CN207494946U - A kind of LEDbulb lamp fully automated assembly line - Google Patents
A kind of LEDbulb lamp fully automated assembly line Download PDFInfo
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- CN207494946U CN207494946U CN201721690101.1U CN201721690101U CN207494946U CN 207494946 U CN207494946 U CN 207494946U CN 201721690101 U CN201721690101 U CN 201721690101U CN 207494946 U CN207494946 U CN 207494946U
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Abstract
The utility model discloses a kind of LEDbulb lamp fully automated assembly line, including main line, by-pass and by the transferred product that by-pass is assembled into the manipulator of main line；By-pass includes multiple index dials, and the periphery of multiple index dials is disposed with heat sink gluing component, heat sink and light source pressing part, driving and heat sink assembling parts, driving and assembling radiator component, by-pass blanking component according to the assemble sequence of side-line product；Main line includes tooling, belt conveyor line and the lineation station set successively along belt conveyor line of multiple clamping radiators, riveting lamp cap station, surveys bright station, pressure rivet station and dress blister station, multiple toolings are arranged on belt conveyor line circulation conveying through each station, and the positioning plate positioning tool by being arranged on each station, to be assembled to the product in the tooling.The assembly line is remarkably improved production efficiency and product qualification rate, reduces the manufacture cost of single products, realizes the compatible production of different product, and station is flexible.
Description
Technical field
The utility model is related to lamps and lanterns to assemble field, specifically refers to a kind of LEDbulb lamp fully automated assembly line.
Background technology
Traditional LEDbulb lamp is all using manual assembly, low production efficiency, and labor intensity is high, while it is assembled
Quality can not be guaranteed, and then someone uses Automatic manual transmission, and automation largely can be achieved in the assembly line of Automatic manual transmission.But
It is mostly be with single-station, turntable, non-modularization, can not manually replace based on；Single-station designs, and speed is slow, it is impossible to greatly improve
Maintenance personnel, the utilization rate of feeding personnel；It is designed using turntable, there are multiple stations, need each station on same a circumference
All, adjustment is slow when replacing product specification for position；To increase station when non-modular designs, model change and debugging,
Bad improvement；Station is dumb, which station has been changed to use and replaced by hand.
Utility model content
To solve the above-mentioned problems, the utility model is intended to provide a kind of LEDbulb lamp fully automated assembly line, the assembly line
Production efficiency and product qualification rate are remarkably improved, reduces the manufacture cost of single products, realizes the compatible production of different product,
Station is flexible.
To achieve the above object, the utility model is the technical scheme adopted is that a kind of LEDbulb lamp is automatically assembled
Line, including main line, by-pass and by the transferred product that the by-pass is assembled into the manipulator of main line；The by-pass includes multiple points
Scale, the peripheries of multiple index dials according to the assemble sequence of the side-line product be disposed with heat sink gluing component, it is heat sink with
Light source pressing part, driving and heat sink assembling parts, driving and assembling radiator component, by-pass blanking component；The main line packet
Include multiple clamping toolings of radiators, belt conveyor line and the lineation station set successively along the belt conveyor line, riveting
Lamp cap station surveys bright station, pressure rivet station and fills blister station, and multiple toolings are arranged on the belt conveyor line and follow
Ring is conveyed through each station, and the positioning plate positioning tool by being arranged on each station, to be carried out to the product in the tooling
Assembling.The assembly line of the utility model includes main line and by-pass, and main line and by-pass separately work independently, and leads between main line and by-pass
Cross the product that manipulator transfer by-pass is assembled into；Main line is remarkably improved production efficiency using belt line cyclic transfer and product closes
Lattice rate；Then main line and by-pass modularized design increase station convenient for product in update and debugging；The spirit of each station
It is living, maintenance is conveniently replaceable, realizes the compatible production of different product；Station fault can be replaced manually, not influence to produce.
Preferably, the multiple index dial include the first index dial, the second index dial and third index dial, described second point
Scale is arranged on the left side side of first index dial, and the third index dial is arranged on the rear side side of second index dial,
Each index dial drives turntable by Cam splitter.
Preferably, the heat sink gluing component and the heat sink week that first index dial is arranged on light source pressing part
Side, and the preceding working procedure of the heat sink gluing component is equipped with heat sink feeding component；The driving is arranged on heat sink assembling parts
Between first index dial and second index dial, the driving is arranged on second indexing with assembling radiator component
Between disk and the third index dial, the by-pass blanking component is arranged between the third index dial and the manipulator.
Preferably, the belt conveyor line includes upper layer bracket, lower floor support, tooling elevation components and tooling falling portion
Part is equipped with two feed belts in the upper layer bracket and lower floor support, and two feed belts are arranged at intervals, and the tooling is put
It is placed on two feed belts and transmits；The tooling elevation components are arranged on the head of the main line, so that lower floor's branch
Tooling on frame is sent to the upper layer bracket, and the tooling declines the tail portion that component is arranged on the main line, so that on described
Tooling is sent to the lower floor support on layer stent, completes cyclic transfer of the belt conveyor line to the tooling.
Preferably, the positioning plate is fixed on a lifting cylinder, the lifting cylinder drive the positioning plate lifting and
Position the tooling.
Preferably, what the lineation station included setting gradually once turns over to what the radiator in the tooling was overturn
Rotation member, testing line component, pressure survey line component and reason center line component.
Preferably, it sets there are two card hole, is extended on the card hole madial wall towards hole center more in the tooling
A step is with snap-fit radiator and lamp cap.
Preferably, what the dress blister station included setting gradually overturns the radiator in the tooling secondary
Turning part, on the radiator gluing component of gluing, on blister component and blister is pressed on the radiator
Pressure blister component.
Preferably, one is further included for controlling the controller of the assembly line operation, the controller and computer or mobile phone
Wireless connection.
A kind of advantageous effect of LEDbulb lamp fully automated assembly line provided by the utility model is：The utility model can be shown
The efficiency of assembling and product qualification rate for improving bulb lamp are write, reduces the assembly cost of single products, main line moduleization design, station
Flexibly setting is, it can be achieved that the compatible production of different product, easy for installation, convenient for model change improvement；Station fault can be used
It is artificial to replace, it does not influence to produce.In addition, producing line is intelligent, can equipment running status, production remotely be checked by mobile phone or computer
Data, discharge failure etc..
Description of the drawings
Fig. 1 is the LEDbulb lamp component structure diagram of the utility model；
Fig. 2 is the structure diagram of the utility model；
Fig. 3 is the by-pass structure diagram of the utility model；
Fig. 4 is the by-pass planar layout structure schematic diagram of the utility model；
Fig. 5 is the belt conveyor line structure diagram of the utility model.
Specific embodiment
The utility model is further illustrated in conjunction with the drawings and specific embodiments.
" on " " under " " left side " " right side " " interior " " outer " etc. is based on attached drawing it should be noted that term in the utility model
Shown orientation or position relationship, it is only for convenient for description the utility model and simplified description rather than instruction or imply
The device or element of the utility model must have specific orientation, therefore it is not intended that limitation to the utility model.
As shown in Figure 1, the LEDbulb lamp to be assembled of the present embodiment is by lamp cap 10, the radiator of 10 upper end of connection lamp cap
11st, the driving 12 that is arranged in radiator 11 and the heat sink 13, light source board 14 that is fixed on heat sink 13 and it is fastened on radiator
Blister 15 on 11 forms, and the lower end of lamp cap 10 is provided with rivet 16.The assembly line of the LEDbulb lamp of the present embodiment is according to upper
The accessory of LEDbulb lamp is stated to carry out assembling implementation.
As shown in Fig. 2, the LEDbulb lamp fully automated assembly line, including main line 17, by-pass 18 and by-pass 18 is assembled into
Transferred product is to the manipulator 19 and controller of main line 17（Each not shown, which uses editable controller, is existing
Equipment is not described in detail）.The controller is connect with computer or mobile phone wireless, remotely can check equipment by mobile phone or computer
Operating status, creation data, discharge failure etc..
With reference to Fig. 3 and Fig. 4, by-pass 18 includes three index dials（First index dial 181, the second index dial 182, third point
Scale 183）, it is upper heat sink component 184, heat sink gluing component 185, heat sink with light source pressing part 186, light source and driving assembled portion
Part 187, driving and assembling radiator component 188 and by-pass blanking component 189.It is equipped on the top surface of first index dial 181
Multiple heat sink fixture 181a；Upper heat sink component 184, heat sink gluing component 185 and heat sink the is arranged on light source pressing part 186
The periphery of one division disk 181.Second index dial 182 is arranged on the left side side of the first index dial 181, the top of the second index dial 182
Face ring drives fixture to 182a equipped with multiple；Then light source is arranged on the first index dial 181 and second point with driving assembling parts 187
Between scale 182.Third index dial 183 is arranged on the rear side side of the second index dial 182, ring on the top surface of third index dial 183
Equipped with multiple radiator jig 183a, then driving is arranged on the second index dial 182 and third point with assembling radiator component 188
Between scale 183, by-pass blanking component 189 is arranged between third index dial 183 and manipulator 19.Each index dial is by convex
Take turns dispenser driving turntable.The operation of by-pass 18 is：First, the vibrating disk in upper heat sink component 184 send heat sink vibration
Expect, then coordinated by cylinder and mechanical gripper, be seated in heat sink on heat sink fixture 181a；Then the first index dial 181
Rotation, makes the heat sink heat sink gluing component 189 of arrival, and heat sink gluing component 189 beats heat conductive silica gel in heat sink on piece；Then artificial hand
Dynamic that light source board is seated on heat sink, then the first index dial 181 rotates, and storing is made to have the heat sink arrival of light source board heat sink and light
Under source pressing part 186, it is heat sink light source board is pressed together on by the cooperation of cylinder and pressing plate with light source pressing part 186 it is heat sink
On；Then secondary press polish source block 1810, secondary press polish source block are equipped at the heat sink later process with light source pressing part 186
1810 by the cooperation of cylinder and pressing plate to light source board and heat sink carry out second pressing.Then light source and the assembling after heat sink pressing
Part 1 transferred on the first index dial 181 light source at driving assembling parts 187, while manually will driving feeding to the
Two index dials 182 are driven fixture on 182a；Then light source will with the cylinder in driving assembling parts 187 and mechanical gripper cooperation
The crawl of assembly 1 is assemblied in driving and forms assembly 2.Then, the second index dial 182 rotates, and assembly 2 is transported to driving
At assembling radiator component 188, while manually by the radiator jig 183a of radiator feeding to third index dial 183
On, gluing component 1811 is also set up on third index dial 183, gluing component 1811 is stamped glue in radiator, then driven
Coordinate to capture to be packed into radiator by assembly 2 with the cylinder on assembling radiator component 188 and mechanical gripper and form assembly
3.Finally, assembly 3 is transported to through third index dial 183 at by-pass blanking component 189, the cylinder on by-pass blanking component 189
Coordinate with mechanical gripper and capture out assembly 3 from radiator jig 183a, be seated on the pallet of by-pass blanking component 189.
Then, assembly 3 is carried at 17 corresponding position of main line by manipulator 19 in frame, cylinder with the cooperation of mechanical gripper.
With reference to Fig. 5, main line 17 includes multiple toolings 171 for clamping radiators, belt conveyor line 172 and successively along skin
Heat sink and radiator pressing part 173, once inside out component 174 with the setting of pipeline 172 dial side line component 175, pressure side line
Component 176, upper Lighthead assembly 178, cuts center line component 179, hits line component 1710, upper rivet component reason center line component 177
1711st, pressure rivet component 1712, survey highlights part 1713, bad rejecting component 1714, riveting Lighthead assembly 1715, secondary turning part
1716th, gluing member 1717, pressure blister component 1718 and main line blanking component 1719.It is defeated that multiple toolings 171 are arranged on belt
Circulation conveying is through each component in line sending 172, and 1719 positioning tool 171 of positioning plate by being arranged on each component, with to work
The product filled on 171 is assembled.Positioning plate 1719 is fixed on a lifting cylinder 1720, and lifting cylinder 1720 drives positioning plate
1719 lift and positioning tool 171, and tooling 171 is made to be located at each component, complete corresponding assembling action.Then, tooling 171
On set there are two card hole 171a, be extended with multiple steps towards hole center on card hole 171a madial walls is radiated with snap-fit
Device and lamp cap.
Wherein, belt conveyor line 172 is included under upper layer bracket 172a, lower floor support 172b, tooling elevation components and tooling
Component is dropped, is equipped with two feed belts on upper layer bracket 172a and lower floor support 1726, two feed belts are arranged at intervals, Ran Hougong
Device is placed on two feed belts and transmits；Tooling elevation components are arranged on the head of main line 17, so that on lower floor support 172b
Tooling 171 is sent to upper layer bracket 172a, and tooling declines the tail portion that component is arranged on main line 17, so that work on upper layer bracket 172a
Dress is sent to lower floor support 172b, completes cyclic transfer of the belt conveyor line 172 to tooling 171.Tooling elevation components and tooling
Decline component to operate using cylinder and lifter plate cooperation.
The operation of main line 17 is：The continuous circulation conveying on belt conveyor line 172 of tooling 171, during to each Ministry of worker's part,
Lifting cylinder 1720 stretches out piston rod, positions positioning plate 1719.First, manipulator 19 captures two assemblies 3 and is seated in tooling
On 171, tooling 171 is delivered under the transmission of belt at heat sink and radiator pressing part 173, heat sink and radiator nip portion
Part 173 is compressed by the cooperation of cylinder and compression bar by heat sink with radiator；Then assembly 3 continues on to once inside out component
At 174, once inside out component 174 is by cylinder, revolving part, upper clamp hand, after assembly 3 is overturn 360 ° by the cooperation of lower clamp hand,
It is seated in tooling 171 and continues to convey；Then it is complete through dialling side line component 175, pressure side line component 176, reason center line component 177 successively
Into action of sunkening cord；Then tooling 171 continues to carry at the upper Lighthead assembly 15 of the arrival of assembly 3, through manually filling lamp cap
Formation assembly 4 on assembly 3 is fitted over, center line component 179 is then cut, hits electric wire progress of the line component 1710 to stretching lamp cap
Processing；Then, assembly 4 is reached at upper rivet component 1711, and rivet discharges through vibrating disc vibration, is put by mechanical gripper crawl
It is placed on assembly 4, then, assembly 4 is reached at pressure rivet component 1712, and the compression bar of pressure rivet component 1712 presses rivet
Assembly 5 is formed on the lamp cap of assembly 4.Then assembly 5, which reaches, surveys at highlights part 1713, surveys highlights part 1713 to assembling
Part 5 is tested, and the assembly 5 not worked is caught away by the mechanical gripper in bad rejecting component 1714；Qualified assembly 5 is by work
It fills 171 and continues on to the riveted that riveting Lighthead assembly 1715 completes lamp cap and radiator；Then the assembly 5 after riveted is through secondary
Turning part 1716 completes 360 ° of overturning, and after overturning, assembly 5 is delivered to gluing member 1717, gluing member 1717 in group
Shell rubber is coated in piece installing 5, then blister then presses blister component 1718 by blister through being manually seated on assembly 5
Formation assembly 6 on assembly 5 is assemblied in, assembly 6 is the finished product of LEDbulb lamp.End product is delivered to main line blanking
Component 1719 by manually collecting away, completes the assembling of LEDbulb lamp.
Compared with prior art, the assembly line of the utility model includes main line and by-pass, and main line and by-pass separate independent work
Make, the product being assembled between main line and by-pass by manipulator transfer by-pass；Main line can be notable using belt line cyclic transfer
Improve production efficiency and product qualification rate；Then main line and by-pass modularized design, convenient for product in update and debugging
Increase station；Each station it is flexible, be conveniently replaceable maintenance, it can be achieved that the compatible production of different product.
It these are only the preferred embodiment of the utility model, not thereby limit its scope of the claims, for the skill of this field
Other various corresponding changes and deformation are made in technical solution that can be as described above for art personnel and design, and
All these change and deformation should all belong within the protection domain of the utility model claims.
Claims (9)
1. a kind of LEDbulb lamp fully automated assembly line, it is characterised in that：Including main line, by-pass and the by-pass is assembled into
Transferred product is to the manipulator of main line；The by-pass includes multiple index dials, and the periphery of multiple index dials is produced according to the by-pass
The assemble sequence of product is disposed with heat sink gluing component, heat sink and light source pressing part, driving and heat sink assembling parts, driving
With assembling radiator component, by-pass blanking component；The main line include multiple clamping toolings of radiators, belt conveyor line and
Successively along the lineation station of belt conveyor line setting, riveting lamp cap station, the bright station of survey, pressure rivet station and dress blister work
Position, multiple toolings are arranged on the belt conveyor line circulation conveying through each station, and by being arranged on each station
Positioning plate positioning tool, to be assembled to the product in the tooling.
2. a kind of LEDbulb lamp fully automated assembly line as described in claim 1, it is characterised in that：The multiple index dial packet
The first index dial, the second index dial and third index dial are included, second index dial is arranged on the left side of first index dial
Side, the third index dial are arranged on the rear side side of second index dial, and each index dial is turned by Cam splitter driving
Platform.
3. a kind of LEDbulb lamp fully automated assembly line as claimed in claim 2, it is characterised in that：The heat sink gluing component
The periphery of first index dial is arranged on heat sink and light source pressing part, and the preceding working procedure of the heat sink gluing component is set
There is heat sink feeding component；The driving and heat sink assembling parts be arranged on first index dial and second index dial it
Between, the driving and assembling radiator component are arranged between second index dial and the third index dial, the by-pass
Blanking component is arranged between the third index dial and the manipulator.
4. a kind of LEDbulb lamp fully automated assembly line as described in claim 1, it is characterised in that：The belt conveyor line packet
It includes upper layer bracket, lower floor support, tooling elevation components and tooling and declines component, be equipped on the upper layer bracket and lower floor support
Two feed belts, two feed belts are arranged at intervals, and the tooling is seated on two feed belts and transmits；The tooling
Elevation components are arranged on the head of the main line, so that the tooling on the lower floor support is sent to the upper layer bracket, it is described
Tooling declines the tail portion that component is arranged on the main line, so that tooling is sent to the lower floor support in the upper layer bracket, it is complete
Cyclic transfer into the belt conveyor line to the tooling.
5. a kind of LEDbulb lamp fully automated assembly line as claimed in claim 4, it is characterised in that：The positioning plate is fixed on
On one lifting cylinder, the lifting cylinder drives the positioning plate lifting and positions the tooling.
6. a kind of LEDbulb lamp fully automated assembly line as described in claim 1, it is characterised in that：The lineation station includes
The once inside out component overturn to the radiator in the tooling that sets gradually, testing line component, pressure survey line component with
And reason center line component.
7. a kind of LEDbulb lamp fully automated assembly line as described in claim 1, it is characterised in that：The tooling is equipped with two
A card hole is extended with multiple steps with snap-fit radiator and lamp cap on the card hole madial wall towards hole center.
8. a kind of LEDbulb lamp fully automated assembly line as described in claim 1, it is characterised in that：The dress blister station packet
Include that the secondary turning part for overturning the radiator in the tooling set gradually, gluing beats on the radiator
Glue component, upper blister component and the pressure blister component being pressed on blister on the radiator.
9. a kind of LEDbulb lamp fully automated assembly line as described in claim 1, it is characterised in that：One is further included for controlling
The controller of the assembly line operation, the controller are connect with computer or mobile phone wireless.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721690101.1U CN207494946U (en) | 2017-12-07 | 2017-12-07 | A kind of LEDbulb lamp fully automated assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721690101.1U CN207494946U (en) | 2017-12-07 | 2017-12-07 | A kind of LEDbulb lamp fully automated assembly line |
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| Publication Number | Publication Date |
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| CN207494946U true CN207494946U (en) | 2018-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721690101.1U Active CN207494946U (en) | 2017-12-07 | 2017-12-07 | A kind of LEDbulb lamp fully automated assembly line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108591856A (en) * | 2018-06-26 | 2018-09-28 | 广东大唐永恒智能科技有限公司 | Globular bulb mechanized production system |
| CN108946089A (en) * | 2018-08-01 | 2018-12-07 | 厦门通士达照明有限公司 | A kind of blister automatic arraying feeder |
| CN109081116A (en) * | 2018-07-13 | 2018-12-25 | 安徽派日特智能装备有限公司 | A kind of bulb lamp conveying storing mechanism |
| CN117153722A (en) * | 2023-08-31 | 2023-12-01 | 黄山市弘泰电子有限公司 | Full-automatic anti-offset diode ring sleeving machine |
-
2017
- 2017-12-07 CN CN201721690101.1U patent/CN207494946U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108591856A (en) * | 2018-06-26 | 2018-09-28 | 广东大唐永恒智能科技有限公司 | Globular bulb mechanized production system |
| CN108591856B (en) * | 2018-06-26 | 2024-03-22 | 广东大唐永恒智能科技有限公司 | Automatic production system for spherical bulbs |
| CN109081116A (en) * | 2018-07-13 | 2018-12-25 | 安徽派日特智能装备有限公司 | A kind of bulb lamp conveying storing mechanism |
| CN108946089A (en) * | 2018-08-01 | 2018-12-07 | 厦门通士达照明有限公司 | A kind of blister automatic arraying feeder |
| CN117153722A (en) * | 2023-08-31 | 2023-12-01 | 黄山市弘泰电子有限公司 | Full-automatic anti-offset diode ring sleeving machine |
| CN117153722B (en) * | 2023-08-31 | 2024-01-30 | 黄山市弘泰电子有限公司 | Full-automatic anti-offset diode ring sleeving machine |
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