CN103178424B - Three heart yearn apparatus automatization assemblings - Google Patents

Three heart yearn apparatus automatization assemblings Download PDF

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Publication number
CN103178424B
CN103178424B CN201310068764.XA CN201310068764A CN103178424B CN 103178424 B CN103178424 B CN 103178424B CN 201310068764 A CN201310068764 A CN 201310068764A CN 103178424 B CN103178424 B CN 103178424B
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China
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station
cylinder
separated time
jaw
heart yearn
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CN201310068764.XA
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Chinese (zh)
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CN103178424A (en
Inventor
刘连桥
王守明
辛瑞
孙祥
王驰
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昆山市佰奥自动化设备科技有限公司
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Priority to CN201310068764.XA priority Critical patent/CN103178424B/en
Publication of CN103178424A publication Critical patent/CN103178424A/en
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Publication of CN103178424B publication Critical patent/CN103178424B/en

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Abstract

The invention discloses a kind of three heart yearn apparatus automatization assemblings, comprise workbench, this workbench is provided with successively line sending station, stripping outer by station, separated time station, adjustment in line length station, stripping by station, terminal compression joint station, pvc pipe assembling station, ultrasonic bonding station, flag-shaped sheath assembling station, flag-shaped sheath rim charge cuts station, finished product carries station and cable be transported to successively the transmitting device of each station and control the control device of action of each station and transmitting device.This three heart yearns apparatus automatization assembling, disposablely can complete to all process steps installing terminal after cable is produced, ultrahigh in efficiency, save a large amount of human and material resources.<!--1-->

Description

Three heart yearn apparatus automatization assemblings

Technical field

The present invention relates to automation equipment, relate to a kind of three heart yearn apparatus automatization assemblings specifically.

Background technology

After cable is produced; need through working procedures: such as first intercept certain length as required; then the external insulation skin of three heart yearns is divested; expose three inner single-core lines with interior insulated hull; then the leading portion of each single-core line is divested after on it, insulated hull exposes metal wire; at the metal wire place of every root single-core line, one corresponding terminal is installed one by one, after terminal installs, also needs coated pvc pipe or flag-shaped sheath on each terminal for the protection of terminal, finally to pack shipment.

At present, for above-mentioned working procedures, there is plurality of devices, the cutting equipment, adjustment in line length equipment, terminal crimping apparatus etc. of such as cable, but also there is no a kind of special automation equipment, can disposablely complete above-mentioned in steps, cause operating efficiency low, waste time and energy.

Summary of the invention

In order to overcome above-mentioned defect, the invention provides a kind of three heart yearn apparatus automatization assemblings, can disposablely complete to all process steps installing terminal after cable is produced, ultrahigh in efficiency, save human and material resources.

The present invention in order to the technical scheme solving its technical problem and adopt is: a kind of three heart yearn apparatus automatization assemblings, comprise workbench, described workbench is provided with line sending station successively, stripping is outer by station, separated time station, adjustment in line length station, by station in stripping, terminal compression joint station, pvc pipe assembling station, ultrasonic bonding station, flag-shaped sheath assembling station, flag-shaped sheath rim charge cuts station, finished product is carried station and cable is transported to successively the control device of the transmitting device of each station and the action of each station of control and transmitting device, three heart yearn cable one end to be assembled are first transported to line sending station, line sending station to pull after the length of needs and cutting, three heart yearn cables after cutting are transmitted device and are transported to by station outside stripping, and this stripping is outer to be divested the external coating on described three heart yearn cable two ends respectively by station and exposes three single-core lines, described three heart yearn cables are transmitted device again and are transported to separated time station, and this separated time station is fixed separated respectively for described three single-core lines in different holddown grooves, the length of described adjustment in line length station to described three single-core lines carries out adjustment and cutting, three single-core lines after adjustment and cutting are transmitted device again and are transported to by station in stripping, and this stripping is interior to be divested the internal coating on described three single-core lines by station and exposes three metal wires, this three heart yearns cable is transported to terminal compression joint station by described transmitting device again, and this terminal compression joint station suppresses upper terminal respectively to described three metal wire ends, crimped three heart yearn cables after terminal be transmitted again device be transported to pvc pipe assembling station, pvc pipe cover is set to periphery by this pvc pipe assembling station to be needed outside the terminal of three metal wires of sheathed pvc pipe, is then welded by the opening part of pvc pipe by ultrasonic bonding station, then described three heart yearn cables are transmitted device again and are transported to flag-shaped sheath assembling station, this flag-shaped sheath assembling station needing the upper and lower side of the terminal installing flag-shaped sheath covers respectively plastic band and lower plastic band on one deck and compressing welding three metal wires, form a flag-shaped sheath respectively three terminal surroundings, cable three heart yearn assembling flag-shaped sheath again through flag-shaped sheath rim charge cut station cut unnecessary rim charge form crimp type terminal after three heart yearn cable finished products, this three heart yearns cable finished product is transported to appointed place in order to packaging shipment finally by finished product carrying station.

As a further improvement on the present invention, described stripping outer by station after and be also provided with one before separated time station and whitewash station, described three heart yearn cables are transported to this by station by described transmitting device and whitewash station from described stripping, this whitewashes station and is cleaned out by the dust on described three single-core lines, and the three heart yearn cables cleaned out are transmitted device again and are transported to separated time station.

As a further improvement on the present invention, described station of whitewashing comprises the base being fixedly arranged on workbench upper surface, on this base, location is provided with a motor, the output shaft of this motor has been located by connecting pitch wheel group, this gear train is fixed with two to whitewash, whitewash described in two and can the motion with gear train under the drive of motor rotate in opposite directions, three heart yearn cable clamp to be cleaned are located at described in two and are whitewashed centre; On described base, location is provided with a cylinder, whitewashes and move up and down described in this air cylinder driven two.

As a further improvement on the present invention, described gear train is made up of the first gear, the second gear and the 3rd gear, first gear is fixedly arranged on the output shaft of motor, second gear and the first gear engage each other, 3rd gear and the second gear engage each other, and whitewash and be fixedly arranged on respectively on the second gear and the 3rd gear described in two.

As a further improvement on the present invention, described line sending station is provided with a portable plate, this portable plate can fine motion in perpendicular, be provided with the connecting plate of a placement parallel with this portable plate, this connecting plate is vertically slidably connected to and can be stopped on described portable plate, and described connecting plate is installed with a upper cylinder, this upper cylinder drives connecting plate to move up and down; Described connection dorsad portable plate side is installed with on one group and presses synchronous pulley, described portable plate is installed with one group to the below should going up pressure synchronous pulley and presses down synchronous pulley on connecting plate side, described portable plate is installed with a servo motor, press down synchronous belt pulley transmission described in this servo motor driven, three heart yearns to be located between described upper and lower pressure synchronous pulley and by this upper and lower synchronous pulley transmission; Above described line sending station front end, location is provided with a rotary cylinder, this rotary cylinder can vertically be finely tuned and can rotate in the horizontal plane in frame, and this rotary cylinder lower end is installed with a jaw cylinder, location, this jaw cylinder lower end is provided with double end jaw, and described in described jaw air cylinder driven, double end jaw carries out grasping movement; Described frame is installed with a drop-down cylinder, the movable end of this drop-down cylinder is articulated on portable plate, and described drop-down air cylinder driven portable plate moves downward, and the leading-out terminal place of frame front end is installed with cutting knife.

As a further improvement on the present invention, described separated time station comprises the frame be fixedly arranged on described workbench, three heart yearns are located on a carrier, this carrier can towards machine frame movement, with the direction axially parallel with three heart yearns for X-direction, with direction vertical with this X-direction in horizontal plane for Y-direction, take vertical direction as Z-direction, in described frame, location is provided with a upper and lower air cylinders, upward and this movable end is installed with a servo motor, this upper and lower air cylinders can drive described servo motor along Z-direction reciprocating motion to the movable end of this upper and lower air cylinders; The output shaft of this servo motor is fixedly connected with a contiguous block, and described servo motor can drive the reciprocating motion in X direction of described contiguous block; Described contiguous block slidably connects first and second separated time upper and lower air cylinders side by side along Y-direction on carrier side, the movable end of first and second separated time upper and lower air cylinders described is all installed with a separated time hook, and described separated time hook be able to hook up a single-core line; Be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixed on the first separated time upper and lower air cylinders, the movable end of this separated time left and right cylinder is fixed on the second separated time upper and lower air cylinders, and this first and second separated time upper and lower air cylinders of separated time left and right air cylinder driven moves in opposite directions or dorsad along Y-direction; Described frame is installed with a drop-down cylinder and a gripper cylinder near carrier place, the described movable end of drop-down cylinder and the free end of carrier are fastened togather and can drive the free end fine motion in z-direction of carrier, and described gripper cylinder be able to clamp a single-core line.

As a further improvement on the present invention, described separated time station comprises a CCD camera separated time station, jaw is established to clamp described three single-core lines and make this three single-core line distributions triangular in shape in this CCD camera separated time station, separately being provided with actuating unit can drive these three single-core lines to rotate, described CCD camera takes the image transmitting of three single-core lines to control device, the action of control device actuating unit according to the image control received.

As a further improvement on the present invention, described adjustment in line length station comprises at least one group of wire rod fixture be located on described workbench, adjustment in line length mechanism and wire rod cutting mechanism, described wire rod fixture is interval with in the same direction the first jaw for wire gripper and the second jaw, described second jaw is three, and parallel interval is arranged; Described first jaw clamps the middle part of the cable of line length to be adjusted, and three the second jaws clamp cable one end of line length to be adjusted respectively by one end of the single-core line of three after peeling; Described adjustment in line length mechanism be provided with for promote this adjustment in line length mechanism relatively described workbench do near and away from the first cylinder of described second jaw, this adjustment in line length mechanism upper side is provided with two the 3rd jaws for wire gripper, this each the 3rd jaw connects one second cylinder respectively, and three jaw corresponding with it can be driven respectively to do near for these two second cylinders and one of them moves away from three the second jaws; Described wire rod cutting mechanism is provided with upper cutting knife for cutting the wire rod be clamped between the second jaw and the 3rd jaw and lower cutting knife, is separately provided with the 3rd cylinder and four-cylinder and drives on this cutting knife and lower cutting knife action to cut wire rod respectively.

The invention has the beneficial effects as follows: this three heart yearns apparatus automatization assembling, by cable from after producing, the working procedures such as the installation cutting, divest external coating and internal coating, heart yearn length adjustment, terminal compression joint and sheath of process is integrated into the full-automatic production line of a pipeline system successively, form an apparatus automatization assembling, accessible site program in control device, set the job-program mode of each station, realize automatic assembly line to produce, efficiency promotes greatly, use manpower and material resources sparingly, reduce production cost, the market competitiveness of enterprise.

Accompanying drawing explanation

Fig. 1 is structural representation of the present invention;

Fig. 2 is one of segmental structure schematic diagram of the present invention;

Fig. 3 is segmental structure schematic diagram two of the present invention;

Fig. 4 is segmental structure schematic diagram three of the present invention;

Fig. 5 is wire agency structural representation of the present invention;

Fig. 6 is that stripping of the present invention is outer by station structural representation;

Fig. 7 is separated time station structural representation of the present invention;

Fig. 8 is pvc pipe of the present invention assembling station and ultrasonic bonding station structural representation;

Fig. 9 is that cover flag-shaped sheath of the present invention assembling station and flag-shaped sheath rim charge cut station structural representation.

By reference to the accompanying drawings, make the following instructions:

100---workbench 1---line sending station

2---stripping is outer by station 3---whitewash station

4---separated time station 5---adjustment in line length station

6---by station 7 in stripping---terminal compression joint station

8---pvc pipe assembling station 9---ultrasonic bonding station

10---flag-shaped sheath assembling station

11---flag-shaped sheath rim charge cuts station

12---finished product carrying station

13---transmitting device 14---control device

Embodiment

By reference to the accompanying drawings, elaborate to the present invention, but protection scope of the present invention is not limited to following embodiment, the simple equivalence namely in every case done with the present patent application the scope of the claims and description changes and modifies, and all still belongs within patent covering scope of the present invention.

As shown in figs 1-9, a kind of three heart yearn apparatus automatization assemblings, comprise workbench 100, this workbench is provided with line sending station 1 successively, stripping is outer by station 2, separated time station 4, adjustment in line length station 5, by station 6 in stripping, terminal compression joint station 7, pvc pipe assembling station 8, ultrasonic bonding station 9, flag-shaped sheath assembling station 10, flag-shaped sheath rim charge cuts station 11, finished product is carried station 12 and cable is transported to successively the control device 14 of the transmitting device 13 of each station and the action of each station of control and transmitting device, three heart yearn cable one end to be assembled are first transported to line sending station 1, line sending station 1 to pull after the length of needs and cutting, three heart yearn cables after cutting are transmitted device 14 and are transported to by station 2 outside stripping, and this stripping is outer to be divested the external coating on described three heart yearn cable two ends respectively by station 2 and exposes three single-core lines, described three heart yearn cables are transmitted device 13 again and are transported to separated time station 4, and this separated time station 4 is fixed separated respectively for described three single-core lines in different holddown grooves, the length of described adjustment in line length station 5 to described three single-core lines carries out adjustment and cutting, three single-core lines after adjustment and cutting are transmitted device 13 again and are transported to by station 6 in stripping, and this stripping is interior to be divested the internal coating on described three single-core lines by station 6 and exposes three metal wires, this three heart yearns cable is transported to terminal compression joint station 7 by described transmitting device 13 again, and this terminal compression joint station 7 suppresses upper terminal respectively to described three metal wire ends, crimped three heart yearn cables after terminal be transmitted again device 13 be transported to pvc pipe assembling station 8, pvc pipe cover is set to periphery by this pvc pipe assembling station 8 to be needed outside the terminal of three metal wires of sheathed pvc pipe, is then welded by the opening part of pvc pipe by ultrasonic bonding station 9, then described three heart yearn cables are transmitted device 13 again and are transported to flag-shaped sheath assembling station 10, this flag-shaped sheath assembling station 10 needing the upper and lower side of the terminal installing flag-shaped sheath covers respectively plastic band and lower plastic band on one deck and compressing welding three metal wires, form a flag-shaped sheath respectively three terminal surroundings, cable three heart yearn assembling flag-shaped sheath again through flag-shaped sheath rim charge cut station 11 cut unnecessary rim charge form crimp type terminal after three heart yearn cable finished products, this three heart yearns cable finished product is transported to appointed place in order to packaging shipment finally by finished product carrying station 12.This three heart yearns apparatus automatization assembling, just cable is from after producing, the working procedures such as the installation cutting, divest external coating and internal coating, heart yearn length adjustment, terminal compression joint and sheath of process is integrated into the full-automatic production line of a pipeline system successively, form an apparatus automatization assembling, accessible site program in control device, sets the job-program mode of each station, realizes automatic assembly line and produces, efficiency promotes greatly, uses manpower and material resources sparingly.

Preferably, described stripping outer by station 2 after with separated time station 4 before be also provided with one and whitewash station 3, described three heart yearn cables are transported to this by station by described transmitting device and whitewash station 3 from described stripping, this whitewashes station 3 and is cleaned out by the dust on described three single-core lines, and the three heart yearn cables cleaned out are transmitted device again and are transported to separated time station.This whitewashes after station can complete stripping endothelium operation in the full-automatic pressure side handset of three heart yearns, directly carries out the clearing process of powder and chip, thus is conducive to CCD in follow-up CCD camera separated time station and can clearly differentiates single-core line color.

Preferably, described station of whitewashing comprises the base being fixedly arranged on workbench upper surface, on this base, location is provided with a motor, the output shaft of this motor has been located by connecting pitch wheel group, this gear train is fixed with two to whitewash, whitewash described in two and can the motion with gear train under the drive of motor rotate in opposite directions, three heart yearn cable clamp to be cleaned are located at described in two and are whitewashed centre; On described base, location is provided with a cylinder, whitewashes and move up and down described in this air cylinder driven two.

Preferably, described gear train is made up of the first gear, the second gear and the 3rd gear, and the first gear is fixedly arranged on the output shaft of motor, and the second gear and the first gear engage each other, 3rd gear and the second gear engage each other, and whitewash and be fixedly arranged on respectively on the second gear and the 3rd gear described in two.

Preferably, described line sending station is provided with a portable plate, this portable plate can fine motion in perpendicular, be provided with the connecting plate of a placement parallel with this portable plate, this connecting plate is vertically slidably connected to and can be stopped on described portable plate, and described connecting plate is installed with a upper cylinder, this upper cylinder drives connecting plate to move up and down; Described connection dorsad portable plate side is installed with on one group and presses synchronous pulley, described portable plate is installed with one group to the below should going up pressure synchronous pulley and presses down synchronous pulley on connecting plate side, described portable plate is installed with a servo motor, press down synchronous belt pulley transmission described in this servo motor driven, three heart yearns to be located between described upper and lower pressure synchronous pulley and by this upper and lower synchronous pulley transmission; Above described line sending station front end, location is provided with a rotary cylinder, this rotary cylinder can vertically be finely tuned and can rotate in the horizontal plane in frame, and this rotary cylinder lower end is installed with a jaw cylinder, location, this jaw cylinder lower end is provided with double end jaw, and described in described jaw air cylinder driven, double end jaw carries out grasping movement; Described frame is installed with a drop-down cylinder, the movable end of this drop-down cylinder is articulated on portable plate, and described drop-down air cylinder driven portable plate moves downward, and the leading-out terminal place of frame front end is installed with cutting knife.

In this line sending station location be provided with one can the portable plate of fine motion in perpendicular, on this portable plate, location is provided with a connecting plate that can move corresponding thereto, and pass through the motion of upper cylinder control connection plate, connecting plate on setting firmly press synchronous pulley, portable plate sets firmly and presses down synchronous pulley, then drive connecting plate to move downward the distance reduced between upper and lower pressure synchronous pulley by upper cylinder and compress three heart yearns, and by using servo motor driven to press down synchronous pulley, control the delivered length of three heart yearns simultaneously; This wire agency also realizes the crawl of three heart yearns by the double end jaw being arranged on rotary cylinder lower end and three heart yearn two ends is put into two carriers respectively in same operation; In addition the cut-out of three heart yearns is realized in conjunction with cutting knife by the drop-down cylinder action that is articulated on portable plate.This wire agency achieves the conveying of cable, cable accurately cuts and places and all completes in a station, and can the cable cut be placed on double end carrier, really achieve full-automation, simplify the equipment of three heart yearns full-automatic pressure side handset all-in-one.

Preferably, described separated time station comprises the frame be fixedly arranged on described workbench, three heart yearns are located on a carrier, this carrier can towards machine frame movement, with the direction axially parallel with three heart yearns for X-direction, with direction vertical with this X-direction in horizontal plane for Y-direction, take vertical direction as Z-direction, in described frame, location is provided with a upper and lower air cylinders, upward and this movable end is installed with a servo motor, this upper and lower air cylinders can drive described servo motor along Z-direction reciprocating motion to the movable end of this upper and lower air cylinders; The output shaft of this servo motor is fixedly connected with a contiguous block, and described servo motor can drive the reciprocating motion in X direction of described contiguous block; Described contiguous block slidably connects first and second separated time upper and lower air cylinders side by side along Y-direction on carrier side, the movable end of first and second separated time upper and lower air cylinders described is all installed with a separated time hook, and described separated time hook be able to hook up a single-core line; Be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixed on the first separated time upper and lower air cylinders, the movable end of this separated time left and right cylinder is fixed on the second separated time upper and lower air cylinders, and this first and second separated time upper and lower air cylinders of separated time left and right air cylinder driven moves in opposite directions or dorsad along Y-direction; Described frame is installed with a drop-down cylinder and a gripper cylinder near carrier place, the described movable end of drop-down cylinder and the free end of carrier are fastened togather and can drive the free end fine motion in z-direction of carrier, and described gripper cylinder be able to clamp a single-core line.

This separated time detent mechanism is provided with one can along three heart yearn axial directions, the i.e. contiguous block that moves back and forth of X-direction, along Y-direction being provided with the two separated time upper and lower air cylinders be slidably connected on this contiguous block, be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixedly arranged on a separated time upper and lower air cylinders, its movable end is fixedly arranged on another separated time upper and lower air cylinders, this separated time left and right cylinder can drive two separated time upper and lower air cylinders dorsad or slide in opposition, and be all installed with in separated time upper and lower air cylinders lower end the separated time hook that be able to hook up a single-core line, two that the separating hook claw hook on separated time upper and lower air cylinders is got in three single-core lines are utilized during use, and two single-core lines utilizing separated time left and right cylinder this to be hooked up divide to both sides, then gripper cylinder is utilized to clamp a remaining single-core line, servo motor movement is in X direction utilized to smooth out with the fingers suitable by divided three single-core lines, and utilize drop-down cylinder action to be placed in the corresponding wire casing of carrier by these three single-core lines, three single-core lines can separate fast and be positioned on corresponding carrier by this mechanism after divesting external insulation skin, be beneficial to the installation procedure of insulated hull and terminal in follow-up stripping, reduce manufacturing time and cost.

Preferably, described separated time station comprises a CCD camera separated time station 41, jaw is established to clamp described three single-core lines and make this three single-core line distributions triangular in shape in this CCD camera separated time station, separately being provided with actuating unit can drive these three single-core lines to rotate, described CCD camera takes the image transmitting of three single-core lines to control device, the action of control device actuating unit according to the image control received.

This CCD camera separated time station utilizes CCD camera take cable image information and be transferred to controller, controller is according to the work of the signal controlling thrust cylinder received and servo motor, when needs clamping or when taking off cable, the action of thrust cylinder makes jaw close or open, when cable just to the angle of CCD camera not pair time, actuating unit drives jaw to rotate together with its cable clamped, until meet the requirements of angle.

Preferably, described adjustment in line length station comprises at least one group of wire rod fixture be located on described workbench, adjustment in line length mechanism and wire rod cutting mechanism, described wire rod fixture is interval with in the same direction the first jaw for wire gripper and the second jaw, described second jaw is three, and parallel interval is arranged; Described first jaw clamps the middle part of the cable of line length to be adjusted, and three the second jaws clamp cable one end of line length to be adjusted respectively by one end of the single-core line of three after peeling; Described adjustment in line length mechanism be provided with for promote this adjustment in line length mechanism relatively described workbench do near and away from the first cylinder of described second jaw, this adjustment in line length mechanism upper side is provided with two the 3rd jaws for wire gripper, this each the 3rd jaw connects one second cylinder respectively, and three jaw corresponding with it can be driven respectively to do near for these two second cylinders and one of them moves away from three the second jaws; Described wire rod cutting mechanism is provided with upper cutting knife for cutting the wire rod be clamped between the second jaw and the 3rd jaw and lower cutting knife, is separately provided with the 3rd cylinder and four-cylinder and drives on this cutting knife and lower cutting knife action to cut wire rod respectively.This adjustment in line length station, cuts to adjust length after can automatically stretching to the length of three single-core lines, is beneficial to the installation of follow-up terminal.

Claims (3)

1. a heart yearn apparatus automatization assembling, comprise workbench (100), it is characterized in that: on described workbench, be provided with line sending station (1) successively, stripping is outer by station (2), separated time station (4), adjustment in line length station (5), by station (6) in stripping, terminal compression joint station (7), pvc pipe assembling station (8), ultrasonic bonding station (9), flag-shaped sheath assembling station (10), flag-shaped sheath rim charge cuts station (11), finished product is carried station (12) and cable is transported to successively the control device (14) of the transmitting device (13) of each station and the action of each station of control and transmitting device, three heart yearn cable one end to be assembled are first transported to line sending station (1), line sending station (1) to pull after the length of needs and cutting, three heart yearn cables after cutting are transmitted device (14) and are transported to by station (2) outside stripping, and this stripping is outer to be divested the external coating on described three heart yearn cable two ends respectively by station (2) and exposes three single-core lines, described three heart yearn cables are transmitted device (13) again and are transported to separated time station (4), and this separated time station (4) is fixed separated respectively for described three single-core lines in different holddown grooves, the length of described adjustment in line length station (5) to described three single-core lines carries out adjustment and cutting, three single-core lines after adjustment and cutting are transmitted device (13) again and are transported to by station (6) in stripping, and this stripping is interior to be divested the internal coating on described three single-core lines by station (6) and exposes three metal wires, this three heart yearns cable is transported to terminal compression joint station (7) by described transmitting device (13) again, and this terminal compression joint station (7) suppresses upper terminal respectively to described three metal wire ends, crimped three heart yearn cables after terminal be transmitted again device (13) be transported to pvc pipe assembling station (8), pvc pipe cover is set to periphery by this pvc pipe assembling station (8) to be needed outside the terminal of three metal wires of sheathed pvc pipe, is then welded by the opening part of pvc pipe by ultrasonic bonding station (9), then described three heart yearn cables are transmitted device (13) again and are transported to flag-shaped sheath assembling station (10), this flag-shaped sheath assembling station (10) needing the upper and lower side of the terminal installing flag-shaped sheath covers respectively plastic band and lower plastic band on one deck and compressing welding three metal wires, form a flag-shaped sheath respectively three terminal surroundings, cable three heart yearn assembling flag-shaped sheath again through flag-shaped sheath rim charge cut station (11) cut unnecessary rim charge form crimp type terminal after three heart yearn cable finished products, this three heart yearns cable finished product is carried station (12) finally by finished product and is transported to appointed place in order to packaging shipment,
Described line sending station is provided with a portable plate, this portable plate can fine motion in perpendicular, be provided with the connecting plate of a placement parallel with this portable plate, this connecting plate is vertically slidably connected to and can be stopped on described portable plate, and described connecting plate is installed with a upper cylinder, this upper cylinder drives connecting plate to move up and down; Described connection dorsad portable plate side is installed with on one group and presses synchronous pulley, described portable plate is installed with one group to the below should going up pressure synchronous pulley and presses down synchronous pulley on connecting plate side, described portable plate is installed with a servo motor, press down synchronous belt pulley transmission described in this servo motor driven, three heart yearns to be located between described upper and lower pressure synchronous pulley and by this upper and lower pressure synchronous pulley transmission; Above described line sending station front end, location is provided with a rotary cylinder, this rotary cylinder can vertically be finely tuned and can rotate in the horizontal plane in frame, and this rotary cylinder lower end is installed with a jaw cylinder, location, this jaw cylinder lower end is provided with double end jaw, and described in described jaw air cylinder driven, double end jaw carries out grasping movement; Described frame is installed with a drop-down cylinder, the movable end of this drop-down cylinder is articulated on portable plate, and described drop-down air cylinder driven portable plate moves downward, and the leading-out terminal place of frame front end is installed with cutting knife;
Described separated time station comprises the frame be fixedly arranged on described workbench, three heart yearns are located on a carrier, this carrier can towards machine frame movement, with the direction axially parallel with three heart yearns for X-direction, with direction vertical with this X-direction in horizontal plane for Y-direction, take vertical direction as Z-direction, in described frame, location is provided with a upper and lower air cylinders, upward and this movable end is installed with a servo motor, this upper and lower air cylinders can drive described servo motor along Z-direction reciprocating motion to the movable end of this upper and lower air cylinders; The output shaft of this servo motor is fixedly connected with a contiguous block, and described servo motor can drive the reciprocating motion in X direction of described contiguous block; Described contiguous block slidably connects first and second separated time upper and lower air cylinders side by side along Y-direction on carrier side, the movable end of first and second separated time upper and lower air cylinders described is all installed with a separated time hook, and described separated time hook be able to hook up a single-core line; Be provided with a separated time left and right cylinder, the cylinder body of this separated time left and right cylinder is fixed on the first separated time upper and lower air cylinders, the movable end of this separated time left and right cylinder is fixed on the second separated time upper and lower air cylinders, and this first and second separated time upper and lower air cylinders of separated time left and right air cylinder driven moves in opposite directions or dorsad along Y-direction; Described frame is installed with a drop-down cylinder and a gripper cylinder near carrier place, the described movable end of drop-down cylinder and the free end of carrier are fastened togather and can drive the free end fine motion in z-direction of carrier, and described gripper cylinder be able to clamp a single-core line;
Described separated time station comprises a CCD camera separated time station (41), jaw is established to clamp described three single-core lines and make this three single-core line distributions triangular in shape in this CCD camera separated time station, separately being provided with actuating unit can drive these three single-core lines to rotate, described CCD camera takes the image transmitting of three single-core lines to control device, the action of control device actuating unit according to the image control received;
Described adjustment in line length station comprises at least one group of wire rod fixture be located on described workbench, adjustment in line length mechanism and wire rod cutting mechanism, described wire rod fixture is interval with in the same direction the first jaw for wire gripper and the second jaw, described second jaw is three, and parallel interval is arranged; Described first jaw clamps the middle part of the cable of line length to be adjusted, and three the second jaws clamp cable one end of line length to be adjusted respectively by one end of the single-core line of three after peeling; Described adjustment in line length mechanism be provided with for promote this adjustment in line length mechanism relatively described workbench do near and away from the first cylinder of described second jaw, this adjustment in line length mechanism upper side is provided with two the 3rd jaws for wire gripper, this each the 3rd jaw connects one second cylinder respectively, and three jaw corresponding with it can be driven respectively to do near for these two second cylinders and one of them moves away from three the second jaws; Described wire rod cutting mechanism is provided with upper cutting knife for cutting the wire rod be clamped between the second jaw and the 3rd jaw and lower cutting knife, is separately provided with the 3rd cylinder and four-cylinder and drives on this cutting knife and lower cutting knife action to cut wire rod respectively.
2. three heart yearn apparatus automatization assemblings according to claim 1, it is characterized in that: after described stripping is outward by station (2), being also provided with one whitewashes station (3) before with separated time station (4), described three heart yearn cables are transported to this by station by described transmitting device and whitewash station (3) from described stripping, this whitewashes station (3) and is cleaned out by the dust on described three single-core lines, and the three heart yearn cables cleaned out are transmitted device again and are transported to separated time station; Described station of whitewashing comprises the base being fixedly arranged on workbench upper surface, on this base, location is provided with a motor, the output shaft of this motor has been located by connecting pitch wheel group, this gear train is fixed with two to whitewash, whitewash described in two and can the motion with gear train under the drive of motor rotate in opposite directions, three heart yearn cable clamp to be cleaned are located at described in two and are whitewashed centre; On described base, location is provided with a cylinder, whitewashes and move up and down described in this air cylinder driven two.
3. three heart yearn apparatus automatization assemblings according to claim 2, it is characterized in that: described gear train is made up of the first gear, the second gear and the 3rd gear, first gear is fixedly arranged on the output shaft of motor, second gear and the first gear engage each other, 3rd gear and the second gear engage each other, and whitewash and be fixedly arranged on respectively on the second gear and the 3rd gear described in two.
CN201310068764.XA 2013-03-05 2013-03-05 Three heart yearn apparatus automatization assemblings CN103178424B (en)

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