CN218385129U - Automatic shaping diode lead wire installation diode device - Google Patents
Automatic shaping diode lead wire installation diode device Download PDFInfo
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- CN218385129U CN218385129U CN202222012996.0U CN202222012996U CN218385129U CN 218385129 U CN218385129 U CN 218385129U CN 202222012996 U CN202222012996 U CN 202222012996U CN 218385129 U CN218385129 U CN 218385129U
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- clamping jaw
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Abstract
The utility model discloses an automatic shaping diode lead wire diode installation device, which comprises a base, wherein the surface of the base is provided with a multi-joint moving frame, two diode transmission lines and a manipulator; the multi-joint moving frame is provided with an upper template jig clamping jaw, and the base is provided with an upper template corresponding to the upper template jig clamping jaw; one side of the upper template is provided with a conveying line for conveying the polar plate; the manipulator is provided with a shaping lead mechanism and a material taking and placing mechanism, one diode transmission line corresponds to the shaping lead mechanism, and the other diode transmission line corresponds to the material taking and placing mechanism; the manipulator is provided with a PLC for driving. The utility model automatically shapes the diode through the device, shapes the bent diode lead into a straight diode lead, and saves labor cost; the diode is automatically installed to a fixed position by equipment, and the installation position is controlled by the equipment precision, so that the tilting problem is solved.
Description
Technical Field
The utility model relates to a diode plastic installation technical field specifically is an automatic plastic diode lead wire installation diode device.
Background
The current mode of installing the diode on the rectifier is manual installation, the manual installation of the diode needs 1. The lead of the diode is shaped in advance, the bent lead influences welding, the lead of the diode needs to be manually corrected into a straight lead in advance, then the straight lead is placed at a designated position for standby,
the diode assembly is that at present, the diode is manually assembled on a positive plate and a negative plate of a rectifier, and the mounting positions are all manually positioned and confirmed.
Because the incoming material mode of the diode is packaging in a packaging bag, the lead wire of the diode is inevitably bent, the lead wire of the diode is manually shaped, the state of the lead wire of the diode needs to be sorted in advance manually, the bent lead wire of the diode is shaped, and the state of the lead wire of the diode is rechecked after the diode is shaped, so that the labor cost is increased; the rectifier positive plate is assembled with the diode to the manual work, the negative plate, and the whole manual works of mounted position are fixed a position and are confirmed, have and put the inclined to one side position, place the perk, misplace positive negative diode scheduling problem.
Disclosure of Invention
An object of the utility model is to provide an automatic plastic diode lead wire installation diode device to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a diode device for installing a lead of an automatic shaping diode comprises a base, wherein a multi-joint moving frame, two diode conveying lines and a manipulator are arranged on the surface of the base;
the multi-joint moving frame is provided with an upper template jig clamping jaw, and the base is provided with an upper template corresponding to the upper template jig clamping jaw;
a conveying line for conveying the polar plate is arranged on one side of the upper template;
the manipulator is provided with a shaping lead wire mechanism and a material taking and placing mechanism, wherein one diode transmission line corresponds to the shaping lead wire mechanism, and the other diode transmission line corresponds to the material taking and placing mechanism;
the manipulator is provided with a PLC for driving.
Further, many joints remove the frame and include X axle sharp module and Z axle sharp module, X axle sharp module one side is equipped with cope match-plate pattern tool clamping jaw.
Furthermore, the upper template is provided with a sleeve, and the inside of the sleeve is tightly matched and pressed with the diode.
Further, the diode conveying line comprises a PNP type diode conveying belt and an NPN type diode conveying belt, wherein the PNP type diode conveying belt is matched with the taking and placing mechanism, and the NPN type diode conveying belt is matched with the shaping lead mechanism.
Further, plastic lead mechanism includes plastic cylinder, plastic clamping jaw, plastic cylinder output with the plastic clamping jaw is connected, plastic clamping jaw one end is the triangle-shaped fretwork, and is circular-arc in the middle of the fretwork.
Furthermore, two of the shaping clamping jaws are in a group and are connected with the shaping cylinder, and one of the shaping clamping jaws is of a double-layer structure.
Further, get and put material mechanism and include ball spline, fixed disk and finger clamping jaw, ball spline one end with the manipulator is connected, other end welded fastening dish, the fixed disk is equipped with the arc hole, the arc hole pass through the nut with the fastening of finger clamping jaw.
Further, the PLC model is LCPU-CM.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the diode is automatically shaped through equipment, and the bent diode lead is shaped into a straight diode lead, so that the labor cost is saved;
2. because the diodes are assembled manually, the PNP type diodes and the NPN type diodes are possibly installed incorrectly, the diodes after being installed are not installed on the positive plates, the warping problem exists in the fixed positions of the negative plates (glue between the diodes and the polar plates causes that the diodes and the polar plates cannot be pressed in place), the problems of misplacement and wrong installation are solved by automatically sorting the types of the diodes by equipment, the diodes are automatically installed to the fixed positions by the equipment, and the warping problem is solved by accurately controlling the installation positions of the equipment.
Drawings
FIG. 1 is a schematic view of the assembly structure of the present invention;
FIG. 2 is a schematic view of the multi-joint moving frame of the present invention;
FIG. 3 is a schematic view of the upper mold plate structure of the present invention;
FIG. 4 is a schematic structural view of the shaping lead mechanism of the present invention;
fig. 5 is a schematic structural view of the shaping jaw of the present invention;
fig. 6 is a schematic view of the material taking and placing mechanism of the present invention.
In the figure: 1. the device comprises a multi-joint moving frame, a 1-1. X-axis linear module, a 1-2. Z-axis linear module, a 2. Upper template jig clamping jaw, a 3. Upper template, a 4. Conveying line, a 5.PNP diode conveying belt, a 6.NPN type diode conveying belt, a 7. Shaping lead mechanism, a 7-1. Shaping cylinder, a 7-2. Shaping clamping jaw, an 8. Material taking and placing mechanism, an 8-1. Ball spline, an 8-2. Fixed disc and an 8-3. Finger clamping jaw.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Example 1, please refer to fig. 1:
a diode device for installing a lead of an automatic shaping diode comprises a base, wherein a multi-joint moving frame 1, two diode conveying lines and a manipulator are arranged on the surface of the base;
meanwhile, an upper template jig clamping jaw 2 is arranged on the multi-joint moving frame 1, diodes are convenient to grab, an upper template 3 corresponding to the upper template jig clamping jaw 2 is arranged on the base, the upper die is convenient to use, meanwhile, a conveying line 4 is installed on one side of the upper template 3, the diodes are convenient to convey, a shaping lead mechanism 7 and a material taking and placing mechanism 8 are arranged on the manipulator, one diode conveying line corresponds to the shaping lead mechanism 7, the shaping lead mechanism 7 is convenient to work, the other diode conveying line corresponds to the material taking and placing mechanism 8, the taking and placing are convenient, and a PLC of an L02CPU-CM model is arranged on the manipulator for convenience of control;
the diode conveying line comprises a PNP type diode conveying belt 5 and an NPN type diode conveying belt 6, the PNP type diode conveying belt 5 is matched with a material taking and placing mechanism 8, and the NPN type diode conveying belt 7 is matched with a shaping and wire leading mechanism 7.
As shown in fig. 2: the multi-joint moving frame 1 comprises an X-axis linear module 1-1 and a Z-axis linear module 1-2, and an upper template jig clamping jaw 2 is arranged on one side of the X-axis linear module 1-1, so that the upper template jig clamping jaw 2 can be driven to work conveniently.
As shown in fig. 3: the upper template 3 is provided with the sleeve 3-1, and the tight fit and press mounting of the interior of the sleeve 3-1 and the diode 3-2 effectively solves the problems that the diode is corrected to be placed and tilted and not placed in place after the upper template is pressed and mounted, and ensures that the diode is assembled in place and does not tilt.
As shown in fig. 4 and 5: the shaping lead mechanism 7 comprises a shaping cylinder 7-1 and a shaping clamping jaw 7-2, the output end of the shaping cylinder 7-1 is connected with the shaping clamping jaw 7-2 to facilitate driving for shaping, the shaping clamping jaw 7-2 is hollowed in a triangular shape, a lead is guided to be assembled, the middle of the shaping clamping jaw is designed in a circular arc copying manner, the diode lead is clamped through clamping jaws with different shapes on the left and the right, and the purpose of vertically shaping the lead is achieved through two clamping jaws which are installed at an angle of 45 degrees, wherein two shaping clamping jaws 7-2 form a group and are connected with the shaping cylinder 7-1, and one of the shaping clamping jaws is of a double-layer structure.
As shown in fig. 6: the material taking and placing mechanism 8 comprises a ball spline 8-1, a fixed disc 8-2 and a finger clamping jaw 8-3, one end of the ball spline 8-1 is connected with a manipulator, the other end of the ball spline 8-1 is welded with the fixed disc 8-2, meanwhile, the fixed disc 8-2 is provided with an arc hole, the arc hole is fastened with the finger clamping jaw 8-3 through a nut, the finger clamping jaw 8-3 is responsible for clamping and placing diodes, such as NPN type diodes 2PCS or PNP type diodes 2PCS, the fixed disc 8-2 is designed into an arc hole type, the position of the clamping jaw can be adjusted according to the position of the diode hole on a polar plate, a rapid positioning and changing effect is achieved, and the integral mechanism is prevented from being controlled by the diode deviation-releasing ball spline 8-1 to freely rotate and move along with the manipulator.
The working principle is as follows:
the diodes PNP type and NPN type are respectively put into two vibrating disks, the PNP type is output by a PNP diode conveyer belt 5, the NPN type diode is output by an NPN type diode conveyer belt 6, when the diode is transported to the position of the shaping lead mechanism 7, the L02CPU-CM PLC receives the in-place signal and sends a command to control the action of the shaping lead mechanism 7, the shaping lead mechanism 7 shapes the diode by 77, the bent diode lead is shaped into a straight lead diode, the shaped diode continues to move to a set position below the manipulator, after the diode is in place, the L02CPU-CM PLC receives the in-place signal and sends an instruction, the taking and placing mechanism 8 sequentially takes in and clamps the diodes in the order of moving to the PNP diode conveyer belt 5, taking in and clamping the PNP type diode of 2PCS, moving to the NPN diode conveyer belt 4, taking in and clamping the NPN type diode of 2PCS, after finishing the action, moving to the upper part of the conveyer belt 4, waiting for the conveyer belt 4 to transport the polar plate in place, when the polar plate is conveyed to a specified position by the conveying line 4, the L02CPU-CM PLC receives the in-place signal after the polar plate is in place, the L02CPU-CM PLC sends an action command, the manipulator drives 8, the discharging mechanism is taken out, the diode is placed on the polar plate position to complete the action, the L02CPU-CM PLC receives the action completion command and sends a next step signal, the conveying line 4 drives the assembled diode to move to the next station, after the diode is in place, the L02CPU-CM PLC receives the in-place signal and sends a control command to drive the multi-joint moving frame 1 to move, the multi-joint moving frame 1 receives a command to drive the upper template jig clamping jaw 2 to move, the upper template jig clamping jaw 2 clamps the upper template 3, and the upper template 3 is placed on the conveying line 4, the diode position is corrected through the upper template 3, the problem of deflection is prevented, and the next action of the action cycle is completed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic shaping diode lead wire installation diode device, includes the base, its characterized in that: the surface of the base is provided with a multi-joint moving frame (1), two diode conveying lines and a manipulator;
the multi-joint moving frame (1) is provided with an upper template jig clamping jaw (2), and the base is provided with an upper template (3) corresponding to the upper template jig clamping jaw (2);
a conveying line (4) for conveying the polar plate is arranged on one side of the upper template (3);
the manipulator is provided with a shaping lead wire mechanism (7) and a taking and placing mechanism (8), one diode transmission line corresponds to the shaping lead wire mechanism (7), and the other diode transmission line corresponds to the taking and placing mechanism (8);
the manipulator is provided with a PLC for driving.
2. The auto-shaping diode lead mount diode device of claim 1, wherein: the multi-joint moving frame (1) comprises an X-axis linear module (1-1) and a Z-axis linear module (1-2), and the upper template jig clamping jaw (2) is arranged on one side of the X-axis linear module (1-1).
3. The auto-shaping diode lead mount diode device of claim 1, wherein: the upper template (3) is provided with a sleeve (3-1), and the interior of the sleeve (3-1) is tightly matched and pressed with the diode (3-2).
4. The auto-shaping diode lead mount diode device of claim 1, wherein: the diode conveying line comprises a PNP type diode conveying belt (5) and an NPN type diode conveying belt (6), wherein the PNP type diode conveying belt (5) is matched with the material taking and placing mechanism (8), and the NPN type diode conveying belt (6) is matched with the shaping lead mechanism (7).
5. The auto-shaping diode lead mount diode device of claim 1, wherein: the shaping lead mechanism (7) comprises a shaping cylinder (7-1) and a shaping clamping jaw (7-2), the output end of the shaping cylinder (7-1) is connected with the shaping clamping jaw (7-2), one end of the shaping clamping jaw (7-2) is a triangular hollow, and the middle of the hollow is arc-shaped.
6. The auto-shaping diode lead mount diode device of claim 5, wherein: the two shaping clamping jaws (7-2) form a group and are connected with the shaping cylinder (7-1), and one of the two shaping clamping jaws is of a double-layer structure.
7. The auto-shaping diode lead mount diode device of claim 1, wherein: get drop feed mechanism (8) and include ball spline (8-1), fixed disk (8-2) and finger clamping jaw (8-3), ball spline (8-1) one end with the manipulator is connected, other end welded fastening dish (8-2), fixed disk (8-2) are equipped with the arc hole, the arc hole pass through the nut with finger clamping jaw (8-3) fastening.
8. The auto-shaping diode lead mount diode device of claim 1, wherein: the PLC model is L02CPU-CM.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222012996.0U CN218385129U (en) | 2022-08-01 | 2022-08-01 | Automatic shaping diode lead wire installation diode device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222012996.0U CN218385129U (en) | 2022-08-01 | 2022-08-01 | Automatic shaping diode lead wire installation diode device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218385129U true CN218385129U (en) | 2023-01-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222012996.0U Active CN218385129U (en) | 2022-08-01 | 2022-08-01 | Automatic shaping diode lead wire installation diode device |
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| CN (1) | CN218385129U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117464265A (en) * | 2023-12-27 | 2024-01-30 | 珠海凌智自动化科技有限公司 | Automatic welding machine for manufacturing automobile temperature sensor |
-
2022
- 2022-08-01 CN CN202222012996.0U patent/CN218385129U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117464265A (en) * | 2023-12-27 | 2024-01-30 | 珠海凌智自动化科技有限公司 | Automatic welding machine for manufacturing automobile temperature sensor |
| CN117464265B (en) * | 2023-12-27 | 2024-03-08 | 珠海凌智自动化科技有限公司 | Automatic welding machine for manufacturing automobile temperature sensor |
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