CN103178424A - Triple-core-wire automatic assembling equipment - Google Patents
Triple-core-wire automatic assembling equipment Download PDFInfo
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- CN103178424A CN103178424A CN201310068764XA CN201310068764A CN103178424A CN 103178424 A CN103178424 A CN 103178424A CN 201310068764X A CN201310068764X A CN 201310068764XA CN 201310068764 A CN201310068764 A CN 201310068764A CN 103178424 A CN103178424 A CN 103178424A
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Abstract
The invention discloses triple-core-wire automatic assembling equipment which comprises a workbench. A wire feeding station, an outer coat stripping station, a wire dividing station, a wire length adjusting station, an inner coat stripping station, a terminal compressing station, a PVC (polyvinyl chloride) tube assembling station, an ultrasonic welding station, a flag-shaped sheath assembling station, a flag-shaped sheath edge trimming station, a finished product carrying station, a conveying device and a control device are sequentially arranged on the workbench, cables are sequentially conveyed to the various stations by the conveying device, and the control device controls the various stations and actions of the conveying device. The three-core-wire automatic assembling equipment has the advantages that all working procedures which are required to be carried out from the moment when each cable is completely manufactured to the moment when a terminal is completely mounted can be completed at one step, the triple-core-wire automatic assembling equipment is extremely high in efficiency, and large quantities of labor and materials are saved.
Description
Technical field
The present invention relates to automation equipment, relate to specifically a kind of three heart yearn apparatus automatization assemblings.
Background technology
After cable is produced; need through working procedures: such as first intercepting as required certain length; then the external insulation skin with three heart yearns divests; expose three inner single-core lines with interior insulated hull; then after the leading portion of each single-core line being divested interior insulated hull on it and exposing metal wire; at metal wire place's installation one corresponding terminal of every single-core line, also need to coat pvc pipe or flag-shaped sheath after terminal installs for the protection of terminal on each terminal one by one, pack at last shipment.
At present, for above-mentioned working procedures, plurality of devices has appearred, such as the cutting equipment of cable, adjustment in line length equipment, terminal crimping apparatus etc., but also there is no a kind of special automation equipment, can disposablely complete above-mentioned institute in steps, cause operating efficiency low, waste time and energy.
Summary of the invention
In order to overcome defects, the invention provides a kind of three heart yearn apparatus automatization assemblings, can disposablely complete cable produce after to all process steps that installs terminal, efficient is high, the saving human and material resources.
the present invention for the technical scheme that solves its technical problem and adopt is: a kind of three heart yearn apparatus automatization assemblings, comprise workbench, be provided with successively line sending work station on described workbench, stripping is outer by the work station, divide the lineman station, adjustment in line length work station, stripping is interior by the work station, terminal compression joint work station, pvc pipe assembling work station, ultrasonic bonding work station, flag-shaped sheath assembling work station, flag-shaped sheath rim charge cuts the work station, finished product porter station and cable is transported to the transmitting device at each work station successively and controls the control device of the action of each work station and transmitting device, wait to assemble three heart yearn cable one ends and first be transported to line sending work station, after line sending work station pulls the length that needs and cutting, three heart yearn cables after cutting are transmitted device, and to be transported to stripping outer by the work station, and this stripping is divested respectively the external coating on described three heart yearn cable two ends and exposes three single-core lines by the work station outward, described three heart yearn cables are transmitted device again and are transported to minute lineman station, and this minute lineman stands and is fixed in different holddown grooves described three single-core lines are separated respectively, described adjustment in line length work station is adjusted and cutting the length of described three single-core lines, adjust and cutting after three single-core lines be transmitted again device and be transported in stripping by the work station, this stripping is interior to be divested the internal coating on described three single-core lines and exposes three metal wires by the work station, described transmitting device is transported to this three heart yearns cable terminal compression joint work station again, and upper terminal is suppressed respectively to described three metal wire ends in this terminal compression joint work station, three heart yearn cables after the good terminal of crimping are transmitted device again and are transported to pvc pipe assembling work station, this pvc pipe assembling work station is set to periphery with the pvc pipe cover to be needed outside the terminal of three metal wires of sheathed pvc pipe, then welds by the ultrasonic bonding work station opening part with pvc pipe, then described three heart yearn cables are transmitted device again and are transported to flag-shaped sheath assembling work station, cover respectively plastic band and lower plastic band and compression welding on one deck on this upper and lower side to the terminal of the needs installation flag-shaped sheath of three metal wires, flag-shaped sheath assembling work station, form respectively a flag-shaped sheath three terminal surroundings, cable three heart yearns of having assembled the flag-shaped sheath cut the work station through flag-shaped sheath rim charge again and cut three heart yearn cable finished products after unnecessary rim charge forms crimp type terminal, and this three heart yearns cable finished product is transported to the appointed place in order to packing shipment finally by finished product porter station.
As a further improvement on the present invention, also be provided with a plasterer station before after the work station and minute lineman station outside described stripping, described three heart yearn cables are transported to this plasterer station by the work station by described transmitting device outside described stripping, the dust on described three single-core lines is cleaned out at this plasterer station, and the three heart yearn cables of cleaning out are transmitted device again and are transported to minute lineman station.
As a further improvement on the present invention, described plasterer station comprises the base that is fixedly arranged on the workbench upper surface, on this base, the location is provided with a motor, the pitch wheel group has been located by connecting on the output shaft of this motor, being fixed with two on this gear train whitewashes, two described whitewashing can be rotated under the drive of motor in opposite directions in the motion with gear train, and three heart yearn cable clamp to be cleaned are located in the middle of two described whitewashing; On described base, the location is provided with a cylinder, and described the whitewashing of this air cylinder driven two moves up and down.
As a further improvement on the present invention, described gear train is comprised of the first gear, the second gear and the 3rd gear, the first gear is fixedly arranged on the output shaft of motor, the second gear and the first gear are intermeshing, the 3rd gear and the second gear are intermeshing, and two described whitewashing are fixedly arranged on respectively on the second gear and the 3rd gear.
As a further improvement on the present invention, described line sending work station is provided with a portable plate, this portable plate can fine motion in perpendicular, be provided with one with the connecting plate of the parallel placement of this portable plate, this connecting plate vertically is slidably connected to and can be stopped on described portable plate, and be installed with a upper cylinder on described connecting plate, this upper cylinder drives connecting plate and moves up and down; Described connection portable plate one side dorsad is installed with on one group and presses synchronous pulley, described portable plate is installed with one group to the below that should go up the pressure synchronous pulley and presses down synchronous pulley on connecting plate one side, be installed with a servo motor on described portable plate, the described synchronous belt pulley transmission that presses down of this servo motor driven, three heart yearns are located between described upper and lower pressure synchronous pulley and by this upper and lower synchronous pulley and transmit; Location, front end top, described line sending work station is provided with a rotary cylinder, this rotary cylinder can and can rotate on horizontal plane in vertically fine setting on frame, and this rotary cylinder lower end is installed with a jaw cylinder, this location, jaw cylinder lower end is provided with the double end jaw, and the described double end jaw of described jaw air cylinder driven carries out grasping movement; Be installed with a drop-down cylinder on described frame, the movable end of this drop-down cylinder is articulated on portable plate, and described drop-down air cylinder driven portable plate moves downward, and the leading-out terminal place of frame front end is installed with cutting knife.
As a further improvement on the present invention, the lineman station comprised the frame that is fixedly arranged on described workbench in described minute, three heart yearns are located on a carrier, this carrier can be towards machine frame movement, take with the direction of three heart yearn axially parallels as directions X, take direction vertical with this directions X in horizontal plane as Y-direction, take vertical direction as the Z direction, on described frame, the location is provided with a upper and lower air cylinders, the movable end of this upper and lower air cylinders up and be installed with a servo motor on this movable end, this upper and lower air cylinders can drive described servo motor along the reciprocating motion of Z direction; The output shaft of this servo motor is fixedly connected with a contiguous block, and described servo motor can drive described contiguous block along the directions X reciprocating motion; Described contiguous block slidably connects first and second separated time upper and lower air cylinders side by side along Y-direction on carrier one side, all be installed with a separated time hook on the movable end of described first and second separated time upper and lower air cylinders, and described separated time hook be able to hook up a single-core line; Be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixed on the first separated time upper and lower air cylinders, the movable end of this separated time left and right cylinder is fixed on the second separated time upper and lower air cylinders, and this separated time left and right first and second separated time upper and lower air cylinders of air cylinder driven moves in opposite directions or dorsad along Y-direction; Be installed with a drop-down cylinder and a gripper cylinder near the carrier place on described frame, the movable end of described drop-down cylinder and the free end of carrier is fastened togather and can drive free end fine motion on the Z direction of carrier, described gripper cylinder be able to single-core line of clamping.
As a further improvement on the present invention, the lineman station comprised that a CCD camera divided the lineman to stand in described minute, this CCD camera divides the lineman to establish described three single-core lines of jaw clamping and make this three single-core line distributions triangular in shape in standing, separately be provided with actuating unit and can drive this three single-core line rotations, described CCD camera is taken the image transmitting of three single-core lines to control device, and control device is according to the action of the described actuating unit of image control that receives.
As a further improvement on the present invention, described adjustment in line length work station comprises at least one group of wire rod fixture, adjustment in line length mechanism and the wire rod cutting mechanism of being located on described workbench, be interval with in the same direction the first jaw and the second jaw for wire gripper on described wire rod fixture, described the second jaw is three, and the parallel interval setting; The middle part of the cable of described the first jaw clamping line length to be adjusted, three the second jaws are respectively on an end of cable one end of clamping line lengths to be adjusted three single-core lines after by peeling; Described adjustment in line length mechanism be provided with for promote the relatively described base of this wire rod adjusting mechanism do near and away from the first cylinder of described the second jaw, this adjustment in line length mechanism upper side is provided with two the 3rd jaws for wire gripper, this each the 3rd jaw connects respectively one second cylinder, these two second cylinders can drive respectively corresponding with it the 3rd jaw do near and away from three one of them motions of the second jaw; Described wire rod cutting mechanism is provided with upper cutting knife and the lower cutting knife that is clamped in the wire rod between the second jaw and the 3rd jaw be used to cutting, and separately is provided with the 3rd cylinder and four-cylinder and drives respectively that on this, cutting knife and lower cutting knife move to cut wire rod.
The invention has the beneficial effects as follows: this three heart yearns apparatus automatization assembling, with cable after produce, the working procedures such as installation that cut, divest external coating and internal coating, heart yearn length adjustment, terminal compression joint and sheath of process are integrated into the full-automatic production line of a pipeline system successively, form an apparatus automatization assembling, but integrated program in control device, set the job-program mode at each work station, realize automatic assembly line production, efficient promotes greatly, use manpower and material resources sparingly, reduce production costs, the market competitiveness of enterprise.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is one of segmental structure schematic diagram of the present invention;
Fig. 3 is two of segmental structure schematic diagram of the present invention;
Fig. 4 is three of segmental structure schematic diagram of the present invention;
Fig. 5 is wire agency structural representation of the present invention;
Fig. 6 is that stripping of the present invention is outer by work station structure schematic diagram;
Fig. 7 is of the present invention minute lineman's station structure schematic diagram;
Fig. 8 is pvc pipe of the present invention assembling work station and ultrasonic bonding work station structure schematic diagram;
Fig. 9 is that cover flag-shaped sheath of the present invention assembling work station and flag-shaped sheath rim charge cut work station structure schematic diagram.
By reference to the accompanying drawings, make the following instructions:
100---workbench 1---line sending work station
2---stripping is outer by work station 3---plasterer station
4---a minute lineman stands 5---adjustment in line length work station
6---in stripping by work station 7---terminal compression joint work station
8---pvc pipe assembling work station 9---ultrasonic bonding work station
10---flag-shaped sheath assembling work station
11---flag-shaped sheath rim charge cuts the work station
12---the finished product porter stands
13---transmitting device 14---control device
Embodiment
By reference to the accompanying drawings, the present invention is elaborated, but protection scope of the present invention is not limited to following embodiment, the simple equivalence of namely in every case being done with the present patent application the scope of the claims and description changes and modifies, within all still belonging to patent covering scope of the present invention.
as shown in Fig. 1-9, a kind of three heart yearn apparatus automatization assemblings, comprise workbench 100, be provided with successively line sending work station 1 on this workbench, stripping is outer by work station 2, divide the lineman to stand 4, adjustment in line length work station 5, in stripping by work station 6, terminal compression joint work station 7, pvc pipe assembling work station 8, ultrasonic bonding work station 9, flag-shaped sheath assembling work station 10, flag-shaped sheath rim charge cuts work station 11, the finished product porter stands 12 and cable is transported to the transmitting device 13 at each work station successively and controls the control device 14 of the action of each work station and transmitting device, wait to assemble three heart yearn cable one ends and first be transported to line sending work station 1, after line sending work station 1 pulls the length that needs and cutting, three heart yearn cables after cutting are transmitted device 14, and to be transported to stripping outer by work station 2, and this stripping is divested respectively the external coating on described three heart yearn cable two ends and exposes three single-core lines by work station 2 outward, described three heart yearn cables are transmitted device 13 again and are transported to a minute lineman and stand 4, and this minute lineman stands and 4 is fixed in different holddown grooves described three single-core lines are separated respectively, the length of 5 pairs of described three single-core lines in described adjustment in line length work station is adjusted and cutting, adjust and cutting after three single-core lines be transmitted again device 13 and be transported in stripping by work station 6, this stripping is interior to be divested the internal coating on described three single-core lines and exposes three metal wires by work station 6, described transmitting device 13 is transported to this three heart yearns cable terminal compression joint work station 7 again, and these described three metal wire ends in 7 pairs, station of terminal compression joint work are suppressed respectively upper terminal, three heart yearn cables after the good terminal of crimping are transmitted device 13 again and are transported to pvc pipe assembling work station 8, this pvc pipe assembling work station 8 is set to periphery with the pvc pipe cover to be needed outside the terminal of three metal wires of sheathed pvc pipe, then welds by ultrasonic bonding work station 9 opening part with pvc pipe, then described three heart yearn cables are transmitted device 13 again and are transported to flag-shaped sheath assembling work station 10, cover respectively plastic band and lower plastic band and compression welding on one deck on the upper and lower side of the terminal of the needs installation flag-shaped sheath of these 10 pairs of three metal wires in flag-shaped sheath assembling work station, form respectively a flag-shaped sheath three terminal surroundings, cable three heart yearns of having assembled the flag-shaped sheath cut through flag-shaped sheath rim charge the three heart yearn cable finished products that work station 11 cuts after unnecessary rim charge forms crimp type terminal again, and this three heart yearns cable finished product is stood finally by the finished product porter and 12 is transported to the appointed place in order to the packing shipment.This three heart yearns apparatus automatization assembling, just cable is after produce, the working procedures such as installation that cut, divest external coating and internal coating, heart yearn length adjustment, terminal compression joint and sheath of process are integrated into the full-automatic production line of a pipeline system successively, form an apparatus automatization assembling, but integrated program in control device is set the job-program mode at each work station, realizes automatic assembly line production, efficient promotes greatly, uses manpower and material resources sparingly.
Preferably, outside described stripping by after work station 2 and a minute lineman stand and also be provided with a plasterer station 3 before 4, described three heart yearn cables are transported to this plasterer station 3 by the work station by described transmitting device outside described stripping, the dust on described three single-core lines is cleaned out at this plasterer station 3, and the three heart yearn cables of cleaning out are transmitted device again and are transported to minute lineman station.The clearing process of powder and chip can directly be carried out in this plasterer station after completing stripping endothelium operation on the three full-automatic pressure side handsets of heart yearn, thus be conducive to follow-up CCD camera divide the lineman stand in CCD can clearly differentiate the single-core line color.
Preferably, described plasterer station comprises the base that is fixedly arranged on the workbench upper surface, on this base, the location is provided with a motor, the pitch wheel group has been located by connecting on the output shaft of this motor, being fixed with two on this gear train whitewashes, two described whitewashing can be rotated under the drive of motor in opposite directions in the motion with gear train, and three heart yearn cable clamp to be cleaned are located in the middle of two described whitewashing; On described base, the location is provided with a cylinder, and described the whitewashing of this air cylinder driven two moves up and down.
Preferably, described gear train is comprised of the first gear, the second gear and the 3rd gear, and the first gear is fixedly arranged on the output shaft of motor, and the second gear and the first gear are intermeshing, the 3rd gear and the second gear are intermeshing, and two described whitewashing are fixedly arranged on respectively on the second gear and the 3rd gear.
Preferably, described line sending work station is provided with a portable plate, this portable plate can fine motion in perpendicular, be provided with one with the connecting plate of the parallel placement of this portable plate, this connecting plate vertically is slidably connected to and can be stopped on described portable plate, and be installed with a upper cylinder on described connecting plate, this upper cylinder drives connecting plate and moves up and down; Described connection portable plate one side dorsad is installed with on one group and presses synchronous pulley, described portable plate is installed with one group to the below that should go up the pressure synchronous pulley and presses down synchronous pulley on connecting plate one side, be installed with a servo motor on described portable plate, the described synchronous belt pulley transmission that presses down of this servo motor driven, three heart yearns are located between described upper and lower pressure synchronous pulley and by this upper and lower synchronous pulley and transmit; Location, front end top, described line sending work station is provided with a rotary cylinder, this rotary cylinder can and can rotate on horizontal plane in vertically fine setting on frame, and this rotary cylinder lower end is installed with a jaw cylinder, this location, jaw cylinder lower end is provided with the double end jaw, and the described double end jaw of described jaw air cylinder driven carries out grasping movement; Be installed with a drop-down cylinder on described frame, the movable end of this drop-down cylinder is articulated on portable plate, and described drop-down air cylinder driven portable plate moves downward, and the leading-out terminal place of frame front end is installed with cutting knife.
On this line sending work station the location be provided with one can fine motion in perpendicular portable plate, on this portable plate the location be provided with one can with the connecting plate of its relative motion, and the motion by upper cylinder control connection plate, press synchronous pulley setting firmly on connecting plate, set firmly on portable plate and press down synchronous pulley, driving connecting plate by upper cylinder moves downward the distance that reduces between upper and lower pressure synchronous pulley and compresses three heart yearns, and by using servo motor driven to press down synchronous pulley, control simultaneously the delivered length of three heart yearns; This wire agency is also realized the crawl of three heart yearns and two carriers are put into respectively at three heart yearn two ends in same operation by the double end jaw that is arranged on the rotary cylinder lower end; In addition by being articulated in the drop-down cylinder action on portable plate and realizing the cut-out of three heart yearns in conjunction with cutting knife.This wire agency has been realized that conveying, the cable of cable accurately cut and place all on a work station and has been completed, and can be placed on the double end carrier cutting the cable of completing, really realize full-automation, simplified the equipment of the three full-automatic pressure side handset of heart yearn all-in-ones.
Preferably, the lineman station comprised the frame that is fixedly arranged on described workbench in described minute, three heart yearns are located on a carrier, this carrier can be towards machine frame movement, take with the direction of three heart yearn axially parallels as directions X, take direction vertical with this directions X in horizontal plane as Y-direction, take vertical direction as the Z direction, on described frame, the location is provided with a upper and lower air cylinders, the movable end of this upper and lower air cylinders up and be installed with a servo motor on this movable end, this upper and lower air cylinders can drive described servo motor along the reciprocating motion of Z direction; The output shaft of this servo motor is fixedly connected with a contiguous block, and described servo motor can drive described contiguous block along the directions X reciprocating motion; Described contiguous block slidably connects first and second separated time upper and lower air cylinders side by side along Y-direction on carrier one side, all be installed with a separated time hook on the movable end of described first and second separated time upper and lower air cylinders, and described separated time hook be able to hook up a single-core line; Be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixed on the first separated time upper and lower air cylinders, the movable end of this separated time left and right cylinder is fixed on the second separated time upper and lower air cylinders, and this separated time left and right first and second separated time upper and lower air cylinders of air cylinder driven moves in opposite directions or dorsad along Y-direction; Be installed with a drop-down cylinder and a gripper cylinder near the carrier place on described frame, the movable end of described drop-down cylinder and the free end of carrier is fastened togather and can drive free end fine motion on the Z direction of carrier, described gripper cylinder be able to single-core line of clamping.
this separated time detent mechanism is provided with one can be along three heart yearn axial directions, it is the contiguous block that directions X moves back and forth, on this contiguous block along being provided with the two separated time upper and lower air cylinders that are slidably connected on Y-direction, be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixedly arranged on a separated time upper and lower air cylinders, its movable end is fixedly arranged on another separated time upper and lower air cylinders, this separated time left and right cylinder can drive two separated time upper and lower air cylinders dorsad or slide in opposition, and all be installed with a separated time hook that be able to hook up a single-core line in separated time upper and lower air cylinders lower end, utilize separating hook claw hook on the separated time upper and lower air cylinders to get in three single-core lines two during use, and utilize separated time left and right cylinder that two single-core lines that this hooks up are divided to both sides, then utilize gripper cylinder to clamp a remaining single-core line, utilize servo motor will divide three good single-core lines to smooth out with the fingers suitable along the movement of directions X, and utilize drop-down cylinder action that these three single-core lines are placed in the corresponding wire casing of carrier, this mechanism can separate three single-core lines fast and be positioned on corresponding carrier after divest the external insulation skin, be beneficial to the installation procedure of the interior insulated hull of follow-up stripping and terminal, reduce manufacturing time and cost.
Preferably, the lineman station comprised that a CCD camera divided the lineman to stand 41 in described minute, this CCD camera divides the lineman to establish described three single-core lines of jaw clamping and make this three single-core line distributions triangular in shape in standing, separately be provided with actuating unit and can drive this three single-core line rotations, described CCD camera is taken the image transmitting of three single-core lines to control device, and control device is according to the action of the described actuating unit of image control that receives.
This CCD camera divides the lineman station to utilize the CCD camera take the cable image information and be transferred to controller, controller is according to the signal controlling thrust cylinder that receives and the work of servo motor, when the needs clamping or when taking off cable, the action of thrust cylinder makes the jaw closure or opens, when cable over against the angle of CCD camera not to the time, the cable that actuating unit drives jaw and its clamping rotates together, until meet the requirements of angle.
Preferably, described adjustment in line length work station comprises at least one group of wire rod fixture, adjustment in line length mechanism and the wire rod cutting mechanism of being located on described workbench, be interval with in the same direction the first jaw and the second jaw for wire gripper on described wire rod fixture, described the second jaw is three, and the parallel interval setting; The middle part of the cable of described the first jaw clamping line length to be adjusted, three the second jaws are respectively on an end of cable one end of clamping line lengths to be adjusted three single-core lines after by peeling; Described adjustment in line length mechanism be provided with for promote the relatively described base of this wire rod adjusting mechanism do near and away from the first cylinder of described the second jaw, this adjustment in line length mechanism upper side is provided with two the 3rd jaws for wire gripper, this each the 3rd jaw connects respectively one second cylinder, these two second cylinders can drive respectively corresponding with it the 3rd jaw do near and away from three one of them motions of the second jaw; Described wire rod cutting mechanism is provided with upper cutting knife and the lower cutting knife that is clamped in the wire rod between the second jaw and the 3rd jaw be used to cutting, and separately is provided with the 3rd cylinder and four-cylinder and drives respectively that on this, cutting knife and lower cutting knife move to cut wire rod.This adjustment in line length work station cuts to adjust length after can be automatically the length of three single-core lines being stretched, and is beneficial to the installation of follow-up terminal.
Claims (8)
1. heart yearn apparatus automatization assembling, comprise workbench (100), it is characterized in that: be provided with successively line sending work station (1) on described workbench, stripping is outer by work station (2), divide lineman station (4), adjustment in line length work station (5), stripping is interior by work station (6), terminal compression joint work station (7), pvc pipe assembling work station (8), ultrasonic bonding work station (9), flag-shaped sheath assembling work station (10), flag-shaped sheath rim charge cuts work station (11), finished product porter station (12) and the control device (14) that cable is transported to successively the action of the transmitting device (13) at each work station and each work station of control and transmitting device, wait to assemble three heart yearn cable one ends and first be transported to line sending work station (1), after line sending work station (1) pulls the length that needs and cutting, three heart yearn cables after cutting are transmitted device (14), and to be transported to stripping outer by work station (2), and this stripping is divested respectively the external coating on described three heart yearn cable two ends and exposes three single-core lines by work station (2) outward, described three heart yearn cables are transmitted device (13) again and are transported to minute lineman station (4), and this minute lineman station (4) is fixed in different holddown grooves described three single-core lines are separated respectively, described adjustment in line length work station (5) is adjusted and cutting the length of described three single-core lines, adjust and cutting after three single-core lines be transmitted again device (13) and be transported in stripping by work station (6), this stripping is interior to be divested the internal coating on described three single-core lines and exposes three metal wires by work station (6), described transmitting device (13) is transported to terminal compression joint work station (7) with this three heart yearns cable again, and upper terminal is suppressed respectively to described three metal wire ends in this terminal compression joint work station (7), three heart yearn cables after the good terminal of crimping are transmitted device (13) again and are transported to pvc pipe assembling work station (8), this pvc pipe assembling work station (8) is set to periphery with the pvc pipe cover to be needed then to weld by the opening part of ultrasonic bonding work station (9) with pvc pipe outside the terminal of three metal wires of sheathed pvc pipe, then described three heart yearn cables are transmitted device (13) again and are transported to flag-shaped sheath assembling work station (10), this flag-shaped sheath assembling work station (10) covers respectively plastic band and lower plastic band and compression welding on one deck on the upper and lower side to the terminal of the needs installation flag-shaped sheath of three metal wires, forms respectively a flag-shaped sheath three terminal surroundings, cable three heart yearns of having assembled the flag-shaped sheath cut work station (11) through flag-shaped sheath rim charge again and cut three heart yearn cable finished products after unnecessary rim charge forms crimp type terminal, and this three heart yearns cable finished product is transported to the appointed place in order to the packing shipment finally by finished product porter station (12).
2. three heart yearn apparatus automatization assemblings according to claim 1, it is characterized in that: also be provided with before a plasterer station (3) with a minute lineman station (4) afterwards by work station (2) outside described stripping, described three heart yearn cables are transported to this plasterer station (3) by the work station by described transmitting device outside described stripping, the dust on described three single-core lines is cleaned out at this plasterer station (3), and the three heart yearn cables of cleaning out are transmitted device again and are transported to minute lineman station.
3. three heart yearn apparatus automatization assemblings according to claim 2, it is characterized in that: described plasterer station comprises the base that is fixedly arranged on the workbench upper surface, on this base, the location is provided with a motor, the pitch wheel group has been located by connecting on the output shaft of this motor, being fixed with two on this gear train whitewashes, two described whitewashing can be rotated under the drive of motor in opposite directions in the motion with gear train, and three heart yearn cable clamp to be cleaned are located in the middle of two described whitewashing; On described base, the location is provided with a cylinder, and described the whitewashing of this air cylinder driven two moves up and down.
4. three heart yearn apparatus automatization assemblings according to claim 3, it is characterized in that: described gear train is comprised of the first gear, the second gear and the 3rd gear, the first gear is fixedly arranged on the output shaft of motor, the second gear and the first gear are intermeshing, the 3rd gear and the second gear are intermeshing, and two described whitewashing are fixedly arranged on respectively on the second gear and the 3rd gear.
5. three heart yearn apparatus automatization assemblings according to claim 1 and 2, it is characterized in that: described line sending work station is provided with a portable plate, this portable plate can fine motion in perpendicular, be provided with one with the connecting plate of the parallel placement of this portable plate, this connecting plate vertically is slidably connected to and can be stopped on described portable plate, and be installed with a upper cylinder on described connecting plate, this upper cylinder drives connecting plate and moves up and down; Described connection portable plate one side dorsad is installed with on one group and presses synchronous pulley, described portable plate is installed with one group to the below that should go up the pressure synchronous pulley and presses down synchronous pulley on connecting plate one side, be installed with a servo motor on described portable plate, the described synchronous belt pulley transmission that presses down of this servo motor driven, three heart yearns are located between described upper and lower pressure synchronous pulley and by this upper and lower synchronous pulley and transmit; Location, front end top, described line sending work station is provided with a rotary cylinder, this rotary cylinder can and can rotate on horizontal plane in vertically fine setting on frame, and this rotary cylinder lower end is installed with a jaw cylinder, this location, jaw cylinder lower end is provided with the double end jaw, and the described double end jaw of described jaw air cylinder driven carries out grasping movement; Be installed with a drop-down cylinder on described frame, the movable end of this drop-down cylinder is articulated on portable plate, and described drop-down air cylinder driven portable plate moves downward, and the leading-out terminal place of frame front end is installed with cutting knife.
6. three heart yearn apparatus automatization assemblings according to claim 1 and 2, it is characterized in that: the lineman station comprised the frame that is fixedly arranged on described workbench in described minute, three heart yearns are located on a carrier, this carrier can be towards machine frame movement, take with the direction of three heart yearn axially parallels as directions X, take direction vertical with this directions X in horizontal plane as Y-direction, take vertical direction as the Z direction, on described frame, the location is provided with a upper and lower air cylinders, the movable end of this upper and lower air cylinders up and be installed with a servo motor on this movable end, this upper and lower air cylinders can drive described servo motor along the reciprocating motion of Z direction, the output shaft of this servo motor is fixedly connected with a contiguous block, and described servo motor can drive described contiguous block along the directions X reciprocating motion, described contiguous block slidably connects first and second separated time upper and lower air cylinders side by side along Y-direction on carrier one side, all be installed with a separated time hook on the movable end of described first and second separated time upper and lower air cylinders, and described separated time hook be able to hook up a single-core line, be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixed on the first separated time upper and lower air cylinders, the movable end of this separated time left and right cylinder is fixed on the second separated time upper and lower air cylinders, and this separated time left and right first and second separated time upper and lower air cylinders of air cylinder driven moves in opposite directions or dorsad along Y-direction, be installed with a drop-down cylinder and a gripper cylinder near the carrier place on described frame, the movable end of described drop-down cylinder and the free end of carrier is fastened togather and can drive free end fine motion on the Z direction of carrier, described gripper cylinder be able to single-core line of clamping.
7. three heart yearn apparatus automatization assemblings according to claim 1 and 2, it is characterized in that: described minute lineman station comprises that a CCD camera divides the lineman stand (41), this CCD camera divides the lineman to establish described three single-core lines of jaw clamping and make this three single-core line distributions triangular in shape in standing, separately be provided with actuating unit and can drive this three single-core line rotations, described CCD camera is taken the image transmitting of three single-core lines to control device, and control device is according to the action of the described actuating unit of image control that receives.
8. three heart yearn apparatus automatization assemblings according to claim 1 and 2, it is characterized in that: described adjustment in line length work station comprises at least one group of wire rod fixture, adjustment in line length mechanism and the wire rod cutting mechanism of being located on described workbench, be interval with in the same direction the first jaw and the second jaw for wire gripper on described wire rod fixture, described the second jaw is three, and the parallel interval setting; The middle part of the cable of described the first jaw clamping line length to be adjusted, three the second jaws are respectively on an end of cable one end of clamping line lengths to be adjusted three single-core lines after by peeling; Described adjustment in line length mechanism be provided with for promote the relatively described base of this wire rod adjusting mechanism do near and away from the first cylinder of described the second jaw, this adjustment in line length mechanism upper side is provided with two the 3rd jaws for wire gripper, this each the 3rd jaw connects respectively one second cylinder, these two second cylinders can drive respectively corresponding with it the 3rd jaw do near and away from three one of them motions of the second jaw; Described wire rod cutting mechanism is provided with upper cutting knife and the lower cutting knife that is clamped in the wire rod between the second jaw and the 3rd jaw be used to cutting, and separately is provided with the 3rd cylinder and four-cylinder and drives respectively that on this, cutting knife and lower cutting knife move to cut wire rod.
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| CN201310068764.XA CN103178424B (en) | 2013-03-05 | 2013-03-05 | Three heart yearn apparatus automatization assemblings |
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| CN201310068764.XA CN103178424B (en) | 2013-03-05 | 2013-03-05 | Three heart yearn apparatus automatization assemblings |
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Address after: Suzhou City, Jiangsu Province, Yushan Town, Kunshan City, 215300 Yuan Feng Road No. 232, room 8 Patentee after: KUNSHAN KSTOPA INTELLIGENT EQUIPMENT CO., LTD. Address before: The Palestinian town of Dongrong road Kunshan city 215300 Suzhou city of Jiangsu Province Patentee before: Kunshan Baiao Automation Equipment Technology Co., Ltd. |
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