CN105459424A - Unwinding and semi-automatic feeding and fabric transmitting device for wirecord fabric cutting machine - Google Patents

Unwinding and semi-automatic feeding and fabric transmitting device for wirecord fabric cutting machine Download PDF

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Publication number
CN105459424A
CN105459424A CN201511027008.8A CN201511027008A CN105459424A CN 105459424 A CN105459424 A CN 105459424A CN 201511027008 A CN201511027008 A CN 201511027008A CN 105459424 A CN105459424 A CN 105459424A
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steel cord
magnetic
wirecord fabric
ball table
table panel
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CN105459424B (en
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彭金勇
赵兴军
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GUILIN ZHONGHAO LICHUANG MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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GUILIN ZHONGHAO LICHUANG MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D30/46Cutting textile inserts to required shape

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种钢丝帘布裁断机导开半自动上料递布装置,包括设于导开装置出口与剪床圆弧滚珠台面板之间的钢丝帘布吸住机构和钢丝帘布吸起机构以及钢丝帘布传递机构,所述钢丝帘布吸住机构包括递布滚珠台面板和设置在其下方可升降的磁力板,所述递布滚珠台面板上开设有与磁力板上磁块位置对应的开口;所述钢丝帘布传递机构包括沿送料方向布置的直线导轨和与直线导轨滑动配合的滑块,所述滑块由手轮驱动的同步带带动作往复移动;所述钢丝帘布吸起机构包括与滑块连接且可升降的磁力吸块。本发明通过磁力吸块钢丝帘布的料边吸起,摇动手轮使磁力吸块沿着直线导轨把钢丝帘布送到裁刀前,提高初次上料精度,减少对材料的浪费。

The invention discloses a semi-automatic feeding and feeding device for a steel cord cutting machine, comprising a steel cord suction mechanism, a steel cord suction mechanism and a steel wire arranged between the outlet of the guiding device and the arc ball table panel of a shearing machine The cord transmission mechanism, the steel cord holding mechanism includes a fabric transfer ball table panel and a magnetic plate arranged below it that can be lifted up and down, and an opening corresponding to the position of the magnetic block on the magnetic force plate is opened on the cloth transfer ball table panel; The steel cord transmission mechanism includes a linear guide rail arranged along the feeding direction and a slider slidingly matched with the linear guide rail, and the slider is reciprocated by a synchronous belt driven by a hand wheel; the steel cord suction mechanism includes a Connected and liftable magnetic suction block. The invention sucks up the material edge of the steel cord by the magnetic suction block, and shakes the hand wheel so that the magnetic suction block sends the steel cord to the cutting knife along the linear guide rail, so as to improve the accuracy of initial feeding and reduce the waste of materials.

Description

钢丝帘布裁断机导开半自动上料递布装置Steel cord cutting machine guides semi-automatic feeding and delivery device

技术领域technical field

本发明涉及轮胎半成品生产设备,具体为一种钢丝帘布裁断机导开半自动上料递布装置。The invention relates to tire semi-finished product production equipment, in particular to a semi-automatic feeding and feeding device for a steel cord cutting machine.

背景技术Background technique

目前,钢丝帘布裁断机主机需要满足宽1000mm,最小角度15°的钢丝帘布裁切,因其独特的结构决定了导开装置与裁断主机衔接部分自由空间大,加之采用人工上料,物料从导开牵扯到主机裁刀前方时缺乏参考,其位置未能准确定位,物料方向与裁断主机后方由程序精确控制运动方向的夹料机构运动方向不一致,导致初次上料时裁切的前几刀物料尺寸超差报废,造成损失。At present, the main body of the steel cord cutting machine needs to meet the steel cord cutting with a width of 1000mm and a minimum angle of 15°. Because of its unique structure, the connecting part between the guide device and the cutting main machine has a large free space. There is no reference when the opening involves the front of the cutting knife of the main machine, and its position cannot be accurately positioned. The direction of the material is inconsistent with the movement direction of the clamping mechanism behind the cutting main machine whose movement direction is precisely controlled by the program, resulting in the first few knives of material cut during the initial feeding. The size is out of tolerance and scrapped, resulting in loss.

发明内容Contents of the invention

针对现有技术的不足,本发明所要解决的技术问题是提出了一种减少人工操作上料的不可控因素来获得高精度剪裁的钢丝帘布裁断机导开半自动上料递布装置。Aiming at the deficiencies of the existing technology, the technical problem to be solved by the present invention is to propose a semi-automatic feeding and feeding device for steel cord cutting machines that reduces the uncontrollable factors of manual feeding to obtain high-precision cutting.

能够解决上述技术问题的钢丝帘布裁断机导开半自动上料递布装置,包括设于导开装置出口与剪床圆弧滚珠台面板之间的钢丝帘布吸住机构和钢丝帘布吸起机构以及钢丝帘布传递机构,所述钢丝帘布吸住机构包括递布滚珠台面板和设置在其下方可升降的磁力板,所述递布滚珠台面板上开设有与磁力板上(均布的)磁块位置对应的开口;所述钢丝帘布传递机构包括沿送料方向布置的直线导轨和与直线导轨滑动配合的滑块,所述滑块由手轮驱动的同步带带动(于导开装置出口与剪床圆弧滚珠台面板之间)作往复移动;所述钢丝帘布吸起机构包括与滑块连接且可升降的磁力吸块。The steel cord cutting machine that can solve the above technical problems guides the semi-automatic feeding and delivery device, including the steel cord suction mechanism, the steel cord suction mechanism and the steel wire cord that are arranged between the outlet of the guide device and the arc ball table panel of the shearing machine. The cord transmission mechanism, the steel cord holding mechanism includes a fabric transfer ball table panel and a magnetic plate arranged below it that can be lifted up and down. Corresponding opening; the steel cord transmission mechanism includes a linear guide rail arranged along the feeding direction and a slide block slidingly matched with the linear guide rail, and the slide block is driven by a synchronous belt driven by a hand wheel (between the outlet of the guide device and the circle of the shearing machine) between the arc ball table panels) for reciprocating movement; the steel cord suction mechanism includes a magnetic suction block that is connected with the slider and can be lifted.

所述磁力板和磁块的升降机构可采用手动阀控制的升降气缸。The lifting mechanism of the magnetic plate and the magnetic block can adopt a lifting cylinder controlled by a manual valve.

为满足对不同规格钢丝帘布的裁切,所述钢丝帘布吸住机构和钢丝帘布吸起机构以及钢丝帘布传递机构作为一个整体可随随导开装置同步旋转。In order to meet the requirements of cutting steel cords of different specifications, the steel cord suction mechanism, the steel cord suction mechanism and the steel cord transmission mechanism can rotate synchronously with the guiding device as a whole.

本发明的有益效果:Beneficial effects of the present invention:

本发明钢丝帘布裁断机导开半自动上料递布装置通过半自动上料方式来获得高精度的上料效果,减少对材料的浪费。The steel cord cutting machine of the present invention guides the semi-automatic feeding and delivery device to obtain a high-precision feeding effect through a semi-automatic feeding method, reducing waste of materials.

本发明通过半自动上料方式,钢丝帘布在钢丝帘布传递机构作用下能平直地送往剪床,减轻了人工输送钢丝帘布的无序状态,为后续的裁切保证了精度。The present invention adopts the semi-automatic feeding method, and the steel cord can be sent straight to the shearing machine under the action of the steel cord transmission mechanism, which reduces the disordered state of the manual delivery of the steel cord and ensures the precision for the subsequent cutting.

附图说明Description of drawings

图1为本发明一种实施方式的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为图1实施方式的俯视图。Fig. 2 is a top view of the embodiment of Fig. 1 .

图3为图1实施方式的侧视图。FIG. 3 is a side view of the embodiment of FIG. 1 .

图号标识:1、圆弧滚珠台面板;2、递布滚珠台面板;3、磁力板;3—1、磁块;4、手轮;5、同步带;6、磁力吸块;7、直线导轨;8、滑块;9、导开装置;9—1、方管;10、钢丝帘布;11、过渡架;12、剪床;13、升降气缸;14、轮架;15、同步带轮;16、支撑轮。Drawing number identification: 1. Arc ball table top; 2. Spread ball ball table top; 3. Magnetic plate; 3-1. Magnetic block; 4. Hand wheel; 5. Timing belt; 6. Magnetic suction block; 7. Linear guide rail; 8, slider; 9, guide device; 9-1, square tube; 10, steel cord; 11, transition frame; 12, shearing machine; 13, lifting cylinder; 14, wheel frame; 15, synchronous belt Wheel; 16, support wheel.

具体实施方式detailed description

下面结合附图所示实施方式对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings.

本发明钢丝帘布裁断机导开半自动上料递布装置包括设于导开装置9的出口与剪床12入口的圆弧滚珠台面板1之间的钢丝帘布吸住机构和钢丝帘布吸起机构以及钢丝帘布传递机构,如图1、图2所示。The steel cord cutting machine of the present invention guides and semi-automatically feeds and delivers the device, including a steel cord suction mechanism and a steel cord suction mechanism arranged between the outlet of the guide device 9 and the arc ball table panel 1 at the entrance of the shearing machine 12, and Steel cord transmission mechanism, as shown in Figure 1 and Figure 2.

所述钢丝帘布吸住机构基于导开装置9前端两侧方管(9—1)之间的安装架设置,包括递布滚珠台面板2和磁力板3,所述递布滚珠台面板2平齐圆弧滚珠台面板1,所述磁力板3通过左、右布置的升降气缸13设置在递布滚珠台面板2下方,在手动阀的控制下升降气缸13带动磁力板3作升降运动,磁力板3升起时,磁力板3上均布的磁块3—1露出在递布滚珠台面板2上对应开设的开口中,如图1、图2、图3所示。The steel cord suction mechanism is set based on the installation frame between the square tubes (9-1) on both sides of the front end of the guide device 9, and includes a distribution ball table panel 2 and a magnetic plate 3, and the cloth delivery ball table panel 2 is flat. The circular arc ball table panel 1, the magnetic plate 3 is arranged under the distribution ball table panel 2 through the lifting cylinder 13 arranged on the left and right, and the lifting cylinder 13 drives the magnetic plate 3 to move up and down under the control of the manual valve. When the board 3 was raised, the evenly distributed magnetic blocks 3-1 on the magnetic board 3 were exposed in the corresponding openings on the distribution ball table panel 2, as shown in Fig. 1, Fig. 2 and Fig. 3 .

所述钢丝帘布传递机构包括直线轨道滑动副和同步带轮传动副。所述直线轨道滑动副包括直线轨道7和滑动配合的滑块8,所述直线轨道7安装在长条形的轮架14上,所述轮架14设于递布滚珠台面板2一侧,轮架14的长度方向为送料方向,轮架14的前端安装在对应侧的方管9—1上,轮架14的后端跨过圆弧滚珠台面板1并通过支撑轮16滚动安装在剪床12的裁刀前台面板上;所述同步带轮传动副的主、从动同步带轮15于轮架14的前、后端安装,同步带轮传动副的同步带5连接主、从动同步带轮15,轮架14前端的同步带轮15上同轴安装有手轮4,如图1、图2、图3所示。The steel cord transmission mechanism includes a linear track sliding pair and a synchronous pulley transmission pair. The linear track sliding pair includes a linear track 7 and a slide block 8 that is slidingly fitted. The linear track 7 is installed on a long wheel frame 14, and the wheel frame 14 is arranged on one side of the distribution ball table panel 2. The length direction of the wheel frame 14 is the feeding direction, and the front end of the wheel frame 14 is installed on the square tube 9-1 of the corresponding side, and the rear end of the wheel frame 14 straddles the arc ball table panel 1 and is installed on the scissors by rolling support wheels 16. On the front panel of the cutting knife of bed 12; the main and driven synchronous pulley 15 of the synchronous pulley transmission pair are installed on the front and rear ends of the wheel frame 14, and the synchronous belt 5 of the synchronous pulley transmission pair connects the main and driven Synchronous belt pulley 15, hand wheel 4 is coaxially installed on the synchronous belt pulley 15 of wheel carrier 14 front ends, as shown in Fig. 1, Fig. 2, Fig. 3.

所述钢丝帘布吸起机构包括安装在另一个升降气缸13上的磁力吸块6,该升降气缸13通过过渡架11与滑块8连接安装,从而将磁力吸块6安装高度处于圆弧滚珠台面板1和递布滚珠台面板2的上方,所述磁力吸块6在手动阀的控制下通过该升降气缸13作升降运动,所述手轮4驱动同步带轮传动副,通过滑块8带动磁力吸块6于导开装置9的出口与剪床12入口的圆弧滚珠台面板1之间作往复运动,如图1、图2、图3所示。The steel cord suction mechanism includes a magnetic suction block 6 installed on another lifting cylinder 13, the lifting cylinder 13 is connected and installed with the slider 8 through a transition frame 11, so that the installation height of the magnetic suction block 6 is at the arc ball stage Above the panel 1 and the distribution ball table panel 2, the magnetic suction block 6 moves up and down through the lifting cylinder 13 under the control of the manual valve. The magnetic suction block 6 reciprocates between the outlet of the guide device 9 and the arc ball table panel 1 at the entrance of the shearing machine 12, as shown in Fig. 1 , Fig. 2 and Fig. 3 .

本发明的运行过程:Operation process of the present invention:

1、钢丝帘布10预先被牵引至递布滚珠台面板2上方(此位置为半自动递布起点),磁力板3升起,通过露出递布滚珠台面板2的磁块3-1吸住钢丝帘布10,以防止钢丝帘布10的退料。1. The steel cord 10 is pre-drawn to the top of the delivery ball table panel 2 (this position is the starting point of semi-automatic delivery), the magnetic plate 3 rises, and the steel cord is attracted by the magnetic block 3-1 exposed on the delivery ball table panel 2 10, to prevent the return of steel cord 10.

2、磁力吸块6下降吸住钢丝帘布10,磁力板3下降离开钢丝帘布10。2. The magnetic suction block 6 descends to absorb the steel cord 10, and the magnetic plate 3 descends away from the steel cord 10.

3、转动手轮4使钢丝帘布10在滚珠台面板上以减摩方式沿着直线轨道7往剪床12的裁刀送料。3. Turn the hand wheel 4 to make the steel cord 10 feed to the cutter of the shearing machine 12 along the linear track 7 in a friction-reducing manner on the ball table panel.

4、钢丝帘布10送到刀口后,磁力吸块6升起收回,放下钢丝帘布10。4. After the steel cord 10 is sent to the knife edge, the magnetic suction block 6 is raised and retracted, and the steel cord 10 is put down.

5、反向转动手轮4使磁力吸块6退回原位,准备下一次的钢丝帘布10送料。5. Turn the hand wheel 4 in the opposite direction to return the magnetic suction block 6 to the original position, and prepare for the next steel cord 10 feeding.

6、裁刀把钢丝帘布10裁掉一小块三角区后,裁刀后方的夹持装置自动夹料进行裁断。6. After the cutter cuts off a small triangular area of the steel cord 10, the clamping device behind the cutter automatically clips the material for cutting.

本发明能随着导开装置9同步旋转,以满足对钢丝帘布10不同规格的裁切。The present invention can rotate synchronously with the unwinding device 9 to satisfy the cutting of the steel cord 10 with different specifications.

本发明的优点在于:The advantages of the present invention are:

采用半自动上料方式,减少了人工对物料的干预,提高上料精度,钢丝帘布10全程在滚珠台面板上滑动,减少了钢丝帘布10的拉伸变形。The semi-automatic feeding method is adopted to reduce manual intervention on materials and improve feeding accuracy. The steel cord 10 slides on the ball table panel throughout the whole process, reducing the tensile deformation of the steel cord 10.

Claims (3)

1. steel cord cutters is led out semi-automatic material loading and is passed cloth apparatus, it is characterized in that: comprise and be located at unwinding equipment (9) outlet and hold mechanism and wirecord fabric picks up mechanism and wirecord fabric transmission mechanism with the wirecord fabric between shearing machine (12) circular arc ball table panel (1), described wirecord fabric holds mechanism and comprises and pass cloth ball table panel (2) and arrange thereunder liftable magnetic board (3), described in pass and cloth ball table panel (2) offer and opening that upper magnetic patch (3-1) position of magnetic board (3) is corresponding; Described wirecord fabric transmission mechanism comprises the line slideway (7) arranged along feed direction and the slide block (8) be slidably matched with line slideway (7), and Timing Belt (5) the band action that described slide block (8) is driven by handwheel (4) moves back and forth; Described wirecord fabric picks up mechanism and comprises and being connected and liftable magnetic force suction block (6) with slide block (8).
2. steel cord cutters according to claim 1 is led out semi-automatic material loading and is passed cloth apparatus, it is characterized in that: the elevating mechanism of described magnetic board (3) and magnetic force suction block (6) is the lift cylinder (13) that hand-operated valve controls.
3. steel cord cutters according to claim 1 and 2 is led out semi-automatic material loading and is passed cloth apparatus, it is characterized in that: described wirecord fabric hold mechanism and wirecord fabric pick up mechanism and wirecord fabric transmission mechanism integrally can with unwinding equipment (9) synchronous rotary.
CN201511027008.8A 2015-12-30 2015-12-30 Steel cord cutters lead out semi-automatic feeding and pass cloth apparatus Active CN105459424B (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN109703086A (en) * 2019-03-15 2019-05-03 朝阳浪马轮胎有限责任公司 A kind of device of tire production process wirecord fabric edge brush gasoline
CN112551233A (en) * 2020-12-14 2021-03-26 浦林成山(山东)轮胎有限公司 Transportation feeding frame with directional conveying device
CN112810201A (en) * 2020-12-31 2021-05-18 软控股份有限公司 Automatic material guiding and specification changing method and device for cloth delivering platform

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CN201231570Y (en) * 2008-06-04 2009-05-06 天津赛象科技股份有限公司 Giant project radial ply tyre wirecord fabric cutting machine
CN202318991U (en) * 2011-11-28 2012-07-11 天津赛象科技股份有限公司 Belt steel wire cord fabric opening guide device
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CN109703086A (en) * 2019-03-15 2019-05-03 朝阳浪马轮胎有限责任公司 A kind of device of tire production process wirecord fabric edge brush gasoline
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CN112810201B (en) * 2020-12-31 2022-07-12 软控股份有限公司 Automatic material guiding and specification changing method and device for cloth delivering platform

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