CN210308371U

CN210308371U - Automatic processing equipment for green bricks

Info

Publication number: CN210308371U
Application number: CN201920714203.5U
Authority: CN
Inventors: 陈士峰
Original assignee: Dengfeng Tonghui Mechanical Equipment Co Ltd
Current assignee: Dengfeng Tonghui Mechanical Equipment Co Ltd
Priority date: 2019-05-18
Filing date: 2019-05-18
Publication date: 2020-04-14
Anticipated expiration: 2029-05-18

Abstract

The utility model relates to a production and processing equipment technical field of adobe, concretely relates to automatic processing equipment for adobe, including feed divider, cutting device and material feeding unit, feed divider is used for dividing adobe mud strip intercepting to cutting device operating position, cutting device cuts into the adobe of specified size with adobe mud strip and the automatic clout of getting rid of, be equipped with the kickoff with adobe and connect the flitch to shift to material feeding unit's kickoff between cutting device and the material feeding unit, the last hoisting frame that is equipped with of material feeding unit, be equipped with the fly leaf that can follow direction of delivery and adjust on the hoisting frame, can realize the automatic cutout processing of adobe, carry and stack in the arrangement of work or material rest, need not workman's operation in addition in the production and processing, greatly reduced workman's working strength, can effectively promote production efficiency.

Description

Automatic processing equipment for green bricks

Technical Field

The utility model relates to a production and processing equipment technical field of adobe, concretely relates to automatic processing equipment for adobe.

Background

At present, the mechanical production of firebrick adobe is generally to mix raw materials and process into long strip-shaped mud strip, and the cutting position is carried after the mud strip intercepting of periodic certain length, and this section mud strip is cut into a plurality of adobes of uniform thickness to the cooperation of push pedal and the parallel cutting rope of multistage, then carries other positions to carry out other operations. In order to ensure that the thicknesses of green bricks are consistent, the length of each cut mud strip needs to be longer than the total width of the multiple sections of cutting ropes, redundant parts at two ends of each cut mud strip are pulled out without influencing the plurality of green bricks in the middle, and the redundant parts are reused; the shape of the green brick just cut is not completely fixed, a bearing plate is needed to assist in transferring, the bearing plate bears the green brick to carry out the next processing, and the supply of the bearing plate is matched with the green brick cutting and the carrying and transferring of the bearing plate and the green brick, so that the factor of restricting the production efficiency of the green brick is also included.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a can realize dividing the material, cutting, getting rid of clout and the equipment of carrying the automation of adobe mud strip to help the workshop improve production machining efficiency and reduce workman's intensity of labour.

The utility model provides a solve above-mentioned problem be an automatic processing equipment for adobe, including the cutting device, the cutting device includes transfer table, ejector pad, cutting frame and accepts the board, accept one side of board horizontal installation at the transfer table and accept the board and be not higher than the last face of transfer table, the cutting frame sets up on the transfer table face and the flange department that accepts the board and meet, the ejector pad pushes away after cutting the frame into a plurality of adobe pieces with the adobe mud strip on the transfer table and accepts on the board, the width of accepting the board with the width sum of a plurality of adobe pieces unanimously to make the clout that the cutting adobe mud strip produced drop from accepting the board is automatic.

Furthermore, one side of the dividing device, which is provided with the bearing plate, is provided with a feeding device, the feeding device comprises a fixing frame and a conveying belt, the conveying belt is driven by a fourth driving mechanism to convey the green bricks in the horizontal direction, and the conveying surface of the conveying belt is not higher than the bearing plate.

Furthermore, a material stirring frame is arranged between the cutting device and the feeding device, a horizontal supporting plate is arranged on the material stirring frame, a clamping groove is formed in the upper surface of the supporting plate, raising rods with two ends respectively located at two sides of the supporting plate are erected in the clamping groove, one end, close to the cutting device, of each raising rod is fixedly connected with a supporting plate for placing a material receiving plate, the other end of each raising rod is hinged to a fixing frame, and a fifth driving mechanism for lifting the supporting plate is arranged at the bottom of the fixing frame; the top of the material stirring frame is movably provided with a material stirring movable plate, the material stirring movable plate is driven by a sixth driving mechanism on the fixing frame to move along the feeding direction of the feeding device, a material stirring plate used for stirring the green bricks and the material receiving plates onto the conveying belt is arranged on the material stirring movable plate, the material stirring plate is a vertical plate and is driven by a cylinder installed on the material stirring device to longitudinally move, and the bottom edge of the material stirring plate is provided with an opening, the width of the opening is larger than the width of the material receiving plates and smaller than the width of the material receiving.

Further, the rotating shaft is installed at the bottom of the fixing frame through the bearing seat and is in transmission connection with the fifth driving mechanism, the lifting plate is connected to the rotating shaft body, the short rod is arranged at the top end of the lifting plate, the lifting plate on the rotating shaft is lifted by the fifth driving mechanism through the lifting plate, so that the supporting plate is lifted, and the fifth driving mechanism is a servo motor.

Further, the mount top is equipped with the hoisting frame, and the hoisting frame is the rectangle support body and sets up along material feeding unit's pay-off direction, and the bottom surface activity of hoisting frame is provided with the fly leaf, the fly leaf level sets up and can follow material feeding unit's pay-off direction motion, and the bottom surface of fly leaf is equipped with the connecting plate of two L shapes, and two connecting plate symmetries set up and the equal rigid coupling in bottom has a bearing bar, and two bearing bars are located the both sides of conveyer belt respectively and all set up along material feeding unit's pay-off direction, and the installation has the sixth actuating mechanism that drives the fly leaf and remove.

Furthermore, a gantry-shaped lifting frame is erected on the fixing frame, and a seventh driving mechanism for driving the lifting frame to move longitudinally is arranged at the top of the lifting frame.

Furthermore, a first belt conveyor for recycling excess materials is arranged below the bearing plate, and a second belt conveyor for conveying adobe mud strips to the transfer table is arranged on the side face of the transfer table.

Furthermore, a material distributing device is arranged above the cutting device and comprises a material distributing frame and a material distributing plate, the material distributing frame is movably mounted on the support and driven by a second driving mechanism to move, the moving direction of the material distributing frame is perpendicular to the moving direction of the pushing block, a third driving mechanism used for controlling the material distributing plate to move longitudinally is arranged on the material distributing frame, and the third driving mechanism is connected with the material distributing plate through a connecting piece.

Furthermore, the dividing device further comprises a first driving mechanism, the first driving mechanism drives the push block to move through the push rod, the push rod is hinged with the push block, and the first driving mechanism, the second driving mechanism and the third driving mechanism are all servo motors.

Furthermore, the cutting frame is a gantry frame body, a plurality of cutting ropes perpendicular to the upper surface of the transfer table are uniformly arranged on the cross rod of the cutting frame, and a cutting groove is formed in the position, corresponding to each cutting rope, of the push block on the side face of the cutting frame.

Advantageous effects

1. The adobe mud strip is at the uniform velocity to the direction of transfer platform and is carried, divide one section mud strip of periodic intercepting of flitch to the transfer platform, a actuating mechanism promotes the ejector pad to make adobe mud strip pass the cutting frame and arrive on accepting the board, the cutting rope is separated the adobe mud strip for multistage adobe, accept the board both ends and correspond two cutting ropes that the cutting frame was followed outward respectively, the ejector pad promotes the cutting back of adobe mud strip, the adobe supports on accepting the board, adobe mud strip both ends clout is automatic because of not having to accept the board and support and drop, need not the special person and handle the clout, accept the board below and be provided with first band conveyer, first band conveyer retrieves the clout that drops and makes the adobe mud strip again.

2. A supporting plate is connected between the two longitudinal rods of the material stirring frame, a clamping groove is formed in the supporting plate, the warping rod is supported in the clamping groove, one end of the warping rod is hinged to the bottom of the fixing frame, the other end of the warping rod is connected with a supporting plate used for supporting and placing the material receiving plate, a rotating shaft driven by a fifth driving mechanism is arranged at the bottom of the fixing frame, a lifting plate is arranged on a shaft body of the rotating shaft, a short rod is arranged at the top end of the lifting plate, the rotating shaft can drive the lifting plate to ascend, and therefore the warping rod is driven to ascend through the short rod, and the material receiving plate on the; an opening is formed in the lower plate edge of the shifting plate, the shifting plate moves to shift the adobes on the receiving plate and the receiving plate to the conveying belt, and the transfer of the adobes from the receiving plate to the receiving plate is completed in the process; the crane can drive the hoisting frame to go up and down, and the bearing rod part of hoisting frame can move along direction of delivery to realize placing on the goods shelves automatically with connecing flitch and blank on the conveyer belt.

Drawings

FIG. 1 is a schematic view of the overall structure of the automatic processing equipment of the present invention;

FIG. 2 is a schematic overall view of the material separating device and the cutting device of the automatic processing equipment of the present invention;

FIG. 3 is a schematic view of the installation of the material separating device and the cutting device of the automatic processing equipment of the present invention;

FIG. 4 is a schematic view of the overall structure of the feeding device of the automatic processing equipment of the present invention;

FIG. 5 is a schematic view of the entire installation of the feeding device of the automatic processing equipment of the present invention;

FIG. 6 is a schematic side view of the feeding device of the automatic processing equipment of the present invention;

FIG. 7 is a schematic structural view of a lifting frame of the feeding device of the automatic processing equipment of the present invention;

the labels in the figure are: 11. the automatic material distribution device comprises a push block, 12, a push rod, 13, a transfer table, 14, a cutting groove, 15, a cutting frame, 16, a cutting rope, 17, a bearing plate, 21, a material distribution frame, 22, a material distribution plate, 31, a fixing frame, 32, a conveying belt, 33, a rotating shaft, 34, a lifting plate, 35, a lifting frame, 36, a movable plate, 37, a connecting plate, 38, a bearing rod, 41, a material stirring frame, 42, a supporting plate, 43, a clamping groove, 44, a tilting rod, 45, a supporting plate, 46, a material stirring movable plate, 47 and a material stirring plate.

Detailed Description

The solution of the present application is further described below with reference to the accompanying drawings, which are only illustrative of the components of the solution specifically shown and are not meant to be a complete limitation of the solution:

an automatic processing device for green bricks comprises a material distributing device, a cutting device and a material feeding device, wherein the cutting device comprises a push block 11, a push rod 12 and a middle rotary table 13, the middle rotary table 13 is horizontally arranged, one side of the middle rotary table 13 is provided with a second belt conveyor for conveying green brick mud strips to the middle rotary table 13, the conveying direction of the second belt conveyor is vertical to the material pushing direction of the push block 11, a plurality of cutting grooves 14 are uniformly formed in one side surface of the push block 11 along the length direction, the push rod 12 is hinged to the side surface opposite to the side surface provided with the cutting grooves 14, the push rod 12 is vertical to the length direction of the push block 11, the other end of the push rod 12 is connected with a first driving mechanism, the first driving mechanism is preferably a servo motor and pushes the push block 11 through the push rod 12, a gantry-shaped cutting frame 15 is arranged at the edge of one end, far away from the first driving mechanism, of the middle rotary table 13, the cross rod of the cutting frame 15 is uniformly connected, the cutting rope 16 is vertical to the table top of the transfer table 13, the other end of the cutting rope is connected to the transfer table 16, the cutting ropes 16 correspond to the cutting grooves 14 of the push block 11 one by one, the cutting rope 16 can be made of steel wire ropes, the bearing plate 17 is mounted on the side edge of one side of the transfer table 13, which is provided with the cutting frame 15, the bearing plate 17 is horizontal, the plate surface of the bearing plate 17 is not higher than the upper surface of the transfer table 13, two side edges of the bearing plate 17 are respectively flush with the cutting rope 16 at the outermost part of the two sides of the cutting frame 15, the push block 11 pushes the adobe mud strips to the bearing plate 17 through the cutting frame 15, the adobe mud strips are cut into a plurality of adobe blocks through the cutting frame 15, and redundant mud materials at the two sides of the adobe mud strips automatically drop due to the fact that the bearing plate 17 is; a first belt conveyor is arranged below the bearing plate 17, the conveying direction of the first belt conveyor is perpendicular to the length direction of the push rod 12, and excess materials generated by cutting automatically fall onto the first belt conveyor and are conveyed to the production position of the green brick mud strip by the first belt conveyor to be reused.

The material distributing device comprises a material distributing frame 21 and a material distributing plate 22, a first slide rail is arranged on a support positioned above the push rod 12, the material distributing frame 21 is movably arranged on the first slide rail on the support, the material distributing frame 21 is driven by a second driving mechanism arranged on the support to be movably adjusted along the first slide rail, a third driving mechanism is arranged on the material distributing frame 21 and is provided with the material distributing plate 22 through a connecting piece, the third driving mechanism is used for controlling the material distributing plate 22 to move in the vertical direction, the material distributing plate 22 is vertically arranged and positioned above the push block 11, the surface of the material distributing plate 22 is vertical to the length direction of the first slide rail, the third driving mechanism and the second driving mechanism are servo motors or linked telescopic cylinders, the material distributing plate 22 is cut off a part of the brick blank mud strips from the material distributing plate to the middle rotating table 13 under the matching action of the second driving mechanism and the third driving mechanism and is cut by a cutting device, and the automatic processing of the green bricks is realized.

A feeding device is arranged on one side, provided with the bearing plate, of the dividing device, in order to show details, the dividing device and the feeding device shown in fig. 1 have a larger interval, the feeding device comprises a fixed frame 31 and a conveying belt 32, a gantry-shaped material shifting frame 41 is arranged between the dividing device and the feeding device, a supporting plate 42 is connected between two longitudinal rods of the material shifting frame 41, the upper edge of the supporting plate 42 is lower than the lower surface of the bearing plate 17, two clamping grooves 43 are formed in the upper edge of the supporting plate 42, warping rods 44 are respectively erected in the clamping grooves 43, one ends of the two warping rods 44 are hinged on the fixed frame 31, the other ends of the two warping rods are commonly connected to one supporting plate 45, a supporting plate 45 for placing the material receiving plate is arranged below the bearing plate 17, and a gap enough for placing the material receiving plate is; the bottom of the fixed frame 31 is provided with a rotating shaft 33, the rotating shaft 33 is driven to rotate by a fifth driving mechanism at the bottom of the fixed frame 31, the fifth driving mechanism is a servo motor, two lifting plates 34 are connected to the shaft body of the rotating shaft 33, the tail ends of the lifting plates 34 are connected with short rods, the rotating shaft 33 rotates by a certain angle to drive the lifting plates 34 to ascend, one end of a tilting rod 44 is supported by the short rods to ascend, so that the support plate 45 is lifted, and a material receiving plate on the support plate 45 can cross the upper edge of the support plate 42; a second slide rail is arranged on a cross rod of the material stirring frame 41 along the conveying direction of the feeding device, a stirring moving plate 46 is movably arranged on the second slide rail and moves along the second slide rail by a sixth driving mechanism at the top of the fixed frame 31, the sixth driving mechanism is a servo motor or a telescopic cylinder, a vertical stirring plate 47 is arranged on one side edge of the stirring moving plate 46 close to the dividing mechanism, the vertical stirring plate 47 is controlled by the cylinder on the stirring moving plate 46 to move up and down, an opening with the width not less than the width of the bearing plate 17 and the height not more than the thickness of the green bricks is arranged on the bottom edge of the stirring plate 47, the opening of the stirring plate 47 corresponds to the bearing plate 17, after the stirring plate 17 moves downwards to the lowest position, the stirring plate 17 drives the material receiving plate and the green bricks to the conveying belt 32 under the driving of the sixth driving mechanism, the stirring plate 17 stirs the green bricks to the material receiving plate in the stirring process, the, the conveying surface of the conveying belt 32 is not higher than the bearing plate 17, the conveying belt 32 is driven by a fourth driving mechanism at the bottom of the fixing frame 31, and the fourth driving mechanism is a motor or a servo motor; the side surface of the feeding device is also provided with a plate feeding mechanism which is used for periodically conveying the material receiving plates to the support plate 45;

the top of the fixed frame 31 is provided with a lifting frame 35, the bottom surface of the lifting frame 35 is provided with two third slide rails along the length direction, the movable plate 36 is mounted on the third slide rails, the lifting frame 35 is provided with a transmission chain along the length direction, the transmission chain is driven by a sixth driving mechanism to rotate, the upper surface of the movable plate 36 is connected with the transmission chain, the lower surface of the movable plate 36 is symmetrically provided with two L-shaped connecting plates 37, the bottom ends of the two connecting plates 37 are respectively positioned at two sides of the conveyor belt 32, the tail end of each connecting plate 37 is provided with a bearing rod 38, and each bearing rod 38 is horizontal and extends along; the mount is equipped with the crane of longmen shape above mount 31, is equipped with seventh actuating mechanism on the crane, and seventh actuating mechanism is servo motor, and seventh actuating mechanism is connected in order to drive hoisting frame 35 along vertical direction lift through drive chain and hoisting frame 35.

The green brick mud strips are conveyed to the transfer table 13 through the second belt conveyer, the material distributing device periodically intercepts a section of green brick mud strips and pushes the section of green brick mud strips to the transfer table 13, the push block 11 and the cutting frame 15 of the cutting device are matched to cut the intercepted green brick mud strips, residual materials at two ends fall onto the first belt conveyer for recycling, the cut green bricks are placed on the bearing plate 17, after the support plate 45 is lifted, the kickoff plate 42 kickoff the adobes and the receiving plate on the support plate 45 to the conveyer belt 32 together, after the conveyer belt 32 has a plurality of groups of adobes, the lifting frame 35 is lifted, the bearing rod 38 of the lifting frame 35 lifts the receiving plate and the adobes, and the movable plate 36 is matched to transfer the adobes and the receiving plate to the placing frame for waiting for the next process, in the present scheme, the driving mechanism, the air cylinder and other control motion parts are linked, additional operation of workers is not needed in production and processing, the working strength of the workers is greatly reduced, and the production efficiency can be effectively improved.

The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiments, and although the present invention has been disclosed with the preferred embodiments, it is not limited to the present invention, and any skilled person in the art can make some modifications or equivalent changes without departing from the technical scope of the present invention.

Claims

1. The utility model provides an automatic processing equipment for adobe which characterized in that: including the segmenting device, the segmenting device includes transfer table (13), ejector pad (11), cutting frame (15) and accepts board (17), accept board (17) horizontal installation in one side of transfer table (13) and accept board (17) and be not higher than the last face of transfer table (13), cutting frame (15) set up on transfer table (13) face and accept the board edge department that board (17) meet, ejector pad (11) push away on accepting board (17) after cutting into a plurality of adobe pieces with the adobe mud strip on transfer table (13) through cutting frame (15), the width of accepting board (17) with the width sum of a plurality of adobe pieces unanimous to make the clout that the cutting adobe mud strip produced fall automatically on accepting board (17).

2. An automatic processing apparatus for adobes according to claim 1, wherein: one side of the dividing device, which is provided with the bearing plate (17), is provided with a feeding device, the feeding device comprises a fixing frame (31) and a conveying belt (32), the conveying belt (32) is driven by a fourth driving mechanism to convey the green bricks in the horizontal direction, and the conveying surface of the conveying belt (32) is not higher than the bearing plate (17).

3. An automatic processing apparatus for adobes according to claim 2, wherein: a material stirring frame (41) is arranged between the cutting device and the feeding device, a horizontal supporting plate (42) is arranged on the material stirring frame (41), a clamping groove (43) is formed in the upper surface of the supporting plate (42), warping rods (44) with two ends respectively located on two sides of the supporting plate (42) are erected in the clamping groove (43), one ends, close to the cutting device, of the warping rods (44) are fixedly connected with supporting plates (45) used for placing material receiving plates, the other ends of the warping rods are hinged to a fixing frame (31), and a fifth driving mechanism used for lifting the supporting plates (45) is arranged at the bottom of the fixing frame (31); the top of the material stirring frame (41) is movably provided with a material stirring moving plate (46), the material stirring moving plate (46) is driven by a sixth driving mechanism on the fixing frame (31) to move along the feeding direction of the feeding device, the material stirring moving plate (46) is provided with a material stirring plate (47) used for stirring the green bricks and the material receiving plates onto the conveying belt (32), the material stirring plate (47) is a vertical plate and is driven by a cylinder arranged on the material stirring device to move longitudinally, and the bottom edge of the material stirring plate (47) is provided with an opening, the width of the opening is larger than the width of the material receiving plate (17) and smaller than the width of the material receiving.

4. An automatic processing apparatus for adobes according to claim 3, wherein: pivot (33) are installed through the bearing frame to mount (31) bottom, and pivot (33) are connected with the transmission of fifth actuating mechanism, are connected with on pivot (33) the axis body and lift board (34), lift board (34) top and be equipped with the quarter butt, thereby fifth actuating mechanism lifts pole (44) and rises with extension board (45) lifting through lifting board (34) on the lift pivot (33), fifth actuating mechanism is servo motor.

5. An automatic processing apparatus for adobes according to claim 2, wherein: mount (31) top is equipped with hoisting frame (35), and hoisting frame (35) are the rectangle support body and set up along material feeding unit's pay-off direction, and the bottom surface activity of hoisting frame (35) is provided with fly leaf (36), fly leaf (36) level sets up and can follow material feeding unit's pay-off direction motion, and the bottom surface of fly leaf (36) is equipped with connecting plate (37) of two L shapes, and two connecting plate (37) symmetry set up and the equal rigid coupling in bottom have a bearing bar (38), and two bearing bars (38) are located the both sides of conveyer belt (32) respectively and all set up along material feeding unit's pay-off direction, install the sixth actuating mechanism that drives fly leaf (36) removal on hoisting frame (35).

6. An automatic processing apparatus for adobes according to claim 5, wherein: the gantry type lifting frame is erected on the fixing frame (31), and a seventh driving mechanism for driving the lifting frame (35) to move longitudinally is arranged at the top of the lifting frame.

7. An automatic processing apparatus for adobes according to claim 1, wherein: a first belt conveyor for recovering excess materials is arranged below the bearing plate (17), and a second belt conveyor for conveying adobe mud strips to the transfer table (13) is arranged on the side surface of the transfer table (13).

8. An automatic processing apparatus for adobes according to claim 1, wherein: the material distributing device is arranged above the cutting device and comprises a material distributing frame (21) and a material distributing plate (22), the material distributing frame (21) is movably mounted on the support and driven to move by the second driving mechanism, the moving direction of the material distributing frame (21) is perpendicular to the moving direction of the pushing block (11), a third driving mechanism used for controlling the material distributing plate (22) to move longitudinally is arranged on the material distributing frame (21), and the third driving mechanism is connected with the material distributing plate (22) through a connecting piece.

9. An automatic processing apparatus for adobes according to claim 8, wherein: the cutting device further comprises a first driving mechanism, the first driving mechanism drives the push block (11) to move through the push rod (12), the push rod (12) is hinged with the push block (11), and the first driving mechanism, the second driving mechanism and the third driving mechanism are used for driving.

10. An automatic processing plant for green bricks, as claimed in claim 1, 8 or 9, characterized in that: the cutting frame (15) is a portal frame body, a plurality of cutting ropes (16) perpendicular to the upper surface of the transfer table (13) are uniformly arranged on a cross rod of the cutting frame (15), and a cutting groove (14) is formed in the position, corresponding to each cutting rope (16), of the push block (11) on the side face of the cutting frame (15).