with the push plate of L shape, and the two sides of the first push plate top surface other side are equipped with limited block corresponding with feeding jig；
Collecting board is equipped at the top of the collection transmission equipment of first push plate side, the top surface of collecting board is equipped with first groove, receives
Collect and be equipped with mounting rack at the top of the collection transmission equipment of the side of plate, mounting rack is equipped with third pushing meanss and sliding rail, on sliding rail
Sliding is equipped with finished product collecting board that is corresponding to collecting board and being connected with the catch bar of third pushing meanss；
The other side of collecting board is equipped with the crawl sliding rack extended to above the first push plate, collecting board and finished product collecting board,
The Slideslip for grabbing sliding rack is equipped with the first sliding rack, and crawl sliding rack one end is equipped with the to be axially connected with the first sliding rack
One motor, the first sliding rack are equipped with the second lifting device, and the power rail of the second lifting device is equipped with grab corresponding with feeding jig
It takes and grabs, grab side and be equipped with pushing plate corresponding with plate top surface is collected；
It collects transmission equipment and is equipped with the second control panel.
Preferably, third lifting device is equipped in shearing equipment, the top of third lifting device is equipped with and feeding jig phase
It answers and the second lifter plate that two the first gear frames are relatively positive, the second lifting plate top surface is equipped with the first limit corresponding with feeding jig
The shearing equipment top surface of position block, the second lifter plate side is equipped with the first sliding rail, the shearing equipment top surface of the second lifter plate other side
Equipped with the second sliding rail, sliding is equipped with movable block on the first sliding rail, and first sliding rail one end is equipped with second to be axially connected with movable block
Motor, movable block are equipped with the 4th pushing meanss corresponding with the second lifter plate and grabbing device, a Slideslip of grabbing device
It is socketed on second sliding rail, positive coil shear opposite with the second lifter plate is equipped at the top of shearing equipment, coil is cut
The side of cutting apparatus is equipped with automatic line sending coil apparatus；
The top surface of shearing equipment is additionally provided with the first control panel.
Further, the height of the first limited block is less than the thickness of feeding jig.
Further, which is characterized in that automatic line sending coil apparatus includes feeding substrate, and feeding substrate top surface surrounding is equipped with
Baffle, sliding is equipped with feedblock on feeding substrate top surface, and baffle is equipped with pusher cylinder corresponding with feedblock, feeding substrate top
Face side, which is equipped with, supports shell, supports shell to be equipped with the 4th lifting device, the working beam of the 4th lifting device is equipped with and feeding
The corresponding coil feeding device of block.
Further, waste material collection device is equipped in the shearing equipment immediately below coil shear.
Preferably, the working face of powder compacting equipment is equipped with four supporting pillars, and the top of four supporting pillars is fixed with jointly
One top plate, top plate are equipped with pressurization fluid cylinder, and the working beam for the fluid cylinder that pressurizes, which is equipped with, is slidably socketed adding on four supporting pillars
Pressing plate, the bottom of pressure plate are equipped with pressurizing block, are equipped with the first spring between pressure plate and the working face of powder compacting equipment, and four
The working face of powder compacting equipment between supporting pillar is equipped with four gag lever posts, and four gag lever posts slide jointly to be equipped with and pressurization
Block upper punching accordingly, the working face of the powder compacting equipment between four supporting pillars and four supporting pillars are equipped with four admittedly
Fixed column, the top of four fixed columns are equipped with one piece of limit plate jointly, and the gag lever post between limit plate and upper punching is equipped with the second bullet
Spring, the lower part two sides of limit plate are equipped with one piece of station limit plate corresponding with feeding jig；Two pieces of station limit plates it is opposite
Card slot corresponding with feeding jig two sides is equipped on side；
Sliding is equipped with undershoot on four gag lever posts below station limit plate, is equipped in powder compacting equipment and is connected with undershoot
The 5th lifting device；
Powder compacting equipment working face immediately below limit plate is equipped with undershoot limited block corresponding with undershoot；
The powder compacting equipment working face of undershoot limited block side is equipped with transfer device corresponding with lifting plate；
The powder compacting equipment working face of the undershoot limited block other side is equipped with powder feeding corresponding with station limit plate
Device.
Further, transfer device includes two pieces of restriction plates being arranged on powder compacting equipment working face, two pieces of limitations
The opposite side of plate is all provided with that there are two the slideway battens that are parallel to each other, the card of slideway plate top surface and station limit plate at the bottom
Groove bottom is concordant, and the powder compacting equipment working face between two pieces of restriction plates is equipped with the 5th pushing meanss, the 5th pushing meanss
Upper sliding is equipped with the 7th lifting device, and first pushes claw on the working beam of the 7th lifting device, sets in one of restriction plate
There are the 6th pushing meanss, sliding is equipped with the 6th lifting device protruded from the top of restriction plate in the 6th pushing meanss, and the described 6th
The working beam of lifting device is equipped with second and pushes claw, and the distance between two pieces of restriction plates are not less than the width of feeding jig.
Further, the distance between two pieces of station limit plates are not less than the width of undershoot top surface.
Further, undershoot top surface is equipped with protrusion corresponding with feeding jig.
Further, the middle part of feeding jig is equipped with coil putting hole corresponding with protrusion, and feeding jig two sides are equipped with
Assign hole.
It is cut through the above technical solutions, first passing through and manually the inductance coil group being electroplated being placed in shearing equipment
It cuts, the inductance coil sheared is placed on feeding jig by shearing equipment, fills the inductance coil sheared to feeding jig
Afterwards, the feeding jig for filling the inductance coil sheared is pushed to and is collected on transmission equipment by shearing equipment, collects transmission equipment
The feeding jig for filling the inductance coil sheared is delivered in powder compacting equipment and carries out powder compacting formation product, in powder
After the completion of the molding of end, the feeding jig for filling product pull-out is delivered to and collects in transmission equipment by powder compacting equipment, collects and passes
Delivery apparatus is collected and puts to product and empty feeding jig is delivered in shearing equipment, finally by manually to product
It being collected, whole process only needs manually periodically launch and be collected product to the inductance coil group being electroplated,
Manual operation load is reduced, high degree of automation improves production efficiency, improves production precision and lumber recovery, reduces enterprise
The operation cost and production cost of industry.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of front view structure signal of mechanized production system for the production of micro- inductance disclosed in this invention
Figure；
Fig. 2 is a kind of collection transmission equipment of mechanized production system for the production of micro- inductance disclosed in this invention
Schematic view of the front view；
Fig. 3 is enlarged structure schematic diagram at the A of Fig. 2；
Fig. 4 is a kind of collection transmission equipment of mechanized production system for the production of micro- inductance disclosed in this invention
Overlook view structural schematic diagram；
Fig. 5 is enlarged structure schematic diagram at the B of Fig. 4；
Fig. 6 is a kind of vertical view of the shearing equipment of mechanized production system for the production of micro- inductance disclosed in this invention
Depending on structural schematic diagram；
Fig. 7 is enlarged structure schematic diagram at the C of Fig. 6；
Fig. 8 is a kind of main view of the shearing equipment of mechanized production system for the production of micro- inductance disclosed in this invention
Structural schematic diagram；
Fig. 9 is enlarged structure schematic diagram at the D of Fig. 8；
Figure 10 is a kind of powder compacting equipment of mechanized production system for the production of micro- inductance disclosed in this invention
Schematic view of the front view；
Figure 11 is enlarged structure schematic diagram at the E of Figure 10；
Figure 12 is a kind of powder compacting equipment of mechanized production system for the production of micro- inductance disclosed in this invention
Overlooking structure diagram；
Figure 13 is a kind of bowing for the feeding jig of mechanized production system for the production of micro- inductance disclosed in this invention
Depending on structural schematic diagram.
Number and corresponding component title represented by letter in figure:
1. 14. movable block of shearing equipment 11. second lifter plate, 12. first 13. second sliding rail of sliding rail, 15. second motor
16. 17. grabbing device of the 4th pushing meanss, 18. 19. first control panel of coil shear, 110. feeding substrate 111.
112. feedblock of baffle, 113. pusher cylinder 114. supports 116. coil feeding device of the 4th lifting device of shell 115.
2. collecting 21. first gear frame of transmission equipment, 22. second gear frame, 23. second drive rod, 24. second conveyer belt 25. the
One drive rod, 26. first conveyer belt 27. is lifted 28. first lifting device of plate, 29. first pushing meanss, 210. first push plate
211. second 215. mounting rack of pushing meanss 212.L shape push plate 213. limited block, 214. collecting board, 216. third pushes
217. sliding rail of device, 218. finished product collecting board 219. grabs 220. first sliding rack of sliding rack, 221. first motor 222. the
Two lifting devices 223. grab 224. 225. second control panel of pushing plate, 3. powder compacting equipment, 31. supporting pillar
32. top plate 33. pressurizes, punching 39. is fixed on 34. pressure plate of fluid cylinder, 35. 36. first spring of pressurizing block, 37. gag lever post 38.
3131. protrusion of column 310. limit plate, 311. second spring, 312. station limit plate, 313. undershoot, 314. undershoot limited block
The 5th pushing meanss 3154. first of 3151. restriction plate, 3152. slideway batten 3153. push claw 3155. the 6th to push dress
Setting 3156. the 6th lifting devices 3157. second pushes 316. powder feeding device of claw, 4. feeding jig, 41. coil to place
Assign the 7th lifting device of hole 300. in hole 42..
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Below with reference to schematic diagram, specific embodiments of the present invention will be described in further detail.
As shown in Figure 1, a kind of mechanized production system for the production of micro- inductance, including shearing equipment 1, collection transmitting are set
Standby 2, powder compacting equipment 3 and feeding jig 4, shearing equipment 1, collection transmission equipment 2 and powder compacting equipment 3 are arranged at ground
On face, the side for collecting transmission equipment 2 is arranged in shearing equipment 1, and powder compacting equipment 3, which is arranged in, collects the another of transmission equipment 2
Side.
As shown in Fig. 2, Fig. 3, Fig. 4 and Fig. 5, collect transmission equipment 2 working face on set there are two symmetrically and with cut
Cut the first connected gear frame 21 of equipment 1, the top of two the first gear frames 21 is equipped with second gear frame 22, and two the
Two gear frames 22 are rotated jointly equipped with two the second symmetrical drive rods 23, two be between two the second gear frames 22
The both ends of the second drive rod of root 23 are respectively equipped with second conveyer belt 24 being socketed on two second drive rods 23, and second passes
24 pairs of band are sent to convey the feeding jig 4 for filling the inductance coil sheared.
Two the first gear frames 21 are rotated jointly equipped with two the first symmetrical drive rods 25, are in two first biographies
The both ends of two first drive rods 25 between moving frame 21 be respectively equipped with one be socketed on two first drive rods 25 first
Conveyer belt 26, the empty feeding jig 4 of the first 26 pairs of conveyer belt convey.
Feeding jig lifting device, feeding jig liter are equipped in collection transmission equipment 2 between two first conveyer belts 26
The motion bar of falling unit is equipped with lifting plate 27 corresponding with powder compacting equipment 3, feeding jig lifting device driving lifting plate
27 lift the feeding jig 4 for reaching predeterminated position.
The first lifting device 28, the first lifting device are equipped in the collection transmission equipment 2 of two first conveyer belt, 26 sides
28 lifter plate is equipped with the first pushing meanss 29, and sliding is equipped with corresponding with powder compacting equipment 3 in the first pushing meanss 29
First push plate 210,210 top surface side of the first push plate are equipped with the second pushing meanss 211, and sliding is equipped with L in the second pushing meanss 211
The two sides of shape push plate 212, the 210 top surface other side of the first push plate are equipped with limited block 213 corresponding with feeding jig 4, limiting block
Block 213 can prevent feeding jig 4 mobile to two sides, facilitate crawl and grab 223 and grabbed.
It is equipped with collecting board 214 at the top of the collection transmission equipment 2 of first push plate, 210 side, the top surface of collecting board 214 is equipped with the
One groove, mounting rack 215 is equipped at the top of the collection transmission equipment 2 of the side of collecting board 214, and mounting rack 215 is pushed away equipped with third
Device 216 and sliding rail 217 are moved, sliding is equipped with promotions corresponding and with third pushing meanss 216 to collecting board 214 on sliding rail 217
The finished product collecting board 218 that bar is connected.
The other side of collecting board 214, which is equipped with, extends to 218 top of the first push plate 210, collecting board 214 and finished product collecting board
Sliding rack 219 is grabbed, a Slideslip of crawl sliding rack 219 is equipped with the first sliding rack 220, and crawl 219 one end of sliding rack is equipped with
The first motor 221 being axially connected with the first sliding rack 220, the first sliding rack 220 be equipped with the second lifting device 222, second liter
The power rail of falling unit 222 be equipped with it is corresponding with feeding jig 4 grab 223, grab 223 sides equipped with and collecting board 214
The corresponding pushing plate 224 in top surface.
It collects transmission equipment 2 and is equipped with the second control panel 225, collection transmitting is set by the second control panel 225 and is set
Standby 2 operating parameter, facilitates staff and controls and adjust.
Recycling baffle is equipped between the first gear frame 21 and the second gear frame 22 far from the first push plate 210, it is therefore prevented that on
Material jig 4 is shifted on the first conveyer belt 26 by L shape push plate 212, it is ensured that feeding jig 4 can be recycled normally.
As shown in Fig. 6, Fig. 8 and Fig. 9, third lifting device is equipped in shearing equipment 1, the top of third lifting device is equipped with
The second lifter plate 11 corresponding to feeding jig 4 and that two the first gear frames 21 are relatively positive, 11 top surface of the second lifter plate be equipped with
Corresponding first limited block of feeding jig 4,1 top surface of shearing equipment of 11 side of the second lifter plate are equipped with the first sliding rail 12, and second
1 top surface of shearing equipment of 11 other side of lifter plate is equipped with the second sliding rail 13, slides on the first sliding rail 12 and is equipped with movable block 14, and first
12 one end of sliding rail is equipped with the second motor 15 being axially connected with movable block 14, and movable block 14 is equipped with corresponding to the second lifter plate 11
The 4th pushing meanss 16 and grabbing device 17, the side of grabbing device 17 be slidably socketed on second sliding rail 13, shear
The coil shear 18 relatively positive with the second lifter plate 11 is equipped at the top of equipment 1, the side of coil shear 18 is equipped with certainly
Dynamic line sending coil apparatus.
The top surface of shearing equipment 1 is additionally provided with the first control panel 19.
The height of first limited block is less than the thickness of feeding jig 4, facilitates the 4th pushing meanss 16 and pushes away feeding jig 4
It send to the second conveyer belt 24.
As shown in fig. 7, automatic line sending coil apparatus includes feeding substrate 110,110 top surface surrounding of feeding substrate is equipped with baffle
111, sliding is equipped with feedblock 112 on 110 top surface of feeding substrate, and baffle 111 is equipped with pusher cylinder corresponding with feedblock 112
113,110 top surface side of feeding substrate be equipped with support shell 114, support shell 114 be equipped with the 4th lifting device 115, the 4th
The working beam of lifting device 115 is equipped with coil feeding device 116 corresponding with feedblock 112, the inductor wire being manually electroplated
Circle group is placed on feedblock 112, and then pusher cylinder 113 pushes feedblock 112 to be recycled, when feedblock 112 reaches pre-
If when position, the 4th lifting device 115 regulating winding feeding device 116 and the distance between the inductance coil group that has been electroplated, make
Coil feeding device 116 is fitted in the inductance coil group being electroplated, and coil feeding device 116 grabs the inductor wire being electroplated at this time
Circle group, it is corresponding with coil shear 18 that 115 regulating winding feeding device 116 of the 4th lifting device carries out vertical shift arrival
Position, coil feeding device 116 carry out horizontal extension and the inductance coil group being electroplated are placed in coil shear 18.
It is equipped with waste material collection device in shearing equipment 1 immediately below coil shear 18, prevents coil blocking of waste materials
Coil shear 18.
As shown in Figure 10, Figure 11 and Figure 12, the working face of powder compacting equipment 3 is equipped with four supporting pillars 31, four supports
The top of column 31 is fixed with a top plate 32 jointly, and top plate 32 is equipped with pressurization fluid cylinder 33, sets on the working beam for the fluid cylinder 33 that pressurizes
Have a pressure plate 34 being socketed on four supporting pillars 31, the bottom of pressure plate 34 be equipped with pressurizing block 35, pressure plate 34 and powder at
It is equipped with the first spring 36 between the working face of type equipment 3, is set on the working face of the powder compacting equipment 3 between four supporting pillars 31
There are four gag lever posts 37, sliding is equipped with upper punching 38 corresponding with pressurizing block 35, four supporting pillars to four gag lever posts 37 jointly
The working face of powder compacting equipment 3 between 31 and four supporting pillars 31 is equipped with four fixed columns 39, four fixed columns 39
Top is equipped with one piece of limit plate 310 jointly, and the gag lever post 37 between limit plate 310 and upper punching 38 is equipped with second spring 311, limit
The lower part two sides of position plate 310 are equipped with one piece of station limit plate 312 corresponding with feeding jig 4；Two pieces of station limit plates 312
Card slot corresponding with 4 two sides of feeding jig is equipped on opposite side.
Sliding is equipped with undershoot 313 on four gag lever posts 37 of 312 lower section of station limit plate, is equipped in powder compacting equipment 3
The 5th lifting device being connected with undershoot 313.
3 working face of powder compacting equipment immediately below limit plate 310 is equipped with undershoot limited block corresponding with undershoot 313
314。
3 working face of powder compacting equipment of 314 side of undershoot limited block is equipped with transfer device corresponding with lifting plate 27.
3 working face of powder compacting equipment of 314 other side of undershoot limited block is equipped with powder corresponding with station limit plate 312
Last feeding device 316.
Transfer device includes two pieces of restriction plates 3151 being arranged on 3 working face of powder compacting equipment, two pieces of restriction plates
3151 opposite side is all provided with that there are two the slideway batten 3152 that is parallel to each other, 3152 top surfaces of slideway batten and station at the bottom
The card slot bottom surface of limit plate 312 is concordant, and 3 working face of powder compacting equipment between two pieces of restriction plates 3151 is equipped with the 5th and pushes
Device 3153, sliding is equipped with the 7th lifting device 300 in the 5th pushing meanss 3153, on the working beam of the 7th lifting device 300
Claw 3154 is pushed equipped with first, one of restriction plate 3151 is equipped with the 6th pushing meanss 3155, the 6th pushing meanss
Sliding is equipped with the 6th lifting device 3156 for protruding from 3151 top of restriction plate, the work of the 6th lifting device 3156 on 3155
Make bar and push claw 3157 equipped with second, the distance between two pieces of restriction plates 3151 are not less than the width of feeding jig 4, it is ensured that
Feeding jig 4 can be moved by 3152 top surface of slideway batten.
The distance between two pieces of station limit plates 312 are not less than the width of 313 top surface of undershoot, it is ensured that undershoot 313 can be worn
It crosses between two pieces of station limit plates 312 and lifts feeding jig 4.
313 top surface of undershoot is equipped with protrusion 3131 corresponding with feeding jig 4, and protrusion 3131 can carry out as needed
Replacement, enhances the versatility of the mechanized production system.
As shown in figure 13, the middle part of feeding jig 4 is equipped with coil putting hole 41 corresponding with protrusion 3131, feeding jig
4 two sides are equipped with and assign hole 42, assign hole 42 to facilitate the first promotion claw 3154 and second and the mobile feeding of claw 3157 is pushed to control
Tool 4.
The course of work of the mechanized production system is as follows:
A. manually the inductance coil group being electroplated is placed on feedblock 112, then pusher cylinder 113 pushes feedblock
112 are recycled, when feedblock 112 reaches predeterminated position, 115 regulating winding feeding device 116 of the 4th lifting device and electricity
The distance between inductance coil group plated makes coil feeding device 116 be fitted in the inductance coil group being electroplated, at this time coil
Feeding device 116 grabs the inductance coil group being electroplated, and 115 regulating winding feeding device 116 of the 4th lifting device carries out vertically
Position corresponding with coil shear 18 is moved to reach, coil feeding device 116 carries out the inductance that horizontal extension will be electroplated
Coil group is placed in coil shear 18.
B. 18 pairs of the coil shear inductance coil groups being electroplated are sheared, the inductance that grabbing device 17 will have been sheared
Coil is put into the coil putting hole 41 for the feeding jig 4 being on the second lifter plate 11, has sheared when feeding jig 4 is filled
When inductance coil, feeding jig 4 will be pushed on the second conveyer belt 24 by the 4th pushing meanss 16, when feeding jig 4 is complete
When being detached from the second lifter plate 11, third lifting device pulls the second lifter plate 11 to be resetted, and makes second lifter plate 11
The either flush of top surface and the first conveyer belt 26.
C. the second conveyer belt 24 send the feeding jig 4 for filling the inductance coil sheared to predeterminated position, feeding jig
Lifting device driving lifting plate 27 lifts the feeding jig 4 for reaching predeterminated position, and the 5th pushing meanss 3153 driving first pushes away
The feeding jig 4 for filling the inductance coil sheared is delivered to by dynamic claw 3154 along 3152 top surface of slideway batten at the bottom
In the card slot of two pieces of station limit plates 312, the 5th lifting device pushes undershoot 313 to live 4 sealed bottom of feeding jig at this time, institute
It states powder feeding device 316 and pushes to feeding, pressurization fluid cylinder 33 is carried out in coil putting hole 41 and rush 38 pairs of coil putting holes 41
Interior powder and coil carry out punching press, complete powder compacting process and form product.
D. the first lifting device 28 pushes the first push plate 210 to increase along the vertical direction, makes 210 top surface of the first push plate and is in
3152 either flush of slideway batten of top, the first pushing meanss 29 push the first push plate 210 to move in the horizontal direction, make first
3152 end face of slideway batten of 210 side side close place of push plate above, the second promotion claw 3157 will fill product at this time
Feeding jig 4 from be in top 3152 top surface of slideway batten be delivered in the first push plate 210, the first pushing meanss 29 push
First push plate 210 is resetted, and is grabbed 223 by first motor 221 and the driving of the second lifting device 222 and is placed on product
In the first groove of collecting board 214, drive pushing plate 224 by product again by first motor 221 and the second lifting device 222
It is pushed on finished product collecting board 218, waiting is manually collected product.
E. when product is fully removed, under the first lifting device 28 pushes the first push plate 210 to carry out along the vertical direction
Drop movement, when the top surface of the first push plate 210 is lower than the bottom surface of the second gear frame 22, the second pushing meanss 211 drive the push plate of L shape
212 are pushed to empty feeding jig 4 on first conveyer belt 26, and the first conveyer belt 26 pushes 4 to the second liters empty of feeding jig
It drops in plate 11, third lifting device pushes the second lifter plate 11 to lift, and waits for recycling next time.
In conclusion whole process only need manually periodically to inductance coil group be electroplated carry out dispensing and to product into
Row is collected, and manual operation load is reduced, and high degree of automation improves production efficiency, improves production precision and lumber recovery, drop
The operation cost and production cost of Di Liao enterprise.
Be exactly above it is a kind of for micro- inductance production mechanized production system design feature and the course of work, it is excellent
Point: whole process only needs manually periodically launch and be collected product to the inductance coil group being electroplated, and reduces
Manual operation load, high degree of automation improve production efficiency, improve production precision and lumber recovery, reduce the fortune of enterprise
Seek cost and production cost.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection scope.
Claims (10)
1. a kind of mechanized production system for the production of micro- inductance, which is characterized in that including shearing equipment (1), collect transmitting
Equipment (2), powder compacting equipment (3) and feeding jig (4), shearing equipment (1), collection transmission equipment (2) and powder compacting are set
Standby (3) are respectively provided on the ground, and in the side for collecting transmission equipment (2), powder compacting equipment (3) is set for shearing equipment (1) setting
It sets in the other side for collecting transmission equipment (2)；
Collect the first gear frame that is symmetrical there are two setting on the working face of transmission equipment (2) and being connected with shearing equipment (1)
(21), second gear frame (22) is equipped at the top of two the first gear frames (21), two the second gear frames (22) are common
Rotation is equipped with two symmetrical the second drive rods (23), two second transmissions being between two the second gear frames (22)
The both ends of bar (23) are respectively equipped with second conveyer belt (24) being socketed on two second drive rods (23), two first biographies
Moving frame (21) is rotated jointly equipped with two symmetrical the first drive rods (25), is between two the first gear frames (21)
The both ends of two first drive rods (25) are respectively equipped with first conveyer belt being socketed on two first drive rods (25)
(26)；
Feeding jig lifting device, feeding jig liter are equipped in collection transmission equipment (2) between two first conveyer belts (26)
The motion bar of falling unit is equipped with lifting plate (27) corresponding with powder compacting equipment (3), two first conveyer belt (26) sides
Collection transmission equipment (2) in be equipped with the first lifting device (28), the lifter plate of the first lifting device (28) is equipped with first and pushes away
It moves device (29), sliding is equipped with the first push plate (210) corresponding with powder compacting equipment (3) in the first pushing meanss (29), the
One push plate (210) top surface side is equipped with the second pushing meanss (211), and sliding is equipped with the push plate of L shape in the second pushing meanss (211)
(212), the two sides of the first push plate (210) top surface other side are equipped with limited block (213) corresponding with feeding jig (4)；
Collecting board (214) are equipped at the top of the collection transmission equipment (2) of the first push plate (210) side, the top surface of collecting board (214) is set
There is first groove, is equipped with mounting rack (215) at the top of the collection transmission equipment (2) of the side of collecting board (214), mounting rack (215)
It is equipped with third pushing meanss (216) and sliding rail (217), sliding is equipped with corresponding to collecting board (214) and with the on sliding rail (217)
The finished product collecting board (218) that the catch bar of three pushing meanss (216) is connected；
The other side of collecting board (214) is equipped with and extends on the first push plate (210), collecting board (214) and finished product collecting board (218)
One Slideslip of the crawl sliding rack (219) of side, crawl sliding rack (219) is equipped with the first sliding rack (220), grabs sliding rack
(219) one end is equipped with the first motor (221) being axially connected with the first sliding rack (220), and the first sliding rack (220) is equipped with second
The power rail of lifting device (222), the second lifting device (222) grabs (223) equipped with corresponding with feeding jig (4), grabs
It takes and grabs (223) side equipped with pushing plate (224) corresponding with collecting board (214) top surface；
It collects transmission equipment (2) and is equipped with the second control panel (225).
2. a kind of mechanized production system for the production of micro- inductance according to claim 1, which is characterized in that shearing is set
Third lifting device is equipped in standby (1), the top of third lifting device is equipped with and two first transmissions corresponding to feeding jig (4)
Relatively positive the second lifter plate (11) of frame (21), the second lifter plate (11) top surface are equipped with the first limit corresponding with feeding jig (4)
Shearing equipment (1) top surface of position block, the second lifter plate (11) side is equipped with the first sliding rail (12), the second lifter plate (11) other side
Shearing equipment (1) top surface be equipped with the second sliding rail (13), sliding is equipped with movable block (14) on the first sliding rail (12), the first sliding rail
(12) one end is equipped with the second motor (15) being axially connected with movable block (14), and movable block (14) is equipped with and the second lifter plate
(11) side of corresponding 4th pushing meanss (16) and grabbing device (17), grabbing device (17) is slidably socketed described second
On sliding rail (13), the coil shear (18) relatively positive with the second lifter plate (11) is equipped at the top of shearing equipment (1), coil is cut
The side of cutting apparatus (18) is equipped with automatic line sending coil apparatus；
The top surface of shearing equipment (1) is additionally provided with the first control panel (19).
3. a kind of mechanized production system for the production of micro- inductance according to claim 2, which is characterized in that the first limit
The height of position block is less than the thickness of feeding jig (4).
4. a kind of mechanized production system for the production of micro- inductance according to claim 2, which is characterized in that its feature
It is, automatic line sending coil apparatus includes feeding substrate (110), and feeding substrate (110) top surface surrounding is equipped with baffle (111), on
Expect that sliding is equipped with feedblock (112) on substrate (110) top surface, baffle (111) pushes gas equipped with corresponding with feedblock (112)
Cylinder (113), feeding substrate (110) top surface side, which is equipped with, supports shell (114), and shell (114) is supported to be equipped with the 4th lifting dress
It sets (115), the working beam of the 4th lifting device (115) is equipped with coil feeding device (116) corresponding with feedblock (112).
5. a kind of mechanized production system for the production of micro- inductance according to claim 2, which is characterized in that coil is cut
Waste material collection device is equipped in shearing equipment (1) immediately below cutting apparatus (18).
6. it is according to claim 1 it is a kind of for micro- inductance production mechanized production system, which is characterized in that powder at
The working face of type equipment (3) is equipped with four supporting pillars (31), and the top of four supporting pillars (31) is fixed with a top plate jointly
(32), top plate (32) is equipped with pressurization fluid cylinder (33), and the working beam of pressurization fluid cylinder (33) is equipped with to be slidably socketed and support at four
The bottom of pressure plate (34) on column (31), pressure plate (34) is equipped with pressurizing block (35), pressure plate (34) and powder compacting equipment
(3) the first spring (36) are equipped between working face, on the working face of the powder compacting equipment (3) between four supporting pillars (31)
Equipped with four gag lever posts (37), sliding is equipped with upper punching (38) corresponding with pressurizing block (35) to four gag lever posts (37) jointly, described
The working face of powder compacting equipment (3) between four supporting pillars (31) and four supporting pillars (31) is equipped with four fixed columns
(39), the top of four fixed columns (39) is equipped with one piece of limit plate (310) jointly, between limit plate (310) and upper punching (38)
Gag lever post (37) is equipped with second spring (311), and the lower part two sides of limit plate (310) are equipped with one piece and feeding jig (4) phase
The station limit plate (312) answered；It is equipped on the opposite side of two pieces of station limit plates (312) corresponding to feeding jig (4) two sides
Card slot；
Sliding is equipped with undershoot (313) on four gag lever posts (37) below station limit plate (312), in powder compacting equipment (3)
Equipped with the 5th lifting device being connected with undershoot (313)；
Powder compacting equipment (3) working face immediately below limit plate (310) is equipped with undershoot limited block corresponding with undershoot (313)
(314)；
Powder compacting equipment (3) working face of undershoot limited block (314) side is equipped with transmitting corresponding with lifting plate (27) and fills
It sets；
Powder compacting equipment (3) working face of undershoot limited block (314) other side is equipped with corresponding with station limit plate (312)
Powder feeding device (316).
7. a kind of mechanized production system for the production of micro- inductance according to claim 6, which is characterized in that transmitting dress
Set including being arranged two pieces of restriction plates (3151) on powder compacting equipment (3) working face, two pieces of restriction plates (3151) it is opposite
Side is all provided with that there are two the slideway battens (3152) that are parallel to each other, slideway batten (3152) top surface and station limit plate at the bottom
(312) card slot bottom surface is concordant, and powder compacting equipment (3) working face between two pieces of restriction plates (3151) is equipped with the 5th and pushes
Device (3153), sliding is equipped with the 7th lifting device (300) in the 5th pushing meanss (3153), the 7th lifting device (300)
On working beam first push claw (3154), one of restriction plate (3151) be equipped with the 6th pushing meanss (3155), the 6th
Sliding, which is equipped with, in pushing meanss (3155) protrudes from the 6th lifting device (3156) at the top of restriction plate (3151), and described 6th liter
The working beam of falling unit (3156) is equipped with second and pushes claw (3157), and the distance between two pieces of restriction plates (3151) are not less than
The width of feeding jig (4).
8. a kind of mechanized production system for the production of micro- inductance according to claim 6, which is characterized in that two pieces of works
The distance between position limit plate (312) is not less than the width of undershoot (313) top surface.
9. a kind of mechanized production system for the production of micro- inductance according to claim 6, which is characterized in that undershoot
(313) top surface is equipped with protrusion (3131) corresponding with feeding jig (4).
10. a kind of mechanized production system for the production of micro- inductance according to claim 9, which is characterized in that feeding
The middle part of jig (4) is equipped with coil putting hole (41) corresponding with protrusion (3131), and feeding jig (4) two sides are equipped with and assign hole
(42)。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910471041.1A CN110253218A (en) | 2019-05-31 | 2019-05-31 | A kind of mechanized production system for the production of micro- inductance |
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| CN201910471041.1A CN110253218A (en) | 2019-05-31 | 2019-05-31 | A kind of mechanized production system for the production of micro- inductance |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114937551A (en) * | 2022-05-23 | 2022-08-23 | 深圳昶晖科技有限公司 | Inductor hot-pressing packaging line |
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