CN111760974A - Ground terminal punching forming system - Google Patents
Ground terminal punching forming system Download PDFInfo
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- CN111760974A CN111760974A CN202010736928.1A CN202010736928A CN111760974A CN 111760974 A CN111760974 A CN 111760974A CN 202010736928 A CN202010736928 A CN 202010736928A CN 111760974 A CN111760974 A CN 111760974A
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- punching
- cutting
- station
- punch
- blank pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/04—Centering the work; Positioning the tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention relates to a punching and forming system for a grounding terminal, which is characterized in that: the device comprises a blank pipe conveying mechanism, an upper template, an upper die holder, an upper punch, a pressing plate, a positioning plate, a lower template and a lower die holder; a positioning station, a bending and stamping station and a punching and cutting station are arranged on the lower template along the horizontal direction; according to the invention, the blank pipe can be clamped and conveyed at two stations at the same time through the blank pipe clamping module, so that the conveying accuracy and stability of the blank pipe are ensured; repeated positioning is not needed, and the product forming precision is high; the process of punching a hole and deciding shares a die holder structure, and punching a hole and deciding the shaping of can accomplishing two ground terminal once die-cut promotes ground terminal's production efficiency.
Description
Technical Field
The invention relates to the technical field of ground terminal forming, in particular to a ground terminal punching forming system.
Background
The terminal of being connected with the grounding body is the ground terminal, the ground terminal wide application is in fields such as electronic high speed railway, the transformer substation, petrochemical, data center, the ground terminal is for satisfying actual demand, in the production manufacture process, need cut raw and other materials copper pipe, the chamfer, numerous steps such as punching press and punch a hole, in current stamping forming process, need once fix a position the copper pipe, still need carry out secondary positioning to it during punching a hole, twice positioning process is loaded down with trivial details, easily cause positioning deviation, thereby lead to the inconsistent phenomenon of hole site, influence product quality, and current stamping forming process and the process separation that punches a hole, accomplish respectively, complex operation, the process is complicated, a large amount of time cost has been wasted, production efficiency is not high.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a ground terminal stamping and punching forming system, which can solve the problems that the existing stamping forming process and the existing punching process are separated and respectively completed, the operation is complicated, the process is complex, a large amount of time and cost are wasted, and the production efficiency is not high.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a ground terminal punching press forming system which innovation point lies in: the device comprises a blank pipe conveying mechanism, an upper template, an upper die holder, an upper punch, a pressing plate, a positioning plate, a lower template and a lower die holder; a positioning station, a bending and stamping station and a punching and cutting station are arranged on the lower template along the horizontal direction;
the blank pipe conveying mechanism comprises a blank pipe feeding groove and a blank pipe clamping module; the blank pipe feeding groove is obliquely arranged, a plurality of obliquely stacked blank pipes are arranged in the blank pipe feeding groove, and the bottom end of the blank pipe feeding groove extends to a positioning station on the lower template; the blank pipe clamping module can simultaneously convey the blank pipe at the positioning station on the lower template to the bending and stamping station and convey the blank pipe at the bending and stamping station on the lower template to the punching and cutting station;
the upper template, the upper die holder, the pressing plate, the positioning plate, the lower template and the lower die holder are sequentially arranged from top to bottom; the top end of the upper die holder is connected with a hydraulic machine, and the upper die plate is driven by the hydraulic machine; the upper die base is connected to the bottom end of the upper die plate, and upper punch mounting holes corresponding to a bending stamping station and a punching and cutting station on the lower die plate are formed in the bottom end of the upper die base along the horizontal direction; the upper punch comprises a bending punch, a hole punch and a cutting punch; the bending punch, the hole punch and the cutting punch are all arranged at the mounting hole of the upper punch on the upper die base, and the bending punch corresponds to the bending punching station on the lower die plate; the hole punching and the cutting punching correspond to a punching and cutting station; the pressing plate is arranged below the upper die base and driven by a hydraulic machine on the upper die plate to move along the vertical direction, the positioning plate is arranged below the pressing plate and fixedly connected with the pressing plate, and the positioning plate and the pressing plate are both provided with guide through holes for accommodating bending punches, hole punches and cutting punches to pass through; a positioning block at the end part of the blank pipe is arranged on the positioning plate;
the lower die base is arranged below the positioning plate, and a positioning hole for accommodating the lower template is formed in the lower die base; the lower die plate comprises a bending stamping die plate and a punching and cutting die plate, the bending stamping die plate and the punching and cutting die plate are both embedded into a positioning hole of the lower die base, the bending stamping die plate is positioned at a bending stamping station and matched with a bending punch of the upper punch, and the punching and cutting die plate is positioned at a punching and cutting station and matched with a punching punch and a cutting punch of the upper punch; and a discharge chute is arranged on one side of the punching and cutting template of the lower template.
Furthermore, the blank pipe clamping module is provided with a pair of blank pipe clamping modules which are arranged on the lower die holder and are respectively positioned on two sides of the lower template; the blank pipe clamping module comprises a horizontal transverse cylinder, a horizontal longitudinal cylinder, a mandril connecting frame and a mandril; the output end of the horizontal transverse cylinder is connected with a sliding seat, guide blocks matched with the sliding seat are arranged on two sides of the sliding seat, and the sliding seat reciprocates along the direction of the guide blocks under the driving of the horizontal transverse cylinder; the horizontal longitudinal cylinder is arranged on the sliding seat, and the motion direction of the output end of the horizontal longitudinal cylinder is mutually vertical to that of the output end of the horizontal transverse cylinder; the ejector rod connecting frame is of a horizontal plate-shaped structure, the middle position of the ejector rod connecting frame is connected to the output end of the horizontal longitudinal cylinder, the ejector rods are vertically connected to the two ends of the ejector rod connecting frame, and the distance between the ejector rods is the distance from the positioning station to the bending stamping station or the distance from the bending stamping station to the punching and cutting station; the ejector rods at two ends of the ejector rod connecting frame are embedded into or moved out of the blank pipes at the positioning station and the bending stamping station through the horizontal longitudinal cylinder driving the ejector rod connecting frame, the blank pipes at the original positioning station are moved into the bending stamping station along the horizontal direction under the driving of the horizontal transverse driving cylinder, and the blank pipes at the original bending stamping station are moved into the punching and cutting station.
Further, the pressing block at the end part of the blank pipe arranged on the pressing plate is embedded in the pressing plate, and the pressing block at the end part of the blank pipe is provided with an arc-shaped groove matched with the blank pipe.
Furthermore, the both sides limit that the station was decided in the punching of lower bolster was provided with the gas nozzle, through pipe connection on the air supply, accessible high-pressure jet-propelled will punch a hole and decide station department and accomplish the finished product that punches a hole and decide the processing and blow in the blown down tank.
Furthermore, an extrusion groove is formed in the middle of the bending stamping die plate, inclined plane structures are arranged at two ends of the extrusion groove, the bottom end of the bending stamping die plate is horizontal and matched with the extrusion groove of the bending stamping die plate to flatten the middle part of the blank pipe, and two ends of the bending stamping die plate are inclined upwards to form a chamfer structure which is matched with the inclined plane structures at two ends of the extrusion groove to bend the blank pipe.
Furthermore, a cutting hole is formed in the middle of the punching cutting template, and a pair of punching holes are formed in the two sides of the cutting hole respectively; the edge of the cutting punch is of an arc-shaped structure, and the cutting punch is matched with the cutting holes in the punching cutting template to cut the flattened blank pipe; the hole punch is matched with the punching hole in the punching and cutting template, so that the punching hole is realized on the flattened blank pipe, and one die and two dies are realized.
The invention has the advantages that:
1) according to the invention, the blank pipe can be clamped and conveyed at two stations at the same time through the blank pipe clamping module, so that the conveying accuracy and stability of the blank pipe are ensured; repeated positioning is not needed, and the product forming precision is high; the process of punching a hole and deciding shares a die holder structure, and punching a hole and deciding the shaping of can accomplishing two ground terminal once die-cut promotes ground terminal's production efficiency.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a perspective view of a punching and forming system of a ground terminal according to the present invention.
Fig. 2 is a schematic partial structural view of a punching forming system of a ground terminal according to the present invention.
Fig. 3 is a schematic structural diagram of a punching state of a lower die plate of the system for punching and molding the ground terminal.
Fig. 4 is a schematic structural diagram of a lower template of the ground terminal punching forming system of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 4, the system for punching and forming the ground terminal includes a blank pipe conveying mechanism 1, an upper mold plate 2, an upper mold base 3, an upper punch 4, a pressing plate 5, a positioning plate 6, a lower mold plate 7 and a lower mold base 8; and a positioning station, a bending and stamping station and a punching and cutting station are arranged on the lower template 7 along the horizontal direction.
The blank pipe conveying mechanism 1 comprises a blank pipe feeding groove 11 and a blank pipe clamping module 12; the blank pipe feeding groove 11 is obliquely arranged, a plurality of obliquely stacked blank pipes are arranged in the blank pipe feeding groove 11, and the bottom end of the blank pipe feeding groove 11 extends to a positioning station on the lower template 7; the blank pipe clamping module 12 can simultaneously convey the blank pipe at the positioning station on the lower template 7 to the bending and stamping station, and convey the blank pipe at the bending and stamping station on the lower template 7 to the punching and cutting station.
The upper template 2, the upper die base 3, the pressing plate 5, the positioning plate 6, the lower template 7 and the lower die base 8 are sequentially arranged from top to bottom; the top end of the upper die holder 2 is connected with a hydraulic machine, and the upper die plate 2 is driven by the hydraulic machine; the upper die holder 3 is connected to the bottom end of the upper die plate 2, and the bottom end of the upper die holder 8 is provided with upper punch mounting holes corresponding to a bending stamping station and a punching and cutting station on the lower die plate 2 along the horizontal direction; the upper punch 4 comprises a bending punch 41, a hole punch 42 and a cutting punch 43; the bending punch 41, the hole punch 42 and the cutting punch 43 are all arranged at an upper punch mounting hole on the upper die base 3, and the bending punch 41 corresponds to a bending punching station on the lower die plate 7; the punch 42 and the cutting punch 43 correspond to a punching and cutting station; the pressing plate 5 is arranged below the upper die holder 3, the pressing plate 5 is driven by a hydraulic machine on the upper die plate 7 to move along the vertical direction, the positioning plate 6 is arranged below the pressing plate 5, the positioning plate 6 is fixedly connected with the pressing plate 5, and the positioning plate 6 and the pressing plate 5 are both provided with guide through holes for accommodating the bending punch 41, the hole punch 42 and the cutting punch 43 to pass through; the positioning plate 6 is provided with a positioning block 61 for the end part of the blank pipe.
The lower die base 8 is arranged below the positioning plate 6, and a positioning hole for accommodating the lower template 7 is formed in the lower die base 8; the lower template 7 comprises a bending stamping template 71 and a punching and cutting template 72, the bending stamping template 71 and the punching and cutting template 72 are both embedded in a positioning hole of the lower die holder 8, the bending stamping template 71 is positioned at a bending stamping station and matched with a bending punch 41 of the upper punch 4, and the punching and cutting template 72 is positioned at a punching and cutting station and matched with a punch 42 and a cutting punch 43 of the upper punch 4; one side of the punching and cutting template 72 of the lower template 7 is provided with a discharge chute.
The blank pipe clamping module 12 is provided with a pair of clamping modules which are arranged on the lower die holder and are respectively positioned on two sides of the lower template; the blank pipe clamping module 12 comprises a horizontal transverse cylinder 13, a horizontal longitudinal cylinder 14, a mandril connecting frame 15 and a mandril 16; the output end of the horizontal transverse cylinder 13 is connected with a sliding seat, guide blocks 17 matched with the sliding seat are arranged on two sides of the sliding seat, and the sliding seat reciprocates along the direction of the guide blocks 17 under the driving of the horizontal transverse cylinder 13; the horizontal longitudinal cylinder 14 is arranged on the sliding seat, and the motion direction of the output end of the horizontal longitudinal cylinder 14 is mutually vertical to the motion direction of the output end of the horizontal transverse cylinder 13; the ejector rod connecting frame 15 is of a horizontal plate-shaped structure, the middle position of the ejector rod connecting frame 15 is connected to the output end of the horizontal longitudinal air cylinder 14, the ejector rods 16 are vertically connected to the two ends of the ejector rod connecting frame 15, and the distance between the ejector rods 16 is the distance from the positioning station to the bending stamping station or the distance from the bending stamping station to the punching and cutting station; the ejector rod connecting frame 15 is driven by the horizontal longitudinal air cylinder 14 to realize that ejector rods 16 at two ends of the ejector rod connecting frame 15 are embedded into or moved out of blank pipes at the positioning station and the bending and stamping station, the blank pipes at the original positioning station are moved into the bending and stamping station along the horizontal direction under the drive of the horizontal transverse driving cylinder 13, and the blank pipes at the original bending and stamping station are moved into the punching and cutting station.
The blank pipe end pressing block 51 arranged on the pressing plate 5 is embedded in the pressing plate, and the arc-shaped groove matched with the blank pipe is formed in the blank pipe end pressing block 51.
The both sides limit of station is decided in punching a hole on lower bolster 7 is provided with the gas nozzle, through pipe connection on the air supply, and the accessible high-pressure is spouted air and is decided station department and accomplish the finished product that punches a hole and decide the processing and blow in the blown down tank.
An extrusion groove is formed in the middle of the bending stamping template 71, inclined plane structures are arranged at two ends of the extrusion groove, the bottom end of the bending punch 41 is horizontal and is matched with the extrusion groove of the bending stamping template to flatten the middle part of the blank pipe, and two ends of the bending punch 41 are inclined upwards to form a chamfer structure which is matched with the inclined plane structures at two ends of the extrusion groove to bend the blank pipe.
A cutting hole is formed in the middle of the punching cutting template 72, and a pair of punching holes are formed in the two sides of the cutting hole respectively; the edge of the cutting punch 43 is of an arc-shaped structure, and the cutting punch 43 is matched with a cutting hole in the punching cutting template 72 to cut the flattened blank pipe; the hole punch 42 is matched with the hole punch on the punching and cutting template 72 to realize the punching on the flattened blank pipe and realize two-in-one-die punching.
The working principle of the invention is as follows: the ejector rods at two ends of the ejector rod connecting frame are embedded into the blank pipes at the positioning station and the bending stamping station by driving the ejector rod connecting frame through the horizontal longitudinal cylinder, the blank pipe at the original positioning station is moved into the bending stamping station along the horizontal direction under the driving of the horizontal transverse driving cylinder, and the blank pipe at the original bending stamping station is moved into the punching and cutting station; then the hydraulic press drives the positioning plate to drive the pressing plate to move downwards to press the blank pipe at each station, and then the hydraulic press drives the bending punch, the hole punch and the cutting punch on the upper die base to punch; the bending punch is matched with the extrusion groove of the bending punching die plate to flatten the middle part of the blank pipe, and the bending punch is matched with the inclined plane structures at the two ends of the extrusion groove to bend the blank pipe; the cutting punch is matched with the cutting holes on the punching cutting template to cut the flattened blank pipe; the hole punching is in coordination with the punching on the punching cutting template, so that the punching on a flattened blank pipe is realized, and finally, the molded grounding terminal which is used for cutting the punching is blown out through high-pressure air injection to cut the punching and cutting station, so that one die and two dies are realized.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a ground terminal punching press forming system which characterized in that: the device comprises a blank pipe conveying mechanism, an upper template, an upper die holder, an upper punch, a pressing plate, a positioning plate, a lower template and a lower die holder; a positioning station, a bending and stamping station and a punching and cutting station are arranged on the lower template along the horizontal direction;
the blank pipe conveying mechanism comprises a blank pipe feeding groove and a blank pipe clamping module; the blank pipe feeding groove is obliquely arranged, a plurality of obliquely stacked blank pipes are arranged in the blank pipe feeding groove, and the bottom end of the blank pipe feeding groove extends to a positioning station on the lower template; the blank pipe clamping module can simultaneously convey the blank pipe at the positioning station on the lower template to the bending and stamping station and convey the blank pipe at the bending and stamping station on the lower template to the punching and cutting station;
the upper template, the upper die holder, the pressing plate, the positioning plate, the lower template and the lower die holder are sequentially arranged from top to bottom; the top end of the upper die holder is connected with a hydraulic machine, and the upper die plate is driven by the hydraulic machine; the upper die base is connected to the bottom end of the upper die plate, and upper punch mounting holes corresponding to a bending stamping station and a punching and cutting station on the lower die plate are formed in the bottom end of the upper die base along the horizontal direction; the upper punch comprises a bending punch, a hole punch and a cutting punch; the bending punch, the hole punch and the cutting punch are all arranged at the mounting hole of the upper punch on the upper die base, and the bending punch corresponds to the bending punching station on the lower die plate; the hole punching and the cutting punching correspond to a punching and cutting station; the pressing plate is arranged below the upper die base and driven by a hydraulic machine on the upper die plate to move along the vertical direction, the positioning plate is arranged below the pressing plate and fixedly connected with the pressing plate, and the positioning plate and the pressing plate are both provided with guide through holes for accommodating bending punches, hole punches and cutting punches to pass through; a positioning block at the end part of the blank pipe is arranged on the positioning plate;
the lower die base is arranged below the positioning plate, and a positioning hole for accommodating the lower template is formed in the lower die base; the lower die plate comprises a bending stamping die plate and a punching and cutting die plate, the bending stamping die plate and the punching and cutting die plate are both embedded into a positioning hole of the lower die base, the bending stamping die plate is positioned at a bending stamping station and matched with a bending punch of the upper punch, and the punching and cutting die plate is positioned at a punching and cutting station and matched with a punching punch and a cutting punch of the upper punch; and a discharge chute is arranged on one side of the punching and cutting template of the lower template.
2. The system of claim 1, wherein the punch forming system comprises: the blank pipe clamping module is provided with a pair of clamping modules which are arranged on the lower die holder and are respectively positioned on two sides of the lower template; the blank pipe clamping module comprises a horizontal transverse cylinder, a horizontal longitudinal cylinder, a mandril connecting frame and a mandril; the output end of the horizontal transverse cylinder is connected with a sliding seat, guide blocks matched with the sliding seat are arranged on two sides of the sliding seat, and the sliding seat reciprocates along the direction of the guide blocks under the driving of the horizontal transverse cylinder; the horizontal longitudinal cylinder is arranged on the sliding seat, and the motion direction of the output end of the horizontal longitudinal cylinder is mutually vertical to that of the output end of the horizontal transverse cylinder; the ejector rod connecting frame is of a horizontal plate-shaped structure, the middle position of the ejector rod connecting frame is connected to the output end of the horizontal longitudinal cylinder, the ejector rods are vertically connected to the two ends of the ejector rod connecting frame, and the distance between the ejector rods is the distance from the positioning station to the bending stamping station or the distance from the bending stamping station to the punching and cutting station; the ejector rod connecting frame is driven by the horizontal longitudinal cylinder to realize that ejector rods at two ends of the ejector rod connecting frame are embedded into or moved out of blank pipes at the positioning station and the bending stamping station, the blank pipes at the original positioning station are moved into the bending stamping station along the horizontal direction under the driving of the horizontal transverse driving cylinder, and the blank pipes at the original bending stamping station are moved into the punching and cutting station.
3. The system of claim 1, wherein the punch forming system comprises: the pressing block at the end part of the blank pipe arranged on the pressing plate is embedded in the pressing plate, and the pressing block at the end part of the blank pipe is provided with an arc-shaped groove matched with the blank pipe.
4. The system of claim 1, wherein the punch forming system comprises: the two side edges of the punching cutting station on the lower template are provided with air nozzles which are connected to an air source through pipelines, and the finished products which are punched and cut and processed at the punching cutting station can be blown into the discharge chute through high-pressure air injection.
5. The system of claim 1, wherein the punch forming system comprises: the middle of the bending stamping die plate is provided with an extrusion groove, two ends of the extrusion groove are provided with inclined plane structures, the bottom end of the bending stamping die plate is horizontal and is matched with the extrusion groove of the bending stamping die plate to flatten the middle part of the blank pipe, and two ends of the bending stamping die plate are inclined upwards to form a chamfer structure which is matched with the inclined plane structures at two ends of the extrusion groove to bend the blank pipe.
6. The system of claim 1, wherein the punch forming system comprises: a cutting hole is formed in the middle of the punching cutting template, and a pair of punching holes are formed in the two sides of the cutting hole respectively; the edge of the cutting punch is of an arc-shaped structure, and the cutting punch is matched with the cutting holes in the punching cutting template to cut the flattened blank pipe; the hole punch is matched with the punching hole in the punching and cutting template, so that the punching hole is realized on the flattened blank pipe, and one die and two dies are realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010736928.1A CN111760974A (en) | 2020-07-28 | 2020-07-28 | Ground terminal punching forming system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114101463A (en) * | 2021-11-30 | 2022-03-01 | 浙江巨宏机械科技有限公司 | Automatic processing equipment for storage battery terminal |
| CN116603932A (en) * | 2023-07-20 | 2023-08-18 | 奕东电子(常熟)有限公司 | Stamping forming device for metal terminal of electronic connector and processing method thereof |
| CN117225960A (en) * | 2023-09-18 | 2023-12-15 | 广州市智铝铝业有限公司 | Aluminum product stamping forming process and aluminum product production line based on process |
-
2020
- 2020-07-28 CN CN202010736928.1A patent/CN111760974A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114101463A (en) * | 2021-11-30 | 2022-03-01 | 浙江巨宏机械科技有限公司 | Automatic processing equipment for storage battery terminal |
| CN116603932A (en) * | 2023-07-20 | 2023-08-18 | 奕东电子(常熟)有限公司 | Stamping forming device for metal terminal of electronic connector and processing method thereof |
| CN116603932B (en) * | 2023-07-20 | 2023-09-19 | 奕东电子(常熟)有限公司 | Stamping forming device for metal terminal of electronic connector and processing method thereof |
| CN117225960A (en) * | 2023-09-18 | 2023-12-15 | 广州市智铝铝业有限公司 | Aluminum product stamping forming process and aluminum product production line based on process |
| CN117225960B (en) * | 2023-09-18 | 2024-03-29 | 广州市智铝铝业有限公司 | Aluminum product stamping forming process and aluminum product production line based on process |
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