CN111002028A - Automatic assembling equipment for LED light source plate - Google Patents
Automatic assembling equipment for LED light source plate Download PDFInfo
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- CN111002028A CN111002028A CN201911356912.1A CN201911356912A CN111002028A CN 111002028 A CN111002028 A CN 111002028A CN 201911356912 A CN201911356912 A CN 201911356912A CN 111002028 A CN111002028 A CN 111002028A
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- assembling
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- lamp
- blanking
- light source
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Abstract
The invention relates to the field of lamp assembly, in particular to automatic LED light source plate assembling equipment which comprises a first feeding device, a second feeding device, an assembling workbench, an assembling rotary table, a multi-station assembling system, a blanking suction device and a blanking device, wherein the assembling rotary table and the assembling rotary table are arranged on the assembling workbench, the rotating centers of the assembling rotary table and the assembling rotary table are superposed, the assembling rotary table is positioned at the top of the assembling rotary table, the multi-station assembling system is arranged on the side part of the assembling rotary table, and the first feeding device, the second feeding device and the blanking device are arranged on the side part of the assembling workbench.
Description
Technical Field
The invention relates to the field of lamp assembly, in particular to automatic assembling equipment for an LED light source plate.
Background
The LED lamp is an electroluminescent semiconductor material chip, silver glue or white glue is solidified on the support, then the chip and the circuit board are connected through silver wires or gold wires, the periphery of the chip and the circuit board is sealed through epoxy resin, the effect of protecting an inner core wire is achieved, and finally the shell is installed. LED lamps have been widely used in commercial, industrial and household lighting due to energy conservation and environmental protection, and mass production and price reduction have become the growing motivations with the continuous maturity of LED lighting and the increasing market share. Automated production is one of the major routes for large-scale production and price reduction.
Because in the prior art, the installation of the light source plate of the LED lamp is almost all manual installation, the manual installation has low working efficiency and low installation precision, and the product quality is influenced. Chinese patent CN201820318916.5 discloses an apparatus capable of realizing automatic assembly of LED-BR lamp, which comprises a multi-station system, wherein the multi-station system comprises a component assembling mechanism, a screw fixing mechanism, an electrode connecting mechanism, a power supply side line straightening mechanism, a lamp body reversing mechanism, a power supply center line straightening mechanism, a lamp cap mounting mechanism, a power supply center line shearing mechanism, a lamp body lighting mechanism, a rivet mounting mechanism, a lamp cap consistency detecting mechanism, and a lamp cap lighting locking mechanism.
Disclosure of Invention
The technical problem to be solved by the invention is to provide automatic assembling equipment for the LED light source plate, the technical scheme solves the problems of low working efficiency and low assembling precision of the manual assembling of the LED lamp light source plate, realizes the automatic assembling of the light source plate by a machine instead of manual work, reduces labor cost, improves production efficiency and ensures product quality.
In order to solve the technical problems, the invention provides the following technical scheme:
provides an automatic assembling device of an LED light source plate, which comprises a first feeding device, a second feeding device, an assembling workbench and an assembling turntable, the assembly turntable is arranged at the top of the assembly turntable, the lateral part of the assembly turntable is provided with the multi-station assembly system, the lateral part of the assembly worktable is provided with a first feeding device, a second feeding device and a discharging device, the output ends of the first feeding device and the second feeding device are connected with the input end of the assembly turntable, the output end of the assembly turntable is connected with the input end of the blanking suction device, the blanking suction device is arranged on the assembly worktable, and the output end of the blanking suction device is connected with the input end of the discharging device.
As a preferred scheme of the automatic assembling device for the LED light source plate, the first feeding device comprises a first roller chain conveyor belt, a lamp shell placing cavity and a first transfer mechanism, the first roller chain conveyor belt is arranged at the side part of the assembling workbench, at least one lamp shell placing cavity is arranged on the first roller chain conveyor belt, the output end of the first roller chain conveyor belt is provided with the first transfer mechanism, the first transfer mechanism comprises a first mounting frame, a first mounting plate, a first horizontal moving module, a first vertical moving module and a first suction module, the output end of the first roller chain conveyor belt is provided with the first mounting frame, the top of the first mounting frame is provided with the first mounting plate, the first horizontal moving module is arranged on the first mounting plate, the output end of the first horizontal moving module is provided with the first vertical moving module, the first mounting plate is provided with a first movable hole, the first horizontal moving module drives the first vertical moving module to horizontally move at the first movable hole, the output end of the first vertical moving module is connected with a first suction module, the first horizontal moving module drives the first suction module to perform vertical motion at the first sliding hole, the output end of the first suction module is provided with a lamp shell sucker, and the lamp shell sucker is positioned at the top of the lamp shell placing cavity.
As a preferred scheme of the automatic assembling device for the LED light source plate, the second feeding device comprises a second roller chain conveyor belt, a light source plate placing cavity, a surface ring placing cavity, a lampshade placing cavity and a second transfer mechanism, the second roller chain conveyor belt is arranged on the side part of the assembling workbench, at least one light source plate placing cavity, a surface ring placing cavity and a lampshade placing cavity are arranged on the second roller chain conveyor belt, the number of the light source plate placing cavity, the number of the surface ring placing cavity and the number of the lampshade placing cavity are equal, the output end of the second roller chain conveyor belt is provided with the second transfer mechanism, the second transfer mechanism comprises a second mounting frame, a second mounting plate, a second horizontal moving module, a second vertical moving module and a second suction module, the output end of the second roller chain conveyor belt is provided with the second mounting frame, the top of the second mounting frame is provided with the second mounting plate, and the second mounting plate is provided with two groups of second horizontal moving modules, two sets of second horizontal migration module parallel arrangement, and the output of two sets of second horizontal migration modules all is connected with the second vertical migration module, the bilateral symmetry of second vertical migration module is equipped with two sets of horizontal migration modules, be equipped with the second activity hole on the second mounting panel, second horizontal migration module drive second vertical migration module carries out the horizontal motion in second activity hole department, the output of second vertical migration module is connected with the second and absorbs the module, the second horizontal migration module drive second absorbs the module and carries out the vertical motion in second sliding hole department, the output that the module was absorbed to the second is connected with light source board sucking disc, face ring sucking disc and lamp shade sucking disc, light source board sucking disc, face ring sucking disc and lamp shade are located the light source board respectively and place the chamber, the top that chamber and lamp shade were placed to the face ring.
As an optimal scheme of LED light source board automatic assembly equipment, first horizontal migration module and second horizontal migration module are ball screw drive assembly, first vertical migration module and second vertical migration module are cylinder drive assembly, first vertical migration module includes that a first lifts and hangs the cylinder, first absorption module is first vacuum distributor, the second adsorbs the module to be second vacuum distributor, the output shaft of first lifting and hanging the cylinder has first vacuum distributor, the last output of first vacuum distributor is equipped with the lamp body sucking disc, the second vertical migration module includes that three second lifts and hangs the cylinder, the output shaft of three second lifting and hanging the cylinder all is connected with second vacuum distributor, the output of three second vacuum distributor is connected with light source board respectively and places the chamber, the chamber is placed to the face ring and the chamber is placed to the lamp shade.
As an optimal scheme of LED light source board automatic assembly equipment, be equipped with at least one transfer device on the assembly table, a plurality of transfer devices are close to first loading attachment and second loading attachment's output setting respectively, transfer device includes ball screw slip table subassembly, a supporting plate, promote the cylinder, lifter plate and lamps and lanterns transport the chamber, be equipped with ball screw slip table subassembly on the assembly table in the assembly carousel outside, sliding connection has the backup pad on the screw slip table subassembly, the top face of backup pad is equipped with the promotion cylinder, the output shaft that promotes the cylinder has the lifter plate, the top face of lifter plate is equipped with lamps and lanterns and transports the chamber.
As an optimal scheme of the automatic assembling equipment for the LED light source plate, the assembling rotary table comprises a conveying rotary table and a lamp mounting seat, a rotary table driver for driving the conveying rotary table to rotate is arranged in the assembling workbench, and the lamp mounting seat is arranged on the conveying rotary table.
As a preferred scheme of the automatic assembling equipment for the LED light source plate, the lamp mounting seat is of a cylindrical structure, a plurality of steps with different installation inner ring apertures are formed in the top end face of the lamp along the height direction, the step inner ring apertures are gradually and upwards arranged in the height direction of the mounting base in an increasing mode, a fixed datum plane is arranged at the center of the lamp mounting seat, threaded holes are formed in two ends of the fixed datum plane, and an installation round hole is formed in the center of the fixed datum plane.
As a preferable scheme of the automatic assembling equipment for the LED light source plate, the assembling rotary table comprises a conveying rotary tower, a rotary tower hanging arm and a lamp assembling mechanical arm, a rotary table driver for driving the conveying rotary tower to rotate is arranged in the assembling working table, the rotary tower hanging arm is arranged at the top of the conveying rotary tower, and at least one lamp assembling mechanical arm is hung on the rotary tower hanging arm.
As a preferred scheme of the automatic LED light source plate assembling equipment, the multi-station assembling system comprises a screw fixing device, an electrode connecting device, a power supply side line straightening device, a power supply center line straightening device, a welding device and a laser marking device, wherein the assembling workbench is used as a center, the first feeding device is used as a starting point, and the screw fixing device, the electrode connecting device, the power supply side line straightening device, the power supply center line straightening device, the welding device and the laser marking device are sequentially arranged on the outer side of the assembling turntable in the clockwise direction.
As a preferred scheme of the automatic assembling device of the LED light source plate, a blanking suction device is arranged at the position, close to the input end of the blanking device, of an assembling workbench and comprises a rotating arm, a suspension arm, a blanking voice coil motor, a blanking vacuum distributor and a blanking sucker, a rotating arm driver for driving the rotating arm to rotate is arranged in the assembling workbench, the top of the rotating arm is provided with the suspension arm, the suspension arm is provided with the blanking voice coil motor, the output shaft of the blanking voice coil motor is connected with the blanking vacuum distributor, the output end of the blanking vacuum distributor is connected with the blanking sucker, the assembling workbench is provided with a transfer base, the transfer base is positioned between the blanking device and the blanking suction device, the blanking device comprises a third roller chain conveyor belt, a lamp placing cavity and a third transfer mechanism, the third roller chain conveyor belt is arranged at the side part of the assembling workbench, and the third roller, the output end of the third roller chain conveyor belt is provided with a third transfer mechanism, the third transfer mechanism comprises a third mounting frame, a third mounting plate, a third horizontal moving module, a third vertical moving module and a third suction module, the output end of the third roller chain conveyor belt is provided with the third mounting frame, the top of the third mounting frame is provided with the third mounting plate, the third mounting plate is provided with the third horizontal moving module, the output end of the third horizontal moving module is provided with the third vertical moving module, the third mounting plate is provided with a third movable hole, the third horizontal moving module drives the third vertical moving module to horizontally move at the third movable hole, the output end of the third vertical moving module is connected with the third suction module, the third horizontal moving module drives the third suction module to vertically move at the third sliding hole, the output end of the third suction module is provided with a lamp sucker, the lamp sucker is located at the top of the lamp placing cavity, the third horizontal moving module is a ball screw transmission assembly, the third vertical moving module is an air cylinder transmission assembly and comprises a third lifting air cylinder, the third sucking module is a third vacuum distributor, an output shaft of the third lifting air cylinder is connected with the third vacuum distributor, and the lamp sucker is arranged at the output end of the third vacuum distributor.
Compared with the prior art, the invention has the beneficial effects that:
before the light source plate is assembled, a lamp shell to be assembled is placed on a first feeding device in advance, the light source plate, a face ring and a lamp shade are placed on a second feeding device, the device is started, the lamp shell is conveyed towards an assembly workbench under the guidance of the first feeding device, the lamp shell is conveyed to an assembly turntable through the assembly turntable, after the lamp shell is installed, the assembly turntable rotates, the assembly turntable sequentially picks up the light source plate, the face ring and the lamp shade according to the principle, then the light source plate, the face ring and the lamp shade are conveyed to the assembly turntable, after all parts of the lamp are installed, the assembly turntable rotates, the lamp with the installed parts is moved to a multi-station assembly system, the light source plate and the face ring are installed on corresponding installation columns in the lamp shell through screws at screw fixing devices, electrodes of the light source plate and electrodes of a driving power supply are connected through spot welding at electrode connecting devices, power sideline reason is in the same direction as device and power central line reason and is in the same direction as device punishment and buckle respectively and prune power sideline and central line, welding set carries out the bulk weld to the lamps and lanterns that assemble, laser marking device department carries out the laser sculpture, fix with screw in proper order, electrode connection, power sideline reason is in the same direction as, power central line reason is in the same direction as, welding and laser marking process, accomplish the installation of whole lamp, after the multistation assembly is accomplished, the assembly carousel rotates once more this moment, whole lamp gets into next station, absorb whole lamp to unloader through unloading suction means on, accomplish from spare part to whole lamp so far. And the other materials to be assembled are installed according to the procedures, when the parts are transferred from the current station to the next station, the parts installed on the line can be simultaneously moved into the next station, and then the new materials can be moved on the line to complete the assembly of the whole lamp according to the determined procedures.
This equipment realizes that the machine replaces artificial automatic installation light source board, reduces the recruitment cost, improves production efficiency, guarantees product quality, can be applicable to the production of the multiple specification product of same lamps and lanterns simultaneously, through multistation assembly system's design and simple interpolation or reduction manipulator, can be applicable to the production of multiple LED lamps and lanterns, realizes its flexible production, has improved the productivity of enterprise, and has reduced the input of enterprise on the human cost simultaneously, has increased the operation profit of enterprise.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a first feeding device according to the present invention;
FIG. 3 is a schematic view of the structure at the first transfer mechanism of the present invention;
FIG. 4 is a schematic structural view of a second feeding device of the present invention;
FIG. 5 is a schematic structural view of a second transfer mechanism of the present invention;
FIG. 6 is a schematic view of the structure at the assembly station of the present invention;
FIG. 7 is a top view of the present invention at an assembly station;
FIG. 8 is a schematic view of the transfer device of the present invention;
FIG. 9 is a schematic view of the structure at the assembly carousel of the present invention;
FIG. 10 is an enlarged schematic view at A of FIG. 9;
FIG. 11 is a schematic view of the construction of the assembly turret of the present invention;
FIG. 12 is a schematic view of the structure of the discharging suction device of the present invention;
FIG. 13 is an enlarged schematic view at B of FIG. 12;
FIG. 14 is a schematic view of the blanking device of the present invention;
fig. 15 is a schematic view of the structure at the third transfer mechanism of the present invention.
The reference numbers in the figures are:
1-a first feeding device; 1 a-a first roller chain conveyor belt; 1 b-a lamp housing placing cavity; 1 c-a first transfer mechanism; 1c1 — first mount; 1c 2-first mounting plate; 1c 3-a first horizontal movement module; 1c 4-first vertical movement module; 1c 5-a first suction module; 1c 6-lamp housing suction cup;
2-a second feeding device; 2 a-a second roller chain conveyor belt; 2 b-a light source plate placing cavity; 2 c-face ring placement cavity; 2 d-a lampshade placing cavity; 2 e-a second transfer mechanism; 2e1 — second mount; 2e2 — second mounting plate; 2e 3-a second horizontal movement module; 2e 4-a second vertical movement module; 2e 5-second suction module; 2e 6-light source board suction cup; 2e 7-face ring chuck, 2e 8-lampshade chuck;
3-assembling a workbench; 3 a-a transfer device; 3a 1-ball screw sliding table assembly; 3a 2-support plate; 3a 3-lift cylinder; 3a 4-lifter plate; 3a 5-light fixture transfer chamber; 3 b-a transfer base;
4, assembling a rotary table; 4 a-a conveyor turret; 4 b-a turret jib; 4 c-a lamp assembling manipulator;
5, assembling a turntable; 5 a-a conveying turntable; 5 b-a lamp mounting seat; 5b 1-step; 5b2 — fixed datum level; 5b 3-threaded hole; 5b 4-mounting round holes;
6-a multi-station assembly system; 6 a-screw fixation means; 6 b-electrode connection means; 6 c-a power supply side line straightening device; 6 d-a power supply neutral line straightening device; 6 e-a welding device; 6 f-laser marking device;
7-a blanking suction device; 7 a-a tumbler; 7 b-a suspension arm; 7 c-blanking voice coil motor; 7 d-a blanking vacuum distributor; 7 e-a blanking sucker;
8-a blanking device; 8 a-a third roller chain conveyor belt; 8 b-a lamp placing cavity; 8 c-a third transport mechanism; 8c 1-third mount; 8c 2-third mounting plate; 8c 3-a third horizontal movement module; 8c 4-a third vertical movement module; 8c 5-a third suction module; 8c 6-Lamp chuck.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1, 6 and 7, the equipment comprises a first feeding device 1, a second feeding device 2, an assembly workbench 3, an assembly turntable 4, an assembly turntable 5, a multi-station assembly system 6, a blanking suction device 7 and a blanking device 8, wherein the assembly turntable 4 and the assembly turntable 5 are arranged on the assembly workbench 3, the rotation centers of the assembly turntable 4 and the assembly turntable 5 are coincident, the assembly turntable 4 is positioned at the top of the assembly turntable 5, the multi-station assembly system 6 is arranged on the side part of the assembly turntable 5, the first feeding device 1, the second feeding device 2 and the blanking device 8 are arranged on the side part of the assembly workbench 3, the output ends of the first feeding device 1 and the second feeding device 2 are connected with the input end of the assembly turntable 4, the output end of the assembly turntable 4 is connected with the input end of the assembly turntable 5, and the output end of the assembly turntable is connected with the input end of the blanking suction device 7, the blanking suction device 7 is arranged on the assembly workbench 3, the output end of the blanking suction device 7 is connected with the input end of the blanking device 8, in the embodiment, the multi-station assembly system 6 comprises a screw fixing device 6a, an electrode connecting device 6b, a power source side line straightening device 6c, a power source center line straightening device 6d, a welding device 6e and a laser marking device 6f, the assembly workbench 3 is used as the center, the first feeding device 1 is used as the starting point, the screw fixing device 6a, the electrode connecting device 6b, the power source side line straightening device 6c, the power source center line straightening device 6d, the welding device 6e, the laser marking device 6f and the blanking device 8 are sequentially arranged on the outer side of the assembly turntable 5 in the clockwise direction.
Referring to fig. 2 and 3, the first feeding device 1 includes a first roller chain conveyor 1a, a lamp housing placing cavity 1b and a first transfer mechanism 1c, the first roller chain conveyor 1a is disposed at a side portion of the assembly table 3, the first roller chain conveyor 1a is provided with at least one lamp housing placing cavity 1b, an output end of the first roller chain conveyor is provided with the first transfer mechanism 1c, the first transfer mechanism 1c includes a first mounting frame 1c1, a first mounting plate 1c2, a first horizontal moving module 1c3, a first vertical moving module 1c4 and a first suction module 1c5, the output end of the first roller chain conveyor 1a is provided with a first mounting frame 1c1, a top portion of the first mounting frame 1c1 is provided with a first mounting plate 1c2, the first horizontal moving module 1c3 is provided on the first mounting plate 1c2, an output end of the first horizontal moving module 3 is provided with a first vertical moving module 1c4, be equipped with first movable hole on the first mounting panel 1c2, first horizontal migration module 1c3 drive first vertical migration module 1c4 carries out the horizontal motion in first movable hole department, the output of first vertical migration module 1c4 is connected with first absorption module 1c5, first horizontal migration module 1c3 drive first absorption module 1c5 carries out the vertical motion in first slide hole department, the output of first absorption module 1c5 is equipped with lamp body sucking disc 1c6, lamp body sucking disc 1c6 is located the top that chamber 1b was placed to the lamp body.
Referring to fig. 4 and 5, the second loading device 2 is similar to the first loading device 1 in structure, the second loading device 2 includes a second roller chain conveyor 2a, a light source plate placing cavity 2b, a surface ring placing cavity 2c, a lampshade placing cavity 2d and a second transferring mechanism 2e, the second roller chain conveyor 2a is disposed at a side portion of the assembly table 3, the second roller chain conveyor 2a is provided with at least one light source plate placing cavity 2b, a surface ring placing cavity 2c and a lampshade placing cavity 2d, the light source plate placing cavity 2b, the surface ring placing cavity 2c and the lampshade placing cavity 2d are equal in number, the output end of the second roller chain conveyor is provided with a second transferring mechanism 2e, the second transferring mechanism 2e includes a second mounting frame 2e1, a second mounting frame 2e2, a second horizontal moving module 2e3, a second vertical moving module 2e4 and a second suction module 2e5, the output end of the second roller chain conveyor belt 2a is provided with a second mounting frame 2e1, the top of the second mounting frame 2e1 is provided with a second mounting plate 2e2, the second mounting plate 2e2 is provided with two groups of second horizontal moving modules 2e3, the two groups of second horizontal moving modules 2e3 are arranged in parallel, the output ends of the two groups of second horizontal moving modules 2e3 are connected with a second vertical moving module 2e4, the two sides of the second vertical moving module 2e4 are symmetrically provided with two groups of horizontal moving modules, the second mounting plate 2e2 is provided with a second movable hole, the second horizontal moving module 2e3 drives the second vertical moving module 2e4 to perform horizontal movement at the second movable hole, the output end of the second vertical moving module 2e4 is connected with a second suction module 2e5, the second horizontal moving module 2e3 drives the second suction module 2e5 to perform vertical movement at the second sliding hole, and the output end of the second suction module 2e5 is connected with a light source plate 6, The light source plate placing cavity 2b, the face ring placing cavity 2c and the lampshade placing cavity 2d are respectively arranged on the top of the light source plate placing cavity 2e7, the lampshade sucking disc 2e8, the light source plate sucking disc 2e6, the face ring sucking disc 2e7 and the lampshade sucking disc 2e 8.
It can be understood that the lamp housing placing cavity 1b, the light source plate placing cavity 2b, the surface ring placing cavity 2c and the lamp shade placing cavity 2d are respectively used for placing the lamp housing, the light source plate, the surface ring and the lamp shade which form the LED lamp.
In this embodiment, the first horizontal movement module 1c3 and the second horizontal movement module 2e3 are ball screw drive components, the first vertical movement module 1c4 and the second vertical movement module 2e4 are cylinder drive components, the first vertical movement module 1c4 includes a first lifting cylinder, the first module 1c5 of drawing is a first vacuum distributor, the second adsorption module is a second vacuum distributor, the output shaft of the first lifting cylinder is connected with a first vacuum distributor, the output end on the first vacuum distributor is provided with a lamp housing suction cup 1c6, the second vertical movement module 2e4 includes three second lifting cylinders, the output shafts of the three second lifting cylinders are connected with a second vacuum distributor, the output ends of the three second vacuum distributors are respectively connected with a light source plate placing cavity 2b, a face ring placing cavity 2c and a lampshade placing cavity 2 d.
Carry out the ascending removal of horizontal direction through ball screw drive assembly, absorb the ascending motion of module vertical direction through lifting and hanging the cylinder, utilize the ascending displacement of level and vertical side for the sucking disc of wanting can be close the spare part that corresponds, then utilize vacuum distributor to carry out the evacuation and absorb, adsorb spare part, after the spare part absorbs and accomplishes, lifting spare part through lifting and hanging the cylinder, utilize ball screw drive assembly to convey spare part to assembly table 3 on.
Referring to fig. 6, 7 and 8, at least one transfer device 3a is disposed on the assembly table 3, the transfer devices 3a are disposed near output ends of the first feeding device 1 and the second feeding device 2, respectively, the transfer device 3a includes a ball screw sliding table assembly 3a1, a supporting plate 3a2, a lifting cylinder 3a3, a lifting plate 3a4 and a lamp transfer cavity 3a5, the assembly table 3 outside the assembly turntable 5 is provided with a ball screw sliding table assembly 3a1, the screw sliding table assembly is slidably connected with a supporting plate 3a2, a top end surface of the supporting plate 3a2 is provided with the lifting cylinder 3a3, an output shaft of the lifting cylinder 3a3 is connected with the lifting plate 3a4, and a top end surface of the lifting plate 3a4 is provided with a lamp transfer cavity 3a 5.
The transfer device 3a is used for transferring the components to the position where the assembly turntable 4 can be picked up, that is, the number of the transfer devices 3a is consistent with the type of the components, in this embodiment, the components include a lamp housing, a light source plate, a face ring and a lamp shade, that is, the transfer device 3a is provided with four, the lamp transfer cavities 3a5 are arranged according to the type of the components to be transferred, for example, the lamp transfer cavity 3a5 of the transfer device 3a at the lamp housing moved by the first transfer mechanism 1c matches with the shape of the lamp housing, and the lamp transfer cavity 3a5 of the transfer device 3a at the light source plate moved by the second transfer mechanism 2e matches with the shape of the light source plate. When parts such as lamp body, light source board, face ring and lamp shade pass through first transport mechanism 1c, when second transport mechanism 2e removed its end that can move, transfer device 3a began working this moment, carry backup pad 3a2 to the bottom that corresponds the sucking disc through ball screw slip table subassembly 3a1, and just face the sucking disc, then jack-up the lifting plate 3a4 and rise through promotion cylinder 3a3, make the absorption module ventilate and form the malleation and put down after the part, the part can fall into lamps and lanterns smoothly and transport chamber 3a5 in, later remove backup pad 3a to the position that is close to assembly revolving stage 4 from the position that is close to loading attachment through ball screw slip table subassembly 3a1 again, carry out the transportation of parts.
Referring to fig. 9, the assembly turntable 5 includes a conveying turntable 5a and a lamp mounting seat 5b, a turntable driver for driving the conveying turntable 5a to rotate is disposed in the assembly workbench 3, and the lamp mounting seat 5b is disposed on the conveying turntable 5 a.
Referring to fig. 10, the lamp mounting base 5b is a cylindrical structure, a plurality of steps 5b1 with different mounting inner ring diameters are formed on the top end surface of the lamp along the height direction, the inner ring diameter of the step 5b1 gradually increases upwards in the height direction of the mounting base, a fixed reference surface 5b2 is arranged at the center of the lamp mounting base 5b, threaded holes 5b3 are arranged at two ends of the fixed reference surface 5b2, and a mounting round hole 5b4 is arranged at the center of the fixed reference surface 5b 2. The step 5b1 is provided for mounting lamps of different sizes, and the lamp mounting seat 5b can be mounted on the conveying turntable 5a through the threaded hole 5b 3.
Referring to fig. 11, the assembly turret 4 includes a conveyor turret 4a, a turret suspension arm 4b, and a lamp assembling robot 4c, a turret driver for driving the conveyor turret 4a to rotate is provided in the assembly table 3, the turret suspension arm 4b is provided on the top of the conveyor turret 4a, and at least one lamp assembling robot 4c is suspended from the turret suspension arm 4 b. In the present embodiment, the base members of the respective lamp assembling robots 4c may adopt the same structure, and the lamp assembling robots 4c adopt different types of grippers, such as claw-shaped, circular, etc., according to the difference of the gripped parts; the lamp assembling manipulator 4c can also directly adopt the prior art.
Referring to fig. 12 and 13, a blanking suction device 7 is disposed at an input end of the assembly workbench 3 close to the blanking device 8, the blanking suction device 7 includes a rotating arm 7a, a suspension arm 7b, a blanking voice coil motor 7c, a blanking vacuum distributor 7d and a blanking suction cup 7e, a driver for driving the rotating arm 7a to rotate is disposed in the assembly workbench 3, the suspension arm 7b is disposed at the top of the rotating arm 7a, the blanking voice coil motor 7c is disposed on the suspension arm 7b, an output shaft of the blanking voice coil motor 7c is connected with the blanking vacuum distributor 7d, an output end of the blanking vacuum distributor 7d is connected with the blanking suction cup 7e, a transfer base 3b is disposed on the assembly workbench 3, and the transfer base 3b is disposed between the blanking device 8 and the blanking suction device 7. After the multi-station assembly is completed, the whole lamp enters the next station, the whole lamp is sucked onto the blanking device 8 through the blanking sucking device 7, the rotating arm 7a rotates and does not drive the hanging arm 7b to rotate, the hanging arm 7b rotates to the top of the lamp mounting seat 5b and is aligned with the lamp mounting seat, then the voice coil motor 7c works to extrude the blanking vacuum distributor 7d and the blanking sucker 7e, so that the blanking sucker 7e can contact the lamp, then the lamp is sucked, and the lamp is transferred onto the transfer base 3 b.
Referring to fig. 14 and 15, the blanking device 8 includes a third roller chain conveyor 8a, a lamp placing cavity 8b and a third transferring mechanism 8c, the third roller chain conveyor 8a is disposed at a side portion of the assembly table 3, the third roller chain conveyor 8a is provided with at least one lamp placing cavity 8b, an output end of the third roller chain conveyor is provided with a third transferring mechanism 8c, the third transferring mechanism 8c includes a third mounting frame 8c1, a third mounting plate 8c2, a third horizontal moving module 8c3, a third vertical moving module 8c4 and a third suction module 8c5, an output end of the third roller chain conveyor 8a is provided with a third mounting frame 8c1, a top portion of the third mounting frame 8c1 is provided with a third mounting plate 8c2, the third horizontal moving module 8c3 is provided on the third mounting plate 8c2, an output end of the third horizontal moving module 8c3 is provided with a third vertical moving module 4, a third movable hole is formed in the third mounting plate 8c2, the third horizontal moving module 8c3 drives the third vertical moving module 8c4 to move horizontally at the third movable hole, the output end of the third vertical moving module 8c4 is connected with the third sucking module 8c5, the third horizontal moving module 8c3 drives the third sucking module 8c5 to move vertically at the third sliding hole, the output end of the third sucking module 8c5 is provided with a lamp sucking disc 8c6, the lamp sucking disc 8c6 is located at the top of the lamp placing cavity 8b, the third horizontal moving module 8c3 is a ball screw transmission assembly, the third vertical moving module 8c4 is an air cylinder transmission assembly, the third vertical moving module 8c4 comprises a third lifting air cylinder, the third sucking module 8c5 is a third vacuum distributor, the output shaft of the third lifting air cylinder is connected with a third vacuum distributor, and the output end of the third vacuum distributor is provided with a lamp 8c 6. The unloading device 8 is similar to the first loading device 1 in structure, the horizontal movement is carried out through the ball screw transmission assembly, the movement in the vertical direction of the module is absorbed through the lifting cylinder, the horizontal and vertical displacement is utilized, a desired sucker can approach to an assembled lamp, then the vacuum distributor is utilized for vacuumizing absorption, the lamp is absorbed, after the lamp absorption is completed, the lamp is lifted through the lifting cylinder, the parts are conveyed to the third roller chain transmission belt 8a through the ball screw transmission assembly, and the lamp is conveyed to the next process equipment.
In this embodiment, two lamp mounting seats 5b may be provided, the two lamp mounting seats 5b are located on the same diameter of the conveying turntable 5a, and the corresponding lamp assembling manipulators 4c may also be provided in two groups, where when one group performs lamp assembling, the other group is in a standby state, and after the previous group completes lamp assembling, the other group performs lamp assembling, and the apparatus may perform continuous production.
The working principle of the invention is as follows: before assembling a light source plate, a lamp shell to be assembled is placed on a first feeding device 1 in advance, the light source plate, a surface ring and a lamp shade are placed on a second feeding device 2, the device is started, the lamp shell is conveyed towards an assembling workbench 3 under the guidance of the first feeding device 1, the lamp shell is conveyed to an assembling turntable 5 through the assembling turntable 4, after the lamp shell is installed, the assembling turntable 4 rotates, the assembling turntable 4 sequentially picks up the light source plate, the surface ring and the lamp shade according to the principle, then the light source plate, the surface ring and the lamp shade are conveyed to the assembling turntable 5, after all parts of the lamp are installed, the assembling turntable 5 rotates, the lamp with the installed parts is moved to a multi-station assembling system 6, the light source plate and the surface ring are installed on corresponding mounting columns in the lamp shell through screws at a screw fixing device 6a, and electrodes of the light source plate and electrodes of a driving power supply are subjected to spot welding at an electrode connecting device 6b, and the electrodes of the light source plate and the driving power supply are subjected to spot welding Electrode connection, power sideline reason is in the same direction as device 6c and power central line reason and is in the same direction as device 6d punishment and buckle respectively and prune power sideline and central line, welding set 6e carries out the bulk weld to the lamps and lanterns that assemble, laser marking device 6f department carries out laser engraving, fix with screw in proper order, electrode connection, power sideline reason is in the same direction as, power central line reason is in the same direction as, welding and laser marking process, accomplish the installation of whole lamp, after the multistation assembly is accomplished, assembly carousel 5 rotates once more this moment, whole lamp gets into next station, absorb unloader 8 through unloading suction means 7 with whole lamp on, accomplish the installation from spare part to whole lamp so far. And the other materials to be assembled are installed according to the procedures, when the parts are transferred from the current station to the next station, the parts installed on the line can be simultaneously moved into the next station, and then the new materials can be moved on the line to complete the assembly of the whole lamp according to the determined procedures.
Claims (10)
1. An automatic assembling device for LED light source plates is characterized by comprising a first feeding device (1), a second feeding device (2), an assembling workbench (3), an assembling rotary table (4), an assembling rotary table (5), a multi-station assembling system (6), a blanking suction device (7) and a blanking device (8), wherein the assembling rotary table (4) and the assembling rotary table (5) are arranged on the assembling workbench (3), the rotating centers of the assembling rotary table (4) and the assembling rotary table (5) are superposed, the assembling rotary table (4) is positioned at the top of the assembling rotary table (5), the multi-station assembling system (6) is arranged on the side part of the assembling rotary table (5), the first feeding device (1), the second feeding device (2) and the blanking device (8) are arranged on the side part of the assembling workbench (3), the output ends of the first feeding device (1) and the second feeding device (2) are connected with the input end of the assembling rotary table (4), the output end of the assembling rotary table (4) is connected with the input end of the assembling rotary table (5), the output end of the assembling disc is connected with the input end of the blanking suction device (7), the blanking suction device (7) is arranged on the assembling workbench (3), and the output end of the blanking suction device (7) is connected with the input end of the blanking device (8).
2. The automatic assembling device of the LED light source board as claimed in claim 1, wherein the first feeding device (1) comprises a first roller chain conveyor belt (1 a), a lamp housing placing cavity (1 b) and a first transfer mechanism (1 c), the first roller chain conveyor belt (1 a) is arranged at the side of the assembling workbench (3), at least one lamp housing placing cavity (1 b) is arranged on the first roller chain conveyor belt (1 a), the output end of the first roller chain conveyor belt is provided with the first transfer mechanism (1 c), the first transfer mechanism (1 c) comprises a first mounting frame (1 c 1), a first mounting plate (1 c 2), a first horizontal moving module (1 c 3), a first vertical moving module (1 c 4) and a first suction module (1 c 5), the output end of the first roller chain conveyor belt (1 a) is provided with the first mounting frame (1 c 1), the top of the first mounting frame (1 c 1) is provided with the first mounting plate (1 c 2), be equipped with first horizontal migration module (1 c 3) on first mounting panel (1 c 2), the output of first horizontal migration module (1 c 3) is equipped with first vertical migration module (1 c 4), be equipped with first activity hole on first mounting panel (1 c 2), first horizontal migration module (1 c 3) drive first vertical migration module (1 c 4) and carry out the horizontal motion in first activity hole department, the output of first vertical migration module (1 c 4) is connected with first absorption module (1 c 5), first horizontal migration module (1 c 3) drive first absorption module (1 c 5) and carry out the vertical motion in first slide hole department, the output of first absorption module (1 c 5) is equipped with lamp body sucking disc (1 c 6), lamp body sucking disc (1 c 6) is located the top that the chamber (1 b) was placed to the lamp body.
3. The automatic assembling device for the LED light source board as claimed in claim 2, wherein the second feeding device (2) comprises a second roller chain conveyor belt (2 a), a light source board placing cavity (2 b), a surface ring placing cavity (2 c), a lampshade placing cavity (2 d) and a second transfer mechanism (2 e), the second roller chain conveyor belt (2 a) is arranged at the side part of the assembling workbench (3), at least one light source board placing cavity (2 b), at least one surface ring placing cavity (2 c) and a lampshade placing cavity (2 d) are arranged on the second roller chain conveyor belt (2 a), the number of the light source board placing cavity (2 b), the number of the surface ring placing cavity (2 c) and the number of the lampshade placing cavity (2 d) are equal, the second transfer mechanism (2 e) is arranged at the output end of the second roller chain conveyor belt, and the second transfer mechanism (2 e) comprises a second mounting rack (2 e 1), A second mounting plate (2 e 2), a second horizontal moving module (2 e 3), a second vertical moving module (2 e 4) and a second suction module (2 e 5), wherein the output end of the second roller chain conveyor belt (2 a) is provided with a second mounting frame (2 e 1), the top of the second mounting frame (2 e 1) is provided with a second mounting plate (2 e 2), the second mounting plate (2 e 2) is provided with two groups of second horizontal moving modules (2 e 3), the two groups of second horizontal moving modules (2 e 3) are arranged in parallel, the output ends of the two groups of second horizontal moving modules (2 e 3) are both connected with a second vertical moving module (2 e 4), the two sides of the second vertical moving module (2 e 4) are symmetrically provided with two groups of horizontal moving modules, the second mounting plate (2 e 2) is provided with a second movable hole, the second horizontal moving module (2 e 3) drives the second vertical moving module (2 e 4) to move horizontally at the second movable hole, the output of second vertical migration module (2 e 4) is connected with the second and sucks module (2 e 5), second horizontal migration module (2 e 3) drive second and suck module (2 e 5) and carry out vertical motion in second sliding hole department, the output that module (2 e 5) was sucked to the second is connected with light source board sucking disc (2 e 6), face ring sucking disc (2 e 7) and lamp shade sucking disc (2 e 8), light source board sucking disc (2 e 6), face ring sucking disc (2 e 7) and lamp shade sucking disc (2 e 8) are located light source board respectively and place chamber (2 b), the top that chamber (2 d) was placed to the face ring (2 c) and lamp shade.
4. The automatic assembling equipment for the LED light source board as claimed in claim 3, wherein the first horizontal moving module (1 c 3) and the second horizontal moving module (2 e 3) are both ball screw transmission assemblies, the first vertical moving module (1 c 4) and the second vertical moving module (2 e 4) are both air cylinder transmission assemblies, the first vertical moving module (1 c 4) comprises a first lifting air cylinder, the first suction module (1 c 5) is a first vacuum distributor, the second suction module is a second vacuum distributor, an output shaft of the first lifting air cylinder is connected with the first vacuum distributor, an output end of the first vacuum distributor is provided with a lamp housing (1 c 6), the second vertical moving module (2 e 4) comprises three second lifting air cylinders, output shafts of the three second lifting air cylinders are connected with the second vacuum distributor, and output ends of the three second vacuum distributors are respectively connected with the light source board placing cavity (2 b), A face ring placing cavity (2 c) and a lampshade placing cavity (2 d).
5. The automatic assembling equipment for the LED light source board is characterized in that at least one transfer device (3 a) is arranged on the assembling workbench (3), the transfer devices (3 a) are respectively arranged close to the output ends of the first feeding device (1) and the second feeding device (2), each transfer device (3 a) comprises a ball screw sliding table assembly (3 a 1), a supporting plate (3 a 2), a lifting cylinder (3 a 3), a lifting plate (3 a 4) and a lamp transferring cavity (3 a 5), the assembly turntable is characterized in that a ball screw sliding table assembly (3 a 1) is arranged on an assembly workbench (3) on the outer side of the assembly turntable (5), a support plate (3 a 2) is connected onto the screw sliding table assembly in a sliding mode, a lifting cylinder (3 a 3) is arranged on the top end face of the support plate (3 a 2), an output shaft of the lifting cylinder (3 a 3) is connected with a lifting plate (3 a 4), and a lamp transfer cavity (3 a 5) is arranged on the top end face of the lifting plate (3 a 4).
6. The automatic assembling equipment for the LED light source plate as claimed in claim 5, wherein the assembling turntable (5) comprises a conveying turntable (5 a) and a lamp mounting seat (5 b), a turntable driver for driving the conveying turntable (5 a) to rotate is arranged in the assembling workbench (3), and the lamp mounting seat (5 b) is arranged on the conveying turntable (5 a).
7. The automatic assembling equipment for the LED light source board as claimed in claim 6, wherein the lamp mounting seat (5 b) is a cylindrical structure, the top end face of the lamp is provided with a plurality of steps (5 b 1) with different mounting inner ring apertures along the height direction, the inner ring apertures of the steps (5 b 1) are gradually enlarged upwards in the height direction of the mounting base, a fixed reference surface (5 b 2) is arranged at the center position of the lamp mounting seat (5 b), threaded holes (5 b 3) are arranged at two ends of the fixed reference surface (5 b 2), and a mounting round hole (5 b 4) is arranged at the center position of the fixed reference surface (5 b 2).
8. The automatic assembling equipment for the LED light source board as claimed in claim 7, wherein the assembling rotary table (4) comprises a conveying rotary tower (4 a), a rotary tower hanging arm (4 b) and a lamp assembling mechanical arm (4 c), a rotary table driver for driving the conveying rotary tower (4 a) to rotate is arranged in the assembling working table (3), the rotary tower hanging arm (4 b) is arranged at the top of the conveying rotary tower (4 a), and at least one lamp assembling mechanical arm (4 c) is hung on the rotary tower hanging arm (4 b).
9. The automatic assembling equipment for the LED light source plate according to claim 8, wherein the multi-station assembling system (6) comprises a screw fixing device (6 a), an electrode connecting device (6 b), a power source side line arranging device (6 c), a power source center line arranging device (6 d), a welding device (6 e) and a laser marking device (6 f), the assembling workbench (3) is used as the center, the first feeding device (1) is used as the starting point, and the screw fixing device (6 a), the electrode connecting device (6 b), the power source side line arranging device (6 c), the power source center line arranging device (6 d), the welding device (6 e), the laser marking device (6 f) and the blanking device (8) are sequentially installed on the outer side of the assembling turntable (5) in the clockwise direction.
10. The automatic assembling device of the LED light source plate according to claim 9, wherein the assembling workbench (3) is provided with a blanking suction device (7) near the input end of the blanking device (8), the blanking suction device (7) comprises a rotating arm (7 a), a suspension arm (7 b), a blanking voice coil motor (7 c), a blanking vacuum distributor (7 d) and a blanking sucker (7 e), a driver of the rotating arm (7 a) for driving the rotating arm (7 a) to rotate is arranged in the assembling workbench (3), the top of the rotating arm (7 a) is provided with the suspension arm (7 b), the suspension arm (7 b) is provided with the blanking voice coil motor (7 c), the output shaft of the blanking voice coil motor (7 c) is connected with the blanking vacuum distributor (7 d), the output end of the blanking vacuum distributor (7 d) is connected with the blanking sucker (7 e), the assembling workbench (3) is provided with a transfer base (3 b), the transfer base (3 b) is positioned between the blanking device (8) and the blanking suction device (7), the blanking device (8) comprises a third roller chain conveyor belt (8 a), a lamp placing cavity (8 b) and a third transfer mechanism (8 c), the third roller chain conveyor belt (8 a) is arranged on the side portion of the assembly workbench (3), at least one lamp placing cavity (8 b) is arranged on the third roller chain conveyor belt (8 a), the output end of the third roller chain conveyor belt is provided with the third transfer mechanism (8 c), the third transfer mechanism (8 c) comprises a third mounting frame (8 c 1), a third mounting plate (8 c 2), a third horizontal movement module (8 c 3), a third vertical movement module (8 c 4) and a third suction module (8 c 5), the output end of the third roller chain conveyor belt (8 a) is provided with a third mounting frame (8 c 1), the top of the third mounting frame (8 c 1) is provided with a third mounting plate (8 c 2), a third horizontal moving module (8 c 3) is arranged on the third mounting plate (8 c 2), a third vertical moving module (8 c 4) is arranged at the output end of the third horizontal moving module (8 c 3), a third movable hole is arranged on the third mounting plate (8 c 2), the third horizontal moving module (8 c 3) drives the third vertical moving module (8 c 4) to horizontally move at the third movable hole, a third suction module (8 c 5) is connected with the output end of the third vertical moving module (8 c 4), the third horizontal moving module (8 c 3) drives the third suction module (8 c 5) to vertically move at the third sliding hole, a lamp suction cup (8 c 6) is arranged at the output end of the third suction module (8 c 5), the lamp suction cup (8 c 6) is positioned at the top of the lamp placing cavity (8 b), the third horizontal moving module (8 c 3) is a ball screw transmission assembly, and the third vertical moving module (8 c 4) is a transmission air cylinder assembly, the third vertical moving module (8 c 4) comprises a third lifting cylinder, the third suction module (8 c 5) is a third vacuum distributor, the output shaft of the third lifting cylinder is connected with the third vacuum distributor, and the output end of the third vacuum distributor is provided with a lamp sucker (8 c 6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911356912.1A CN111002028A (en) | 2019-12-25 | 2019-12-25 | Automatic assembling equipment for LED light source plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911356912.1A CN111002028A (en) | 2019-12-25 | 2019-12-25 | Automatic assembling equipment for LED light source plate |
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| Publication Number | Publication Date |
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| CN111002028A true CN111002028A (en) | 2020-04-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911356912.1A Withdrawn CN111002028A (en) | 2019-12-25 | 2019-12-25 | Automatic assembling equipment for LED light source plate |
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| Country | Link |
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| CN (1) | CN111002028A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111843915A (en) * | 2020-06-17 | 2020-10-30 | 安徽一路明光电科技有限公司 | Automatic installation mechanism for LED lampshade |
| CN114038341A (en) * | 2022-01-07 | 2022-02-11 | 常州牧云自动化设备有限公司 | Pressing mechanism and splicing method of intelligent spliced screen |
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| US5557834A (en) * | 1993-12-27 | 1996-09-24 | Mazda Motor Corporation | Method of and apparatus for assembling component parts |
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| CN114038341B (en) * | 2022-01-07 | 2022-03-08 | 常州牧云自动化设备有限公司 | Pressing mechanism and splicing method of intelligent spliced screen |
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