CN115818313A - Full-automatic material roll feeding system and method - Google Patents
Full-automatic material roll feeding system and method Download PDFInfo
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- CN115818313A CN115818313A CN202211553979.6A CN202211553979A CN115818313A CN 115818313 A CN115818313 A CN 115818313A CN 202211553979 A CN202211553979 A CN 202211553979A CN 115818313 A CN115818313 A CN 115818313A
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- 239000000463 material Substances 0.000 title claims abstract description 190
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000011084 recovery Methods 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 239000013072 incoming material Substances 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims description 25
- 238000000429 assembly Methods 0.000 claims description 25
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000005485 electric heating Methods 0.000 claims description 7
- 239000012943 hotmelt Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000005022 packaging material Substances 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The invention provides a full-automatic material roll feeding system and a full-automatic material roll feeding method, which are applied to a full-automatic feeding device for continuously carrying out feeding, connection, roll breakage and mandrel recovery in a material changing link of a packaging material roll, so as to achieve full-automatic control of a material changing process flow, improve the automation level of equipment operation and production links and reduce manual assistance and potential safety hazards. The device comprises a grabbing tool which is driven by a gantry manipulator to reciprocate along the horizontal direction and vertically lift a suspended material roll; the carrier tool is conveyed to a feeding station and taken away from a recovery station by a forklift or an AGV and is used for bearing a material roll; the positioning tool is arranged on the incoming material station and the recovery station to bear and position the carrier tool; the film connecting machine is arranged between the feeding station and the shaft outlet station; and the empty coil recovery mechanism is arranged between the shaft discharging station and the shaft taking station.
Description
Technical Field
The invention relates to a full-automatic feeding system and method applied to feeding and discharging control of various material rolls, and belongs to the field of intelligent manufacturing and automatic production.
Background
Along with the rapid development of domestic intelligent manufacturing technology, industrial automation control and integrated equipment are generally applied. The automation level of the existing various material packaging production lines is higher and higher, but the material change of the material roll in the feeding system is generally carried out in a manual or auxiliary manual mode. Because the volume and the weight of the material roll are both large, the field manual carrying is limited by the production environment conditions, the automatic mechanical level is low, the labor load is large, and the material roll or the mandrel is easy to damage.
In order to realize the automation degree of the whole process, improve the production efficiency, reduce the risks of safety accidents and the like caused by personnel operation, and simultaneously, in order to deal with the factors of higher and higher labor cost, difficult worker recruitment and the like, the design and the research of an automatic feeding system are more and more urgent.
In view of this, the present application is specifically made.
Disclosure of Invention
The full-automatic material roll feeding system and the method aim to solve the problems in the prior art and provide the full-automatic feeding device which is applied to the material changing link of the packaging material roll and continuously implements feeding, connection, roll breakage and mandrel recovery so as to achieve full-automatic control of the material changing process flow, improve the automation level of the equipment operation and production link and reduce manual assistance and potential safety hazards.
In order to achieve the design purpose, the full-automatic material roll feeding system comprises:
the grabbing tool is driven by a gantry manipulator to reciprocate along the horizontal direction and vertically lift and lower the suspended material roll;
the carrier tool is conveyed to a feeding station and taken away from a recovery station by a forklift or an AGV and is used for bearing a material roll;
the positioning tool is arranged on the incoming material station and the recovery station to bear and position the carrier tool;
the film connecting machine is arranged between the feeding station and the shaft outlet station;
the empty coil recovery mechanism is arranged between the shaft outlet station and the shaft taking station;
the grabbing tool comprises a tool frame body and a group of lifting hooks, wherein the tool frame body and the group of lifting hooks are driven by the gantry manipulator to displace simultaneously and are connected integrally, and the lifting hooks vertically suspend the two ends of the core shaft of the material roll along the two sides; the tool frame body is provided with a plurality of groups of cylinders, a plurality of groups of pneumatic clamping jaw assemblies which are driven by the cylinders and move along the horizontal direction along the linear guide rail, wherein the pneumatic clamping jaw assemblies clamp the material roll joints from two sides and the top respectively, a plurality of groups of pneumatic sucker assemblies which are distributed horizontally and adsorb the material roll joints from the rear part, and a group of push plate assemblies which are distributed horizontally and push the adsorbed material roll joints to move forwards from the rear part.
Furthermore, the film receiving machine comprises a rack, a plurality of groups of rollers which are axially distributed and used for guiding the material roll to convey materials, a plurality of groups of material roll clamping grooves which are symmetrically distributed on two sides and used for bearing the mandrel, and an electric heating cutting device with a reciprocating cutter, wherein the rack is provided with the rollers; two groups of synchronous belts driven by a driving motor to run are respectively embedded and fixedly connected in material roll clamping grooves at two sides of the rack.
Further, empty book retrieve mechanism including the propelling movement base that is provided with a set of linear propelling movement guide rail and rack, the empty axle rack-mount has the propelling movement motor, the gear that meshes in the rack is connected to the output of propelling movement motor, install two sets of jacking cylinders in the empty axle rack symmetrically, install a set of revolving cylinder who is used for from the side clamping core axle on every jacking cylinder of group.
Furthermore, the carrier tool comprises a base, two groups of symmetrically distributed supporting seats for bearing the core shaft and a joint clamping plate, wherein the two groups of symmetrically distributed supporting seats are arranged on the base; the joint clamping plate is provided with a plurality of groups of magnet assemblies for clamping the material roll joint, the material roll joint is led out from the material roll in advance and is fixed at the joint clamping plate through the magnet assemblies, and the bottom of the base is provided with a plurality of groups of positioning pin holes.
Furthermore, the positioning tool comprises a bottom frame, and a plurality of groups of guide grooves and positioning pins which are vertically distributed are arranged on the bottom frame.
Based on the design of the full-automatic material roll feeding system, the application also provides a full-automatic material roll feeding method comprising the following steps:
1) The carrier tool for bearing the material roll is conveyed to a material receiving station by a forklift or an AGV, and is taken away from a recovery station;
2) The gantry manipulator drives the grabbing tool to suspend the material roll to vertically lift and convey the material roll to a film receiving machine positioned between a material feeding station and a shaft outlet station from the material feeding station along the horizontal direction;
3) Completing the connection of the new material roll and the old material roll at the film connecting machine, and conveying the old material roll to a shaft discharging station;
4) The empty coil recovery mechanism conveys the old coil from the shaft outlet station to the shaft taking station;
5) The grabbing tool is driven by a gantry manipulator to suspend the old material roll, vertically lift the old material roll, and convey the old material roll to a recycling station from a shaft taking station along the horizontal direction;
6) And finally, taking away the old material coil together with the carrier tool by a forklift or an AGV.
Further, in the step 2), the two ends of the mandrel of the material roll are vertically suspended along two sides by a lifting hook of the grabbing tool; the pneumatic clamping jaw assemblies driven by the air cylinder respectively clamp the material roll joints from two sides and the top, the pneumatic sucker assemblies adsorb the material roll joints from the rear part, and the push plate assemblies push the adsorbed material roll joints to move from back to front.
Further, in the step 3), two side ends of the core shaft of the material roll are respectively borne in the material roll clamping grooves, and two groups of synchronous belts are driven by a driving motor to run so as to enable the material roll clamping grooves which are embedded and fixedly connected to the synchronous belts to drive new and old material rolls to horizontally displace from the feeding station and the working station to the empty shaft station to be recovered in sequence; after the new material roll is unfolded, the material roll joint of the new material roll is pushed to the electric heating cutting device by the push plate component to be heated for a period of time so as to be in hot-melt adhesion with the old material roll to finish the connection of the new material roll and the old material roll; cutting off the excess material of the old material roll by a reciprocating cutter; and finally, the driving motor drives the two groups of synchronous belts positioned on the two sides to synchronously run so as to push the old material roll to the empty shaft station to be recovered from the working station and push the new material roll to the working station from the feeding station.
Further, in the step 4), the base of the empty coil recovery mechanism is arranged between the shaft outlet station and the shaft taking station; at the beginning, after an old material roll is sent to a shaft outlet station by a film receiving machine, a pushing motor drives an empty shaft rack to move to the shaft outlet station along a rack, a rotating cylinder clamps a core shaft from two side ends and a jacking cylinder takes the core shaft out of a material roll clamping groove of the film receiving machine; then, the pushing motor drives the hollow shaft rack in a reverse direction to move to a shaft taking station along the rack.
Further, in the step 1), the roll joint of the new roll is led out from the roll and is fixed at the joint clamping plate through the magnet assembly.
In summary, the fully automatic material roll feeding system and method described in the present application have the following advantages:
1. compared with the prior art, the automatic feeding device has the advantages that a series of continuous operations of automatic grabbing, connection, old coil cutting and hollow core shaft recovery in the feeding link are realized, the automation level of the system is high, and the manual labor load is not needed.
2. The modular design is adopted to the feeding system that this application provided, and harmony is stronger between each device, is favorable to the later stage to expand and reform transform, and operation security and reliability are all stronger.
3. The application of the method is beneficial to improving the whole packaging production efficiency, realizes the characteristic of strong controllability of the whole process, and can ensure the continuity of the production process to the maximum extent.
Drawings
The invention will now be further described with reference to the following figures.
FIG. 1 is a schematic diagram of a fully automatic roll feeding system according to the present application;
FIG. 2 is a top down schematic view as shown in FIG. 1;
3-1 to 3-4 are schematic views of the grabbing tool from different perspectives;
FIGS. 4-1 to 4-3 are schematic views of the film splicing machine from different viewing angles;
FIG. 5 is a schematic view of a carrier tool;
6-1 and 6-2 are schematic views of the positioning tool from different perspectives;
FIG. 7 is a schematic structural view of an empty roll recovery mechanism;
Detailed Description
To further illustrate the technical solutions adopted by the present application to achieve the intended design objectives, the following preferred embodiments are provided in conjunction with the accompanying drawings.
In the following description, specific details are set forth in order to provide a thorough understanding of the present invention. The invention can be implemented in a number of ways different from those described herein and similar generalizations can be made by those skilled in the art without departing from the spirit of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
Embodiment 1, as shown in fig. 1 to 7, the present application provides a novel full-automatic material roll feeding system, which includes a grabbing tool 30 driven by a gantry robot 10 to reciprocate in a horizontal direction and lift and lower a suspended material roll 20 vertically, a carrier tool 40 sent to a material incoming station 100 by a forklift or an AGV and taken out from a recovery station 400 and used for carrying the material roll 20, a positioning tool 50 disposed between the material incoming station 100 and the recovery station 400 and used for carrying and positioning the carrier tool 40, a film receiving machine 60 disposed between the material incoming station 100 and an output shaft station 200, and an empty roll recovery mechanism 70 disposed between the output shaft station 200 and the output shaft station 300.
The grabbing tool 30 comprises a tool frame body 31 and a group of lifting hooks 32 which are driven by the gantry manipulator 10 to displace simultaneously and are connected integrally, and the lifting hooks 32 vertically suspend the two ends of the core shaft 21 of the material roll 20 along the two sides; the tool frame body 31 is provided with a plurality of groups of air cylinders 35, a plurality of groups of pneumatic clamping jaw assemblies 37 which are driven by the air cylinders 35 and move along the horizontal direction by linear guide rails 36 and respectively clamp the material roll joints from two sides and the top, a plurality of groups of pneumatic suction cup assemblies 33 which are distributed horizontally and adsorb the material roll joints from the rear part, and a group of push plate assemblies 34 which are distributed horizontally and push the adsorbed material roll joints to move forwards from the rear part;
the film splicing machine 60 comprises a frame 61, a plurality of groups of rollers 62 which are axially distributed and used for guiding the material roll 20 to convey materials, a plurality of groups of material roll clamping grooves 63 which are symmetrically distributed on two sides and used for bearing the mandrel 21, and an electric heating cutting device 67 with a reciprocating cutter 66, wherein two groups of synchronous belts 65 which are driven by a driving motor 64 to run are respectively embedded and fixedly connected in the material roll clamping grooves 63 on the two sides of the frame 61.
Under the drive of the drive motor 64, the synchronous belt 65 drives the material roll clamping groove 63, the new material roll and the old material roll to respectively displace among the feeding station 500, the working station 600 and the empty shaft station 700 to be recovered along the horizontal direction, so that the new material roll and the old material roll can be alternately replaced;
by using the grabbing tool 30 and the film receiving machine 60, firstly, a forklift or an AGV sends a new material roll 20 and the carrier tool 40 to the positioning tool 50 at the incoming material station 100; before the old material roll is used to the maximum, the gantry manipulator 10 drives the grabbing tool 30 to suspend the new material roll 20 and send the new material roll into the material roll clamping groove 63 at the feeding station 500 of the film receiving machine 60; after a new material roll 20 is unfolded, the pneumatic clamping jaw assembly 37 on the tooling frame body 31 clamps the material roll joint 22, the pneumatic suction cup assembly 33 adsorbs the material roll joint 22, the material roll joint 22 is pushed to the electric heating cutting device 67 by the push plate assembly 34 to be heated for a period of time so as to be in hot melt adhesion with the old material roll to complete the connection of the new material roll and the old material roll, and the residual material of the old material roll is cut by the reciprocating cutter 66; finally, the driving motor 64 drives the two sets of timing belts 65 on both sides to operate synchronously to push the old material roll from the working station 600 to the empty-spindle to-be-recovered station 700 and push the new material roll 20 from the loading station 500 to the working station 600.
The carrier tool 40 comprises a base 41, two groups of symmetrically distributed supporting seats 42 for bearing the mandrel 21 and a joint clamping plate 43 are arranged on the base 41, a plurality of groups of magnet assemblies 44 for clamping the material roll joint 22 are arranged on the joint clamping plate 43, the material roll joint 22 is led out from the material roll 20 in advance and is fixed at the joint clamping plate 43 through the magnet assemblies 44, and a plurality of groups of positioning pin holes 45 are arranged at the bottom of the base 41.
The positioning tool 50 is used in cooperation with the carrier tool 40, the positioning tool 50 comprises an underframe 51, and a plurality of groups of guide grooves 52 and positioning pins 53 which are vertically distributed are arranged on the underframe 51. When the carrier tool 40 and the material roll 20 are transported to the incoming material station 100 by a forklift or an AGV, the side edges or end corners of the carrier tool 40 are guided and limited in the direction provided by the guide grooves 52 during placement, the carrier tool 40 is further placed on the underframe 51, and the positioning pins 53 are inserted into the positioning pin holes in the base 41 to complete accurate positioning between the two sets of tools.
The empty coil recovery mechanism 70 comprises a pushing base 71 provided with a group of linear pushing guide rails 72 and a rack 73, a pushing motor 75 is mounted on an empty shaft rack 74, the output end of the pushing motor 75 is connected with a gear (not shown in the figure) meshed with the rack 73, two groups of jacking cylinders 76 are symmetrically mounted on the empty shaft rack 74, and a group of rotary cylinders 77 for clamping the mandrel 21 from the side end are mounted on each group of jacking cylinders 76;
the base 71 of the empty roll collecting mechanism 70 is disposed between the shaft ejecting station 200 and the shaft taking station 300. Initially, after an old material roll is sent to the shaft-out station 200 by the film splicing machine 60, the pushing motor 75 drives the hollow shaft frame 74 to move to the shaft-out station 200 along the rack 73, the rotating cylinder 77 clamps the mandrel 21 from the two side ends and the mandrel is taken out from the material roll clamping groove 63 of the film splicing machine 60 by the jacking cylinder 76; the pushing motor 75 drives the hollow shaft rack 74 to move along the rack 73 to the shaft taking station 300 in a reverse direction; finally, the grabbing tool 30 is driven by the gantry manipulator 10 to suspend the old material roll from the shaft taking station to the carrier tool 40 at the recycling station, and the old material roll is waited to be taken away and put in storage by a forklift or an AGV.
Based on the structural design of the full-automatic material roll feeding system, the application provides a full-automatic material roll feeding method comprising the following steps:
1) The carrier tool 40 carrying the material roll 20 is sent to the incoming material station 100 and taken from the recovery station 400 by a forklift or an AGV;
2) The grabbing tool 30 is driven by the gantry manipulator 10 to suspend the material roll 20 to vertically lift and is conveyed from the material station 100 to the film receiving machine 60 positioned between the material station 100 and the shaft discharging station 200 along the horizontal direction;
3) The connection of the new and old material rolls is completed at the film connecting machine 60, and the old material rolls are sent to the shaft discharging station 200;
4) The empty roll recovery mechanism 70 sends the old roll from the shaft-out station 200 to the shaft-taking station 300;
5) The grabbing tool 30 is driven by the gantry manipulator 10 to suspend the old material coil, vertically lift, horizontally convey the old material coil from the shaft taking station 300 to the recovery station 400;
6) And finally, the old material roll and the carrier tool 40 are taken away together by a forklift or an AGV.
In the step 2), the hook 32 of the grabbing tool 30 vertically suspends the two ends of the mandrel 21 of the material roll 20 along the two sides; the pneumatic clamping jaw assemblies 37 driven by the air cylinder 35 respectively clamp the material roll joints from two sides and the top, the pneumatic sucker assemblies 33 adsorb the material roll joints from the rear part, and the push plate assembly 34 pushes the adsorbed material roll joints from the rear to the front for displacement;
in the above-mentioned step 3) of the method,
the two side ends of the mandrel 21 of the material roll 20 are respectively borne in the material roll clamping grooves 63, and the two groups of synchronous belts 65 are driven by the driving motor 64 to run so as to drive the material roll clamping grooves 63 which are embedded and fixedly connected to the synchronous belts 65 to drive new and old material rolls to horizontally displace from the feeding station 500 and the working station 600 to the empty shaft station 700 to be recovered in sequence;
after the new material roll is unfolded, the material roll joint 22 of the new material roll is pushed to the electric heating cutting device 67 by the push plate assembly 34 to be heated for a period of time so as to be in hot melt adhesion with the old material roll to complete the connection of the new material roll and the old material roll;
then the excess material of the old material roll is cut off by a reciprocating type cutter 66;
finally, the driving motor 64 drives the two sets of timing belts 65 on both sides to operate synchronously to push the old material roll from the working station 600 to the empty-spindle to-be-recovered station 700 and push the new material roll 20 from the loading station 500 to the working station 600.
In the above-mentioned step 4) of the method,
the base 71 of the empty roll recovery mechanism 70 is arranged between the shaft outlet station 200 and the shaft taking station 300;
initially, after an old material roll is sent to the shaft-out station 200 by the film splicing machine 60, the pushing motor 75 drives the hollow shaft frame 74 to move to the shaft-out station 200 along the rack 73, the rotating cylinder 77 clamps the mandrel 21 from the two side ends and the mandrel is taken out from the material roll clamping groove 63 of the film splicing machine 60 by the jacking cylinder 76;
the pusher motor 75 then drives the empty shaft housing 74 in reverse to travel along the rack 73 to the shaft-removing station 300.
In step 1) above, the roll connector 22 of the new roll is led out from the roll 20 and fixed to the connector clamp 43 by the magnet assembly 44.
In the above-mentioned steps 1), 5) and 6),
In summary, the embodiments presented in connection with the figures are only preferred. Those skilled in the art can now appreciate that other alternative configurations consistent with the present invention can be devised without departing from the spirit and scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic material book feed system which characterized in that: comprises the following steps of (a) preparing a mixture,
the grabbing tool is driven by a gantry manipulator to reciprocate along the horizontal direction and vertically lift and lower the suspended material roll;
the carrier tool is conveyed to a feeding station and taken away from a recovery station by a forklift or an AGV and is used for bearing a material roll;
the positioning tool is arranged on the incoming material station and the recovery station to bear and position the carrier tool;
the film connecting machine is arranged between the feeding station and the shaft outlet station;
the empty coil recovery mechanism is arranged between the shaft outlet station and the shaft taking station;
the grabbing tool comprises a tool frame body and a group of lifting hooks, wherein the tool frame body and the group of lifting hooks are driven by the gantry manipulator to displace simultaneously and are connected integrally, and the lifting hooks vertically suspend the two ends of the core shaft of the material roll along the two sides;
the tool frame body is provided with a plurality of groups of cylinders, a plurality of groups of pneumatic clamping jaw assemblies which are driven by the cylinders and move along the horizontal direction along the linear guide rail, wherein the pneumatic clamping jaw assemblies clamp the material roll joints from two sides and the top respectively, a plurality of groups of pneumatic sucker assemblies which are distributed horizontally and adsorb the material roll joints from the rear part, and a group of push plate assemblies which are distributed horizontally and push the adsorbed material roll joints to move forwards from the rear part.
2. A fully automatic roll feeding system as claimed in claim 1, wherein: the film connecting machine comprises a rack, a plurality of groups of rollers which are axially distributed and used for guiding a material roll to convey materials, a plurality of groups of material roll clamping grooves which are symmetrically distributed on two sides and used for bearing a mandrel, and an electric heating cutting device with a reciprocating cutter, wherein the rack is provided with the plurality of groups of rollers; two groups of synchronous belts driven by a driving motor to run are respectively embedded and fixedly connected in material roll clamping grooves at two sides of the rack.
3. A fully automatic roll feeding system as claimed in claim 1, wherein: the empty roll recovery mechanism comprises a pushing base provided with a group of linear pushing guide rails and a rack, a pushing motor is installed on an empty shaft rack, the output end of the pushing motor is connected with a gear meshed with the rack, two groups of jacking cylinders are symmetrically installed on the empty shaft rack, and a group of rotary cylinders used for clamping the mandrel from the side end are installed on each group of jacking cylinders.
4. A fully automatic roll feeding system as claimed in claim 1, wherein: the carrier tool comprises a base, two groups of symmetrically distributed supporting seats for bearing the core shaft and a joint clamping plate, wherein the base is provided with the two groups of symmetrically distributed supporting seats for bearing the core shaft;
the joint clamping plate is provided with a plurality of groups of magnet assemblies for clamping the material roll joint, the material roll joint is led out from the material roll in advance and is fixed at the joint clamping plate through the magnet assemblies, and the bottom of the base is provided with a plurality of groups of positioning pin holes.
5. A fully automatic roll feeding system as claimed in claim 1, wherein: the positioning tool comprises a bottom frame, and a plurality of groups of guide grooves and positioning pins which are vertically distributed are arranged on the bottom frame.
6. A feeding method using the fully automatic roll feeding system according to any one of claims 1 to 5, characterized in that: comprises the following steps of (a) carrying out,
1) The carrier tool for bearing the material roll is sent to a material receiving station and taken away from a recovery station by a forklift or an AGV;
2) The gantry manipulator drives the grabbing tool to suspend the material roll to vertically lift and convey the material roll to a film receiving machine positioned between a material feeding station and a shaft outlet station from the material feeding station along the horizontal direction;
3) Completing the connection of the new material roll and the old material roll at the film connecting machine, and conveying the old material roll to a shaft discharging station;
4) The empty coil recovery mechanism conveys the old coil from the shaft outlet station to the shaft taking station;
5) The grabbing tool is driven by a gantry manipulator to suspend the old material coil to vertically lift and convey the old material coil to a recovery station from a shaft taking station along the horizontal direction;
6) And finally, taking away the old material coil together with the carrier tool by a forklift or an AGV.
7. The method of claim 6, wherein: in the step 2), the lifting hook of the grabbing tool vertically suspends two ends of the mandrel of the material roll along two sides; the pneumatic clamping jaw assemblies driven by the air cylinder respectively clamp the material roll joints from two sides and the top, the pneumatic sucker assemblies adsorb the material roll joints from the rear part, and the push plate assemblies push the adsorbed material roll joints to move from back to front.
8. The method of claim 6, wherein: in the above-mentioned step 3) of the method,
two side ends of a mandrel of the material roll are respectively borne in material roll clamping grooves, and two groups of synchronous belts are driven by a driving motor to run so as to drive the material roll clamping grooves which are fixedly connected to the synchronous belts in a nested manner to drive new and old material rolls to horizontally displace from a feeding station and a working station to an empty shaft station to be recovered in sequence;
after the new material roll is unfolded, the material roll joint of the new material roll is pushed to the electric heating cutting device by the push plate component to be heated for a period of time so as to be in hot-melt adhesion with the old material roll to finish the connection of the new material roll and the old material roll;
cutting off the excess material of the old material roll by a reciprocating cutter;
and finally, the driving motor drives the two groups of synchronous belts positioned on the two sides to synchronously run so as to push the old material roll to the empty shaft station to be recovered from the working station and push the new material roll to the working station from the feeding station.
9. The method of claim 6, wherein the method comprises the steps of: in the above-mentioned step 4) of the method,
the base of the empty coil recovery mechanism is arranged between the shaft outlet station and the shaft taking station;
at the beginning, after an old material roll is sent to a shaft outlet station by a film receiving machine, a pushing motor drives an empty shaft rack to move to the shaft outlet station along a rack, a rotating cylinder clamps a core shaft from two side ends and a jacking cylinder takes the core shaft out of a material roll clamping groove of the film receiving machine;
then, the pushing motor drives the hollow shaft rack to move to a shaft taking station along the rack in a reverse direction.
10. The method of claim 6, wherein: in the step 1), the material roll joint of the new material roll is led out from the material roll and is fixed at the joint clamping plate through the magnet assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211553979.6A CN115818313A (en) | 2022-12-06 | 2022-12-06 | Full-automatic material roll feeding system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211553979.6A CN115818313A (en) | 2022-12-06 | 2022-12-06 | Full-automatic material roll feeding system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115818313A true CN115818313A (en) | 2023-03-21 |
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ID=85544170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211553979.6A Pending CN115818313A (en) | 2022-12-06 | 2022-12-06 | Full-automatic material roll feeding system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115818313A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117228393A (en) * | 2023-11-15 | 2023-12-15 | 苏州盈科电子有限公司 | Automatic stripping film sticking machine |
| CN117228393B (en) * | 2023-11-15 | 2024-04-19 | 苏州盈科电子有限公司 | Automatic stripping film sticking machine |
-
2022
- 2022-12-06 CN CN202211553979.6A patent/CN115818313A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117228393A (en) * | 2023-11-15 | 2023-12-15 | 苏州盈科电子有限公司 | Automatic stripping film sticking machine |
| CN117228393B (en) * | 2023-11-15 | 2024-04-19 | 苏州盈科电子有限公司 | Automatic stripping film sticking machine |
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