CN104393468A - Full-automatic three-plug terminal machine - Google Patents
Full-automatic three-plug terminal machine Download PDFInfo
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- CN104393468A CN104393468A CN201410650301.9A CN201410650301A CN104393468A CN 104393468 A CN104393468 A CN 104393468A CN 201410650301 A CN201410650301 A CN 201410650301A CN 104393468 A CN104393468 A CN 104393468A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
Abstract
The invention relates to the technical field of machining equipment, in particular to a full-automatic three-plug terminal machine which enables a three-plug terminal and a power line to be in compression connection. The full-automatic three-plug terminal machine comprises a machine platform and a conveying mechanism; the conveying mechanism is fixedly installed on the front end portion of the machine platform; the rear end portion of the machine platform is sequentially provided with an outer protection sleeve peeling mechanism, a line transfer mechanism, an internal line separation mechanism, an internal line shaping mechanism, an internal line peeling mechanism and a riveting mechanism along a power line conveying direction of the conveying mechanism; the front end of the riveting mechanism is provided with a line conveying and taking mechanism. According to the full-automatic three-plug terminal machine, internal lines of the power line are arranged along the same sequence due to the line transfer mechanism and accordingly the polarity matching correctness when the internal lines and a three-plug terminal are riveted in a subsequent working procedure is guaranteed; the internal line separation mechanism, the internal line shaping mechanism and the internal line peeling mechanism are arranged to perform preprocessing on the internal lines of the power line before riveting and accordingly the matching yield of the internal lines and the three-plug terminal is improved.
Description
Technical field
The present invention relates to technical field of processing equipment, particularly the full-automatic three spigot handsets of one that three insertion terminals and power line are crimped together.
Background technology
Terminal machine is the equipment that power line heel end is crimped together.At present in order to improve the equipment that terminal machine generally is full-automatic, comprise stripping outside line, function such as stripping interior lines and crimping etc.
Conventional terminal comprises two insertion terminals and three insertion terminals, and current Full-automatic terminal machine does not have technical barrier in the full automatic processing realizing two insertion terminals, and Technical comparing is ripe.But for three insertion terminals, mainly there is following two problems:
1, three supports of three insertion terminals are triangle disposition distribution, therefore in the process of processing, the associated mechanisms of terminal machine is difficult to make three interior lines of three core power lines to stretch in the support of three insertion terminals respectively, easily occurs that interior lines do not coordinate very well with support thus cause product bad after riveted joint;
2, three supports of three insertion terminals have polarity to distribute, a kind of three insertion terminals be commonly called as French head as shown in Figure 2, support 100 above it need be connected with ground wire, left side is connected with live wire, right side is connected with zero line, but present terminal machine is not owing to having relevant mechanism to differentiate the carrying out of power line and processing, and the interior lines of power line mode on request cannot be made in the process of the random feeding of power line to arrange, and therefore cannot realize automation.Way general is at present by workman manually according to the arrangement of the interior lines of power line, and after having rotated angle by specific requirement, then put into power line conveying mechanism, the semi-automatic terminal machine of this employing manual intervention, its operating efficiency is lower, the cost of product is high.
Summary of the invention
The present invention is in order to solve current three core power lines and three insertion terminals in the process of riveting, and fraction defective is higher, and cannot realize full-automatic production and make the problem that production efficiency is low, production cost is high and the full-automatic three spigot handsets of one provided.
For reaching above-mentioned functions, technical scheme provided by the invention is:
A kind of full-automatic three spigot handsets, comprise board and conveying mechanism, described conveying mechanism is fixedly mounted on the leading section of described board, carry the direction of power line to be disposed with stripping oversheath mechanism, to turn line mechanism, point interior lines mechanism, interior lines reshaping device, interior lines peeling procedure and riveting mechanism in the rearward end of described board along described conveying mechanism, the front end of described riveting mechanism is provided with send line taking mechanism.
Preferably, the described line mechanism that turns comprises tong, retractor device, whirligig and device for detecting polarity, described retractor device is connected with described tong and drives described tong clamp and unclamp, described whirligig is connected with described tong and drives described tong to rotate, described tong is for clamping power line, described checkout gear is fixedly mounted on the top of described tong, and described device for detecting polarity is for detecting the polarity of the interior lines of power line; Described tong comprises connecting rod A, holder, swivel becket A, swivel becket B, upper tong and lower tong, described swivel becket A and described swivel becket B is rotationally connected with described holder respectively, and be separately positioned on above and below described holder, described upper tong is fixedly connected with swivel becket A, described lower tong is fixedly connected with swivel becket B, described holder offers the through hole A allowing described connecting rod A to pass through, the front end of described connecting rod A is provided with live splint, and described live splint is fixedly connected with described swivel becket B with described swivel becket A respectively; Described retractor device comprises cylinder A and convergence piece, and described convergence piece is fixedly mounted on the expansion link of described cylinder A, and rear end and the described convergence piece of described connecting rod A are rotationally connected; Described device for detecting polarity comprises CCD camera, and described CCD camera is arranged on the top of described tong.
Preferably, described point of interior lines mechanism comprises travelling carriage, cylinder B, straight Fu device, left side separator and right side separator, described travelling carriage is arranged on described board by guide rail A, described cylinder B is fixedly mounted on described board, the expansion link of described cylinder B is fixedly connected with described travelling carriage and drives described travelling carriage to move along described guide rail A, described straight Fu device is fixedly mounted on above the middle part of described travelling carriage, and described left side separator and right side separator are arranged on the left and right sides of described straight Fu device respectively; Described straight Fu device comprises finger cylinder A and cylinder C, described cylinder C is fixedly connected with described finger cylinder A and drives described finger cylinder A to seesaw, two fingers of described finger cylinder A are separately installed with tong A and lower tong A, and described upper tong A and described lower tong A matches; Described left side separator comprises finger cylinder B and cylinder D, described cylinder D is fixedly connected with described finger cylinder B and drives described finger cylinder B side-to-side movement, two of described finger cylinder B fingers are separately installed with tong B and lower tong B, described upper tong B and described lower tong B matches and centre is provided with groove A; Described right side separator comprises finger cylinder C and cylinder E, described cylinder E is fixedly connected with described finger cylinder C and drives described finger cylinder C side-to-side movement, two of described finger cylinder C fingers are separately installed with tong C and lower tong C, described upper tong C and described lower tong C matches and centre is provided with groove B.
Preferably, described interior lines reshaping device comprises upper die and lower die, and described patrix is provided with drift, and the left and right sides of described drift is provided with left side cutter and right side cutter, and the side of described left side cutter and described right side cutter is inclined-plane; The upper surface of described counterdie is a plane, and mid portion offers the through hole B allowing described left side cutter and described right side cutter to pass through, and the middle part of described through hole B is provided with the dividing plate matched with described drift; Cylinder F and cylinder G are connected with described patrix and described counterdie respectively and drive described patrix and described counterdie to move up and down respectively; The cylinder H that described interior lines reshaping device also comprises two pieces of Fu concora crush blocks and drives described Fu concora crush block to seesaw, described cylinder H is fixedly connected with described counterdie, described Fu concora crush block is arranged on the left and right sides of described through hole B, and described Fu concora crush block is provided with pressure wing.
Preferably, described interior lines peeling procedure comprises upper tool post and lower slide, described upper tool post and described lower slide are arranged on slide rail, described upper tool post be connected with cylinder I and drive described upper tool post along described slide rail do near and away from the back and forth movement of described lower slide, described upper tool post is disposed with three upper cutters and three upper bark knives, described lower slide is installed with the lower cutter corresponding with described upper cutter and described upper bark knife and lower bark knife; Described slide rail is fixedly connected with movable plate, and described movable plate is coordinated by guide rail B with between board, and described movable plate is connected with the cylinder J be fixed on described board, and described cylinder J drives described slide rail reciprocating motion by described movable plate.
Preferably, described riveting mechanism comprises the terminal conveyor, decompressor and the wire module that are arranged on successively on described board, the through hole C that the interior lines described wire module offering three the permission power lines corresponding with three of three insertion terminals supports are passed through, the front end of described through hole C is provided with the gathering sill of taper; Described wire module comprises lower-left mould, bottom right mould and patrix A, and described lower-left mould, bottom right mould and patrix A are driven by cylinder K, cylinder L and cylinder M respectively, and three described through holes are opened in the junction between lower-left mould, bottom right mould and patrix A respectively.
Preferably, described whirligig comprises servomotor, driving wheel, driven pulley and belt, described driven pulley is fixedly connected with the middle part of described connecting rod A, and described driving wheel is fixedly mounted on the output shaft of described servomotor, is connected between described driving wheel and described driven pulley by belt transmission; The front end of described lower tong is provided with the lower claw in " W " shape, the centre of described lower claw is provided with the groove C placing power line, described upper tong is provided with the press strip of strip, described press strip coordinates for compressing the power line be placed in described groove C with described groove C.
Preferably, one end of described left side separator and described right side separator is rotationally connected with described travelling carriage respectively, the other end is connected with cylinder N, the expansion link of cylinder N is connected with the connecting rod B of " V " font, described left side separator is connected with connecting rod B respectively with described right side separator, and push-and-pull cylinder N drives described left side separator and described right side separator to turn left respectively and turn right swing.
Preferably, described decompressor comprises motor, bent axle, drift take-up housing, take-up housing guide vane end stop, drift holder, upper riveting cutter, left push type broach, right push type broach, left riveting cutter and right riveting cutter, described crankshaft installed is on crankshaft base and rotate under the drive of described motor, described drift take-up housing does back and forth movement under the drive of described bent axle, described take-up housing guide vane end stop does straight line back and forth movement for limiting described drift take-up housing, described drift take-up housing is connected with described drift holder and drives described drift holder to move, described upper riveting cutter is arranged on described drift holder, described left push type broach and described right push type broach are arranged on the left and right sides of described drift holder, described left riveting cutter and described right riveting cutter are movably arranged on board, described left push type broach and described right push type broach drive described left riveting cutter and described right riveting cutter move toward one another respectively.
Preferably, described full-automatic three spigot handsets also comprise kerf mechanism, described kerf mechanism is fixedly installed on described stripping oversheath mechanism and turns between line mechanism, and described kerf mechanism comprises hairbrush and cylinder, and described cylinder is connected with described hairbrush and drives described hairbrush back and forth movement.
Beneficial effect of the present invention is: a kind of full-automatic three spigot handsets, comprise board and conveying mechanism, described conveying mechanism is fixedly mounted on the leading section of described board, carry the direction of power line to be disposed with stripping oversheath mechanism, to turn line mechanism, point interior lines mechanism, interior lines reshaping device, interior lines peeling procedure and riveting mechanism in the rearward end of described board along described conveying mechanism, the front end of described riveting mechanism is provided with send line taking mechanism; Turning line mechanism by arranging, the interior lines of power line all being arranged by identical order, thus ensure that the correctness that polarity when riveting with three insertion terminals in subsequent handling is arranged in pairs or groups; Carrying out preliminary treatment by arranging point interior lines mechanism, interior lines reshaping device and the interior lines peeling procedure interior lines to the power line before riveted joint, improve the yields that interior lines coordinate with three insertion terminals.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of three insertion terminals;
Fig. 3 is the structural representation turning line mechanism;
Fig. 4 is the structural representation of whirligig;
Fig. 5 is the structural representation of tong;
Fig. 6 is the structural representation of retractor device;
Fig. 7 is a point decomposing schematic representation for interior lines mechanism;
Fig. 8 is the structural representation of right side separator;
Fig. 9 is the structural representation of interior lines reshaping device;
Figure 10 is the structural representation of the patrix of interior lines reshaping device;
Figure 11 is the structural representation of the counterdie of interior lines reshaping device;
Figure 12 is the decomposing schematic representation of interior lines peeling procedure;
Figure 13 is the decomposing schematic representation of riveting mechanism;
Figure 14 is the structural representation of wire module;
Figure 15 is the decomposing schematic representation of decompressor;
Figure 16 is the structural representation of kerf mechanism;
Figure 17 is manufacturing procedure figure of the present invention.
Embodiment
Below in conjunction with accompanying drawing 1 to accompanying drawing 17, the present invention is further elaborated:
The full-automatic three spigot handsets of one as shown in Figure 1, comprise board 10 and conveying mechanism 11, conveying mechanism 11 is fixedly mounted on the leading section of board 10, carry the direction of power line 30 to be disposed with stripping oversheath mechanism 12, to turn line mechanism 13, point interior lines mechanism 14, interior lines reshaping device 15, interior lines peeling procedure 16 and riveting mechanism 17 in the rearward end of board 10 along conveying mechanism 11, the front end of riveting mechanism 17 is provided with send line taking mechanism.Conveying mechanism 11 we can produce process in select according to concrete requirement, in the present embodiment, we adopt Chinese utility model patent CN20132065237.9, described terminal cable chain conveyor.Stripping oversheath mechanism 12 we adopt a kind of cable external insulation sheet punck-down block described by Chinese utility model patent CN20132064958.8.It is substantially concordant to ensure the leading section of the power line 30 carried that the present invention is provided with wire-blocking board 18 after conveying mechanism 11 first access location.In addition, in order to make power line 30 when each station works, can not be pulled, the front end of each station is provided with the cord grip 19 for compressing power line 30.
As shown in Figures 3 to 6, turn line mechanism 13 and comprise tong 131, retractor device 132, whirligig 133 and device for detecting polarity 134, retractor device 132 is connected with tong 131 and drives tong 131 clamp and unclamp, whirligig 133 is connected with tong 131 and drives tong 131 to rotate, tong 131 is for clamping power line 30, checkout gear is fixedly mounted on the top of tong 131, and device for detecting polarity 134 is for detecting the polarity of the interior lines of power line 30, tong 131 comprises connecting rod A1311, holder 1312, swivel becket A1313, swivel becket B1314, upper tong 1315 and lower tong 1316, swivel becket A1313 and swivel becket B1314 is rotationally connected with holder 1312 respectively, and be separately positioned on above and below holder 1312, upper tong 1315 is fixedly connected with swivel becket A1313, lower tong 1316 is fixedly connected with swivel becket B1314, holder 1312 offers the through hole A allowing connecting rod A1311 to pass through, the front end of connecting rod A1311 is provided with live splint 1317, live splint 1317 is fixedly connected with swivel becket B1314 with swivel becket A1313 respectively, retractor device 132 comprises cylinder A1321 and convergence piece 1322, and convergence piece 1322 is fixedly mounted on the expansion link of cylinder A1321, and rear end and the convergence piece 1322 of connecting rod A1311 are rotationally connected, after connecting rod A1311 and retractor device 132 combine and install, at connecting rod A1311 axially, stretching motion is done by cylinder A1321 drive, in the radial direction of connecting rod A1311, connecting rod A1311 can do and rotate at any angle.Device for detecting polarity 134 comprises the top that CCD camera 1341, CCD camera 1341 is arranged on tong 131.
As shown in Figure 4, whirligig 133 comprises servomotor 1331, driving wheel 1332, driven pulley 1333 and belt 1334, driven pulley 1333 is fixedly connected with the middle part of connecting rod A1311, driving wheel 1332 is fixedly mounted on the output shaft of servomotor 1331, is in transmission connection between driving wheel 1332 and driven pulley 1333 by belt 1334; The front end of lower tong 1316 is provided with the lower claw 13161 in " W " shape, the centre of lower claw 13161 is provided with the groove C131611 placing power line 30, upper tong 1315 is provided with the press strip C13151 of strip, press strip C13151 with groove C131611 coordinate for compressing the power line 30 be placed in groove C131611.Being connected with bracing frame by bearing of swingle 1318, when can ensure that tong 131 rotates under the driving of rotating mechanism like this, excessive beating can not be there is in the radial direction of connecting rod.
The CCD camera 1341 of testing agency is by taking the picture of the interior lines of power line 30, then the processing server (not shown) of device for detecting polarity 134 is sent to, processing server is by distinguishing the color of the oversheath of the interior lines of power line 30, the color of interior lines is generally brown, green and bluish-green alternate, then by calculating, show that power line 30 needs the angle of rotating, then output on whirligig 133 drives whirligig 133 work to make tong 131 clamp power line 30 simultaneously, and rotating mechanism drives tong 131 to rotate corresponding angle again.
As shown in Figure 7, point interior lines mechanism 14 comprises travelling carriage 141, cylinder B142, straight Fu device 143, left side separator 144 and right side separator 145, travelling carriage 141 is arranged on board 10 by guide rail A146, cylinder B142 is fixedly mounted on board 10, the expansion link of cylinder B142 is fixedly connected with travelling carriage 141 and drives travelling carriage 141 to move along guide rail A146, straight Fu device 143 is fixedly mounted on above the middle part of travelling carriage 141, and left side separator 144 and right side separator 145 are arranged on the left and right sides of straight Fu device 143 respectively.
Straight Fu device 143 comprises finger cylinder A1431 and cylinder C1432, cylinder C1432 is fixedly connected with finger cylinder A1431 and drives finger cylinder A1431 to seesaw, two fingers of finger cylinder A1431 are separately installed with tong A1433 and lower tong A1434, and upper tong A1433 and lower tong A1434 matches.
Left side separator 144 comprises finger cylinder B and cylinder D, cylinder D is fixedly connected with finger cylinder B and drives finger cylinder B side-to-side movement, two of finger cylinder B fingers are separately installed with tong B and lower tong B, upper tong B and lower tong B matches and centre is provided with groove A.
Left side separator 144 is identical with the parts that right side separator 145 forms, symmetrical relative to the axis of straight Fu device 143.Below in conjunction with accompanying drawing 5, right side separator 145 is described:
As shown in Figure 8, right side separator 145 comprises finger cylinder C1451 and cylinder E1452, cylinder E1452 is fixedly connected with finger cylinder C1451 and drives finger cylinder C1451 side-to-side movement, two of finger cylinder C1451 fingers are separately installed with tong C1453 and lower tong C1454, upper tong C1453 and lower tong C1454 matches and centre is provided with groove B1455.
In order to the angle making left side separator 144 and right side separator 145 swing is larger, thus can be changed over to new ways get Geng Kai in the left and right interior lines of power line 30, one end of left side separator 144 and right side separator 145 is rotationally connected with travelling carriage 141 respectively, the other end is connected with cylinder N147, the expansion link of cylinder N147 is connected with the connecting rod B of " V " font, left side separator 144 is connected with connecting rod B respectively with right side separator 145, and on the left of cylinder N147 drives, separator 144 and right side separator 145 are turned left and turn right swing respectively.
Power line 30 is after external insulation sleeve is shelled by stripping oversheath mechanism 12, be transported in point interior lines mechanism 14 through conveying mechanism 11, cord grip 19 compresses power line 30, cylinder B142 drives travelling carriage 141 to move toward the direction near power line 30, the upper tong A1433 of straight Fu device 143 and lower tong A1434 shrinks back after holding the interior lines be positioned in the middle of power line 30 under the effect of cylinder C1432, straight for the interior lines Fu of centre, the interior lines be positioned at right side on the left of power line 30 held respectively by left side separator 144 and right side separator 145, and swing toward left side and right side respectively under the promotion of cylinder N147, for right side separator 145, right side separator 145 is in the process of turning right swing, cylinder E1452 drives finger cylinder C1451 to move thus the straight interior lines of the Fu that turns right simultaneously backward, then finger cylinder C1451 unclamps tong C1453 and lower tong C1454, cylinder B142 and cylinder E1452 shrinks respectively, return to initial position, circulate and so forth.Three interior lines of three core power lines 30 are made to be the radial distributions in left, center, right by point interior lines mechanism 14.
As shown in Figure 9 and Figure 10, interior lines reshaping device 15 comprises patrix 151 and counterdie 152, patrix 151 is provided with drift 1511, and the left and right sides of drift 1511 is provided with left side cutter 1512 and right side cutter 1513, and the side of left side cutter 1512 and right side cutter 1513 is inclined-plane; The upper surface of counterdie 152 is a plane, and mid portion offers the through hole B1521 allowing left side cutter 1512 and right side cutter 1513 to pass through, and the middle part of through hole B1521 is provided with the dividing plate 1522 matched with drift 1511; Cylinder F153 and cylinder G154 are connected with patrix 151 and counterdie 152 respectively and drive patrix 151 and counterdie 152 to move up and down respectively.
During use, the three core power lines 30 that three interior lines are radially distributed are after conveying mechanism 11 delivers to mechanism, patrix 151 and counterdie 152 move toward one another under the drive of cylinder F153 and cylinder G154, now drift 1511 can guide the interior lines being positioned at centre down to move, finally contact with the dividing plate 1522 on counterdie 152, thus the interior lines of centre are flattened, the interior lines being simultaneously positioned at the left and right sides respectively under left side cutter 1512 and the inclined-plane, left side of right side cutter 1513 and the guiding on inclined-plane, right side toward opening toward the left and right sides respectively, and finally drop on the lower end plane of counterdie 152.
As shown in figure 11, in order to Fu is directly positioned at the interior lines on left side and right side, the cylinder H156 that interior lines reshaping device 15 also comprises two pieces of Fu concora crush blocks 155 and drives Fu concora crush block 155 to seesaw, cylinder H156 is fixedly connected with counterdie 152, Fu concora crush block 155 is arranged on the left and right sides of through hole B1521, Fu concora crush block 155 is provided with pressure wing 1551.Pressure wing 1551 to push down behind interior lines back and forth movement before and after under the drive of cylinder H156, thus straight for the interior lines Fu being positioned at left side and right side.In the present embodiment, in order to make three core power lines 30 not be pulled, the front end of patrix 151 is installed with seaming chuck 157, counterdie 152 is provided with the via hole 158 allowing push-down head to pass through, and the middle part of seaming chuck 157 is provided with the groove allowing power line 30 to pass through.During use, cylinder H156 drives seaming chuck 157 to move toward counterdie 152, and compresses power line 30.
As shown in figure 12, interior lines peeling procedure 16 comprises upper tool post 161 and lower slide 162, upper tool post 161 and lower slide 162 are arranged on slide rail 163, upper tool post 161 be connected with cylinder I 164 and drive upper tool post 161 along slide rail 163 do near and away from the back and forth movement of lower slide 162, upper tool post 161 is disposed with the upper bark knife 1612 of three, left, center, right upper cutter 1611 and three, left, center, right, lower slide 162 is installed with the lower cutter 1621 corresponding with upper cutter 1611 and upper bark knife 1612 and lower bark knife 1622; Slide rail 163 is fixedly connected with movable plate 165, is coordinated between movable plate 165 with board 10 by guide rail B166, and movable plate 165 is connected with the cylinder J167 be fixed on board 10, and cylinder J167 drives slide rail 163 reciprocating motion by movable plate 165.
The combination of three groups, left, center, right upper cutter 1611 and lower cutter 1621 respectively correspondence trims three interior lines, three, core power line 30 left, center, right, the inner sheath of combination correspondence cutting three three interior lines, core power line 30 left, center, right of bark knife 1612 and lower bark knife 1622 on three groups, left, center, right, often the upper bark knife 1612 of group and lower bark knife 1622 are when cut state, and centre has the space allowing the heart yearn of interior lines to pass through.After cutting off the inner sheath of interior lines, under the state that upper bark knife 1612 and lower bark knife 1622 close up, cylinder J167 drives movable plate 165 toward pusher, thus the inner sheath after cutting is pulled from interior lines, and heart yearn is spilt.
In order to strengthen the distance of opening between upper tool post 161 and lower slide 162, three core power lines 30 are facilitated to put into, lower slide 162 is connected with cylinder O168 in the present embodiment, and is driven by cylinder O168 and to do near or away from the motion of described upper tool post 161, cylinder O168 is fixedly mounted on slide rail 163.By cylinder I 164 and cylinder O168 drive upper tool post 161 and lower slide 162 mutually away from, thus increase the distance between upper tool post 161 and lower slide 162, avoid when lambda line, the interference of three core power lines 30 and upper cutter 1611 or lower cutter 1621 etc.
As shown in Figure 13 and Figure 14, riveting mechanism 17 comprises the terminal conveyor 171 be arranged on successively on board 10, decompressor 172 and wire module 173, the through hole C1731 that interior lines wire module 173 offering three the permission power lines 30 corresponding with three of three insertion terminals supports are passed through, the front end of through hole C1731 is provided with the gathering sill 1732 of taper; Wire module 173 comprises lower-left mould 1733, bottom right mould 1734 and patrix A1735, lower-left mould 1733, bottom right mould 1734 and patrix A1735 are driven by cylinder K174, cylinder L175 and cylinder M176 respectively, and three through holes are opened in the junction between lower-left mould 1733, bottom right mould 1734 and patrix A1735 respectively.Three interior lines of power line 30 are being riveted by decompressor 172, thus interior lines and support pressure are connected together after being guided put in the endoporus of support by wire module 173.Terminal conveyor 171 carries out feed by terminal material feed drum (not shown).
Be connected by connector A177 between cylinder K174 with lower-left mould 1733, be connected between cylinder L175 with bottom right mould 1734 by connector B178, connector A177 and connector B178 and same guide rail C179 is slidably connected.By this design, enabling lower-left mould 1733 and bottom right mould 1734 ensure precision when closing up, preventing dislocation.
Terminal conveyor 171 comprises terminal slide rail 1711 and push rod 1712, and push rod 1712 coordinates with terminal slide rail 1711 activity, and push rod 1712 is connected with cylinder P1713, and cylinder P1713 drives push rod 1712 back and forth movement in terminal slide rail 1711.Terminal slide rail 1711 is provided with the inclined-plane matched with three insertion terminals.
As shown in Figure 1, the present invention also comprises the line sending manipulator 20 and line taking manipulator 21 that are arranged on riveting mechanism 17 front, line sending manipulator 20 and line taking manipulator 21 are driven by cylinder Q22 and move left and right, line sending manipulator 20 for from conveying mechanism 11 stripping after the power line after endothelium 30 takes out through stripping endothelium mechanism, send in the through hole of wire module 173 along the direction perpendicular to wire module 173, line taking manipulator 21 power line 30 and interior lines are riveted after product take out from riveting mechanism 17, and to be transported in the take-up basket (not shown) of specifying.
As shown in figure 15, decompressor 172 comprises motor 1721, bent axle 1722, drift take-up housing 1723, take-up housing guide vane end stop 1724, drift holder 1725, upper riveting cutter 1726, left push type broach 1727, right push type broach 1728, left riveting cutter 1729 and right riveting cutter 1730, bent axle 1722 is arranged on 1722, bent axle and goes up and rotate under the drive of motor 1721, drift take-up housing 1723 does back and forth movement under the drive of bent axle 1722, take-up housing guide vane end stop 1724 does straight line back and forth movement for limiting drift take-up housing 1723, drift take-up housing 1723 is connected with drift holder 1725 and drives drift holder 1725 to move, upper riveting cutter 1726 is arranged on drift holder 1725, left push type broach 1727 and right push type broach 1728 are arranged on the left and right sides of drift holder 1725, left riveting cutter 1729 and right riveting cutter 1730 are movably arranged on board 10, left push type broach 1727 and right push type broach 1728 drive left riveting cutter 1729 and right riveting cutter 1730 move toward one another respectively.Left riveting cutter 1729 is connected with cylinder X17291 and cylinder Y17292 respectively with right riveting cutter 1730, and moves round about under the drive of cylinder X17291 and cylinder Y17292.
As shown in figure 16, full-automatic three spigot handsets also comprise kerf mechanism 23, kerf mechanism 23 is fixedly installed on stripping oversheath mechanism 12 and turns between line mechanism 13, and kerf mechanism 23 comprises hairbrush 231 and cylinder 232, and cylinder 232 is connected with hairbrush 231 and drives hairbrush 231 back and forth movement.Outer surface due to three interior lines of power line 30 all scribbles talcum powder, talcum powder is in white, likely affect the judgement of device for detecting polarity 134 to the surface color of three interior lines, cause the appearance of defective products, for head it off, we to be pumped the talcum powder wiped off on the outer surface of interior lines by the hairbrush 231 of kerf mechanism 23.
As shown in figure 17, after conveying mechanism 11 put into by power line, be transported to the oversheath that stripping oversheath mechanism 12 divests power line, by kerf mechanism 23, the talcum powder on the outer surface of interior lines is removed, through turning line mechanism 13, three interior lines are arranged according to a certain order again, three interior lines are made radially by a point interior lines mechanism 14, and then carry out shaping through interior lines reshaping device 15 and make it match with the internal frame of three insertion terminals, divested the inner sheath of interior lines by interior lines peeling procedure 16, finally by riveting mechanism 17, three core power lines and three insertion terminals are riveted together.The power line after riveted joint is well taken out for convenience of line taking manipulator 21, riveting mechanism 17 is also provided with a cylinder Z1736, cylinder Z1736 is arranged on the bottom of riveting mechanism 17, after three core power lines and three insertion terminals are riveted together, cylinder Z1736 up pushes away three insertion terminals, and three insertion terminals are got loose from riveting mechanism 17.
Above embodiment, just preferred embodiments of the present invention, is not limit practical range of the present invention, therefore the equivalence that all structures according to the present patent application the scope of the claims, feature and principle are done changes or modifies, and all should be included in patent claim of the present invention.
Claims (10)
1. full-automatic three spigot handsets, comprise board and conveying mechanism, described conveying mechanism is fixedly mounted on the leading section of described board, it is characterized in that: carry the direction of power line to be disposed with stripping oversheath mechanism, to turn line mechanism, point interior lines mechanism, interior lines reshaping device, interior lines peeling procedure and riveting mechanism in the rearward end of described board along described conveying mechanism, the front end of described riveting mechanism is provided with send line taking mechanism.
2. full-automatic three spigot handsets as claimed in claim 1, it is characterized in that: described in turn line mechanism and comprise tong, retractor device, whirligig and device for detecting polarity, described retractor device is connected with described tong and drives described tong clamp and unclamp, described whirligig is connected with described tong and drives described tong to rotate, described tong is for clamping power line, described checkout gear is fixedly mounted on the top of described tong, and described device for detecting polarity is for detecting the polarity of the interior lines of power line; Described tong comprises connecting rod A, holder, swivel becket A, swivel becket B, upper tong and lower tong, described swivel becket A and described swivel becket B is rotationally connected with described holder respectively, and be separately positioned on above and below described holder, described upper tong is fixedly connected with swivel becket A, described lower tong is fixedly connected with swivel becket B, described holder offers the through hole A allowing described connecting rod A to pass through, the front end of described connecting rod A is provided with live splint, and described live splint is fixedly connected with described swivel becket B with described swivel becket A respectively; Described retractor device comprises cylinder A and convergence piece, and described convergence piece is fixedly mounted on the expansion link of described cylinder A, and rear end and the described convergence piece of described connecting rod A are rotationally connected; Described device for detecting polarity comprises CCD camera, and described CCD camera is arranged on the top of described tong.
3. full-automatic three spigot handsets as claimed in claim 1, it is characterized in that: described point of interior lines mechanism comprises travelling carriage, cylinder B, straight Fu device, left side separator and right side separator, described travelling carriage is arranged on described board by guide rail A, described cylinder B is fixedly mounted on described board, the expansion link of described cylinder B is fixedly connected with described travelling carriage and drives described travelling carriage to move along described guide rail A, described straight Fu device is fixedly mounted on above the middle part of described travelling carriage, described left side separator and right side separator are arranged on the left and right sides of described straight Fu device respectively, described straight Fu device comprises finger cylinder A and cylinder C, described cylinder C is fixedly connected with described finger cylinder A and drives described finger cylinder A to seesaw, two fingers of described finger cylinder A are separately installed with tong A and lower tong A, and described upper tong A and described lower tong A matches, described left side separator comprises finger cylinder B and cylinder D, described cylinder D is fixedly connected with described finger cylinder B and drives described finger cylinder B side-to-side movement, two of described finger cylinder B fingers are separately installed with tong B and lower tong B, described upper tong B and described lower tong B matches and centre is provided with groove A, described right side separator comprises finger cylinder C and cylinder E, described cylinder E is fixedly connected with described finger cylinder C and drives described finger cylinder C side-to-side movement, two of described finger cylinder C fingers are separately installed with tong C and lower tong C, described upper tong C and described lower tong C matches and centre is provided with groove B.
4. full-automatic three spigot handsets as claimed in claim 1, it is characterized in that: described interior lines reshaping device comprises upper die and lower die, described patrix is provided with drift, and the left and right sides of described drift is provided with left side cutter and right side cutter, and the side of described left side cutter and described right side cutter is inclined-plane; The upper surface of described counterdie is a plane, and mid portion offers the through hole B allowing described left side cutter and described right side cutter to pass through, and the middle part of described through hole B is provided with the dividing plate matched with described drift; Cylinder F and cylinder G are connected with described patrix and described counterdie respectively and drive described patrix and described counterdie to move up and down respectively; The cylinder H that described interior lines reshaping device also comprises two pieces of Fu concora crush blocks and drives described Fu concora crush block to seesaw, described cylinder H is fixedly connected with described counterdie, described Fu concora crush block is arranged on the left and right sides of described through hole B, and described Fu concora crush block is provided with pressure wing.
5. full-automatic three spigot handsets as claimed in claim 1, it is characterized in that: described interior lines peeling procedure comprises upper tool post and lower slide, described upper tool post and described lower slide are arranged on slide rail, described upper tool post be connected with cylinder I and drive described upper tool post along described slide rail do near and away from the back and forth movement of described lower slide, described upper tool post is disposed with three upper cutters and three upper bark knives, described lower slide is installed with the lower cutter corresponding with described upper cutter and described upper bark knife and lower bark knife; Described slide rail is fixedly connected with movable plate, and described movable plate is coordinated by guide rail B with between board, and described movable plate is connected with the cylinder J be fixed on described board, and described cylinder J drives described slide rail reciprocating motion by described movable plate.
6. full-automatic three spigot handsets as claimed in claim 1, it is characterized in that: described riveting mechanism comprises the terminal conveyor, decompressor and the wire module that are arranged on successively on described board, the through hole C that the interior lines described wire module offering three the permission power lines corresponding with three of three insertion terminals supports are passed through, the front end of described through hole C is provided with the gathering sill of taper; Described wire module comprises lower-left mould, bottom right mould and patrix A, and described lower-left mould, bottom right mould and patrix A are driven by cylinder K, cylinder L and cylinder M respectively, and three described through holes are opened in the junction between lower-left mould, bottom right mould and patrix A respectively.
7. full-automatic three spigot handsets as claimed in claim 2, it is characterized in that: described whirligig comprises servomotor, driving wheel, driven pulley and belt, described driven pulley is fixedly connected with the middle part of described connecting rod A, described driving wheel is fixedly mounted on the output shaft of described servomotor, is connected between described driving wheel and described driven pulley by belt transmission; The front end of described lower tong is provided with the lower claw in " W " shape, the centre of described lower claw is provided with the groove C placing power line, described upper tong is provided with the press strip of strip, described press strip coordinates for compressing the power line be placed in described groove C with described groove C.
8. full-automatic three spigot handsets as claimed in claim 3, it is characterized in that: one end of described left side separator and described right side separator is rotationally connected with described travelling carriage respectively, the other end is connected with cylinder N, the expansion link of cylinder N is connected with the connecting rod B of " V " font, described left side separator is connected with connecting rod B respectively with described right side separator, and push-and-pull cylinder N drives described left side separator and described right side separator to turn left respectively and turn right swing.
9. full-automatic three spigot handsets as claimed in claim 6, it is characterized in that: described decompressor comprises motor, bent axle, drift take-up housing, take-up housing guide vane end stop, drift holder, upper riveting cutter, left push type broach, right push type broach, left riveting cutter and right riveting cutter, described crankshaft installed is on crankshaft base and rotate under the drive of described motor, described drift take-up housing does back and forth movement under the drive of described bent axle, described take-up housing guide vane end stop does straight line back and forth movement for limiting described drift take-up housing, described drift take-up housing is connected with described drift holder and drives described drift holder to move, described upper riveting cutter is arranged on described drift holder, described left push type broach and described right push type broach are arranged on the left and right sides of described drift holder, described left riveting cutter and described right riveting cutter are movably arranged on board, described left push type broach and described right push type broach drive described left riveting cutter and described right riveting cutter move toward one another respectively.
10. the full-automatic three spigot handsets as described in claim 1 to 9 any one, it is characterized in that: described full-automatic three spigot handsets also comprise kerf mechanism, described kerf mechanism is fixedly installed on described stripping oversheath mechanism and turns between line mechanism, described kerf mechanism comprises hairbrush and cylinder, and described cylinder is connected with described hairbrush and drives described hairbrush back and forth movement.
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| CN201410650301.9A CN104393468B (en) | 2014-11-14 | 2014-11-14 | Full-automatic three spigots handset |
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| CN201410650301.9A CN104393468B (en) | 2014-11-14 | 2014-11-14 | Full-automatic three spigots handset |
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| CN104393468B CN104393468B (en) | 2017-04-05 |
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| CN104966973A (en) * | 2015-07-29 | 2015-10-07 | 东莞市森佳机械有限公司 | Full-automatic terminal machine |
| CN105552688A (en) * | 2016-01-25 | 2016-05-04 | 东莞市森佳机械有限公司 | Electric wire plug assembly machine |
| CN105773117A (en) * | 2016-04-01 | 2016-07-20 | 昆山市德来福工业自动化有限公司 | Automatic pressing-in device for wire pressing-in terminal |
| CN106451011A (en) * | 2016-09-08 | 2017-02-22 | 东莞市森佳机械有限公司 | Three-core round internal rack punching machine |
| CN106532403A (en) * | 2016-12-28 | 2017-03-22 | 常熟利星光电科技有限公司 | Automatic terminal crimping device for copper foot of power line |
| CN106992421A (en) * | 2017-05-04 | 2017-07-28 | 东莞市贺众精密机械有限公司 | A kind of riveted terminal machine |
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| CN107785758A (en) * | 2016-08-31 | 2018-03-09 | 佛山市南海晨奥自动化设备有限公司 | A kind of power-line plug internal frame automatic riveting machine |
| CN108808409A (en) * | 2017-01-03 | 2018-11-13 | 东莞理工学院 | A kind of connector shaping deburring lock core is assembled into one machine |
| CN109802277A (en) * | 2018-12-28 | 2019-05-24 | 东莞市五鑫自动化科技有限公司 | A kind of full automatic terminal insertion equipment |
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| CN110277715A (en) * | 2018-03-16 | 2019-09-24 | 佛山市木川机械有限公司 | Full-automatic terminal machine and its control method |
| CN111509527A (en) * | 2020-02-28 | 2020-08-07 | 张家港市欧微自动化研发有限公司 | Probe pressing method based on probe pressing equipment |
| CN113871998A (en) * | 2021-10-11 | 2021-12-31 | 慈溪市万能电子有限公司 | Power cord treatment facility |
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| CN105773117A (en) * | 2016-04-01 | 2016-07-20 | 昆山市德来福工业自动化有限公司 | Automatic pressing-in device for wire pressing-in terminal |
| CN105773117B (en) * | 2016-04-01 | 2018-06-26 | 昆山市德来福工业自动化有限公司 | A kind of automatic press-in device of conducting wire press-in terminal |
| CN107785758B (en) * | 2016-08-31 | 2019-12-06 | 佛山市南海晨奥自动化设备有限公司 | automatic riveting machine for power line plug inner frame |
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| CN106532403A (en) * | 2016-12-28 | 2017-03-22 | 常熟利星光电科技有限公司 | Automatic terminal crimping device for copper foot of power line |
| CN108808409A (en) * | 2017-01-03 | 2018-11-13 | 东莞理工学院 | A kind of connector shaping deburring lock core is assembled into one machine |
| CN106992421A (en) * | 2017-05-04 | 2017-07-28 | 东莞市贺众精密机械有限公司 | A kind of riveted terminal machine |
| CN107732619A (en) * | 2017-07-31 | 2018-02-23 | 芜湖顺成电子有限公司 | A kind of electric wire automated production mode |
| CN110277715A (en) * | 2018-03-16 | 2019-09-24 | 佛山市木川机械有限公司 | Full-automatic terminal machine and its control method |
| CN109802277A (en) * | 2018-12-28 | 2019-05-24 | 东莞市五鑫自动化科技有限公司 | A kind of full automatic terminal insertion equipment |
| CN109842007A (en) * | 2019-03-07 | 2019-06-04 | 苏州开铂机器人有限公司 | Shell machine is inserted for weaving line terminals and is moved forward and backward hollow swing thread-ironing machine structure |
| CN109842007B (en) * | 2019-03-07 | 2020-03-31 | 苏州开铂机器人有限公司 | A but, moving back and forth cavity swing scalds line mechanism for braided wire terminal shell inserting machine |
| CN110034477A (en) * | 2019-05-21 | 2019-07-19 | 珠海格力智能装备有限公司 | Power supply line riveting mechanism |
| CN110034477B (en) * | 2019-05-21 | 2020-10-16 | 珠海格力智能装备有限公司 | Power line riveting mechanism |
| CN111509527A (en) * | 2020-02-28 | 2020-08-07 | 张家港市欧微自动化研发有限公司 | Probe pressing method based on probe pressing equipment |
| CN113871998A (en) * | 2021-10-11 | 2021-12-31 | 慈溪市万能电子有限公司 | Power cord treatment facility |
| CN113871998B (en) * | 2021-10-11 | 2024-04-09 | 慈溪市万能电子有限公司 | Power line processing equipment |
| CN114061487A (en) * | 2021-11-23 | 2022-02-18 | 江苏博之旺自动化设备有限公司 | Core shaping detection device and HSD rear half automatic production line |
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