CN202861245U - Fine blanking machine with full-automatic sheet feeding device - Google Patents

Fine blanking machine with full-automatic sheet feeding device Download PDF

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Publication number
CN202861245U
CN202861245U CN 201220560343 CN201220560343U CN202861245U CN 202861245 U CN202861245 U CN 202861245U CN 201220560343 CN201220560343 CN 201220560343 CN 201220560343 U CN201220560343 U CN 201220560343U CN 202861245 U CN202861245 U CN 202861245U
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CN
China
Prior art keywords
slab
roller
cylinder
fixed head
manipulator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN 201220560343
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Chinese (zh)
Inventor
黄重九
陈渊
栗新华
彭林香
吴磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUAXIA PRECISE PUNCH TECHNOLOGY Co Ltd WUHAN
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HUAXIA PRECISE PUNCH TECHNOLOGY Co Ltd WUHAN
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by HUAXIA PRECISE PUNCH TECHNOLOGY Co Ltd WUHAN filed Critical HUAXIA PRECISE PUNCH TECHNOLOGY Co Ltd WUHAN
Priority to CN 201220560343 priority Critical patent/CN202861245U/en
Application granted granted Critical
Publication of CN202861245U publication Critical patent/CN202861245U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a fine blanking machine with a full-automatic sheet feeding device. The fine blanking machine with the full-automatic sheet feeding device mainly comprises a base, a stacking mechanism, an lifting mechanism, a mechanical hand device and roll system conveying systems. The stacking mechanism is respectively arranged on the front side and the rear side. The lifting mechanism is vertically fixed on the base and a fixing plate is arranged on the free moving top end of lifting mechanism. The mechanical hand device is dangly fixed on the fixing plate, and a slab thickness detecting device is arranged on the tail end of the mechanical hand device. The roll system conveying systems are further arranged below the mechanical hand device and on the fixing plate and mainly comprises a plurality of carrier rollers front and back and clamping devices placed behind the carrier rollers, wherein each clamping device is mainly composed of a sheet feeding carrier roller and a clamping roller, and the clamping roller is driven by a vertically arranged clamping cylinder and can move upwards and downwards. The full-automatic sheet feeding of the fine blanking slab can be achieved by using a combination of a pneumatic control and the motor rotating to feed sheet, labor intensity can be greatly lowered, changing time of the slab can be shortened, production efficiency can be improved, meanwhile, the fine blanking machine with the full-automatic sheet feeding device is compact in structure, convenient to use, safe and reliable, low in a whole set of mechanism cost, and simple, convenient and fast to operate.

Description

Smart impact machine with the fully-automatic plate feeding device
Technical field
The utility model belongs to fine finishining equipment technology field, is specifically related to a kind of smart impact machine with the fully-automatic plate feeding device.
Background technology
The essence impact machine is widely used in the precision optical machinery product of having relatively high expectations and the processing of part at present, the raw material of its use are divided into two kinds of coiled strip and slabs usually, since in the coiled strip of thick size produce lessly, it is in the majority with slab that the essence that is used at present thick size is rushed raw material.Slab is after plate shearing machine is cut into billot, because length is shorter, needs frequent loading and unloading in the production process.Traditional manually-operated, labor strength is large, exist human factor easily to cause the poor defective such as adjustment that needs of slab mounting position degree, seriously reduced the service efficiency of smart impact machine.
The utility model content
The utility model is to change the large and inefficient deficiency of slab labour intensity for present smart impact machine, and design provides a kind of smart impact machine with the fully-automatic plate feeding device simple in structure, safe and reliable, easy to use.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Smart impact machine with the fully-automatic plate feeding device is characterized in that: the fully-automatic plate feeding device comprises that mainly base, stacking mechanism, elevating mechanism, robot device, roller are transmission system; Both sides split and all are arranged on the left side edge of base before and after stacking mechanism was divided into, and can move horizontally between the Derivative limit on the left or on the right position under the push pedal cylinder action; Vertical fixedly elevating mechanism on the base, the movable top of the freedom of elevating mechanism arranges fixed head, and the fixed head rear and front end is between the both sides branch of stacking mechanism front and back; Unsettled solid mechanical arm device on the fixed head, the arm end of robot device can be under the manipulator cylinder effect move left and right and lifting moving, arm end arranges the slab thickness checkout gear; The robot device below, it is transmission system that the fixed head left-half also arranges roller, arranged side by side and a plurality of carrying rollers that left and right horizontal is horizontal and the clamping device that is positioned at the carrying roller rear before and after mainly comprising, clamping device mainly is made of the pinch roll of the feeding carrying roller parallel with each carrying roller and feeding carrying roller top, the feeding carrying roller is by motor-driven, and pinch roll is driven and can be moved up and down by the clamping cylinder of vertical setting; The smart impact machine charging aperture at clamping device and rear is at the same level height; On the slab supporting plate of stacking mechanism the hole capital after selling all securities checkout gear is set; Essence impact machine charging aperture place is arranged on the monoblock slab fully through the material tail checkout gear of out-of-date sender.
By technique scheme, roller is to be set up in parallel two T-shaped limited blocks that are used for the slab right limit that manipulator moves between each carrying roller of transmission system before and after also, two T-shaped limited blocks the position on the fixed head can be according to width of plate slab and about adjust synchronously.
By technique scheme, both sides branch places respectively on the fuselage base before and after the described stacking mechanism, comprise push pedal cylinder, the push pedal that is connected with push pedal cylinder piston end, push pedal vertically arranges and the lower end is fixedly connected on the slab supporting plate, the slab supporting plate is fixed on the pusher slide block, and the pusher slide block cooperates with the pusher guide rail and can move back and forth at the pusher guide rail.
By technique scheme, elevating mechanism comprises lift cylinder, fixed head, riser guide, lifting slider; Lift cylinder is installed in the centre of base straight up, and fixed head is installed in lift cylinder piston free end and can lifting above base; Each lifting that lifting slider and riser guide consist of combination of sliding up vertically arranges and symmetry is spaced apart and arranged in the lift cylinder front and back from base, and lifting slider is installed on the base, and riser guide is installed on the fixed head; Each riser guide left side all arranges a limiting plate that is used for determining the horizontal pusher limit on the right-right-hand limit of stacking mechanism position.
By technique scheme, robot device is divided into former and later two branches, and the equal unsettled lift cylinder top of being fixed in side by side of front and back branch; Splitting before and after the bottom supports of two branches and not interfering slab near the fixed head right side is movement on the transmission system at roller; Former and later two branches of robot device all comprise manipulator, manipulator cylinder, thickness stop, telescopic rail, in each branch, the vertical setting of manipulator and root connect the piston free end of manipulator cylinder, and arm end is connected with the telescopic moving slide block by telescopic arm; The manipulator cylinder left and right horizontal is horizontal, and the left and right sides straight reciprocating motion under telescopic rail and slide block constraint of energy driving mechanical hand; On telescopic arm, near the manipulator place slab thickness stop is set.
By technique scheme, the workflow of described smart impact machine is as follows:
1, some plate blank materials are transported to smart impact machine from material sections before, and put on the slab supporting plate of slab stacking mechanism it into from the bottom to top stacking with driving or fork truck;
2, the push pedal cylinder moves right, with the slab supporting plate and on the propelling movement of turning right of stacking slab, when the slab right side contacts with limiting plate, because the reaction force of limiting plate, thereby the slab left side contacts so that slab neatly is stacked on the slab supporting plate with push pedal, push pedal this moment cylinder stops action, and slab is adjacent limiting plate and slack on the slab supporting plate;
3, manipulator cylinder moves left to arrive and sets extreme position, makes manipulator arrive the slab top of this moment;
4, lift cylinder moves downward and drives the thickness stop and move downward, until the thickness stop on the manipulator detects a slab place, the top sender that arrives on the slab supporting plate;
5, manipulator cylinder moves right, on the slab supporting plate topmost a slab move right on a plurality of carrying rollers and the feeding carrying roller, at this moment, the right side of this piece slab contacts with T-shaped limited block, to guarantee slab suitable placement and the not meeting left and right sides is crooked departs from each roller;
6, the elevating mechanism cylinder moves upward and this part slab on the feeding carrying roller is risen and arrives the charging aperture position of smart impact machine, thereby then clamping cylinder moves downward and drives pinch roll and approach to the feeding carrying roller and clamp this part slab;
7, thereby this part slab on driven by motor feeding carrying roller motion drive feeding carrying roller and each carrying roller is to the charging aperture direction motion of smart impact machine, so that this piece slab enters smart impact machine;
8, behind the material tail checkout gear sender in the smart impact machine working region, material loading is complete to show first block of slab, then need to carry out the material loading work of next piece slab; At this moment, the elevating mechanism cylinder is to left movement, and repeating step 3-7 is until the hole capital after selling all securities switch sender on the slab supporting plate, the push pedal cylinder turns back to left limit with the slab supporting plate, transports the automatic charging that the next group slab is placed on beginning next group slab on the slab stacking mechanism again.
Principle of the present utility model is to utilize pneumatic control in conjunction with the electric machine rotation feeding, thereby realizes the fully automatic feeding of smart punching base, can greatly reduce labor strength, shortens the replacing time of slab, has improved production efficiency; While this apparatus structure compactness, conveniently moving, safe and reliable, sleeve mechanism is with low cost, and it is simple and easy convenient to operate.
Description of drawings
Fig. 1 is the structure chart of facing of the utility model feeding device;
Fig. 2 is the utility model feeding device structural representation (top view);
Fig. 3 is the structural representation (left view) of the utility model feeding device;
Fig. 4 is the smart impact machine (front view) with full-automatic slab feeding device of the present utility model;
Fig. 5 is the smart impact machine (top view) with full-automatic slab feeding device of the present utility model;
Among the figure: the 1-base; 2-pusher guide rail; 3-pusher slide block; 4-push pedal cylinder; The 5-push pedal; 6-thickness stop; The 7-telescopic arm; The 8-carrying roller; 9-T type limited block; The 10-manipulator cylinder; The 11-telescopic rail; 12-telescopic moving slide block; The 13-limiting plate; The 14-riser guide; The 15-lift cylinder; 16-feeding carrying roller; The 17-pinch roll; The 18-clamping cylinder; The 19-lifting slider; 20-slab supporting plate; The 21-fixed head; 22 manipulators; 23 motors; 24 material tail checkout gears; 25 smart impact machines; 26 full-automatic slab feeding devices; The 27-slab.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the technical solution of the utility model is described further.
The full-automatic slab feeding device of smart impact machine of implementing according to the utility model and the smart impact machine that adopts this are shown in Fig. 1-4.
As illustrated in fig. 1 and 2, the slab stacking mechanism front and back both sides branch of feeding device places respectively on the fuselage base 1 and is positioned at fuselage base 1 upper left side, the push pedal 5 that comprises push pedal cylinder 4, is connected by nut with push pedal cylinder 4 piston ends, push pedal 5 vertically arranges and the lower end is fixedly connected on the slab supporting plate 20, slab supporting plate 20 is screwed on pusher slide block 3, and pusher slide block 3 can move back and forth along pusher guide rail 2 along left and right sides rectilinear direction.As shown in Figure 2, slab stacking mechanism rear side branch docks with smart impact machine working region.
As Figure 1-3, the elevating mechanism of feeding device comprises the centre that lift cylinder 15, fixed head 21, riser guide 14, lifting slider 19, lift cylinder 15 are installed in fuselage base 1 straight up, and fixed head 21 is installed in lift cylinder 15 piston free ends and can elevating movement above the upper mounting plate of base 1 by nut; As shown in Figure 2, fixed head 21 rear and front ends are between the both sides branch of slab stacking mechanism front and back; The lifting that lifting slider 19 and riser guide 14 consist of is slided, and up vertically setting and front and back are arranged on lift cylinder 15 both sides (such as Fig. 1) symmetrically from base 1 in combination, lifting slider 19 is installed on the upper mounting plate of fuselage base 1, such as Fig. 1 and 3, riser guide 14 front and back are installed on fixed head 21 lower surfaces symmetrically, riser guide 14 left sides all arrange one and are used for the spacing limiting plate 13 of horizontal pusher, when the slab on the slab stacking mechanism arrived limiting plate 13 place, push pedal cylinder 4 stopped action.
Such as Fig. 1-3, it is transmission system that left side, fixed head 21 upper ends next-door neighbour's limiting plate 13 arranges roller, be 5 shown in a plurality of carrying roller 8(Fig. 2 of left and right sides horizontally set also side by side before and after mainly comprising) and clamping device, roller is to be set up in parallel two T-shaped limited blocks 9 before and after between each carrying roller 8 of transmission system, on the fixed head 21 between two carrying rollers 8 a T-shaped limited block 9 is installed foremost in the present embodiment, a T-shaped limited block 9 also is installed on the fixed head 21 between two carrying rollers 8 of rearmost end, as shown in Figure 2, adjusted in concert can be carried out according to width of plate slab in two left and right sides positions of T-shaped limited block 9 on fixed head 21, is correct position on each roller of transmission system and non-left and right deviation so that the slab of different in width can both move to roller by manipulator; As shown in figs. 1 and 3, above carrying roller 8, left side, fixed head 21 upper ends next-door neighbour's limiting plate 13 unsettled robot devices that are fixedly installed are shown in Fig. 2 and 3, robot device is divided into former and later two branches, and be partial in the front end area the unsettled top of being fixed in side by side lift cylinder 15 of front and back branch; Split before and after the bottom supports of robot device and be fixedly installed near fixed head 21 right sides, it is movement on each carrying roller 8 of transmission system at roller that the bottom supports setting position is not interfered slab; As Figure 1-3, former and later two branches of robot device all comprise manipulator 22, manipulator cylinder 10, thickness stop 6, telescopic rail 11, in each branch, the root of manipulator 22 is connected to the piston free end of manipulator cylinder 10, and is connected with telescopic moving slide block 12 by telescopic arm 7; Telescopic moving slide block 12 can under the effect of the horizontal manipulator cylinder 10 of left and right horizontal, move back and forth along left and right sides rectilinear direction on telescopic rail 11 with manipulator 22; On telescopic arm 7, near manipulator 22 places thickness stop 6 is set.
Shown in Fig. 2 and 3, carrying roller 8 rears of rearmost end arrange clamping device on the fixed head 21, clamping device comprises the clamping cylinder 18 of vertical setting, and the pinch roll 17 that is fixed on clamping cylinder 18 piston free ends and left and right sides horizontally set, pinch roll 17 and the parallel and corresponding setting about in the of 16 of feeding carrying roller, feeding carrying roller 16 are fixed on the fixed head 21 and with each carrying roller 8 by support and are positioned at the same level height.As shown in Figure 2, clamping device rear area be smart impact machine working region.
Described feeding carrying roller 16 drives by motor 23.
Accompanying drawing 4 is the smart impact machine with full-automatic slab feeding device of the present utility model, and the feeding area of smart impact machine charging aperture and feeding device connects, and slab drives to left movement by feeding carrying roller 16, enters smart impact machine working region and realizes automatic charging.Described smart impact machine charging aperture place arranges material tail checkout gear, and described tailing checkout gear is set as at the monoblock slab fully through out-of-date sender.
The principle of the utility model device, to utilize compressed air to control to realize the stretching motion of each cylinder piston rod, and rotate the automatic charging of realizing with a collection of slab in conjunction with the drive motors of feeding carrying roller, cooperate simultaneously fork truck or driving to realize the feeding in continuous material of many batches of smart punching bases, increase work efficiency.
Specific works flow process of the present utility model is as follows:
1, some plate blank materials are transported to smart impact machine from material sections before, and it is put on the slab supporting plate 20 of slab stacking mechanism by stacking from the bottom to top with driving or fork truck;
2, push pedal cylinder 4 moves right and is applied on push pedal 5 and the slab supporting plate 20, by the pusher guide rail 2 under the slab supporting plate 20 and pusher slide block 3 with slab supporting plate 20 and on the propelling movement of turning right of stacking slab, when the slab right side contacts with limiting plate 13, because the reaction force of limiting plate 13, thereby the small adjustment in slab left side and contacting so that slab neatly is stacked on the slab supporting plate 20 with push pedal 5, push pedal this moment cylinder 4 stops action, and slab is adjacent limiting plate 13 and slack on slab supporting plate 20;
3, manipulator cylinder 10 moves left to arrive and sets extreme position, makes manipulator 22 arrive the slab top of this moment;
4, lift cylinder 15 moves downward and drives thickness stop 6 and move downward, until the thickness stop 6 on the manipulator 22 detects a slab place, the top sender that arrives on the slab supporting plates 20;
5, manipulator cylinder 10 moves right, on the slab supporting plate 20 topmost a slab move right on a plurality of carrying rollers 8 and the feeding carrying roller 16, at this moment, the right side of this piece slab contacts with T-shaped limited block 9, to guarantee slab suitable placement and the not meeting left and right sides is crooked departs from each roller;
6, elevating mechanism cylinder 15 moves upward and this part slab on the feeding carrying roller 16 is risen and arrives the charging aperture position of smart impact machine, thereby then clamping cylinder 18 moves downward and drives pinch roll 17 and approach to feeding carrying roller 16 and clamp this part slabs;
7, shown in Fig. 2 and 4,5, full-automatic slab feeding device 26 docks with smart impact machine 25, thereby this part slab 27 that motor 23 drives on feeding carrying roller 16 motion drive feeding carrying rollers 16 and each carrying roller 8 moves to the charging aperture direction of smart impact machine 25, so that this piece slab enters the working region of smart impact machine 25;
8, such as Figure 4 and 5, behind material tail checkout gear 24 senders in smart impact machine 25 working regions, material loading is complete to show first block of slab, then need to carry out the material loading work of next piece slab (also i.e. slab in the top on the plate supporting plate 20 this moment); At this moment, elevating mechanism cylinder 15 is to left movement, repeating step 3-7, until the hole capital after selling all securities switch sender on the slab supporting plate 20, then, push pedal cylinder 4 turns back to left limit with slab supporting plate 20, transports the automatic charging that the next group slab is placed on beginning next group slab on the slab stacking mechanism again.

Claims (5)

1. with the smart impact machine of fully-automatic plate feeding device, it is characterized in that: the fully-automatic plate feeding device comprises that mainly base, stacking mechanism, elevating mechanism, robot device, roller are transmission system; Both sides split and all are arranged on the left side edge of base before and after stacking mechanism was divided into, and can move horizontally between the Derivative limit on the left or on the right position under the push pedal cylinder action; Vertical fixedly elevating mechanism on the base, the movable top of the freedom of elevating mechanism arranges fixed head, and the fixed head rear and front end is between the both sides branch of stacking mechanism front and back; Unsettled solid mechanical arm device on the fixed head, the arm end of robot device can be under the manipulator cylinder effect move left and right and lifting moving, arm end arranges the slab thickness checkout gear; The robot device below, it is transmission system that the fixed head left-half also arranges roller, arranged side by side and a plurality of carrying rollers that left and right horizontal is horizontal and the clamping device that is positioned at the carrying roller rear before and after mainly comprising, clamping device mainly is made of the pinch roll of the feeding carrying roller parallel with each carrying roller and feeding carrying roller top, the feeding carrying roller is by motor-driven, and pinch roll is driven and can be moved up and down by the clamping cylinder of vertical setting; The smart impact machine charging aperture at clamping device and rear is at the same level height; On the slab supporting plate of stacking mechanism the hole capital after selling all securities checkout gear is set; Essence impact machine charging aperture place is arranged on the monoblock slab fully through the material tail checkout gear of out-of-date sender.
2. smart impact machine according to claim 1, it is characterized in that: roller is to be set up in parallel two T-shaped limited blocks that are used for the slab right limit that manipulator moves between each carrying roller of transmission system before and after also, two T-shaped limited blocks the position on the fixed head can be according to width of plate slab and about adjust synchronously.
3. smart impact machine according to claim 1 and 2, it is characterized in that: both sides branch places respectively on the fuselage base before and after the described stacking mechanism, comprise push pedal cylinder, the push pedal that is connected with push pedal cylinder piston end, push pedal vertically arranges and the lower end is fixedly connected on the slab supporting plate, the slab supporting plate is fixed on the pusher slide block, and the pusher slide block cooperates with the pusher guide rail and can move back and forth at the pusher guide rail.
4. smart impact machine according to claim 3, it is characterized in that: elevating mechanism comprises lift cylinder, fixed head, riser guide, lifting slider; Lift cylinder is installed in the centre of base straight up, and fixed head is installed in lift cylinder piston free end and can lifting above base; Each lifting that lifting slider and riser guide consist of combination of sliding up vertically arranges and symmetry is spaced apart and arranged in the lift cylinder front and back from base, and lifting slider is installed on the base, and riser guide is installed on the fixed head; Each riser guide left side all arranges a limiting plate that is used for determining the horizontal pusher limit on the right-right-hand limit of stacking mechanism position.
5. according to claim 1 and 2 or 4 described smart impact machines, it is characterized in that: robot device is divided into former and later two branches, and the equal unsettled lift cylinder top of being fixed in side by side of front and back branch; Splitting before and after the bottom supports of two branches and not interfering slab near the fixed head right side is movement on the transmission system at roller; Former and later two branches of robot device all comprise manipulator, manipulator cylinder, thickness stop, telescopic rail, in each branch, the vertical setting of manipulator and root connect the piston free end of manipulator cylinder, and arm end is connected with the telescopic moving slide block by telescopic arm; The manipulator cylinder left and right horizontal is horizontal, and the left and right sides straight reciprocating motion under telescopic rail and slide block constraint of energy driving mechanical hand; On telescopic arm, near the manipulator place slab thickness stop is set.
CN 201220560343 2012-10-30 2012-10-30 Fine blanking machine with full-automatic sheet feeding device Withdrawn - After Issue CN202861245U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220560343 CN202861245U (en) 2012-10-30 2012-10-30 Fine blanking machine with full-automatic sheet feeding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220560343 CN202861245U (en) 2012-10-30 2012-10-30 Fine blanking machine with full-automatic sheet feeding device

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102935471A (en) * 2012-10-30 2013-02-20 武汉华夏精冲技术有限公司 Fine blanking machine with full-automatic sheet metal charging device
CN103350172A (en) * 2013-04-22 2013-10-16 高振宇 Automatic feeding machine of thread rolling machine
CN103587220A (en) * 2013-11-22 2014-02-19 青岛海刚烫印设备制造有限公司 Curtain sample catalog cloth pasting machine
CN105170823A (en) * 2015-08-17 2015-12-23 佛山市鼎峰机器人有限公司 Intelligent six-shaft feeding robot
CN107282967A (en) * 2017-06-28 2017-10-24 无锡市京锡冶金液压机电有限公司 A kind of drilling equipment for sheet metal

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102935471A (en) * 2012-10-30 2013-02-20 武汉华夏精冲技术有限公司 Fine blanking machine with full-automatic sheet metal charging device
CN102935471B (en) * 2012-10-30 2015-03-25 武汉华夏精冲技术有限公司 Fine blanking machine with full-automatic sheet metal charging device
CN103350172A (en) * 2013-04-22 2013-10-16 高振宇 Automatic feeding machine of thread rolling machine
CN103350172B (en) * 2013-04-22 2015-08-12 周钰婷 The automatic feeding device of screw-rolling machine
CN103587220A (en) * 2013-11-22 2014-02-19 青岛海刚烫印设备制造有限公司 Curtain sample catalog cloth pasting machine
CN105170823A (en) * 2015-08-17 2015-12-23 佛山市鼎峰机器人有限公司 Intelligent six-shaft feeding robot
CN107282967A (en) * 2017-06-28 2017-10-24 无锡市京锡冶金液压机电有限公司 A kind of drilling equipment for sheet metal

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Granted publication date: 20130410

Effective date of abandoning: 20150325