CN105014138A - Automatic panel feeding, cutting, arranging and stacking device - Google Patents
Automatic panel feeding, cutting, arranging and stacking device Download PDFInfo
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- CN105014138A CN105014138A CN201510488270.6A CN201510488270A CN105014138A CN 105014138 A CN105014138 A CN 105014138A CN 201510488270 A CN201510488270 A CN 201510488270A CN 105014138 A CN105014138 A CN 105014138A
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Abstract
The invention discloses an automatic panel feeding, cutting, arranging and stacking device. A feeding device comprises a feeding trolley, a feeding rack and a feeding hanging bracket located above the feeding trolley. A shearing device comprises a cutting rack, a cutting table, a cutter, a cutting baffle parallel to the cutter, a cutting positioning mechanism and an inclined discharging plate. An arranging device comprises a pre-arranging plate, a pre-arranging plate guide rail and a pre-arranging positioning mechanism. A stacking device comprises a stacking rack, a stacking hanging bracket, a lifting mechanism located below the stacking hanging bracket, and a discharging linear guide rail located below the lifting mechanism. The feeding device, the cutting device, the arranging device and the stacking device of metal panels are connected into a production assembly line, and the full-automatic machining process of feeding, cutting, arranging and stacking of the panels can be achieved through a PLC. Compared with manual operation, the arranging device of the automatic panel feeding, cutting, arranging and stacking device enables stacked materials to be tidy, multiple panel strips can be stacked at the same time through the stacking device, and the production efficiency is improved in a multiplied manner. By means of the automatic machining process, labor intensity is lowered, the labor cost is reduced, and hidden danger of safety production is reduced as well.
Description
Technical field
The present invention relates to a kind of automated production field, the equipment of particularly a kind of strip self-feeding, blank, discharge and code material.
Background technology
At present, in rolling metal process, need to carry out cutting to length to product according to customer requirement.My company is when production and processing copper plate/strip, first by cross cut shears, strip is cut into larger-size thin plate, automatically stack together, by artificial handling to cutter, the less finished product lath of width is cut into again, by manually being undertaken neatly stacking by finished product lath after having sheared by artificial one piece one piece.Whole process efficiency is low, and staff labor intensity is large.
CN201410356086.1 discloses a kind of fully-automatic plate shearing machine, comprise feed arrangement, shear, discharge belt, be provided with position-limit mechanism in feed arrangement, be provided with the proximity switch for controlling cutting mechanism work in shear, below the discharge end of shear, be provided with discharge belt.But sheet material is before transportation, all need sheet material to be stacked to certain thickness, and need to stack neat, this invention after having sheared, steel plate along discharge belt discharging, without automatic discharge and code material function.
Summary of the invention
Technical problem to be solved by this invention manually need shear thin plate for sheet metal process and make by manually stacking the present situation that labour intensity is large, production efficiency is low, provides the equipment of a kind of plate automatic feeding, blank, discharge and code material.
The technical solution used in the present invention is: the equipment of plate automatic feeding, blank, discharge and code material, comprise the pay-off for carrying sheet material to enter material cutting mechanism, for shearing the shear of sheet material, the discharge device of lath after shearing for arranging, for the code materials device that lath is stacking, with for controlling the PLC cyclelog that above-mentioned each device works by setup program; It is characterized in that: described pay-off comprises feeding trolley, feeding frame and the feeding suspension bracket be positioned at above feeding trolley; Described shear comprises blank frame, blank platform, cutter, the blank baffle plate of installation parallel with cutter, blank detent mechanism and oblique reclaiming plate; Described discharge device comprises walkthrough plate, walkthrough panel guide and walkthrough detent mechanism; Described code materials device comprises code material frame, code material suspension bracket, is positioned at the elevating mechanism below code material suspension bracket, and is positioned at the discharging line slideway below elevating mechanism.
Described feeding trolley comprises the line slideway being installed on earth's surface, is installed on the limit switch of line slideway one end, and being installed on line slideway can the travelling carriage of linearly slide, the push and pull bar being installed on the baffle plate on travelling carriage and being installed on travelling carriage.
Described feeding suspension bracket comprises feeding longitudinal electric cylinder, feeding transverse electric cylinder, longitudinal propulsion cylinder, horizontal propulsion cylinder and feeding vacuum cup mechanism, and described feeding vacuum cup mechanism comprises suction cup carrier one and vacuum cup one.
Described blank detent mechanism comprises the longitudinal backgauge positioning cylinder be installed on blank baffle plate and the location transverse slat being fixed in longitudinal backgauge positioning cylinder.
Described walkthrough detent mechanism comprises the horizontal walkthrough positioning cylinder being installed on code material frame, longitudinal walkthrough positioning cylinder and the walkthrough propulsion cylinder be fixed in below oblique reclaiming plate.
Described longitudinal walkthrough positioning cylinder is provided with pre-baffles, is provided with walkthrough panel guide below described walkthrough plate, described walkthrough panel guide one end and described blank frame affixed, another end-rack is in code material frame.
Described code material suspension bracket comprises vertical codeword material electric cylinder, and Ma Liao vacuum cup mechanism, and described Ma Liao vacuum cup mechanism comprises suction cup carrier two and vacuum cup two.
Described elevating mechanism comprises supporting plate, for supporting the gripper shoe of supporting plate, and lift.
Described lift comprises motor, leading screw, the nut be spirally connected with leading screw, be positioned at the support below gripper shoe, the cross bar at connection bracket center and support lower guideway, described gripper shoe is provided with sliding tray, and described support left upper end is connected with described gripper shoe, upper right side slides in sliding tray, and bottom righthand side slides in described lower guideway.
The present invention compared with prior art beneficial effect is: the pay-off of sheet metal, cutoff device, discharge device and code materials device are linked to be a production line, and PLC cyclelog can realize the full-automatic process of the feeding of sheet material, blank, discharge and code material.Equipment of the present invention is compared with manual operation, and its discharge device makes code material more neat, and code materials device realizes the same time-code material of polylith lath, and production efficiency significantly improves.The process of automation not only reduces labour intensity and cost of labor, decreases the hidden danger of safety in production.
Accompanying drawing explanation
Fig. 1 is flowage structure schematic diagram of the present invention.
Fig. 2 is flowage structure top view of the present invention.
Fig. 3 is code materials device side view of the present invention.
Fig. 4 is I portion enlarged drawing in Fig. 1.
Fig. 5 is in Fig. 1
portion's enlarged drawing.
Detailed description of the invention
Below in conjunction with accompanying drawing, the embodiment of the present invention is further described.
As shown in Figure 1, the equipment of plate automatic feeding, blank and code material comprises the pay-off 1 for carrying sheet material to enter cutting mechanism, for shearing the cutoff device 2 of sheet material, the discharge device 3 of the lath after having sheared for arranging, the code materials device 4 of lath after completing for stacking walkthrough, and PLC cyclelog 5.The feeding that the present invention completes, blank, discharge and the action of code material have controlled by PLC cyclelog 5.
As shown in Fig. 1 ~ 2 and Fig. 4, described pay-off 1 comprises feeding trolley 11, feeding frame 12 and the feeding suspension bracket 13 be positioned at above feeding trolley 11.Described feeding trolley 11 comprises the line slideway 111 being installed on earth's surface, be installed on the limit switch 112 of line slideway 111 one end, being installed on line slideway 111 can the travelling carriage 113 of linearly slide, the push and pull bar 115 being installed on the baffle plate 114 on travelling carriage 113 and being installed on travelling carriage 113.Described feeding suspension bracket 13 comprises feeding longitudinal electric cylinder 131, feeding transverse electric cylinder 132, longitudinal propulsion cylinder 133, horizontal propulsion cylinder 134 and feeding vacuum cup mechanism 135.Described feeding longitudinal electric cylinder 131 frame, on described feeding transverse electric cylinder 132, can follow described transverse electric cylinder 132 transverse shifting.Described feeding vacuum cup mechanism 135 comprises suction cup carrier 1 and vacuum cup 1.Described suction cup carrier 1 is affixed with described longitudinal electric cylinder 131.Described vacuum cup 1 is fixed in described suction cup carrier 1 two ends.Described feeding longitudinal electric cylinder 131 controls feeding vacuum cup mechanism 135 and moves up and down.Described feeding transverse electric cylinder 132 controls feeding vacuum cup mechanism 135 and moves around above feeding trolley 11 and feeding frame 12.Described longitudinal propulsion cylinder 133 is fixed in described suction cup carrier 1, and described horizontal propulsion cylinder 134 is fixed in described longitudinal propulsion cylinder 133 lower end.Described horizontal propulsion cylinder 134 right-hand member is connected with pushing plate 1341.
As depicted in figs. 1 and 2, described cutoff device 2 comprises blank frame 21, blank platform 22, cutter 23, the blank baffle plate 24 of installation parallel with cutter 23, blank detent mechanism 25 and the oblique reclaiming plate 26 being positioned at the oblique below of cutter 23.Described blank detent mechanism 25 comprises the longitudinal backgauge positioning cylinder 251 be installed on blank baffle plate 24 and the location transverse slat 252 being fixed in longitudinal backgauge positioning cylinder 251.Described horizontal propulsion cylinder 134 advances sheet material until be close to described location transverse slat 252.When described blank baffle plate 24 can prevent sheet shearing as safety screen, cracking of cutter ejects and hurts sb.'s feelings.Lath after shearing slides along described oblique reclaiming plate 26, enters discharge device 3.
As shown in Fig. 1 ~ 3 and Fig. 5, described discharge device 3 includes walkthrough plate 31, walkthrough panel guide 32 and walkthrough detent mechanism 33.Described walkthrough detent mechanism 33 comprises the horizontal walkthrough positioning cylinder 331 being installed on code material frame 41, longitudinal walkthrough positioning cylinder 332 and the walkthrough propulsion cylinder 333 be fixed in below oblique reclaiming plate 26.Described longitudinal walkthrough positioning cylinder 332 is provided with pre-baffles 3321.Be provided with walkthrough panel guide 32 below described walkthrough plate 31, and control the walkthrough plate electric cylinder 321 of walkthrough plate 31 along walkthrough panel guide 32 transverse shifting.Described walkthrough panel guide 32 one end and described blank frame 21 affixed, another end-rack is in described code material frame 41.
As shown in Figures 1 to 3, described code materials device 4 comprises code material frame 41, and code material suspension bracket 42 is positioned at the elevating mechanism 43 below code material suspension bracket 42, and is positioned at the discharging line slideway 44 below elevating mechanism.Described code material suspension bracket 42 comprises vertical codeword material electric cylinder 421, and Ma Liao vacuum cup mechanism 422.Described vertical codeword material electric cylinder 421 control code material vacuum cup mechanism 422 moves up and down.Described Ma Liao vacuum cup mechanism 422 comprises suction cup carrier 2 4221 and vacuum cup 2 4222.Described suction cup carrier 2 4221 and vacuum cup 2 4222 can be provided with more than one group.Described elevating mechanism 43 comprises supporting plate 431, supports the gripper shoe 432 of supporting plate 431, and lift 433.Described lift 433 can be shear-type elevator, comprises motor 4331, leading screw 4332, the nut 4333 be spirally connected with leading screw, is positioned at the support 4334 below gripper shoe 432, the cross bar 4335 at connection bracket 4334 center and support lower guideway 4336.Described gripper shoe 432 is provided with sliding tray 4321.Described support 4334 left upper end is connected with described gripper shoe 432, upper right side slides in described upper sliding tray 4321, the bottom righthand side of support 4334 slides in glidepath 4336, described motor 4331 starts drive leading screw 4332 and rotates, nut 4333 is advanced back and forth along leading screw 4332 simultaneously, drive support 4334 to do lifting activity, make lift 433 drive supporting plate 431 to move up and down.
The present invention is in the following manner:
The present invention controls running by PLC cyclelog 5 according to setting program or input information, by setup program or the circulation of input information governance action, complete stack on feeding trolley 11 need the feeding of shear plate material, blank, discharge and the work of code material.
According to the sheet material that need shear, the spacing between the baffle plate 114 on adjustment travelling carriage 113, makes baffle plate 114 spacing being installed on mobile table top two ends be a bit larger tham the width of sheet material.By the large size plate handling manually first polylith stacked on travelling carriage, make to wait to shear sheet material between two side shields.Push and pull bar 115 is utilized to promote feeding trolley 11 along line slideway 111 to contact limit switch 112.
The first step, shown in Fig. 1 ~ Fig. 2, feeding suspension bracket 13 home position is directly over blanking bench 22, longitudinal propulsion cylinder 133 rises to top, horizontal propulsion cylinder 134 is retracted to the shortest, after feeding trolley 11 contacts limit switch 112, limit switch 112 transmission of signal, feeding transverse electric cylinder 132 moves to feeding vacuum cup mechanism 135 and is positioned at directly over sheet material, feeding longitudinal electric cylinder 131 controls feeding vacuum cup mechanism 135 and moves downwardly to sucker and hold the sheet material being arranged in the superiors, feeding longitudinal electric cylinder 131 rises to level height higher than blank platform 22, controlled to move to above blank platform 22 by feeding transverse electric cylinder 132 again, feeding longitudinal electric cylinder 131 declines, close sucker, sheet material falls within blank platform 22, feeding transverse electric cylinder 132 is retracted into horizontal propulsion cylinder 134 and is positioned at sheet material propelling end outside.Longitudinal propulsion cylinder 133 declines, and drives horizontal propulsion cylinder 134 to drop to contact blank platform 22.
Second step, longitudinal backgauge positioning cylinder 251 declines and makes location transverse slat 252 drop to contact blank platform 22.Horizontal propulsion cylinder 134 advances sheet material to contact location transverse slat 252.Longitudinal backgauge positioning cylinder 251 controls location transverse slat 252 and rises, and horizontal propulsion cylinder 134 advances below sheet material to cutter 23 according to setting size.Cutter 23 carries out blanking cutting.Lath after shearing diagonally reclaiming plate 26 slides on walkthrough plate 31.Longitudinal walkthrough positioning cylinder 332 declines and makes pre-baffles 3321 contact walkthrough plate 31.Walkthrough propulsion cylinder 333 advances the lath after shearing to contacting pre-baffles 3321, and the horizontal walkthrough positioning cylinder 331 being positioned at walkthrough plate 31 both sides advances to center, is positioned at desired location to lath.Longitudinal walkthrough positioning cylinder 332 rises, and horizontal walkthrough positioning cylinder 331 and walkthrough propulsion cylinder 333 are return, and walkthrough plate electric cylinder 321 controls walkthrough plate 31 and outwards moves to desired location along walkthrough panel guide 32.
The action of circulation second step, makes many laths after shearing evenly be arranged on walkthrough plate, and after monoblock sheet material completes blank and arrangement, described walkthrough plate electric cylinder 321 controls walkthrough plate 31 and moves to immediately below code material suspension bracket 42.
3rd step, shown in Fig. 2 ~ Fig. 3, code material suspension bracket 42 drops to vacuum cup 2 4222 and holds polylith lath simultaneously, and code material suspension bracket 42 rises, and walkthrough plate electric cylinder 321 controls walkthrough plate 31 and is back to oblique reclaiming plate 26 place.Code material suspension bracket 42 declines, and close vacuum cup 2 4222, lath falls within supporting plate 431.Lifter motor 4331 starts drive leading screw 4332 and rotates, and nut 4333 is outside along leading screw 4332 simultaneously, drives support 4334, makes shear-type elevator 433 drive supporting plate 431 to move downwardly to desired location.Now complete one piece of plate shears be cut into plurality of plates bar after piling.
Circulation the first to three step action, completes the feeding of all sheet material on feeding trolley, blank, discharge and code material.
Claims (10)
1. the equipment of plate automatic feeding, blank, discharge and code material, comprise the pay-off for carrying sheet material to enter material cutting mechanism, for shearing the shear of sheet material, the discharge device of lath after shearing for arranging, for the code materials device that lath is stacking, with for controlling the PLC cyclelog that above-mentioned each device works by setup program; It is characterized in that: described pay-off comprises feeding trolley, feeding frame and the feeding suspension bracket be positioned at above feeding trolley; Described shear comprises blank frame, blank platform, cutter, the blank baffle plate of installation parallel with cutter, blank detent mechanism and oblique reclaiming plate; Described discharge device comprises walkthrough plate, walkthrough panel guide and walkthrough detent mechanism; Described code materials device comprises code material frame, code material suspension bracket, is positioned at the elevating mechanism below code material suspension bracket, and is positioned at the discharging line slideway below elevating mechanism.
2. the equipment of plate automatic feeding according to claim 1, blank, discharge and code material, it is characterized in that described feeding trolley (11) comprises the line slideway (111) being installed on earth's surface, be installed on the limit switch (112) of line slideway one end, being installed on line slideway can the travelling carriage (113) of linearly slide, the push and pull bar (115) being installed on the baffle plate (114) on travelling carriage and being installed on travelling carriage.
3. the equipment of plate automatic feeding according to claim 1, blank, discharge and code material, it is characterized in that described feeding suspension bracket (13) comprises feeding longitudinal electric cylinder (131), feeding transverse electric cylinder (132), longitudinal propulsion cylinder (133), horizontal propulsion cylinder (134) and feeding vacuum cup mechanism (135), described feeding vacuum cup mechanism comprises suction cup carrier one (1351) and vacuum cup one (1352).
4. the equipment of plate automatic feeding according to claim 1, blank, discharge and code material, is characterized in that described blank detent mechanism (25) comprises the longitudinal backgauge positioning cylinder (251) be installed on blank baffle plate (24) and the location transverse slat (252) being fixed in longitudinal backgauge positioning cylinder.
5. the equipment of plate automatic feeding according to claim 1, blank, discharge and code material, it is characterized in that described walkthrough detent mechanism (33) comprises the horizontal walkthrough positioning cylinder (331) being installed on code material frame (41), longitudinal walkthrough positioning cylinder (332) and the walkthrough propulsion cylinder (333) be fixed in below oblique reclaiming plate (26).
6. the equipment of plate automatic feeding according to claim 5, blank, discharge and code material, it is characterized in that described longitudinal walkthrough positioning cylinder (332) is provided with pre-baffles (3321), described walkthrough plate (31) below is provided with walkthrough panel guide (32), described walkthrough panel guide one end and described blank frame (21) affixed, another end-rack is expected in frame (41) in code.
7. the equipment of plate automatic feeding according to claim 1, blank, discharge and code material, it is characterized in that described code material suspension bracket (42) comprises vertical codeword material electric cylinder (421), with Ma Liao vacuum cup mechanism (422), described Ma Liao vacuum cup mechanism comprises suction cup carrier two (4221) and vacuum cup two (4222).
8. the equipment of plate automatic feeding according to claim 1, blank, discharge and code material, is characterized in that described elevating mechanism (43) comprises supporting plate (431), for supporting the gripper shoe (432) of supporting plate, and lift (433).
9. the equipment of plate automatic feeding according to claim 1, blank, discharge and code material, it is characterized in that described lift (433) comprises motor (4331), leading screw (4332), the nut (4333) be spirally connected with leading screw, be positioned at the support (4334) of gripper shoe (432) below, the cross bar (4335) at connection bracket center and support lower guideway (4336).
10. the equipment of plate automatic feeding according to claim 9, blank, discharge and code material, it is characterized in that described gripper shoe is provided with sliding tray (4321), described support left upper end is connected with described gripper shoe (432), upper right side slides in sliding tray (4321), and bottom righthand side slides in described lower guideway (4336).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510488270.6A CN105014138B (en) | 2015-08-11 | 2015-08-11 | Plate automatic feeding, blank, the equipment of discharge and code material |
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| CN201510488270.6A CN105014138B (en) | 2015-08-11 | 2015-08-11 | Plate automatic feeding, blank, the equipment of discharge and code material |
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| CN105014138A true CN105014138A (en) | 2015-11-04 |
| CN105014138B CN105014138B (en) | 2018-03-16 |
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| CN105598313A (en) * | 2016-02-24 | 2016-05-25 | 安徽得高金属制品有限公司 | Full-automatic plate-shearing feeding machine |
| CN105731053A (en) * | 2016-04-27 | 2016-07-06 | 广东大铨机械设备有限公司 | Numerical control collecting and receiving system for plate production line |
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| CN108115195A (en) * | 2016-11-27 | 2018-06-05 | 江苏尚铖医疗器械有限公司 | A kind of plate cutting conveying device |
| CN107175361A (en) * | 2017-07-20 | 2017-09-19 | 江苏江海机床集团有限公司 | A kind of almag smart shear equipment |
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