CN218452667U

CN218452667U - Full-automatic soldering equipment and processing line

Info

Publication number: CN218452667U
Application number: CN202222791277.3U
Authority: CN
Inventors: 赵江涛
Original assignee: Rishan Computer Accessories Jiashan Co Ltd
Current assignee: Rishan Computer Accessories Jiashan Co Ltd
Priority date: 2022-10-21
Filing date: 2022-10-21
Publication date: 2023-02-07
Anticipated expiration: 2032-10-21

Abstract

The utility model provides a full-automatic soldering equipment and flow direction of packaging line solves the welding and counterpoints not accurate, the inefficiency scheduling problem. Full-automatic soldering equipment is including setting firmly the frame of material loading piece, and the material loading piece has the feed inlet that is linked together, pushes away material mouthful and discharge gate, links up the delivery track outside the feed inlet, pushes away the material mouthful and links up pushing equipment outward, and the discharge gate links up the pay-off subassembly outward, and the top of pay-off subassembly sets up line ball subassembly and welding Assembly, and pay-off subassembly, line ball subassembly and welding Assembly move by the compound drive connection that moves the mechanism of carrying. The utility model discloses a synchronous translation drive that forms of lift power fit linkage structure makes feeding, pressfitting and welding in place in step, can improve counterpoint welded accurate nature, can promote work efficiency again. The functions of all parts are combined through alignment assembly, so that the flexibility of assembly and disassembly is realized, the local replacement and maintenance operation is realized, and the equipment maintenance cost is reduced. The linear transportation is realized by adopting a pushing feeding mode, and the linear transportation device is suitable for products with different widths and has a wide application range.

Description

Full-automatic soldering equipment and processing line

Technical Field

The utility model belongs to the technical field of machinery, a welding set, especially a full-automatic soldering equipment and flow direction of packaging line are related to.

Background

In the existing soldering equipment, functional components are generally integrated together, but with the improvement of the integration degree, when a certain functional component in the equipment has a problem, the functional component cannot be independently replaced, so that the maintenance cost is high, and the functions of the equipment are already limited after leaving the factory, so that the functions cannot be expanded subsequently. In addition, the common soldering equipment generally adopts internal heating type or external heating type to generate heat, and the temperature rise and the temperature return of the equipment are relatively slow when the equipment works.

For example, chinese patent literature discloses an automatic soldering machine dedicated for pressure welding [ chinese patent No.: 201320336632.6, a special automatic soldering machine for pressure welding, relating to an automatic welding production line. The automatic wire feeding and welding device comprises a carrier conveying and positioning mechanism, wherein a wire placing station, a peeling station, a welding station and a material withdrawing station are sequentially arranged on a jig guide device along the X direction, the peeling station is correspondingly provided with a wire pressing and peeling tangent blowing mechanism, the welding station is correspondingly provided with a terminal feeding mechanism, a soldering iron control mechanism and a tin feeding mechanism, and the material withdrawing station is correspondingly provided with a wire withdrawing mechanism and a jig backflow mechanism. The automatic welding device has the advantages that the structure is compact, the soldering iron control mechanism is simple, the wire is peeled, cut and aligned, the terminal is fed, the welding, the wire is separated, the tool backflow is continuously, rapidly and automatically completed, the automatic welding of electronic elements such as the wire and the terminal is realized, the efficiency is improved, the number of workers is reduced, the labor intensity is reduced, and the welding quality is improved. Is suitable for pressure welding.

In the technical scheme, the feeding structure and the welding structure are arranged separately, so that the matching difficulty of alignment of the feeding structure and the welding structure is increased, poor alignment accuracy is easily caused, welding deviation is large, the working efficiency is reduced, and economic benefits are reduced; meanwhile, the number of transmission sources is increased, and the equipment cost is improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims at having the above-mentioned problem to current technique, provided one kind through linkage structure with the single lift power transformation go up and down with the cooperation of translation, promote full-automatic soldering equipment and the flow direction line of processing of welding counterpoint precision.

The purpose of the utility model can be realized by the following technical proposal: the utility model provides a full-automatic soldering equipment, is including setting firmly the frame of carrier piece, the carrier piece has the feed inlet that is linked together, pushes away material mouthful and the discharge gate, the feed inlet links up the delivery track outward, it links up pushing equipment outward to push away the material mouthful, the discharge gate links up the pay-off subassembly outward, the top of pay-off subassembly sets up line ball subassembly and welding assembly, the pay-off subassembly the line ball subassembly with the welding assembly moves the mechanism drive connection of carrying by the complex.

In the above full-automatic soldering apparatus, the composite transfer mechanism includes a lifter fixedly disposed on the frame, a lifting plate of the lifter drives a moving plate through a track sliding structure, the moving plate is connected with the frame through a transverse sliding guide assembly, the moving plate is fixedly connected with the feeding assembly through a connecting plate, and the lifting plate of the lifter is fixedly connected with the line pressing assembly and the welding assembly through a connecting frame.

In the above full-automatic soldering apparatus, the track sliding structure includes a roller hinged to the lifting plate, the moving plate is provided with a bending chute, the bending chute includes an upper inclined channel and a lower vertical channel, which are connected with each other, and the roller is embedded into the bending chute to form a sliding connection.

In the above full-automatic soldering apparatus, the traverse guide assembly includes a transverse rail fixedly mounted on the frame, a slider is fixedly mounted on the back side of the moving plate, and the slider is inserted into the transverse rail to form a sliding connection.

In the above full-automatic soldering device, a vertical sliding guide assembly is arranged between the lifting plate and the rack, the vertical sliding guide assembly comprises a vertical rail fixedly arranged on the rack, a guide block is fixedly arranged on the back side of the lifting plate, and the guide block is clamped and embedded on the vertical rail to form sliding connection.

In foretell full-automatic soldering equipment, the pay-off subassembly is including the feedblock that has the inlay stock passageway, the inlay stock passageway has the import that is the loudspeaker form, keep off on the export of inlay stock passageway and establish the separated time board, the separated time board has a plurality of parallel arrangement's separated time groove.

In the above full-automatic soldering device, the line pressing assembly includes a line pressing cylinder, a pressing claw is fixedly connected to a lower pressing end of the line pressing cylinder, a plurality of claws are arranged at the bottom of the pressing claw, and claw slits between the claws are communicated with the plurality of line dividing grooves in a one-to-one correspondence manner.

In the above full-automatic soldering apparatus, the welding assembly includes a welder, and a laser head is provided at a bottom end of the welder.

In the full-automatic soldering equipment, the lower pressing end of the line pressing cylinder is fixedly provided with the cooling nozzle through the mounting frame, and the air nozzle of the cooling nozzle faces the laser head.

In the above full-automatic soldering device, the material pushing mechanism includes a material pushing cylinder, a telescopic shaft end of the material pushing cylinder is fixedly connected with a push rod, and the tail end of the push rod extends into the material loading block through the material pushing port.

In foretell full-automatic soldering equipment, the delivery track has square lumen, the delivery track is linked up by lower slope section, arc changeover portion and horizontal export in proper order and is constituteed, the horizontal export links up the feed inlet of loading piece.

A processing line comprises the full-automatic soldering equipment.

Compared with the prior art, the full-automatic soldering equipment and the processing line have the following beneficial effects:

1. the lifting power is matched with the linkage structure to synchronously form translation driving, so that feeding, pressing and welding are synchronously in place, the accuracy of butt welding can be improved, and the working efficiency can be improved.

2. The functions of all parts are combined through alignment assembly, so that the flexibility of assembly and disassembly is realized, the local replacement and maintenance operation is realized, and the equipment maintenance cost is reduced.

3. The linear transportation is realized by adopting a pushing feeding mode, so that the device is suitable for products with different widths and has a wide application range.

Drawings

Fig. 1 is a perspective view of the full-automatic soldering apparatus.

Fig. 2 is a front view of the automatic soldering apparatus.

Fig. 3 is a side view of the structure of the automatic soldering apparatus.

In the figure, 1, a frame; 2. a material loading block; 3. a conveying track; 4. a material pushing cylinder; 5. a push rod; 6. a lifter; 7. a lifting plate; 8. a roller; 9. moving the plate; 9a, bending the sliding chute; 10. a transverse rail; 11. a slider; 12. a feeding block; 13. a wire distribution plate; 14. a wire pressing cylinder; 15. pressing claws; 16. a cooling nozzle; 17. a welding device.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

Example one

As shown in fig. 1 to 3, the full-automatic soldering device comprises a frame 1 fixedly provided with a material loading block 2, wherein the material loading block 2 is provided with a feeding hole, a material pushing hole and a material discharging hole which are communicated, the feeding hole is externally connected with a conveying track 3, the material pushing hole is externally connected with a material pushing mechanism, the material discharging hole is externally connected with a material feeding component, a wire pressing component and a welding component are arranged above the material feeding component, and the material feeding component, the wire pressing component and the welding component are in driving connection through a composite transfer mechanism.

The material pushing opening and the material discharging opening of the material loading block 2 are respectively located at two ends of the linear channel, the material feeding opening is perpendicular to the linear channel and is formed, and the material feeding opening is located between the material pushing opening and the material discharging opening.

The conveying track 3 is provided with a square pipe cavity, the conveying track 3 is formed by connecting a lower inclined section, an arc transition section and a horizontal outlet in sequence, and the horizontal outlet is connected with a feed inlet of the material loading block 2. The square tube cavity of the conveying track 3 is matched with the structure of the metal head, and the metal head is favorably conveyed in the square tube cavity in a directional mode. The lower inclined section of the conveying track 3 is used for providing gravity conveying power, so that the metal head enters the loading block 2 through the arc-shaped transition section and the horizontal outlet under the inertia effect.

The material pushing mechanism comprises a material pushing cylinder 4, the tail end of a telescopic shaft of the material pushing cylinder 4 is fixedly connected with a push rod 5, and the tail end of the push rod 5 extends into the material loading block 2 through a material pushing opening. The pushing cylinder 4 drives the push rod 5 to push the loading block 2, and the metal head is pushed out from the discharge hole of the loading block 2.

The composite transfer mechanism comprises a lifter 6 fixedly arranged on the rack 1, a lifting plate 7 of the lifter 6 drives a moving plate 9 through a track sliding structure, the moving plate 9 is connected with the rack 1 through a transverse sliding guide assembly, the moving plate 9 is fixedly connected with a feeding assembly through a connecting plate, and the lifting plate 7 of the lifter 6 is fixedly connected with a line pressing assembly and a welding assembly through a connecting frame.

The lifter 6 is specifically a lifting cylinder, and the bottom end of the lifting cylinder is provided with a telescopic shaft which is fixedly connected with the lifting plate 7 through a coupling. The lifter 6 drives the line pressing component and the welding component to move up and down, and when the lifter 6 is lifted, the movable plate 9 drives the feeding component to slide transversely in a reciprocating mode through the track sliding structure, so that the cyclic switching of alignment feeding welding and intermittent separation material taking is achieved.

The track sliding structure comprises a roller 8 hinged on the lifting plate 7, a bending sliding groove 9a is formed in the moving plate 9, the bending sliding groove 9a comprises an upper inclined groove channel and a lower vertical groove channel which are connected with each other, and the roller 8 is embedded into the bending sliding groove 9a to form sliding connection.

When the lifting plate 7 just starts to move downwards, the roller 8 is driven to roll and slide downwards along the inclined channel at the upper part in a relatively inclined way, under the action of inclined guide of the inclined channel at the upper part and transverse guide of the transverse guide sliding component, the movable plate 9 is pushed to drive the feeding component to move from the discharge hole of the loading block 2 to a welding position in a translation way, and the translation distance of the feeding component is the horizontal distance of the inclined channel at the upper part. The lifting plate 7 continues to move downwards to drive the roller 8 to enter the lower vertical channel, the moving plate 9 stops moving horizontally, and a downward yielding space for the roller 8 is formed through the lower vertical channel. The lifting plate 7 moves upwards to drive the moving plate 9 to perform reverse translation, so that the feeding assembly is reset to the discharge hole of the material loading block 2 to receive the metal head again.

The transverse sliding guide component comprises a transverse rail 10 fixedly arranged on the rack 1, a sliding block 11 is fixedly arranged on the back side of the moving plate 9, and the sliding block 11 is clamped and embedded on the transverse rail 10 to form sliding connection. Through the sliding fit of the transverse rail 10 and the sliding block 11, the vertical displacement of the moving plate 9 is limited, so that the moving plate 9 only can do reciprocating translation motion, and the flat feeding operation is realized.

Set up between lifter plate 7 and the frame 1 and erect and move and lead smooth subassembly, erect to move and lead smooth subassembly including setting firmly the perpendicular rail on frame 1, the dorsal part of lifter plate 7 sets firmly the guide block, and the guide block inlay card forms the connection of sliding on perpendicular rail. Through the sliding fit of the vertical rail and the guide block, the guide effect and the stabilizing effect of the up-and-down movement of the lifting plate 7 are achieved.

The feeding assembly comprises a feeding block 12 with an embedding channel, the embedding channel is provided with a horn-shaped inlet, a distributing plate 13 is arranged on the outlet of the embedding channel in a blocking mode, and the distributing plate 13 is provided with a plurality of parallel distributing grooves. The metal head smoothly enters the embedding channel through the horn-shaped feeding hole, the inner core is separated and stretched into the separating grooves of the separating plate 13 one by one to form fixation after the electric wire is peeled, and the inner core is aligned with the plurality of wiring grooves on the metal head one by one after the inner core is separated.

The line ball subassembly includes line ball cylinder 14, and the end that pushes down of line ball cylinder 14 links firmly presses claw 15, and the bottom of pressing claw 15 has a plurality of claws, and claw seam between a plurality of claws and a plurality of separated time slots form the one-to-one intercommunication. The pressing cylinder 14 descends to press the pressing claws 15 on the metal head, and the plurality of separated wires are correspondingly embedded into the plurality of claw slits one by one and are pressed and fixed through the claw teeth.

The welding assembly comprises a welder 17, the lower end of which welder 17 has a laser head. The lifter 6 drives the welder 17 to descend, so that the laser head contacts the metal head wiring groove, and the wire distribution and the metal head are welded by laser.

The lower pressing end of the line pressing cylinder 14 is fixedly provided with a cooling nozzle 16 through a mounting frame, and an air nozzle of the cooling nozzle 16 faces to a laser head. The cooling nozzle 16 is driven to descend synchronously by descending the line pressing cylinder 14, and when the laser head performs welding operation, the cooling nozzle 16 sprays cooling gas to a welding position, so that the cooling effect is realized.

The operation process of the full-automatic soldering equipment is as follows:

1. the metal head enters the conveying track 3 and slides into the linear channel of the material loading block 2 through gravity.

2. The lifting plate 7 of the lifter 6 is at an initial high position, so that the moving plate 9 is positioned at a transverse extreme left position, the feeding block 12 is aligned and connected with the material carrying block 2, and the material pushing cylinder 4 is started to drive the push rod 5 to extend out to push the metal head into the feeding block 12.

3. The lifter 6 drives the lifting plate 7 to move downwards to drive the roller 8 to roll and slide downwards along the upper inclined channel in a relatively inclined way, and under the action of inclined guide of the upper inclined channel and transverse guide of the transverse guide sliding component, the movable plate 9 is pushed to drive the feeding block 12 to translate from the discharge hole of the loading block 2 to a welding position; the synchronous lifting plate 7 descends to drive the wire pressing assembly and the welding assembly to vertically descend, the wire pressing cylinder 14 descends to press the pressing claws 15 on the metal head, and the plurality of branch wires are embedded into the plurality of claw slits in a one-to-one correspondence manner and are pressed and fixed through the claw teeth; the welding head also reaches the upper part of the metal head wiring groove at the same time, the laser is started for welding, and the cooling gas is sprayed to the welding position through the cooling nozzle 16 for cooling.

Compared with the prior art, the full-automatic soldering equipment has the following beneficial effects:

Example two

Based on the first embodiment, the difference of the present embodiment is:

a processing line comprises the full-automatic soldering equipment.

Compared with the prior art, the processing line has the following beneficial effects:

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Although the frame 1 is used more here; a loading block 2; a conveying track 3; a material pushing cylinder 4; a push rod 5; a lifter 6; a lifting plate 7; a roller 8; a moving plate 9; a bending chute 9a; a cross rail 10; a slider 11; a feeding block 12; a branching plate 13; a line pressing cylinder 14; a pressing claw 15; a cooling nozzle 16; the welder 17, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Claims

1. The utility model provides a full-automatic soldering equipment, is including setting firmly the frame of carrier piece, its characterized in that, the carrier piece has the feed inlet that is linked together, pushes away material mouth and discharge gate, the feed inlet links up the delivery track outward, it links up pushing equipment outward to push away the material mouth, the discharge gate links up the pay-off subassembly outward, the top of pay-off subassembly sets up line ball subassembly and welding assembly, the pay-off subassembly the line ball subassembly with the welding assembly moves the mechanism drive connection by the complex.

2. The automatic tin soldering apparatus as claimed in claim 1, wherein the compound transfer mechanism includes a lifter fixed to the frame, the lifter plate drives a moving plate via a track sliding mechanism, the moving plate is connected to the frame via a traverse sliding guide assembly, the moving plate is fixedly connected to the feeding assembly via a connecting plate, and the lifter plate is fixedly connected to the pressing assembly and the welding assembly via a connecting frame.

3. The automatic soldering apparatus according to claim 2, wherein the track sliding mechanism includes a roller hinged to the lifting plate, the moving plate is provided with a bending sliding slot, the bending sliding slot includes an upper inclined slot and a lower vertical slot, the upper inclined slot and the lower vertical slot are connected, and the roller is embedded in the bending sliding slot to form a sliding connection.

4. The automatic soldering apparatus according to claim 2, wherein the traverse slide guide assembly includes a cross rail fixed to the frame, and a slide block is fixed to a back side of the moving plate and is engaged with the cross rail to form a slide connection.

5. The full-automatic soldering device according to claim 2, wherein a vertical sliding guide assembly is arranged between the lifting plate and the rack, the vertical sliding guide assembly comprises a vertical rail fixedly arranged on the rack, a guide block is fixedly arranged on the back side of the lifting plate, and the guide block is clamped and embedded on the vertical rail to form sliding connection.

6. The full-automatic soldering apparatus according to claim 1, wherein the feeding assembly includes a feeding block having a slug channel, the slug channel has a trumpet-shaped inlet, a line-dividing plate is arranged at the outlet of the slug channel, and the line-dividing plate has a plurality of parallel line-dividing slots.

7. The full-automatic soldering device according to claim 6, wherein the wire pressing assembly comprises a wire pressing cylinder, a pressing claw is fixedly connected to the lower pressing end of the wire pressing cylinder, a plurality of claw teeth are arranged at the bottom of the pressing claw, and claw slits among the plurality of claw teeth are in one-to-one correspondence with the plurality of wire dividing grooves.

8. The fully automatic soldering apparatus according to claim 7, wherein the welding assembly includes a welder having a laser head at a bottom end thereof.

9. The full-automatic soldering device according to claim 8, wherein the lower pressing end of the line pressing cylinder is fixedly provided with a cooling nozzle through a mounting frame, and an air outlet of the cooling nozzle faces the laser head.

10. The full-automatic soldering device according to claim 1, wherein the material pushing mechanism comprises a material pushing cylinder, a push rod is fixedly connected to a tail end of a telescopic shaft of the material pushing cylinder, and a tail end of the push rod extends into the material loading block from the material pushing opening.

11. The full-automatic soldering apparatus according to claim 1, wherein the conveying track has a square tube cavity, and the conveying track is composed of a lower inclined section, an arc-shaped transition section and a horizontal outlet which is connected with a feed port of the loading block in sequence.

12. A process line, characterized in that it comprises a fully automatic soldering apparatus as claimed in any one of claims 1 to 11.