CN210255043U

CN210255043U - Flexible automatic assembly system suitable for various LED lamps

Info

Publication number: CN210255043U
Application number: CN201920543791.0U
Authority: CN
Inventors: 陈大清; 朱少波; 刘军波; 唐兴利; 李阳
Original assignee: Zhejiang Yankon Group Co Ltd; Zhejiang Yankon Mega Lighting Co Ltd
Current assignee: Zhejiang Yankon Group Co Ltd; Zhejiang Yankon Mega Lighting Co Ltd; Zhejiang Yangguang Meijia Lighting Co Ltd
Priority date: 2019-04-22
Filing date: 2019-04-22
Publication date: 2020-04-07
Anticipated expiration: 2029-04-22

Abstract

The utility model discloses a flexible automatic assembly system suitable for a plurality of LED lamps, which comprises a first feeding conveyer belt, a second feeding conveyer belt, a workbench, a lamp assembly manipulator, a laser marking device, a screw locking device, a welding device, a whole lamp blanking suction device and a blanking conveyer belt; the automatic assembly system has the technical effects that the program is compiled at the control computer in advance, an operator is responsible for placing product parts on the corresponding feeding conveyor belt, and after the equipment is started, each mechanism operates by itself to realize product assembly.

Description

Flexible automatic assembly system suitable for various LED lamps

Technical Field

The utility model relates to an automated production equipment, concretely relates to flexible automatic assembly system suitable for multiple LED lamps and lanterns.

Background

The LED lamp is widely applied to commercial, industrial and household illumination due to energy conservation and environmental protection, compared with the traditional lamp, the price is relatively high, the cost reduction is a problem for most illumination enterprises, and besides the cost reduction of design, the cost reduction of production is a main factor. The improvement of production automation is a way of reducing production cost, and simultaneously, the product quality and stability can be improved. Because the LED lamps and lanterns are various in kind, often a production line only corresponds the production of a product, in case the product design is updated, production line in the past often can not use, not only bring the burden for production, also cause the waste of production facility simultaneously.

In view of this, the present invention is especially provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic assembly system of different specification LED lamps and lanterns production of adaptation, this automatic assembly system production efficiency is high, and use cost is also lower, greatly increased the economic benefits of enterprise.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a flexible automatic assembly system suitable for multiple LED lamps and lanterns, includes first material loading conveyer belt, second material loading conveyer belt, workstation, lamps and lanterns equipment manipulator, laser marking device, lock screw device, welding set, whole lamp unloading suction means and unloading conveyer belt, the workstation sets up in the centre position of a whole set of automatic assembly system, first material loading conveyer belt is located one side of workstation, and with the workstation is the center, and first material loading conveyer belt is the starting point, lamps and lanterns equipment manipulator, laser marking device, lock screw device, welding set, second material loading conveyer belt, whole lamp unloading suction means, unloading conveyer belt are installed in workstation week side according to clockwise sequencing, just second material loading conveyer belt and unloading conveyer belt are at the same position parallel mount of workstation.

Further, the workbench comprises a base, a rotary table and a positioning table, the rotary table is installed at the center of the base, the positioning table is installed at the center of the rotary table, all lamp assembling manipulators are installed on the positioning table, and lamp installing bases are evenly distributed on the outer edge plane of the rotary table according to requirements of production stations.

Furthermore, the lamp assembling mechanical arms are arranged according to different numbers of lamp components, and each lamp assembling mechanical arm completes the installation of one component.

Furthermore, the lamp mounting base is of a cylindrical structure, one side end face of the lamp mounting base is used as a datum plane, a plurality of steps with different installation inner ring apertures are formed in the height direction, the step inner ring apertures are arranged from small to large in the height direction of the mounting base, a cross-shaped positioning groove is further formed in the lamp mounting base, a round hole is formed in the center of the cross-shaped positioning groove, bolt holes are formed in four end portions of the cross-shaped positioning groove, and the lamp mounting base is used for mounting lamps of different sizes.

Furthermore, first material loading conveyer belt and second material loading conveyer belt all include installing support, transfer orbit and removal chain belt, and every group transfer orbit is evenly arranged on the installing support that corresponds, and all corresponding the removal chain belt of installing on every group transfer orbit.

Furthermore, the screw locking device is composed of a first mounting seat, a screw locking mechanical arm, an air cylinder assembly, a pneumatic turntable and a screwdriver, the screw locking mechanical arm is positioned on the first mounting seat, the air cylinder assembly is arranged on the screw locking mechanical arm, the pneumatic turntable is movably mounted at the end part of the screw locking mechanical arm, the pneumatic turntable is driven by the air cylinder assembly, and the screwdriver is fixedly mounted on the pneumatic turntable.

Furthermore, welding set includes second mount pad, welding manipulator and welder, welding manipulator is connected with the second mount pad, just welder installs at the welding manipulator tip.

Further, the whole lamp blanking suction device consists of a supporting seat, a mounting seat, a movable adjusting mechanism and a suction head assembly, wherein the supporting seat consists of a base and a mounting rod, the movable adjusting mechanism comprises a connecting rod, a mounting block, a sliding block, a guide rail and a steering block, the suction head assembly comprises a mounting plate, a mounting bolt, a positioning plate and a sucker, the mounting block is fixedly mounted on the mounting rod of the supporting seat, one end of the connecting rod is fixedly connected to the mounting seat, the end part of the connecting rod extends out, the sliding block is connected with the extending end of the connecting rod, the guide rail is fixedly connected with the mounting seat in a butt joint manner, the sliding block is matched with the guide rail to guide sliding, the steering block is mounted on one side surface of the sliding block, the steering block and the sliding block are arranged at 90 degrees, the steering block is also connected with the mounting plate, the mounting plate is, each corner is provided with a line hole with a plurality of circular grooves, a connecting rod is fixedly arranged at the groove of the line hole of each corner of the positioning plate, and a sucker is fixedly arranged at each connecting rod.

Further, the lamp assembling mechanical arm comprises a power supply bin chassis mounting mechanical arm, an LED light source board mounting mechanical arm, a surface ring lamp body mounting mechanical arm and a light-transmitting cover mounting mechanical arm.

Furthermore, the workbench is also provided with one or more reserved stations.

Compared with the prior art, the beneficial effects of the utility model are that: this automatic assembly system, not only be applicable to the production of the multiple specification product of same lamps and lanterns, design and simple interpolation through reserving the station or reduce the manipulator, can be applicable to the production of multiple LED lamps and lanterns, realize its flexible production, and the automation equipment during operation only need compile the procedure in control computer department in advance, operating personnel is responsible for putting product spare part on the material loading conveyer belt that corresponds, the equipment starts the back, each mechanism operates by oneself, realize the product assembly, use this set of automatic assembly equipment, the productivity of enterprise has been improved greatly, and reduced the input of enterprise on the human cost simultaneously, the operation profit of enterprise has been increased.

Drawings

Fig. 1 is an assembly diagram of a flexible automatic assembly system for LED lamps according to the present invention;

fig. 2 is a schematic view of a first feeding conveyor belt in the present invention;

fig. 3 is a schematic view of a second feeding conveyor belt in the present invention;

FIG. 4 is a schematic view of the screw locking device of the present invention;

FIG. 5 is a schematic view of a welding apparatus according to the present invention;

FIG. 6 is a schematic view of the middle blanking suction device of the present invention;

FIG. 7 is an enlarged view of a portion of FIG. 6 at A;

FIG. 8 is a device for assembling the chassis of the middle power supply compartment of the present invention;

FIG. 9 is a view of the light source plate assembling apparatus according to the present invention;

fig. 10 is a middle ring assembling apparatus of the present invention;

fig. 11 is a light-transmitting cover assembling device of the present invention;

fig. 12 is a schematic view of the structure of the installation base of the present invention.

In the figure: the device comprises a first feeding conveyer belt 1, a second feeding conveyer belt 2, steps 3, a laser marking device 4, a screw locking device 5, a welding device 6, a whole lamp blanking suction device 7, a blanking conveyer belt 8, a mounting support 9, a conveying rail 10, a movable chain belt 11, a workbench 12, a lamp assembling manipulator 13, a power supply bin chassis mounting manipulator 13-1, an LED light source plate mounting manipulator 13-2, a surface ring lamp body mounting manipulator 13-3, a light-transmitting cover mounting manipulator 13-4, a base 14, a rotary table 15, a positioning table 16, a lamp mounting base 17, a first mounting base 18, a screw locking manipulator 19, an air cylinder component 20, a pneumatic rotary table 21, a screwdriver 22, a second mounting base 23, a welding machine 24, a welding gun 25, a manipulator 26, a mounting base 27, a movable adjusting mechanism 28, a suction head component 29, a base 30, a mounting rod 31, a welding rods, the device comprises a connecting rod 32, a mounting block 33, a sliding block 34, a guide rail 35, a steering block 36, a mounting plate 37, a mounting bolt 38, a positioning plate 39, a wire hole 40, a connecting rod 41, a suction cup 42, a cross positioning groove 43, a round hole 44 and a bolt hole 45.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1:

referring to fig. 1-12, the present invention provides a flexible automatic assembly system for multiple LED lamps, comprising a first feeding belt 1, a second feeding belt 2, a workbench 12, a lamp assembly robot 13, a laser marking device 4, a screw locking device 5, a welding device 6, a whole lamp blanking suction device 7, and a blanking belt 8, wherein the workbench 12 is disposed at the center of the whole automatic assembly system, the first feeding belt 1 is disposed at one side of the workbench 12, the workbench 12 is a center, the first feeding belt 1 is a starting point, the lamp assembly robot 13, the laser marking device 4, the screw locking device 5, the welding device 6, the second feeding belt 2, the whole lamp blanking suction device 7, and the blanking belt 8 are mounted on the workbench in a clockwise sequence, and the second feeding conveyer belt 2 and the blanking conveyer belt 8 are arranged in parallel in the same direction of the workbench 12.

In this embodiment, the working table 12 is composed of a base 14, a rotary table 15 and a positioning table 16, the rotary table 15 is installed at the center of the base 14, the positioning table 16 is installed at the center of the rotary table 15, all the lamp assembling manipulators 13 are installed on the positioning table 16, and lamp assembling bases 17 are uniformly arranged on the outer edge plane of the rotary table 15 according to the requirements of the production stations.

In this embodiment, the lamp assembling manipulators 13 are arranged according to the number of the lamp components, and each lamp assembling manipulator 13 completes the installation of one component.

In this embodiment, the lamp mounting base 17 has a cylindrical structure, and one side end surface thereof is used as a reference surface, a plurality of steps 3 with different mounting inner ring apertures are formed in the height direction, the inner ring apertures of the steps 3 are arranged from small to large in the height direction of the mounting base, a cross positioning groove 43 is further formed in the lamp mounting base 17, a circular hole 44 is formed in the center of the cross positioning groove 43, bolt holes 45 are formed in four ends of the cross positioning groove 43, and the lamp mounting base 17 is used for mounting lamps with different sizes.

In this embodiment, the first feeding conveyor belt 1 and the second feeding conveyor belt 2 both include a mounting bracket 9, a conveying track 10 and a moving chain belt 11, each group of conveying tracks 10 is uniformly arranged on the corresponding mounting bracket 9, and the moving chain belt 11 is correspondingly mounted on each group of conveying tracks 10.

In this embodiment, the screw locking device 5 is composed of a first mounting seat 18, a screw locking manipulator 19, a cylinder assembly 20, a pneumatic turntable 21 and a screw driver 22, the screw locking manipulator 19 is positioned and arranged on the first mounting seat 18, the cylinder assembly 20 is arranged on the screw locking manipulator 19, the pneumatic turntable 21 is movably arranged at the end of the screw locking manipulator 19, the pneumatic turntable 21 is driven by the cylinder assembly 20, and the screw driver 22 is fixedly arranged on the pneumatic turntable 21.

In this embodiment, the whole lamp blanking suction device 7 is composed of a supporting seat 26, an installation seat 27, a movable adjusting mechanism 28 and a suction head assembly 29, the supporting seat 26 is composed of a base 30 and an installation rod 31, the movable adjusting mechanism 28 includes a connecting rod 32, an installation block 33, a sliding block 34, a guide rail 35 and a steering block 36, the suction head assembly 29 includes an installation plate 37, an installation bolt 38, a positioning plate 39 and a suction cup 42, the installation block 33 is fixedly installed on the installation rod 31 of the supporting seat 26, one end of the connecting rod 32 is fixedly connected to the installation seat 27, the end of the connecting rod 32 extends out, the sliding block 34 is connected with the extending end of the connecting rod 32, the guide rail 35 is fixedly connected with the installation seat 27, the sliding block 34 is matched with the guide rail 35 to guide sliding, the steering block 36 is installed on one side surface of the sliding block 34, and the steering block 36 and the, the steering block 36 is further connected with a mounting plate 37, the mounting plate 37 is connected with a positioning plate 39 through a mounting bolt, the positioning plate 39 is of a triangular star-shaped structure, a wire hole 40 with a plurality of circular grooves is formed in each corner, a connecting rod 41 is fixedly mounted at the groove of the wire hole at each corner of the positioning plate 39, and a sucker 42 is fixedly mounted at the groove of each connecting rod 41.

In this embodiment, the lamp assembling manipulator 13 is divided into a power supply bin chassis mounting manipulator 13-1, an LED light source board mounting manipulator 13-2, a surface ring lamp body mounting manipulator 13-3, and a light-transmitting cover mounting manipulator 13-4.

In this embodiment, one or more reserved stations are further disposed on the workbench 12, and the processing procedures are arranged according to different product structures, and when some products are produced and processed, one or more than one more than conventional products may be required, the reserved stations need to be disposed and the processing equipment needs to be installed correspondingly to complete the processing of the products in the extra procedures, some products may be processed without any processing at one reserved station during production, and the processing is performed in the next procedure, and at this time, the station that is left is treated as a vacant station.

The working principle is as follows: before the automatic equipment is started, a light source plate, a surface ring and a power supply bin which need to be assembled are placed on a first feeding conveyer belt 1 in advance, a light-transmitting cover is sequentially placed on a second feeding conveyer belt 2, the equipment is started, the power supply bin is conveyed towards a workbench 12 under the guidance of the first feeding conveyer belt 1, a power supply bin chassis is installed on a lamp installation base 17 through a power supply bin chassis installation manipulator 13-1, after the installation is finished, a rotary table 15 rotates, the lamp installation base 17 moves to the next station, the surface ring is installed above the power supply bin chassis through a surface ring lamp body installation manipulator 13-3, then the rotary table 15 rotates, the lamp installation base 17 moves to the next station, an LED light source plate is installed on the inner bottom surface of the surface ring through a light source plate installation manipulator 13-2, and then the rotary table 15 rotates again, the lamp mounting base 17 enters the range of the laser marking device 4, the laser marking device 4 carries out laser engraving on a product, a screw feeding mechanism on the device supplies screws to the device synchronously, the rotary table 15 rotates again, the lamp mounting base 17 enters the next station, the screw locking mechanism 5 locks each component of the product through the screws, then the rotary table 15 continues to rotate, a hard lead on a driving power supply is in tin soldering connection with positive and negative electrodes of an LED light source plate through the welding device 6, after the welding is finished, the rotary table 15 continues to rotate, the lamp mounting base 17 enters the next station, at the moment, the second feeding conveyer belt 2 operates to convey a light-transmitting cover, then the light-transmitting cover is mounted on the opening surface of a surface ring through the light-transmitting cover mounting manipulator 13-4 to finish the whole lamp mounting, at the moment, the rotary table 15 rotates again, the whole lamp enters the next station, the whole lamp is sucked to the blanking conveyer belt 8 through the blanking sucking device 7, and the installation from the part to the whole lamp is completed. And the other materials to be assembled are installed according to the procedures, when the parts are transferred from the current station to the next station, the parts installed on the line can be simultaneously moved into the next station, and then the new materials can be moved on the line to complete the assembly of the whole lamp according to the determined procedures.

Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.

Claims

1. A flexible automatic assembly system suitable for multiple LED lamps is characterized by comprising a first feeding conveying belt (1), a second feeding conveying belt (2), a workbench (12), a lamp assembly mechanical arm (13), a laser marking device (4), a screw locking device (5), a welding device (6), a whole lamp blanking suction device (7) and a blanking conveying belt (8), wherein the workbench (12) is arranged at the center of the whole automatic assembly system, the first feeding conveying belt (1) is positioned on one side of the workbench (12), the workbench (12) is used as the center, the first feeding conveying belt (1) is used as the starting point, the lamp assembly mechanical arm (13), the laser marking device (4), the screw locking device (5), the welding device (6), the second feeding conveying belt (2), the whole lamp blanking suction device (7) and the conveying belts (8) are arranged on the workbench in a clockwise manner, and the second feeding conveyer belt (2) and the blanking conveyer belt (8) are arranged in parallel in the same direction of the workbench (12).

2. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 1 wherein: the lamp assembling device is characterized in that the workbench (12) is composed of a base (14), a rotary table (15) and a positioning table (16), the rotary table (15) is installed on the center position of the base (14), the positioning table (16) is installed at the center of the rotary table (15), all lamp assembling mechanical arms (13) are installed on the positioning table (16), and lamp installing bases (17) are evenly distributed on the outer edge plane of the rotary table (15) according to the requirements of production stations.

3. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 1 wherein: the lamp assembling mechanical arms (13) are arranged according to different numbers of lamp components, and each lamp assembling mechanical arm (13) completes the installation of one component.

4. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 2 wherein: the lamp mounting base (17) is of a cylindrical structure, one side end face of the lamp mounting base is used as a datum plane, a plurality of steps (3) with different mounting inner ring apertures are formed in the height direction, the inner ring apertures of the steps (3) are arranged from small to large in the height direction of the mounting base, a cross positioning groove (43) is further formed in the lamp mounting base (17), a round hole (44) is formed in the center of the cross positioning groove (43), bolt holes (45) are formed in four end portions of the cross positioning groove (43), and the lamp mounting base (17) is used for mounting lamps of different sizes.

5. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 1 wherein: first material loading conveyer belt (1) and second material loading conveyer belt (2) all include installing support (9), transfer orbit (10) and remove chain belt (11), and every group transfer orbit (10) are evenly arranged on corresponding installing support (9), and all correspond on every group transfer orbit (10) and are installing removal chain belt (11).

6. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 1 wherein: the screw locking device (5) is composed of a first mounting seat (18), a screw locking mechanical arm (19), a cylinder assembly (20), a pneumatic turntable (21) and a screwdriver (22), the screw locking mechanical arm (19) is positioned on the first mounting seat (18), the cylinder assembly (20) is arranged on the screw locking mechanical arm (19), the pneumatic turntable (21) is movably mounted at the end part of the screw locking mechanical arm (19), the pneumatic turntable (21) is driven by the cylinder assembly (20), and the screwdriver (22) is fixedly mounted on the pneumatic turntable (21).

7. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 1 wherein: the welding device (6) comprises a second mounting seat (23), a welding manipulator (24) and a welding gun (25), the welding manipulator (24) is connected with the second mounting seat (23), and the welding gun (25) is mounted at the end of the welding manipulator (24).

8. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 1 wherein: the whole lamp blanking suction device (7) is composed of a supporting seat (26), a mounting seat (27), a movable adjusting mechanism (28) and a suction head assembly (29), the supporting seat (26) is composed of a base (30) and a mounting rod (31), the movable adjusting mechanism (28) comprises a connecting rod (32), a mounting block (33), a sliding block (34), a guide rail (35) and a steering block (36), the suction head assembly (29) comprises a mounting plate (37), a mounting bolt (38), a positioning plate (39) and a sucking disc (42), the mounting block (33) is fixedly mounted on the mounting rod (31) of the supporting seat (26), one end of the connecting rod (32) is fixedly connected to the mounting seat (27), the end of the connecting rod (32) extends out, the sliding block (34) is connected with the extending end of the connecting rod (32), and the guide rail (35) is fixedly connected with the mounting seat (27), and slider (34) and guide rail (35) cooperation are led smoothly, turn to piece (36) and install on slider (34) a side, and turn to piece (36) and be 90 settings with slider (34), turn to piece (36) and still be connected mounting panel (37), mounting panel (37) are connected with locating plate (39) through construction bolt, locating plate (39) are triangle star type structure, and line hole (40) that have a plurality of circular recesses are seted up at every angle, and still fixed mounting connecting rod (41) in the line hole groove department at every angle of locating plate (39), and every connecting rod (41) department still fixed mounting has sucking disc (42).

9. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 3 wherein: the lamp assembling manipulator (13) is divided into a power supply bin chassis installing manipulator (13-1), an LED light source board installing manipulator (13-2), a surface ring lamp body installing manipulator (13-3) and a light-transmitting cover installing manipulator (13-4).

10. A flexible automated assembly system for use with a plurality of LED light fixtures according to claim 1 wherein: and one or more reserved stations are also arranged on the workbench (12).