CN111883353B - Integrally-formed inductor processing equipment and processing technology thereof - Google Patents
Integrally-formed inductor processing equipment and processing technology thereof Download PDFInfo
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- CN111883353B CN111883353B CN202010676636.3A CN202010676636A CN111883353B CN 111883353 B CN111883353 B CN 111883353B CN 202010676636 A CN202010676636 A CN 202010676636A CN 111883353 B CN111883353 B CN 111883353B
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Abstract
The application relates to an integrally formed inductor processing device and a processing technology thereof, wherein the integrally formed inductor processing device comprises a rack, the rack is provided with a sliding groove, a sliding seat is arranged in the sliding groove in a sliding manner, and the sliding seat is provided with a bevel component for clamping a positive electrode plate and a negative electrode plate of a driving inductor into a first avoidance groove and a second avoidance groove; the rack is provided with a driving component for driving the sliding seat to slide along the sliding groove; the rack is provided with a conveying assembly for conveying the inductor to be processed; the rack is provided with a collecting assembly for collecting the processed inductors; one end of the sliding groove extends to the discharge port of the conveying assembly, and the other end of the sliding groove extends to the feed port of the collecting assembly; the inductance processing technology comprises the following steps: winding; spot welding; hot-press forming; gluing; baking; and (6) bending the corner. This application has the effect that improves dog-ear efficiency, and then improves inductance production efficiency.
Description
Technical Field
The application relates to the field of inductor processing, in particular to integrally-formed inductor processing equipment and a processing technology thereof.
Background
At present, an inductor is an element capable of converting electric energy into magnetic energy to be stored; the inductor is similar in structure to a transformer, but has only one winding; the inductor has a certain inductance, and only hinders the change of current; one processing step in the production of the inductor is corner folding, and mainly comprises the step of folding electrode plates extending from two opposite sides of an outer shell of the inductor towards the outer shell.
Referring to fig. 1, an inductor 1 without corner processing includes a housing 11, a coil (not shown in the figure), a positive electrode tab 12 and a negative electrode tab 13, the housing 11 is rectangular, the housing 11 includes a base 111 and a cover 112, the cover 112 and the base 111 are integrally formed to form an accommodating cavity for installing the coil, one end of the positive electrode tab 12 is connected to a positive electrode of the coil, the other end of the positive electrode tab horizontally extends out of the housing 11 from a junction of the base 111 and the cover 112, one end of the negative electrode tab 13 is connected to a negative electrode of the coil, and the other end of the negative electrode tab horizontally extends out of the housing 11 from a junction of the base 111 and the cover 112; the positive electrode plate 12 and the negative electrode plate 13 are respectively positioned at two opposite sides of the shell 11; the opposite outer side walls of the cover body 112 close to the positive electrode plate 12 and the negative electrode plate 13 are respectively provided with a first avoiding groove 113 for the positive electrode plate 12 and the negative electrode plate 13 to be clamped in; two opposite ends of the cover 112, which are away from the base 111, are provided with second avoiding grooves 114 for the positive electrode tab 12 and the negative electrode tab 13 to be clamped into.
In the prior art, the bending of the parts of the positive electrode plate extending out of the shell and the negative electrode plate extending out of the shell is realized by manually folding the positive electrode plate and the negative electrode plate into a corresponding first avoidance groove and a corresponding second avoidance groove respectively by using tools such as pliers and the like.
In view of the above related technologies, the inventor believes that there is a defect that the manual chamfering of the inductor is time-consuming and labor-consuming.
SUMMERY OF THE UTILITY MODEL
In order to improve the angle folding efficiency and further improve the production efficiency of the inductor, the application provides an integrally formed inductor processing device and a processing technology thereof.
In a first aspect, the application provides an integrated into one piece inductance processing equipment, adopts following technical scheme:
an integrally formed inductor processing device comprises a rack, wherein the rack is provided with a sliding groove, a sliding seat is arranged in the sliding groove in a sliding mode, and the sliding seat is provided with a bevel assembly for driving an anode electrode plate and a cathode electrode plate of an inductor to be clamped into a first avoiding groove and a second avoiding groove; the rack is provided with a driving component for driving the sliding seat to slide along the sliding groove; the rack is provided with a conveying assembly for conveying the inductor to be processed; the rack is provided with a collecting assembly for collecting the processed inductors; one end of the sliding groove extends to the discharge port of the conveying assembly, and the other end of the sliding groove extends to the feed port of the collecting assembly.
By adopting the technical scheme, the inductor to be processed is conveyed to the discharge hole of the conveying assembly through the conveying assembly, then the driving assembly drives the sliding seat to slide to the discharge hole of the conveying assembly, the inductor to be processed positioned at the forefront is pushed into the feed hole of the bevel assembly by the inductor to be processed at the next position, and the positive electrode plate and the negative electrode plate are clamped into the corresponding first avoidance groove and the second avoidance groove through the bevel assembly; finally, collecting the processed inductor through a collecting assembly; the process reduces the manual angle folding processing of the electric inductor, improves the angle folding efficiency and further improves the production efficiency of the inductor.
Preferably, the conveying assembly comprises: the device comprises a vibrating feeding tray and a conveying guide rail, wherein one end of the guide rail is communicated with a discharge hole of the vibrating feeding tray, and the other end of the guide rail extends to one end of a sliding groove close to a discharge hole of a conveying assembly; the conveying guide rail is provided with a feeding cavity for conveying the inductor to be processed, and the feeding cavity extends towards the length direction of the conveying guide rail; the feeding cavity comprises a first feeding part for the shell to slide and second feeding parts arranged on two opposite sides of the first feeding part in the horizontal direction; and the two second feeding parts are respectively used for the positive electrode plate and the negative electrode plate to extend out of the conveying guide rail.
Through adopting above-mentioned technical scheme, through the effect of vibration charging tray, make the inductance of treating to process pass into the pay-off chamber that sets up in the transport guide rail in proper order, wherein set up the relative both sides at first pay-off portion along the horizontal direction with second pay-off portion to the inductance of treating that the messenger carries at the pay-off intracavity and keeps anodal electrode piece and negative pole electrode piece to extend along the horizontal direction, makes and carries more stably.
Preferably, the bevel assembly includes: the positioning base is arranged on the sliding seat, a positioning groove for clamping the base of the inductor is formed in the top of the positioning base and on one side, close to the conveying guide rail, of the positioning base, and the positioning groove is communicated with one end, far away from the vibrating feeding disc, of the feeding cavity; the dog-ear subassembly still includes: locate the locating base and be used for treating the locating part that the processing inductance is stabilized in the constant head tank, locate the locating base and be used for ordering about positive pole piece and negative pole piece card to go into the first driving piece that corresponds first keep away the position groove, locate the locating base and be used for ordering about positive pole piece and negative pole piece card to go into the second driving piece that corresponds the second and keep away the position groove.
By adopting the technical scheme, the driving assembly drives the sliding seat to slide to the discharge port of the conveying guide rail, the positioning groove is communicated with one end of the feeding cavity raw material vibration feeding disc, then the inductor to be processed positioned at the forefront slides into the positioning groove under the action of the vibration feeding disc, and then the inductor to be processed is limited in the positioning groove through the limiting part; then driving the positive electrode plate and the negative electrode plate to be clamped into the corresponding first avoidance grooves through the first driving piece, and driving the positive electrode plate and the negative electrode plate to be clamped into the corresponding second avoidance grooves through the second driving piece; therefore, the purpose of bending the inductor to be processed is achieved.
Preferably, the sliding grooves are provided with a pair, and the two sliding grooves extend along the horizontal direction and are perpendicular to the length direction of the conveying guide rail; two the one end in groove that slides extends to the one end that the vibration charging tray discharge gate was kept away from to the conveying guide rail and communicates each other, the other end extends towards opposite direction.
Through adopting above-mentioned technical scheme for the dog-ear subassembly on one of them seat that slides carries out dog-ear processing to the inductance, another seat that slides slidable carries out the feeding to the dog-ear subassembly to the discharge gate department of carrying the guide rail and handles, thereby reaches the machining efficiency who improves the dog-ear, and then improves the machining efficiency of inductance.
Preferably, the driving assembly includes: the driving cylinder is arranged at one end, far away from each other, of each sliding groove, and the abutting plate is arranged at one side, close to each other, of each sliding seat; when one of the sliding seats is positioned at one end, far away from the discharge port of the conveying guide rail, of the corresponding sliding groove, and the other sliding seat slides to the two abutting plates for abutting joint, the positioning groove of the sliding seat close to the discharge port of the conveying guide rail is communicated with and aligned with the feeding cavity of the conveying guide rail.
Through adopting above-mentioned technical scheme, when needs make the seat that slides slide in the groove that slides, promote through driving actuating cylinder, when sliding to between two butt joint boards mutual butt, can make constant head tank and conveyor guide's discharge gate intercommunication and align to can make treat that the processing inductance gets into in the constant head tank more accurately.
Preferably, the opposite sides of the sliding seat are provided with guide blocks, the opposite sides of the sliding groove are provided with guide grooves extending along the length direction of the sliding groove, and the guide blocks are slidably mounted on the guide grooves.
Through adopting above-mentioned technical scheme, through mutually supporting of guide way and guide block make the seat that slides slide more smoothly and stably in the inslot that slides.
Preferably, the one end that the constant head tank was kept away from to the location base articulates in the seat that slides, collect the subassembly and include: install in the seat that slides and be used for driving positioning base pivoted third driving piece and locate frame and top open-ended collecting box, the frame is close to the groove of sliding and is close to the position of positioning base's articulated department and is equipped with the mounting hole, the case mouth department of collecting box is installed in the mounting hole through coupling assembling dismantlement formula.
Through adopting above-mentioned technical scheme, after an inductance carries out dog-ear processing and accomplishes, make the seat that slides take place to rotate through the third driving piece to make the inductance from the constant head tank in the roll-out falls into the collecting box, after full in the collecting box, accessible coupling assembling loosens the constraint to the collecting box, takes out the collecting box from the mounting hole, accomplished the collection to the inductance product promptly.
Preferably, one end, away from the positioning base, of the box opening of the collecting box is provided with a material blocking net, and one end, away from the collecting box, of the material blocking net extends upwards in a vertical direction.
Through adopting above-mentioned technical scheme, thereby be provided with and keep off the opening scope that the material net placed inductance departure collecting box, improve collection efficiency.
Preferably, a bearing groove is formed in the position, close to the orifice of one end of the top of the rack, of the mounting hole along the edge, and a bearing plate clamped into the bearing groove is arranged on the outer side wall of the box opening of the collecting box along the edge; the connecting assembly includes: the locking bolt is installed at a position, close to the mounting hole, of the rack in a threaded mode, one end of the abutting block is connected with the side wall of the locking bolt, and the other end of the abutting block abuts against one side, far away from the bottom of the receiving groove, of the receiving plate.
By adopting the technical scheme, when the collecting box is installed, the bearing plate arranged on the collecting box is clamped into the bearing groove, then the locking screw rod is rotated, and the abutting block is abutted to one side of the bottom of the bearing plate, which is far away from the bearing groove, so that the collecting box is limited; when the collecting box needs to be taken out, the abutting block can be separated from the bearing plate by rotating the locking screw rod.
In a second aspect, the present application provides a process for integrally forming an inductor, which adopts the following technical scheme:
the machining process of the integrally-formed inductor is based on the integrally-formed inductor machining equipment, and comprises the following steps of:
the method comprises the following steps: winding, namely winding a copper wire into a coil;
step two: spot welding, namely placing the coil on a jig, and welding the electrode plate on the coil through spot welding;
step three: hot press molding, namely placing the coil welded with the electrode plate in a mold, providing 170-180 ℃ of temperature by hydraulic press equipment, wrapping iron powder, and then performing compression molding by maintaining the pressure of 40-80 tons for 50-60 seconds;
step four: coating the outer shell of the inductor on the outer surface through resin glue;
step five: baking, namely putting the inductor coated with the glue into an oven and baking for 1.5 to 2 hours at the temperature of 170 to 180 ℃;
step six: dog-ear
1.1: putting the baked inductor into a vibrating feeding tray;
1.2: starting a driving cylinder to enable one sliding seat to slide to the two abutting plates to abut, and when one inductor is clamped into the positioning groove, starting the driving cylinder to enable the sliding seat to slide to an initial position;
1.3: starting another driving cylinder to enable another sliding seat to slide to the two abutting plates to abut, and when one inductor is clamped into the positioning groove, starting the driving cylinder to enable the sliding seat to slide to the initial position;
1.4: starting the limiting piece, then starting the first driving piece first, and then starting the second driving piece;
1.5: and starting the limiting part, and then starting the third driving part.
By adopting the technical scheme, the use of manpower is reduced when the angle folding step is carried out through the processing technology of the inductor, and the processing efficiency is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. conveying the inductor to be processed to a discharge port of the conveying assembly through the conveying assembly, driving the sliding seat to slide to the discharge port of the conveying assembly through the driving assembly, pushing the inductor to be processed positioned at the forefront into a feed port of the bevel assembly by the inductor to be processed next, and clamping the positive electrode plate and the negative electrode plate into the corresponding first avoidance groove and the second avoidance groove through the bevel assembly; finally, collecting the processed inductor through a collecting assembly; the process reduces the manual angle folding processing of the electric inductor, improves the angle folding efficiency and further improves the production efficiency of the inductor;
2. when the bevel assembly on one sliding seat performs bevel processing on the inductor, the other sliding seat can slide to a discharge port of the conveying guide rail to perform feeding processing on the bevel assembly, so that the bevel processing efficiency is improved, and the processing efficiency of the inductor is further improved;
3. the machining process of the inductor reduces the use of manpower when the angle folding step is carried out, and improves the machining efficiency.
Drawings
Fig. 1 is a schematic diagram of the inductor structure of the present invention.
Fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 is a cross-sectional view of the conveyor rail of the present invention.
Fig. 4 is a partially enlarged view of a of fig. 2.
Fig. 5 is a structural sectional view showing the positional relationship between the conveying guide and the positioning stand according to the present invention.
Fig. 6 is a partially enlarged view of B of fig. 5.
Fig. 7 is a partial enlarged view of C of fig. 2.
FIG. 8 is a sectional view of the collecting box mounting structure of the present invention.
Description of reference numerals: 1. an inductance; 11. a housing; 111. a base; 112. a cover body; 113. a first avoiding groove; 114. a second avoiding groove; 12. a positive electrode plate; 13. a negative electrode plate; 2. a frame; 21. a sliding groove; 211. a guide groove; 22. a sliding seat; 221. a guide block; 23. mounting holes; 231. a receiving groove; 3. a delivery assembly; 31. vibrating the feeding disc; 32. a feeding cavity; 321. a first feeding section; 322. a second feeding section; 33. a conveying guide rail; 4. a corner module; 41. positioning seats; 411. positioning a groove; 412. a moving groove; 413. a moving block; 42. a limiting member; 421. a mounting frame; 422. pressing the cylinder; 423. a first pressing block; 43. a first driving member; 431. a second pressing block; 44. a second driving member; 441. a third pressing block; 5. a drive assembly; 51. a driving cylinder; 52. a butt joint plate; 6. a collection assembly; 61. a third driving member; 62. a collection box; 621. a bearing plate; 622. a material blocking net; 63. a locking bolt; 64. and a butt joint block.
Detailed Description
The present application is described in further detail below with reference to figures 1-8.
Referring to fig. 1, an inductor 1 without corner processing includes a housing 11, a coil (not shown in the figure), a positive electrode tab 12 and a negative electrode tab 13, the housing 11 is rectangular, the housing 11 includes a base 111 and a cover 112, the cover 112 and the base 111 are integrally formed to form an accommodating cavity for installing the coil, one end of the positive electrode tab 12 is connected to a positive electrode of the coil, the other end of the positive electrode tab horizontally extends out of the housing 11 from a junction of the base 111 and the cover 112, one end of the negative electrode tab 13 is connected to a negative electrode of the coil, and the other end of the negative electrode tab horizontally extends out of the housing 11 from a junction of the base 111 and the cover 112; the positive electrode plate 12 and the negative electrode plate 13 are respectively positioned at two opposite sides of the shell 11; the opposite outer side walls of the cover body 112 close to the positive electrode plate 12 and the negative electrode plate 13 are respectively provided with a first avoiding groove 113 for the positive electrode plate 12 and the negative electrode plate 13 to be clamped in; two opposite ends of the cover 112, which are away from the base 111, are provided with second avoiding grooves 114 for the positive electrode tab 12 and the negative electrode tab 13 to be clamped into.
The embodiment of the application discloses integrated into one piece inductance processing equipment. Referring to fig. 2, the induction processing apparatus includes a frame 2, a conveying assembly 3, a driving assembly 5, a dog-ear assembly 4, and a collecting assembly 6.
Referring to fig. 2 and 3, the conveying assembly 3 includes a vibrating feeding tray 31 and a conveying guide rail 33, the vibrating feeding tray 31 is fixedly mounted on one side of the frame 2, the conveying guide rail 33 extends along the horizontal direction, one end of the conveying guide rail 33 is fixedly connected and communicated with a discharge port of the vibrating feeding tray 31, and the other end of the conveying guide rail extends linearly.
Referring to fig. 1 and 3, a feeding cavity 32 is formed in the conveying guide rail 33, the feeding cavity 32 extends in the length direction of the conveying guide rail 33, the feeding cavity 32 includes a first feeding portion 321 and a second feeding portion 322, the first feeding portion 321 is located in the middle of the conveying guide rail 33, and the first feeding portion 321 is used for the shell 11 to slide; the second feeding portions 322 are disposed on two opposite sides of the first feeding portion 321, and the two second feeding portions 322 respectively supply the positive electrode tab 12 and the negative electrode tab 13 to slide.
Referring to fig. 2 and 4, the top of the frame 2 is provided with two sliding grooves 21, the two sliding grooves 21 all extend along the horizontal direction, one ends of the two sliding grooves 21 are communicated with one end of the feeding cavity 32 far away from the vibrating feeding disc 31, the other ends of the two sliding grooves extend towards the opposite direction, the two sliding grooves 21 are all perpendicular to the length direction of the feeding cavity 32, the lengths of the two sliding grooves 21 are equal, and a sliding seat 22 is slidably mounted in each sliding groove 21.
The driving assembly 5 comprises two driving cylinders 51 and two abutting plates 52, the two driving cylinders 51 are respectively and fixedly installed at one ends of the two sliding grooves 21, which are far away from each other, pistons of the two driving cylinders 51 extend towards the length direction of the sliding grooves 21, and the end parts of the pistons of the two driving cylinders 51 are oppositely arranged; the pistons of the two driving cylinders 51 are respectively fixedly connected with the mutually far side walls of the two sliding seats 22; two abutting plates 52 are respectively fixedly installed on the sides of the two sliding seats 22 close to each other.
When one of the driving cylinders 51 drives the sliding seat 22 to slide to the two abutting plates 52 to abut against each other, the positioning slot 411 of the corresponding positioning seat 41 of the sliding seat 22 is communicated with and aligned with the feeding cavity 32.
Referring to fig. 4 and 5, the top of each sliding seat 22 is provided with a corner folding assembly 4, each corner folding assembly 4 includes a positioning seat 41, a limiting part 42, two first driving parts 43 and two second driving parts 44, the positioning seat 41 extends towards the horizontal direction, one end of the positioning seat 41 in the direction perpendicular to the sliding groove 21 is hinged to the sliding seat 22, the upper surface of the other end is provided with a positioning groove 411, the positioning groove 411 is communicated with the side wall of the positioning seat 41 far away from the hinged position, the positioning groove 411 is used for the housing 11 of the inductor 1 to be clamped in (refer to fig. 1 and 4), and the bottom of the positioning groove 411 is arranged at the same height as the bottom of the feeding cavity 32.
With reference to fig. 2 and 5, the collecting assembly 6 comprises a third drive 61.
Referring to fig. 5 and 6, the third driving member 61 is an air cylinder, the third driving member 61 is fixedly mounted on the positioning seat 41, a moving groove is formed in the bottom of one end of the positioning seat 41, where the positioning groove 411 is formed, the moving groove extends in the length direction of the positioning seat 41, a moving block is slidably mounted in the moving groove, a piston of the third driving member 61 extends in the vertical direction, and the piston of the third driving member 61 is hinged to the moving block, so that the positioning seat 41 can be driven to rotate.
Referring to fig. 4 and 6, the limiting member 42 includes a mounting block 421 and a pressing cylinder 422, the mounting block 421 is fixedly mounted on the positioning seat 41, the pressing cylinder 422 is fixedly mounted on the mounting block 421 and located right above the positioning groove 411, a piston of the pressing cylinder 422 extends toward the positioning groove 411 and in a vertical direction, a first pressing block 423 is fixedly mounted on the piston of the pressing cylinder 422, and the size of the first pressing block 423 is equal to the size of the position between the second avoiding grooves 114 on the two sides of the top of the cover 112 of the inductor 1, so that the inductor 1 can be positioned in the positioning groove 411 after the inductor 1 is drawn into the positioning groove 411 (see fig. 1 and 4).
Two first driving parts 43 and two second driving parts 44 are equally arranged at the positions of the positioning seat 41 close to the two opposite sides of the positioning slot 411 in the length direction of the positioning seat 41, the two first driving parts 43 and the two second driving parts 44 are cylinders, the first driving part 43 is fixedly arranged at the bottom of the positioning seat 41, the piston of the first driving part 43 extends out of the top of the positioning seat 41 in the vertical upward direction, and the end part of the piston of the first driving part 43 is fixedly provided with a second pressing block 431.
Referring to fig. 1 and 4, after the base 111 of the inductor 1 slides into the positioning slot 411, the two second pressing blocks 431 are respectively located right below the positive electrode tab 12 and the negative electrode tab 13; thus, the second pressing block 431 moves upward vertically, so that the positive electrode tab 12 and the negative electrode tab 13 can be clamped into the corresponding first avoiding groove 113.
The second driving member 44 is fixedly installed at the top of the positioning seat 41, the piston of the second driving member 44 extends and retracts in the horizontal direction, the end of the piston of the second driving member 44 is fixedly installed with a third pressing block 441, the third pressing blocks 441 installed on the two second driving members 44 are arranged oppositely, after the positive electrode plate 12 and the negative electrode plate 13 are clamped into the corresponding first avoiding groove 113, the two third pressing blocks 441 are driven by the second driving member 44 to move in the direction of approaching each other, so that the positive electrode plate 12 and the negative electrode plate 13 are respectively clamped into the corresponding second avoiding grooves 114.
Referring to fig. 5, the guide blocks 221 are fixedly mounted on two opposite sides of the sliding seat 22, the guide grooves 211 are formed in two opposite sides of the sliding groove 21, the guide grooves 211 extend along the length direction of the sliding groove 21, and the guide blocks 221 are slidably mounted in the guide grooves 211, so that the sliding seat 22 can slide more smoothly in the sliding groove 21.
Referring to fig. 7 and 8, the collecting assembly 6 further includes a collecting box 62, the rack 2 is provided with mounting holes 23 at positions near the ends of the two sliding grooves 21 away from each other, the two mounting holes 23 are both located at the sides of the sliding grooves 21 close to the positioning seats 41 and hinged to the sliding seats 22 (refer to fig. 2), and the mounting holes 23 are extended along the edges at positions near the top of the rack 2 to form receiving grooves 231; an opening is formed above the collecting box 62, a bearing plate 621 is fixed on the outer side wall of the collecting box 62 close to the opening, and the bearing plate 621 is clamped in the bearing groove 231; the housing 2 is provided with a coupling assembly for restricting the receiving plate 621 within the receiving groove 231.
The connecting assembly comprises two locking bolts 63 and two abutting blocks 64, the two locking bolts 63 are respectively installed on two opposite sides of the mounting hole 23 of the frame 2 in a threaded mode, one abutting block 64 is fixed to the outer side wall of each locking bolt 63, and one end, far away from the locking bolt 63, of each abutting block 64 abuts against the bottom of the groove, far away from the bearing groove 231, of the bearing plate 621.
One side that the case mouth of collecting box 62 just kept away from groove 21 that slides is fixed with material blocking net 622, and the one end that material blocking net 622 kept away from collecting box 62 extends upwards vertically to reducible inductance 1 flies from the opening part of collecting box 62, improves collection efficiency.
The embodiment of the application also discloses a processing technology of the integrally formed inductor.
The processing technology comprises the following steps:
s1: winding, namely winding a copper wire into a coil;
s2: electric welding, namely placing the coil on a jig, and welding electrode plates on two opposite sides of the coil through spot welding;
s3: performing hot press molding, namely placing the coil welded with the electrode plate in a mold, wrapping iron powder at 175 ℃ by hydraulic press equipment, and then performing compression molding by keeping the pressure of 70 tons for 60 seconds;
s4: gluing, namely coating the shell 11 of the inductor 1 on the outer surface through resin uniform glue;
s5: baking, namely putting the inductor 1 coated with the glue into an oven and baking for 2 hours at the temperature of 180 ℃;
s6: the angle of the corner is folded, and the corner is folded,
s6.1: putting the baked inductor 1 into a vibrating feeding tray 31;
s6.2: starting the driving air cylinder 51 to enable one sliding seat 22 to slide to the two abutting plates 52 to abut, and when one inductor 1 is clamped in the positioning slot 411, starting the driving air cylinder 51 to enable the sliding seat 22 to slide to the initial position;
s6.3: starting another driving air cylinder 51 to enable another sliding seat 22 to slide to the two abutting plates 52 to abut, and when one inductor 1 is clamped in the positioning slot 411, starting the driving air cylinder 51 to enable the sliding seat 22 to slide to the initial position;
s6.4: starting the abutting air cylinder 422 to abut the first abutting block 423 on the housing 11 of the inductor 1, and then starting the first driving member 43 to clamp the positive electrode slice 12 and the negative electrode slice 13 into the corresponding first avoiding groove 113; after the piston of the first driving member 43 retracts, the second driving member 44 is started, so that the positive electrode tab 12 and the negative electrode tab 13 are both clamped into the corresponding second avoiding groove 114, and finally the piston of the second driving member 44 retracts;
s6.5: the pressing cylinder 422 is started to retract the piston, then the third driving part 61 is started to rotate the positioning seat 41, and the inductor 1 flies away from the positioning groove 411 and falls into the collection box 62 for collection;
s6.6: after the step is circulated for 5 hours, the locking bolt 63 is rotated to enable the abutting block 64 to leave the bearing plate 621, and then the collecting box 62 is taken out for pouring; the receiving plate 621 of the empty collection box 62 is engaged with the receiving groove 231, and the lock bolt 63 is turned to bring the abutment block 64 into abutment with the receiving plate 621 to lock the collection box 62.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The integrally formed inductance processing equipment is characterized by comprising a rack (2), wherein the rack (2) is provided with a sliding groove (21), a sliding seat (22) is arranged in the sliding groove (21) in a sliding manner, and the sliding seat (22) is provided with a bevel component (4) which is used for clamping a positive electrode plate (12) and a negative electrode plate (13) of a driving inductor (1) into a first avoidance groove (113) and a second avoidance groove (114); the rack (2) is provided with a driving component (5) for driving the sliding seat (22) to slide along the sliding groove (21); the rack (2) is provided with a conveying assembly (3) for conveying the inductor (1) to be processed; the rack (2) is provided with a collecting assembly (6) for collecting the processed inductor (1); one end of the sliding groove (21) extends to the discharge port of the conveying assembly (3), and the other end of the sliding groove extends to the feed port of the collecting assembly (6);
the delivery assembly (3) comprises: the device comprises a vibration feeding disc (31) and a conveying guide rail (33), wherein one end of the guide rail is communicated with a discharge hole of the vibration feeding disc (31), and the other end of the guide rail extends to one end, close to a discharge hole of the conveying assembly (3), of the sliding groove (21); the conveying guide rail (33) is provided with a feeding cavity (32) for conveying the inductor (1) to be processed, and the feeding cavity (32) extends towards the length direction of the conveying guide rail (33); the feeding cavity (32) comprises a first feeding part (321) for the shell (11) to slide and second feeding parts (322) arranged at two opposite sides of the first feeding part (321) in the horizontal direction; the two second feeding parts (322) are respectively used for extending the positive electrode pole piece (12) and the negative electrode pole piece (13) out of the conveying guide rail.
2. An integrally formed induction machining device according to claim 1, characterized in that the dog-ear assembly (4) comprises: the positioning base (111) is arranged on the sliding seat (22), a positioning groove (411) for clamping the base (111) of the inductor (1) is formed in the top of the positioning base (111) and one side, close to the conveying guide rail (33), of the positioning base (111), and the positioning groove (411) is communicated with one end, far away from the vibrating feeding tray (31), of the feeding cavity (32); the dog-ear assembly (4) further comprises: locate location base (111) and be used for stabilizing locating base (111) and wait to process inductance (1) locating piece (42) in constant head tank (411), locate location base (111) and be used for driving about anodal electrode piece (12) and negative pole electrode piece (13) card to go into first driving piece (43) that correspond first groove (113) of avoiding, locate location base (111) and be used for driving about anodal electrode piece (12) and negative pole electrode piece (13) card to go into second driving piece (44) that correspond second groove (114) of avoiding.
3. The integrated induction processing equipment according to claim 2, wherein a pair of the sliding grooves (21) is provided, and both the sliding grooves (21) extend along the horizontal direction and are perpendicular to the length direction of the conveying guide rail (33); one end of the sliding groove (21) extends to one end of the conveying guide rail (33) far away from the discharge hole of the vibrating feeding disc (31), the two ends are communicated with each other, and the other ends extend towards the opposite direction.
4. An integrated induction machining device according to claim 3, characterized in that said drive assembly (5) comprises: a driving cylinder (51) arranged at one end of each of the two sliding grooves (21) far away from each other and a butt plate (52) arranged at one side of each of the two sliding seats (22) close to each other; when one sliding seat (22) is located at one end, far away from the conveying guide rail (33), of the corresponding sliding groove (21) and the other sliding seat (22) slides to the two abutting plates (52) to abut against each other, the positioning groove (411) of the sliding seat (22) close to the discharging port of the conveying guide rail (33) is communicated with and aligned with the feeding cavity (32) of the conveying guide rail (33).
5. The integrated induction processing equipment according to claim 4, wherein the sliding seat (22) is provided with guide blocks (221) at two opposite sides thereof, the sliding groove (21) is provided with guide grooves (211) at two opposite sides thereof, the guide blocks (221) are slidably mounted in the guide grooves (211) and extend along the length direction of the sliding groove (21).
6. An integrally formed inductance processing device according to claim 5, wherein one end of said positioning base (111) far from said positioning slot (411) is hinged to said sliding seat (22), said collection assembly (6) comprises: install in seat (22) that slides and be used for driving location base (111) pivoted third driving piece (61) and locate frame (2) and top open-ended collecting box (62), frame (2) are close to slide groove (21) and are close to the position of the articulated department of location base (111) and are equipped with mounting hole (23), the case mouth department of collecting box (62) is installed in mounting hole (23) through coupling assembling dismantlement formula.
7. The integrated induction processing equipment according to claim 6, wherein a material blocking net (622) is arranged at one end of the box opening of the collection box (62) away from the hinge joint of the positioning base (111), and one end of the material blocking net (622) away from the collection box (62) extends upwards vertically.
8. The integrated induction processing equipment according to claim 6, wherein the mounting hole (23) is provided with a receiving groove (231) along the edge at the orifice of one end close to the top of the frame (2), and the outer side wall of the collecting box (62) at the box opening is provided with a receiving plate (621) clamped into the receiving groove (231) along the edge; the connecting assembly includes: the locking bolt (63) and the abutting block (64), the locking bolt (63) is installed at the position, close to the mounting hole (23), of the frame (2) in a threaded mode, one end of the abutting block (64) is connected with the side wall of the locking bolt (63), and the other end of the abutting block abuts against the side, far away from the bottom of the bearing groove (231), of the bearing plate (621).
9. A process for processing an integrally formed inductor, based on the integrally formed inductor processing equipment of claims 1 to 8, comprising the following steps:
the method comprises the following steps: winding, namely winding a copper wire into a coil;
step two: spot welding, namely placing the coil on a jig, and welding the electrode plate on the coil through spot welding;
step three: hot press molding, namely placing the coil welded with the electrode plate in a mold, providing 170-180 ℃ of temperature by hydraulic press equipment, wrapping iron powder, and then performing compression molding by maintaining the pressure of 40-80 tons for 50-60 seconds;
step four: coating the outer surface of a shell (11) of the inductor (1) with resin adhesive;
step five: baking, namely putting the inductor (1) coated with the glue into an oven and baking for 1.5 to 2 hours at the temperature of 170 to 180 ℃;
step six: dog-ear
1.1: putting the baked inductor (1) into a vibrating feeding tray (31);
1.2: starting a driving cylinder (51) to enable one sliding seat (22) to slide to the two abutting plates (52) to abut, and when one inductor (1) is clamped into the positioning groove (411), starting the driving cylinder (51) to enable the sliding seat (22) to slide to an initial position;
1.3: starting another driving cylinder (51) to enable another sliding seat (22) to slide to the two abutting plates (52) to abut, and starting the driving cylinder (51) to enable the sliding seat (22) to slide to an initial position when one inductor (1) is clamped into the positioning groove (411);
1.4: starting the limiting piece (42), then starting the first driving piece (43) and then starting the second driving piece (44);
1.5: the stopper (42) is activated, and then the third driving member (61) is activated.
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| CN202010676636.3A CN111883353B (en) | 2020-07-14 | 2020-07-14 | Integrally-formed inductor processing equipment and processing technology thereof |
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