CN105469971B - Miniature inductance cuts off forming machine - Google Patents
Miniature inductance cuts off forming machine Download PDFInfo
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- CN105469971B CN105469971B CN201510976245.2A CN201510976245A CN105469971B CN 105469971 B CN105469971 B CN 105469971B CN 201510976245 A CN201510976245 A CN 201510976245A CN 105469971 B CN105469971 B CN 105469971B
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- 230000007246 mechanism Effects 0.000 claims abstract description 185
- 238000005520 cutting process Methods 0.000 claims description 134
- 238000003825 pressing Methods 0.000 claims description 27
- 230000007306 turnover Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 8
- 238000005452 bending Methods 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 238000012797 qualification Methods 0.000 abstract description 3
- 230000009975 flexible effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/004—Bending wire other than coiling; Straightening wire by means of press-type tooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
- H01F27/2828—Construction of conductive connections, of leads
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Wire Processing (AREA)
Abstract
Forming machine is cut off the invention discloses a kind of miniature inductance, mechanism is flattened including frame, some tools, tool circulation passage and the folding right angle mechanism being arranged in frame, Jing Cai mechanisms, folding oblique angle mechanism, left and right, flatten mechanism up and down, the station of at least one is provided with each tool, the conductive feet that workpiece is placed on both wings when on station is exposed；The tool can be placed on tool circulation passage and Guo Zhe right angles mechanism can be passed sequentially through along tool circulation passage, Jing Cai mechanisms, folding oblique angle mechanism, left and right flatten mechanism, flatten mechanism up and down, folding right angle is carried out successively, essence sanction sanction is short, roll over oblique angle, left and right flattens, flattens process up and down, the conductive feet of workpiece can be cut out to short and upward bending to being adjacent to side surface of workpiece and top edge, complete the processing of workpiece, greatly improve operating efficiency, and the precision of processing is high, improves the qualification rate of product.
Description
Technical Field
The invention relates to a miniature inductor production and processing device, in particular to a miniature inductor cutting and forming machine.
Background
Miniature inductance is long strip form at injection moulding back, and the pin at its both ends needs to cut out, bend through a lot of, and processing operation can be accomplished to the length overlength, and in traditional process, although some processes can be accomplished through equipment, but a plurality of artifical processes have still been adulterated to the inside, and inefficiency and error are big, and the yield is low.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a miniature inductance cutting forming machine.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the miniature inductor cutting and forming machine comprises a machine frame, a plurality of jigs, a jig circulation channel, a right angle folding mechanism, a fine cutting mechanism, an oblique angle folding mechanism, a left and right flattening mechanism and an upper and lower flattening mechanism, wherein the right angle folding mechanism, the fine cutting mechanism, the oblique angle folding mechanism, the left and right flattening mechanism and the upper and lower flattening mechanism are arranged on the machine frame; wherein,
each jig is provided with at least one station, and the conductive pins of the two wings are exposed when the workpiece is placed on the station;
the jig circulation channel sequentially penetrates through the right angle bending mechanism, the fine cutting mechanism, the bevel angle bending mechanism, the left and right flattening mechanisms and the up and down flattening mechanisms, and the jig can be placed on the jig circulation channel and can slide along the jig circulation channel;
the right angle bending mechanism comprises an upper jig positioning block and a right angle pushing and pressing forming mechanism, the jig circulation channel penetrates through the lower part of the upper jig positioning block, the upper jig positioning block can limit the workpiece to move up and down, the right angle pushing and pressing forming mechanism comprises a right angle forming cylinder and a right angle forming pushing and pressing block arranged on a top rod of the right angle forming cylinder, and the right angle forming pushing and pressing block can lift from the jig circulation channel and two sides of the jig to push and press the conductive pins of the workpiece to be bent into a right angle;
the precision cutting mechanism comprises a precision cutting die arranged above the jig circulation channel and two precision cutting knife mechanisms respectively distributed on two sides of the jig circulation channel, the precision cutting knife mechanisms comprise precision cutting cylinders and precision cutting tools, the precision cutting die is provided with precision cutting positioning grooves into which conductive pins of a right-angle workpiece can penetrate, the precision cutting die is also provided with precision cutting chutes through which the precision cutting tools can transversely slide, and the conductive pins of the workpiece can pass through the precision cutting positioning grooves and enter the precision cutting chutes; the upper parts of the conductive pins can be cut off when the fine cutting tool transversely slides through the fine cutting chute;
the bevel angle bending mechanism comprises two groups of pushing and pressing bevel angle bending mechanisms which are respectively arranged on two sides of the jig circulation channel, each pushing and pressing bevel angle bending mechanism comprises a bevel angle cylinder and a pushing and pressing bevel angle bending block arranged on the bevel angle cylinder, and the pushing and pressing bevel angle bending block can push and press right-angle conductive pins to be in a bevel angle shape;
the left flattening mechanism and the right flattening mechanism comprise two groups of pushing flattening mechanisms which are respectively arranged on two sides of the jig circulation channel, each pushing flattening mechanism comprises a pushing flattening cylinder and a left flattening block and a right flattening block which are arranged on ejector rods of the pushing flattening cylinders, and the left flattening block and the right flattening block can transversely penetrate through the jig circulation channel and the upper portion of the jig and flatten the conductive pins in an oblique angle shape;
the upper and lower flattening mechanisms comprise upper and lower flattening cylinders and upper and lower flattening dies arranged on ejector rods of the upper and lower flattening cylinders, the upper and lower flattening dies correspond to the conductive pins and can flatten the conductive pins flattened by the left and right flattening mechanisms from top to bottom.
Roll over right angle mechanism the place ahead and be provided with and cut out the mechanism just, tool circulation passageway passes in proper order and cuts out the mechanism just, rolls over right angle mechanism, smart mechanism, the mechanism that flattens, just cutting out the mechanism including cutting out the cylinder just, set up and cut out the mould just and fix the first lower mould of cutting out in the frame on cutting out the cylinder ejector pin just, tool circulation passageway passes and cuts out the lower mould just, it can partially cut off the blade of the electrically conductive foot of station to be provided with respectively on mould and the first lower mould of cutting out just to reduce the length that electrically conductive foot exposes the tool outward.
And the right-angle forming pushing block is provided with a plurality of right-angle forming rollers corresponding to the conductive pins.
The smart top pressure device of cutting out still includes a smart top pressure device of cutting out, smart top pressure device of cutting out includes smart top pressure cylinder of cutting out and sets up the thimble on the ejector pin of smart top pressure cylinder of cutting out, set up the hole site that can supply the thimble to pass on tool circulation passageway and the tool, smart positioning groove downwardly opening, and the width of this smart positioning groove corresponds with the width of leading electrical foot, the thimble can shift up the work piece roof pressure and make the electrically conductive foot of right angle form insert smart positioning groove and stretch into smart spout of cutting out, the electrically conductive foot that is located smart positioning groove upper portion can be sheared during the smart spout of cutting out that smart sword utensil lateral sliding passed.
The push-press angle folding block is provided with push-press angle folding rollers corresponding to the conductive pins.
Still include tool turnover mechanism, tool turnover mechanism includes tool receiving arrangement, tool return channel, tool send-out device, tool pusher, tool receiving arrangement follows the terminal tool of receiving of tool circulation passageway and carries to align with tool return channel, tool return channel side is provided with returns pusher, can follow tool return channel propelling movement to tool send-out device with the tool through returning pusher, tool send-out device can carry the tool to align with tool circulation passageway, tool pusher can pass through the mechanism of cutting out just, roll over right angle mechanism, smart mechanism of cutting out, roll over oblique angle mechanism, control flattening mechanism, upper and lower flattening mechanism with tool propelling movement to tool circulation passageway and can propelling movement tool along tool circulation passageway.
The jig receiving device comprises a receiving cylinder and a receiving block arranged on a mandril of the receiving cylinder, the receiving block is provided with a chute which can accommodate the jig and can move to be aligned with the jig circulation channel and the jig return channel, the return pushing device comprises a return pushing cylinder and a return pushing thimble arranged on a mandril of the return pushing cylinder, the return push thimble corresponds to the chute of the receiving block and the jig return channel, the jig delivery device comprises a delivery cylinder and a delivery block arranged on a top rod of the delivery cylinder, the delivery block is provided with a chute which can accommodate the jig and can move to be aligned with the jig circulation channel and the jig return channel, the jig pushing device comprises a jig pushing cylinder and a jig pushing thimble arranged on a mandril of the jig pushing cylinder, and the jig pushing thimble corresponds to the chute of the delivery block and the jig circulation channel.
Still include a work piece conveyor, work piece conveyor is including setting up grudging post, work piece place the platform, horizontal transport manipulator, vertical flexible manipulator, the sucking disc device in the frame, horizontal transport manipulator fixes on the grudging post, vertical flexible manipulator sets up on horizontal transport manipulator and can drive lateral shifting by it, the sucking disc device sets up on vertical flexible manipulator and can be driven by it and do flexible action, the sucking disc device can absorb the work piece of placing on work piece place the platform and carry the work piece to the tool on the tool circulation passageway through vertical flexible manipulator, horizontal transport manipulator respectively.
The transverse conveying manipulator is a lead screw transmission mechanism, and the longitudinal telescopic manipulator is a cylinder device.
The invention has the beneficial effects that: the miniature inductor cutting and forming machine comprises a machine frame, a plurality of jigs, a jig circulation channel, a right angle folding mechanism, a fine cutting mechanism, an oblique angle folding mechanism, a left and right flattening mechanism and an upper and lower flattening mechanism, wherein the right angle folding mechanism, the fine cutting mechanism, the oblique angle folding mechanism, the left and right flattening mechanism and the upper and lower flattening mechanism are arranged on the machine frame; the tool can be placed on tool circulation passageway and can loop through a right angle mechanism, smart cutting mechanism, roll over the oblique angle mechanism, control the mechanism that flattens, flatten the mechanism from top to bottom along tool circulation passageway, roll over the right angle in proper order, smart cutting is cut out and is shortened, roll over the oblique angle, control and flatten, the process of flattening from top to bottom, can cut out the electrically conductive foot of work piece and shorten and upwards bend to pasting tight work piece side and upper portion edge, accomplish the processing of work piece, very big improvement work efficiency, and the precision of processing is high, improve the qualification rate of product.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the structure of a raw workpiece of the present invention;
FIG. 2 is a schematic diagram of the structure of a finished workpiece according to the present invention;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a schematic view showing the construction of the work conveying apparatus of the present invention;
FIG. 5 is a top view of the preliminary cutting mechanism, the right angle folding mechanism, the fine cutting mechanism, the bevel angle folding mechanism, the left and right flattening mechanisms, the up and down flattening mechanisms and the jig transferring mechanism of the present invention;
FIG. 6 is a schematic structural view of a jig transfer mechanism according to the present invention;
FIG. 7 is a schematic structural diagram of the preliminary cutting mechanism of the present invention;
FIG. 8 is an exploded view of the upper and lower preliminary cutting dies of the preliminary cutting mechanism of the present invention;
FIG. 9 is a schematic structural diagram of a right angle folding mechanism and a fine cutting mechanism of the present invention;
FIG. 10 is an exploded view of the right angle folding mechanism and the fine cutting mechanism of the present invention;
FIG. 11 is a schematic view of the fixture and the workpiece of the present invention;
FIG. 12 is a side schematic view of a fine blanking die of the present invention;
FIG. 13 is a schematic structural view of the bevel folding mechanism, the left and right flattening mechanism, and the up and down flattening mechanism of the present invention;
FIG. 14 is an exploded view of the bevel folding mechanism, the left and right flattening mechanisms, and the up and down flattening mechanisms of the present invention.
Detailed Description
Referring to fig. 1 to 14, fig. 1 to 14 are schematic structural views of an embodiment of the present invention, and as shown in the figures, the miniature inductance cutting and forming machine includes a frame 1, a plurality of jigs 9, a jig circulation channel 99, and a right angle folding mechanism 2, a fine cutting mechanism 3, an oblique angle folding mechanism 4, a left and right flattening mechanism 5, and an up and down flattening mechanism 6, which are arranged on the frame 1; wherein,
wherein, each fixture 9 is provided with at least one station 91, and when the workpiece 90 is placed on the station 91, the conductive pins 92 of the two wings are exposed, in this embodiment, each fixture 9 is provided with 4 stations 91;
the jig circulation channel 99 sequentially penetrates through the right angle folding mechanism 2, the fine cutting mechanism 3, the bevel angle folding mechanism 4, the left and right flattening mechanisms 5 and the upper and lower flattening mechanisms 6, and the jig 9 can be placed on the jig circulation channel 99 and can slide along the jig circulation channel 99;
the right angle bending mechanism 2 comprises an upper jig positioning block 20 and a right angle pushing and pressing forming mechanism, the jig circulation channel 99 penetrates through the lower part of the upper jig positioning block 20, the upper jig positioning block 20 can limit the workpiece 90 to move up and down, the right angle pushing and pressing forming mechanism comprises a right angle forming cylinder 21 and a right angle forming pushing and pressing block 22 arranged on an ejector rod of the right angle forming cylinder 21, and the right angle forming pushing and pressing block 22 can lift from the two sides of the jig circulation channel 99 and the jig 9 to press the conductive pins 92 of the workpiece 90 to be bent into a right angle;
preferably, the first cutting mechanism 7 is arranged in front of the right-angle folding mechanism 2, the jig circulation channel 99 sequentially passes through the first cutting mechanism 7, the right-angle folding mechanism 2, the fine cutting mechanism 3 and the flattening mechanism, the first cutting mechanism 7 comprises a first cutting cylinder 71, a first upper cutting die 72 arranged on a top rod of the first cutting cylinder 71 and a first lower cutting die 73 fixed on the frame 1, the jig circulation channel 99 passes through the first lower cutting die 73, and the first upper cutting die 72 and the first lower cutting die 73 are respectively provided with a cutting edge 74 capable of partially cutting off the conductive pins 92 of the station 91, so as to reduce the length of the conductive pins 92 exposed out of the jig 9.
Preferably, the right-angle forming pushing block 22 is provided with a plurality of right-angle forming rollers 221 corresponding to the conductive pins 92, so as to avoid breaking the conductive pins 92 in the corner folding process.
As shown in the figure, the fine cutting mechanism 3 includes a fine cutting mold 30 disposed above the jig circulation channel 99 and two fine cutting knife mechanisms respectively disposed on two sides of the jig circulation channel 99, the fine cutting knife mechanism includes a fine cutting cylinder 31 and a fine cutting knife 32, a fine cutting positioning groove 301 for allowing a conductive pin 92 of a right-angle workpiece 90 to penetrate therethrough is disposed on the fine cutting mold 30, a fine cutting chute 302 for allowing the fine cutting knife 32 to slide transversely therethrough is further disposed on the fine cutting mold 30, and the conductive pin 92 of the workpiece 90 can pass through the fine cutting positioning groove 301 and enter the fine cutting chute 302; the fine cutting tool 32 can cut off the upper part of the conductive pin 92 when sliding transversely through the fine cutting chute 302;
preferably, the fine cutting mechanism 3 further comprises a fine cutting and pressing device, the fine cutting and pressing device comprises a fine cutting and pressing cylinder 33 and a thimble 34 arranged on a top rod of the fine cutting and pressing cylinder 33, the jig circulation channel 99 and the jig 9 are provided with hole sites through which the thimble 34 can pass, the fine cutting positioning groove 301 is downwardly open, the width of the fine cutting positioning groove 301 corresponds to the width of the conductive pins 92, the thimble 34 can push the workpiece 90 upwards and make the right-angled conductive pins 92 inserted into the fine cutting positioning groove 301 and extended into the fine cutting chute 302, the conductive pins 92 positioned at the upper part of the fine cutting positioning groove 301 can be cut when the fine cutting tool 32 transversely slides through the fine cutting chute 302, and after the fine cutting is finished, the thimble 34 moves down to prevent the remaining conductive pins 92 from being jammed between the fine cutting chute 302 and the fine cutting positioning groove 301 to affect the normal conveying of the workpiece 90.
As shown in the figure, the bevel angle folding mechanism 4 includes two sets of pushing and pressing bevel angle mechanisms respectively disposed on two sides of the jig circulation channel 99, the pushing and pressing bevel angle folding mechanism includes a bevel angle cylinder 41 and a pushing and pressing bevel angle block 42 disposed on the bevel angle cylinder 41, the pushing and pressing bevel angle block 42 can push and press the right-angle conductive pins 92 to bevel angles, and in this embodiment, the bevel angle folding mechanism 4 folds the conductive pins 92 into substantially 45 °.
Preferably, the pressing and folding block 42 is provided with a pressing and folding roller 421 corresponding to the conductive pins 92, and the conductive pins 92 are prevented from being broken when directly pressed by the pressing and folding roller 421.
As shown in the figure, the left and right flattening mechanism 5 comprises two groups of pushing flattening mechanisms respectively arranged on two sides of the jig circulation channel 99, the pushing flattening mechanism comprises a pushing flattening cylinder 51 and a left and right flattening block 52 arranged on an ejector rod of the pushing flattening cylinder 51, and the left and right flattening block 52 can transversely penetrate through the jig circulation channel 99 and the upper part of the jig 9 and flatten the conductive pins 92 with oblique angles.
As shown in the figure, the up-down flattening mechanism 6 includes an up-down flattening cylinder 61 and an up-down flattening die 62 disposed on the top bar of the up-down flattening cylinder 61, the up-down flattening die 62 corresponds to the conductive pin 92, and can flatten the conductive pin 92 flattened by the left-right flattening mechanism 5 from top to bottom.
Preferably, the jig transfer mechanism 93 further comprises a jig transfer mechanism 93, wherein the jig transfer mechanism 93 comprises a jig receiving device, a jig returning channel 94, a jig sending device and a jig pushing device, the jig receiving device receives the jig 9 from the tail end of the jig circulation channel 99 and conveys the jig to be aligned with the jig returning channel 94, a returning pushing device is arranged on the side surface of the jig returning channel 94, the jig 9 can be pushed to the jig sending device along the jig returning channel 94 through the returning pushing device, the jig sending device can convey the jig 9 to be aligned with the jig circulation channel 99, the jig pushing device can push the jig 9 to the jig circulation channel 99 and can push the jig 9 to sequentially pass through the primary cutting mechanism 7, the right-angle folding mechanism 2, the fine cutting mechanism 3, the oblique-angle folding mechanism 4, the left-right flattening mechanism 5 and the jig circulation channel 99 along the jig circulation channel, The upper and lower flattening mechanism 6 is matched with the jig circulation channel 99 through the jig turnover mechanism 93 to use the jig 9 in a recyclable manner, so that the working efficiency is improved.
Preferably, the jig receiving device comprises a receiving cylinder 931 and a receiving block 932 arranged on the top rod of the receiving cylinder 931, the receiving block 932 is provided with a chute capable of accommodating the jig 9 and moving to align with the jig circulation channel 99 and the jig return channel 94, the return pushing device comprises a return pushing cylinder 933 and a return pushing thimble 934 arranged on the top rod of the return pushing cylinder 933, the return pushing thimble 934 corresponds to the chute of the receiving block 932 and the jig return channel 94, the jig delivery device comprises a delivery cylinder 935 and a delivery block 936 arranged on the top rod of the delivery cylinder 935, the delivery block 936 is provided with a chute capable of accommodating the jig 9 and moving to align with the jig circulation channel 99 and the jig return channel 94, the jig delivery device comprises a jig pushing cylinder 937 and a jig pushing thimble 938 arranged on the top rod of the jig pushing cylinder 937, the jig pushing thimble 938 corresponds to the sliding groove of the sending block 936 and the jig circulation channel 99, and the butt joint and circulation of the jig circulation mechanism 93 and the jig circulation channel 99 are completed according to the result.
Preferably, the invention further comprises a workpiece conveying device 95, the workpiece conveying device 95 comprises a vertical frame 950 arranged on the frame 1, a workpiece placing platform 951, a transverse conveying manipulator 952, a longitudinal telescopic manipulator 953 and a sucker device 954, the transverse conveying manipulator 952 is fixed on the vertical frame 950, the longitudinal telescopic manipulator 953 is arranged on the transverse conveying manipulator 952 and can be driven by the transverse conveying manipulator 952 to move transversely, the sucker device 954 is arranged on the longitudinal telescopic manipulator 953 and can be driven by the longitudinal telescopic manipulator 953 to perform telescopic action, and the sucker device 954 can suck the workpiece 90 placed on the workpiece placing platform 951 and respectively convey the workpiece 90 to the station 91 of the jig 9 on the jig circulation channel 99 through the longitudinal telescopic manipulator 953 and the transverse conveying manipulator 952, so as to realize automatic feeding.
Preferably, the transverse conveying manipulator 952 is a screw transmission mechanism, and the longitudinal telescopic manipulator 953 is a cylinder device.
When the invention works, a whole row of four workpieces 90 are conveyed to a station 91 of a jig 9 on a jig circulation channel 99 through a workpiece conveying device 95, the jig pushing device pushes the jig 9 to sequentially pass through a preliminary cutting mechanism 7, a right angle folding mechanism 2, a fine cutting mechanism 3, a bevel angle folding mechanism 4, a left flattening mechanism 5, a right flattening mechanism 6 and an upper flattening mechanism 6 on the jig circulation channel 99 to complete the procedures of preliminary cutting, right angle folding, fine cutting, bevel angle folding, left flattening, right flattening and upper flattening, and finally the workpieces 90 are output to a jig receiving device, and then the jig is conveyed to an inlet of the jig circulation channel 99 to receive the workpieces 90 conveyed by the workpiece conveying device 95 through a return pushing device, a jig return channel 94 and a jig delivery device in sequence, in the embodiment, the workpieces 90 are micro inductors, and the structure diagrams 1 and 2 before and after processing can realize full-automatic processing of the workpieces 90 by circulation, the working efficiency is greatly improved, the machining precision is high, and the qualification rate of products is improved.
While the preferred embodiments of the present invention have been illustrated and described, it will be appreciated that the invention may be embodied otherwise than as specifically described and that equivalent alterations and modifications, which may be effected thereto by those skilled in the art without departing from the spirit of the invention, are deemed to be within the scope and spirit of the invention.
Claims (9)
1. Miniature inductance cuts off make-up machine, its characterized in that: the device comprises a rack (1), a plurality of jigs (9), jig circulation channels (99), and a right angle folding mechanism (2), a fine cutting mechanism (3), an oblique angle folding mechanism (4), a left and right flattening mechanism (5) and an upper and lower flattening mechanism (6) which are arranged on the rack (1); wherein,
each jig (9) is provided with at least one station (91), and when the workpiece (90) is placed on the station (91), the conductive pins (92) of the two wings are exposed;
the jig circulating channel (99) sequentially penetrates through the right angle folding mechanism (2), the fine cutting mechanism (3), the bevel angle folding mechanism (4), the left and right flattening mechanisms (5) and the upper and lower flattening mechanisms (6), and the jig (9) can be placed on the jig circulating channel (99) and can slide along the jig circulating channel (99);
the right angle folding mechanism (2) comprises an upper jig positioning block (20) and a right angle pushing and pressing forming mechanism, the jig circulation channel (99) penetrates through the lower portion of the upper jig positioning block (20), the upper jig positioning block (20) can limit the workpiece (90) to move up and down, the right angle pushing and pressing forming mechanism comprises a right angle forming cylinder (21) and a right angle forming pushing and pressing block (22) arranged on an ejector rod of the right angle forming cylinder (21), and the right angle forming pushing and pressing block (22) can perform lifting actions from the two sides of the jig circulation channel (99) and the jig (9) to push and press the conductive pins (92) of the workpiece (90) to be bent into a right angle;
the fine cutting mechanism (3) comprises a fine cutting die (30) arranged above the jig circulation channel (99) and two fine cutting knife mechanisms respectively distributed on two sides of the jig circulation channel (99), the fine cutting knife mechanisms comprise fine cutting cylinders (31) and fine cutting knives (32), fine cutting positioning grooves (301) capable of allowing conductive pins (92) of a right-angle workpiece (90) to penetrate into are formed in the fine cutting die (30), fine cutting chutes (302) capable of allowing the fine cutting knives (32) to transversely slide through are formed in the fine cutting die (30), and the conductive pins (92) of the workpiece (90) can penetrate through the fine cutting positioning grooves (301) to enter the fine cutting chutes (302); the upper part of the conductive pin (92) can be cut off when the fine cutting tool (32) transversely slides through the fine cutting chute (302);
the bevel angle folding mechanism (4) comprises two groups of pushing and folding angle mechanisms which are respectively arranged on two sides of the jig circulation channel (99), each pushing and folding angle mechanism comprises a bevel angle cylinder (41) and a pushing and folding angle block (42) arranged on the bevel angle cylinder (41), and the pushing and folding angle block (42) can push and press right-angle conductive pins (92) to be in a bevel angle shape;
the left flattening mechanism and the right flattening mechanism (5) comprise two groups of pushing flattening mechanisms which are respectively arranged on two sides of the jig circulation channel (99), each pushing flattening mechanism comprises a pushing flattening cylinder (51) and a left flattening block and a right flattening block (52) which are arranged on an ejector rod of the pushing flattening cylinder (51), and the left flattening block and the right flattening block (52) can transversely penetrate through the jig circulation channel (99) and the upper part of the jig (9) and flatten the conductive pins (92) with the oblique angles;
the upper and lower flattening mechanism (6) comprises an upper and lower flattening cylinder (61) and an upper and lower flattening die (62) arranged on an ejector rod of the upper and lower flattening cylinder (61), the upper and lower flattening die (62) corresponds to the conductive pins (92), and the conductive pins (92) flattened by the left and right flattening mechanism (5) can be flattened from top to bottom.
2. The miniature inductance cut-off molding machine according to claim 1, wherein: roll over right angle mechanism (2) the place ahead and be provided with and cut out mechanism (7) just, tool circulation passageway (99) pass in proper order just to cut out mechanism (7), roll over right angle mechanism (2), finely cut out mechanism (3), flatten the mechanism, just cut out mechanism (7) including just cutting out cylinder (71), set up and cut out mould (72) and fix first cutting out lower mould (73) on frame (1) just on cutting out cylinder (71) ejector pin, tool circulation passageway (99) pass and cut out lower mould (73) just, be provided with respectively on mould (72) and the first cutting out lower mould (73) and cut out blade (74) that can partially cut off electrically conductive foot (92) of station (91) to reduce the length that electrically conductive foot (92) expose tool (9) outward.
3. The miniature inductance cut-off molding machine according to claim 1, wherein: the right-angle forming pushing block (22) is provided with a plurality of right-angle forming rollers (221) corresponding to the conductive pins (92).
4. The miniature inductance cut-off molding machine according to claim 1, wherein: smart cutting mechanism (3) still include a smart top pressure device of cutting out, smart top pressure device of cutting out includes smart top pressure cylinder (33) of cutting out and sets up thimble (34) on the ejector pin of smart top pressure cylinder (33) of cutting out, set up the hole site that can supply thimble (34) to pass on tool circulation passageway (99) and tool (9), smart cutting fixed position groove (301) downwardly opening, and the width of this smart positioning groove (301) corresponds with the width of leading electrical foot (92), thimble (34) can move up work piece (90) roof pressure and make electrically conductive foot (92) of right angle form insert smart cutting fixed position groove (301) and stretch into smart cutting spout (302), smart cutting spout (302) that smart cutting tool (32) lateral sliding passed can be sheared and lie in smart conductive foot (92) on smart cutting fixed position groove (301) upper portion during.
5. The miniature inductance cut-off molding machine according to claim 1, wherein: the push-press angle folding block (42) is provided with a push-press angle folding roller (421) corresponding to the conductive pin (92).
6. The miniature inductance cut-off molding machine according to claim 2, wherein: still include tool turnover mechanism (93), tool turnover mechanism (93) includes tool receiving arrangement, tool return passageway (94), tool send-out device, tool pusher, tool receiving arrangement receives tool (9) and carries to and tool return passageway (94) alignment from tool circulation passageway (99) end, tool return passageway (94) side is provided with returns pusher, can follow tool return passageway (94) propelling movement to tool send-out device tool (9) through returning pusher, tool send-out device can carry tool (9) to and tool circulation passageway (99) alignment tool (9), tool pusher can pass through preliminary cutting mechanism (7), right angle mechanism (2) along tool circulation passageway (99) with tool (9) propelling movement to tool circulation passageway (99) and can push tool (9), A fine cutting mechanism (3), a bevel folding mechanism (4), a left and right flattening mechanism (5) and an up and down flattening mechanism (6).
7. The miniature inductance cut-off molding machine according to claim 6, wherein: the jig receiving device comprises a receiving cylinder (931) and a receiving block (932) arranged on an ejector rod of the receiving cylinder (931), the receiving block (932) is provided with a sliding groove which can accommodate a jig (9) and can move to be aligned with a jig circulation channel (99) and a jig return channel (94), the return pushing device comprises a return pushing cylinder (933) and a return pushing ejector pin (934) arranged on the ejector rod of the return pushing cylinder (933), the return pushing ejector pin (934) corresponds to the sliding groove of the receiving block (932) and the jig return channel (94), the jig sending device comprises a sending-out cylinder (935) and a sending-out block (936) arranged on the ejector rod of the sending-out cylinder (935), and the sending-out block (936) is provided with a sliding groove which can accommodate the jig (9) and can move to be aligned with the jig circulation channel (99) and the jig return channel (94), the jig pushing device comprises a jig pushing cylinder (937) and jig pushing thimbles (938) arranged on ejector rods of the jig pushing cylinder (937), wherein the jig pushing thimbles (938) correspond to sliding grooves of the delivery block (936) and the jig circulation channel (99).
8. The miniature inductance cut-off molding machine according to claim 1, wherein: the device is characterized by further comprising a workpiece conveying device (95), wherein the workpiece conveying device (95) comprises a vertical frame (950) arranged on the rack (1), a workpiece placing platform (951), a transverse conveying manipulator (952), a longitudinal telescopic manipulator (953) and a sucker device (954), the transverse conveying manipulator (952) is fixed on the vertical frame (950), the longitudinal telescopic manipulator (953) is arranged on the transverse conveying manipulator (952) and can be driven by the transverse conveying manipulator to move transversely, the sucker device (954) is arranged on the longitudinal telescopic manipulator (953) and can be driven by the longitudinal telescopic manipulator to do telescopic action, the sucking disc device (954) can suck the workpiece (90) placed on the workpiece placing platform (951) and convey the workpiece (90) to a station (91) of a jig (9) on a jig circulation channel (99) through a longitudinal telescopic manipulator (953) and a transverse conveying manipulator (952).
9. The miniature inductance cut-off molding machine according to claim 8, wherein: the transverse conveying manipulator (952) is a lead screw transmission mechanism, and the longitudinal telescopic manipulator (953) is a cylinder device.
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| CN201510976245.2A CN105469971B (en) | 2015-12-21 | 2015-12-21 | Miniature inductance cuts off forming machine |
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| CN201510976245.2A CN105469971B (en) | 2015-12-21 | 2015-12-21 | Miniature inductance cuts off forming machine |
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| CN105469971B true CN105469971B (en) | 2017-09-29 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106816308B (en) * | 2017-03-31 | 2018-03-13 | 龙口市埃迪克自动化设备有限公司 | Induction coil automatic one machine production equipment |
| CN107359045B (en) * | 2017-07-17 | 2022-03-25 | 广州市精程达精密机械有限公司 | Bent angle forming machine |
| CN108335899B (en) * | 2018-03-20 | 2023-06-16 | 中山市科彼特自动化设备有限公司 | Equipment for producing patch type inductor |
| CN108421935B (en) * | 2018-05-16 | 2023-07-18 | 深圳市华龙精密模具有限公司 | Automatic punching forming die for semiconductor products and processing method thereof |
| CN110087447B (en) * | 2019-05-28 | 2024-02-02 | 深圳市图谱锐科技有限公司 | Automatic cutting, forming and pin cutting device for braid components and processing technology thereof |
| CN111508698B (en) * | 2020-06-29 | 2020-10-23 | 广东昭信智能装备有限公司 | Inductance forming machine |
| CN111883353B (en) * | 2020-07-14 | 2021-10-15 | 深圳感通科技有限公司 | Integrally-formed inductor processing equipment and processing technology thereof |
| CN111842709B (en) * | 2020-07-30 | 2022-02-08 | 衡阳市迪曼电子产品有限公司 | Inductance integer device of power adapter production |
| CN113724951B (en) * | 2021-08-27 | 2022-03-18 | 台州精丰智能科技有限公司 | Automatic corner folding machine for chip resistor and processing method thereof |
| CN114823127B (en) * | 2022-05-17 | 2024-09-03 | 中山市三礼电子有限公司 | Flat coil continuous forming equipment |
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| CN201812670U (en) * | 2010-09-28 | 2011-04-27 | 帆宣系统科技股份有限公司 | Leg folding and forming equipment of inductive element |
| CN102873543A (en) * | 2012-09-28 | 2013-01-16 | 信源电子制品(昆山)有限公司 | Inductor cutting and bending machine |
| CN204867219U (en) * | 2015-08-10 | 2015-12-16 | 东莞毓华电子科技有限公司 | Foot hook machine is cut to full -automatic inductance |
| CN204817804U (en) * | 2015-08-19 | 2015-12-02 | 横店集团东磁股份有限公司 | Automatic whole foot machine of integral type |
| CN205282278U (en) * | 2015-12-21 | 2016-06-01 | 中山市三礼电子有限公司 | Miniature inductance cuts off make -up machine |
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Effective date of registration: 20160714 Address after: 528400 Guangdong province Zhongshan Nanlang Town Industrial Zone Sixth Applicant after: Zhongshan Sanle Electronics Co., Ltd. Address before: 528400 Guangdong province Zhongshan Nanlang Town Industrial Zone Sixth Applicant before: Zhongshan Sanli Electronics Co., Ltd. |
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