CN209830732U - A double-sided automatic welding equipment - Google Patents
A double-sided automatic welding equipment Download PDFInfo
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- CN209830732U CN209830732U CN201920429544.8U CN201920429544U CN209830732U CN 209830732 U CN209830732 U CN 209830732U CN 201920429544 U CN201920429544 U CN 201920429544U CN 209830732 U CN209830732 U CN 209830732U
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Abstract
Description
技术领域technical field
本实用新型涉及自动化设备技术领域,尤其涉及一种双面自动化焊接设备。The utility model relates to the technical field of automation equipment, in particular to a double-sided automatic welding equipment.
背景技术Background technique
在实际焊接加工过程中,一般的操作方式如下:工人手动将待焊接工件放置于焊接工作台上,在将焊接加工的两个工件定位好后,再进行焊接加工;对于上述人工焊接方式而言,其存在工作效率低、人工成本高的缺陷。In the actual welding process, the general operation method is as follows: the worker manually places the workpiece to be welded on the welding workbench, and then performs welding after positioning the two workpieces to be welded; for the above manual welding method , it has the defects of low work efficiency and high labor cost.
另外,在现有技术中,也存在需要双面焊接的工件,且各面焊接需要独立工位独立工序完成,焊接效率非常低。In addition, in the prior art, there are also workpieces that require double-sided welding, and the welding of each side needs to be completed by an independent station and an independent process, and the welding efficiency is very low.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足而提供一种双面自动化焊接设备,该双面自动化焊接设备结构设计新颖、自动化程度、工作效率高。The purpose of the utility model is to provide a double-sided automatic welding equipment for the deficiencies of the prior art. The double-sided automatic welding equipment has novel structure design, high degree of automation and high work efficiency.
为达到上述目的,本实用新型通过以下技术方案来实现。In order to achieve the above object, the utility model is realized through the following technical solutions.
一种双面自动化焊接设备,包括有机架,机架的上端部螺装有呈水平横向布置的固定支撑板,固定支撑板的上端侧装设有间歇性转动且呈水平横向布置的活动转盘;机架于活动转盘的下端侧装设有转盘驱动电机、转盘驱动分割器,转盘驱动电机的动力输出轴与转盘驱动分割器的动力输入轴驱动连接,转盘驱动分割器的动力输出轴上端部穿过固定支撑板并延伸至固定支撑板上端侧,且转盘驱动分割器的动力输出轴上端部与活动转盘的中间位置连接;A double-sided automatic welding equipment, including a frame, the upper end of the frame is screwed with a fixed support plate arranged horizontally and horizontally, and the upper end side of the fixed support plate is equipped with a movable turntable that rotates intermittently and is arranged horizontally and horizontally The frame is equipped with a turntable drive motor and a turntable drive splitter on the lower end side of the movable turntable, the power output shaft of the turntable drive motor is drivingly connected with the power input shaft of the turntable drive splitter, and the upper end of the power output shaft of the turntable drive splitter Pass through the fixed support plate and extend to the upper side of the fixed support plate, and the upper end of the power output shaft of the turntable drive divider is connected to the middle position of the movable turntable;
活动转盘的边缘部螺装有呈圆周环状均匀间隔分布的工件定位块,各工件定位块的上表面分别开设有朝上开口的工件定位槽,各工件定位块还分别开设有上下完全贯穿且分别沿着活动转盘的直径方向朝外开口的定位块避空槽,各工件定位块的定位块避空槽分别与相应的工件定位槽连通;The edge of the movable turntable is screwed with workpiece positioning blocks evenly spaced in a circular shape. The upper surface of each workpiece positioning block is respectively provided with upwardly opening workpiece positioning grooves. Positioning block avoidance grooves that open outward along the diameter direction of the movable turntable respectively, and the positioning block avoidance grooves of each workpiece positioning block are respectively communicated with corresponding workpiece positioning grooves;
固定支撑板的上表面于活动转盘的旁侧装设有沿着活动转盘的转动方向依次间隔排布的第一自动上料组件、第一CCD检测组件、第二自动上料组件、第二CCD检测组件、第一自动焊接组件、自动翻转组件、第三自动上料组件、第三CCD检测组件、第二自动焊接组件、自动下料组件;The upper surface of the fixed support plate is installed on the side of the movable turntable. The first automatic feeding assembly, the first CCD detection assembly, the second automatic feeding assembly, and the second CCD are arranged at intervals along the rotation direction of the movable turntable. Detection component, the first automatic welding component, the automatic turning component, the third automatic loading component, the third CCD detection component, the second automatic welding component, and the automatic unloading component;
第一自动上料组件、第二自动上料组件、第三自动上料组件分别包括有装设于固定支撑板上表面的工件上料振动盘、位于工件上料振动盘出料口侧的工件上料承接机构、位于工件上料承接机构旁侧的工件上料移送机构;各工件上料振动盘与相应的工件上料承接机构之间分别装设有工件上料导送架,各工件上料导送架分别开设有完全贯穿的工件上料导送槽,各工件上料导送槽的一端开口与相应的工件上料振动盘的出料口对接;工件上料承接机构包括有螺装于固定支撑板上表面的承接安装架,承接安装架的上端部螺装有上下动作的承接升降驱动气缸,承接升降驱动气缸的活塞杆外延端部螺装有承接升降活动架,承接升降活动架的上端部螺装有工件承接块,工件承接块开设有轮廓形状与相应工件外围轮廓形状相一致且用于承接经由相应工件上料导送槽另一端开口送出的工件的工件承接槽;工件上料移送机构包括有螺装于固定支撑板上表面的移送安装架,移送安装架螺装有移送驱动伺服电机,移送安装架的上端部于移送驱动伺服电机的上端侧装设有通过联轴器与移送驱动伺服电机的动力输出轴连接且呈竖向布置的移送活动转轴,移送活动转轴的上端部螺装有呈水平横向布置的移送转盘,移送转盘螺装有两个正对布置且沿着移送转盘的直径方向对齐布置的移送吸嘴安装架,各移送吸嘴安装架的外延端部分别延伸至移送转盘的外端侧,各移送吸嘴安装架的外延端部分别螺装有呈竖向布置的移送真空吸嘴;The first automatic feeding assembly, the second automatic feeding assembly, and the third automatic feeding assembly respectively include a workpiece feeding vibrating plate installed on the upper surface of the fixed support plate, and a workpiece located at the outlet side of the workpiece feeding vibrating plate. The loading and receiving mechanism, the workpiece feeding and transferring mechanism located on the side of the workpiece feeding and receiving mechanism; the workpiece feeding guide frame is respectively installed between each workpiece feeding vibrating plate and the corresponding workpiece feeding receiving mechanism, and each workpiece is The material guide frame is respectively provided with completely penetrating workpiece feeding guide grooves, and one end opening of each workpiece feeding guide groove is docked with the outlet of the corresponding workpiece feeding vibrating plate; the workpiece feeding receiving mechanism includes a screw The receiving installation frame on the upper surface of the fixed support plate, the upper end of the receiving installation frame is screw-mounted with a lifting drive cylinder that moves up and down. The upper end of the workpiece is screwed with a workpiece receiving block, and the workpiece receiving block is provided with a workpiece receiving groove whose contour shape is consistent with the outer contour shape of the corresponding workpiece and is used to accept the workpiece sent out through the opening at the other end of the corresponding workpiece feeding guide groove; The material transfer mechanism includes a transfer installation frame screwed on the upper surface of the fixed support plate. The transfer installation frame is screwed with a transfer drive servo motor. The upper end of the transfer installation frame is installed on the upper end of the transfer drive servo motor. Connected with the power output shaft of the transfer drive servo motor and arranged vertically, the upper end of the movable transfer shaft is screwed with a transfer turntable arranged horizontally and horizontally. The transfer nozzle installation frame is arranged in alignment with the diameter direction of the transfer turntable, the extension ends of each transfer nozzle installation frame respectively extend to the outer end side of the transfer turntable, and the extension ends of each transfer nozzle installation frame are respectively screw-mounted. Move the vacuum nozzle to the arrangement;
第一CCD检测组件、第二CCD检测组件、第三CCD检测组件分别包括有螺装于固定支撑板上表面且呈竖向布置的检测支撑立柱,各检测支撑立柱的上端部分别螺装有相机安装块,各相机安装块分别螺装有CCD工业相机,各检测支撑立柱的中部于相应的相机安装块下端侧分别螺装有光源安装块,各光源安装块分别螺装有位于相应CCD工业相机正下方的环形光源。The first CCD detection assembly, the second CCD detection assembly, and the third CCD detection assembly respectively include detection support columns screwed on the upper surface of the fixed support plate and arranged vertically, and the upper ends of each detection support column are respectively screwed with cameras. Mounting blocks, each camera mounting block is screwed with a CCD industrial camera, the middle part of each detection support column is respectively screwed with a light source mounting block on the lower end of the corresponding camera mounting block, each light source mounting block is respectively screwed with a corresponding CCD industrial camera Ring light directly below.
其中,所述第一自动焊接组件、所述第二自动焊接组件分别包括有螺装于所述固定支撑板上表面的焊接安装架,焊接安装架的上端部螺装有焊接升降气缸座,焊接升降气缸座螺装有上下动作的焊接升降驱动气缸,焊接升降驱动气缸的活塞杆外延端部螺装有呈竖向布置的焊接升降活动板,焊接升降活动板螺装有焊接水平气缸座,焊接水平气缸座螺装有水平动作的焊接水平驱动气缸,焊接水平驱动气缸的活塞杆外延端部螺装有焊接水平活动板,焊接水平活动板螺装有焊枪安装架,焊枪安装架螺装有自动焊枪。Wherein, the first automatic welding assembly and the second automatic welding assembly respectively include a welding installation frame screwed on the upper surface of the fixed support plate, the upper end of the welding installation frame is screwed with a welding lifting cylinder seat, and the welding The lifting cylinder seat screw is equipped with a welding lifting driving cylinder that moves up and down, and the piston rod extension end of the welding lifting driving cylinder is screwed with a welding lifting movable plate arranged vertically, and the welding lifting movable plate is equipped with a welding horizontal cylinder seat. The horizontal cylinder seat is screwed with a welding horizontal driving cylinder with horizontal action, the piston rod extension end of the welding horizontal driving cylinder is screwed with a welding horizontal movable plate, the welding horizontal movable plate is screwed with a welding torch mounting frame, and the welding torch mounting frame is screwed with an automatic welding torch.
其中,所述焊接安装架螺装有呈竖向布置的焊接升降导轨,所述焊接升降活动板对应焊接升降导轨螺装有焊接升降滑块,焊接升降导轨与焊接升降滑块相配合并组成一导轨滑块副。Wherein, the welding mounting bracket is provided with vertically arranged welding lifting guide rails, and the welding lifting movable plate is equipped with welding lifting sliders corresponding to the welding lifting guide rails, and the welding lifting guide rails cooperate with the welding lifting sliders to form a guide rail slider vice.
其中,所述焊接升降活动板螺装有呈水平横向布置的焊接水平导轨,所述焊接水平活动板螺装有焊接水平滑块,焊接水平滑块与焊接水平导轨相配合并组成一导轨滑块副。Wherein, the welding horizontal movable plate screw is equipped with welding horizontal guide rails arranged horizontally and horizontally, and the welding horizontal movable plate screw is equipped with welding horizontal sliders, and the welding horizontal sliders and the welding horizontal guide rails are matched to form a pair of guide rail sliders. .
其中,所述自动翻转组件包括有螺装于所述固定支撑板上表面且上下动作的翻转升降驱动气缸,翻转升降驱动气缸的活塞杆外延端部螺装有翻转升降活动架,翻转升降活动架螺装有180度旋转动作的旋转驱动气缸,旋转驱动气缸的驱动端螺装有工件夹持气爪。Wherein, the automatic turning assembly includes a turning and lifting drive cylinder screwed on the upper surface of the fixed support plate and moving up and down. The screw is equipped with a rotary drive cylinder with a 180-degree rotation action, and the drive end of the rotary drive cylinder is equipped with a workpiece clamping air claw.
其中,所述自动下料组件包括有螺装于所述固定支撑板上表面的下料安装架,下料安装架的上端部螺装有下料升降气缸座,下料升降气缸座螺装有上下动作的下料升降驱动气缸,下料升降驱动气缸的活塞杆外延端部螺装有呈竖向布置的下料升降活动板,下料升降活动板螺装有下料水平气缸座,下料水平气缸座螺装有水平动作的下料水平驱动气缸,下料水平驱动气缸的活塞杆外延端部螺装有下料水平活动板,下料水平活动板螺装有下料吸嘴安装块,下料吸嘴安装块螺装有呈竖向布置的下料真空吸嘴。Wherein, the automatic blanking assembly includes a blanking mounting frame screwed on the upper surface of the fixed support plate, the upper end of the blanking mounting frame is screwed with a blanking lifting cylinder seat, and the blanking lifting cylinder seat is screwed with a The lifting and lowering drive cylinder for the up and down action, the piston rod extension end of the lifting and lowering driving cylinder is equipped with a vertically arranged lifting and lowering movable plate, and the lifting and lowering movable plate is equipped with a horizontal cylinder seat for discharging. The horizontal cylinder seat is equipped with a horizontally moving blanking horizontal drive cylinder, the piston rod extension end of the blanking horizontal drive cylinder is screwed with a blanking horizontal movable plate, and the blanking horizontal movable plate is equipped with a blanking suction nozzle installation block, The blanking suction nozzle mounting block is provided with a vertically arranged blanking vacuum suction nozzle.
其中,所述下料安装架螺装有呈竖向布置的下料升降导轨,所述下料升降活动板对应下料升降导轨螺装有下料升降滑块,下料升降导轨与下料升降滑块相配合并组成一导轨滑块副。Wherein, the blanking installation frame is provided with vertically arranged blanking lifting guide rails, and the blanking lifting movable plate is equipped with blanking lifting sliders corresponding to the blanking lifting guide rails. The sliders cooperate and form a guide rail slider pair.
其中,所述下料升降活动板螺装有呈水平横向布置的下料水平导轨,所述下料水平活动板螺装有下料水平滑块,下料水平滑块与下料水平导轨相配合并组成一导轨滑块副。Wherein, the blanking lifting movable plate screw is equipped with a blanking horizontal guide rail arranged horizontally and horizontally, and the blanking horizontal movable plate screw is equipped with a blanking horizontal slider, and the blanking horizontal slider is matched with the blanking horizontal guide rail. Form a guide rail slider pair.
本实用新型的有益效果为:本实用新型所述的一种双面自动化焊接设备,其包括有机架,机架的上端部螺装有呈水平横向布置的固定支撑板,固定支撑板的上端侧装设有间歇性转动且呈水平横向布置的活动转盘;机架于活动转盘的下端侧装设有转盘驱动电机、转盘驱动分割器,转盘驱动电机的动力输出轴与转盘驱动分割器的动力输入轴驱动连接,转盘驱动分割器的动力输出轴上端部穿过固定支撑板并延伸至固定支撑板上端侧,且转盘驱动分割器的动力输出轴上端部与活动转盘的中间位置连接;活动转盘的边缘部螺装有呈圆周环状均匀间隔分布的工件定位块,各工件定位块的上表面分别开设有朝上开口的工件定位槽,各工件定位块还分别开设有上下完全贯穿且分别沿着活动转盘的直径方向朝外开口的定位块避空槽,各工件定位块的定位块避空槽分别与相应的工件定位槽连通;固定支撑板的上表面于活动转盘的旁侧装设有沿着活动转盘的转动方向依次间隔排布的第一自动上料组件、第一CCD检测组件、第二自动上料组件、第二CCD检测组件、第一自动焊接组件、自动翻转组件、第三自动上料组件、第三CCD检测组件、第二自动焊接组件、自动下料组件;第一自动上料组件、第二自动上料组件、第三自动上料组件分别包括有装设于固定支撑板上表面的工件上料振动盘、位于工件上料振动盘出料口侧的工件上料承接机构、位于工件上料承接机构旁侧的工件上料移送机构;各工件上料振动盘与相应的工件上料承接机构之间分别装设有工件上料导送架,各工件上料导送架分别开设有完全贯穿的工件上料导送槽,各工件上料导送槽的一端开口与相应的工件上料振动盘的出料口对接;工件上料承接机构包括有螺装于固定支撑板上表面的承接安装架,承接安装架的上端部螺装有上下动作的承接升降驱动气缸,承接升降驱动气缸的活塞杆外延端部螺装有承接升降活动架,承接升降活动架的上端部螺装有工件承接块,工件承接块开设有轮廓形状与相应工件外围轮廓形状相一致且用于承接经由相应工件上料导送槽另一端开口送出的工件的工件承接槽;工件上料移送机构包括有螺装于固定支撑板上表面的移送安装架,移送安装架螺装有移送驱动伺服电机,移送安装架的上端部于移送驱动伺服电机的上端侧装设有通过联轴器与移送驱动伺服电机的动力输出轴连接且呈竖向布置的移送活动转轴,移送活动转轴的上端部螺装有呈水平横向布置的移送转盘,移送转盘螺装有两个正对布置且沿着移送转盘的直径方向对齐布置的移送吸嘴安装架,各移送吸嘴安装架的外延端部分别延伸至移送转盘的外端侧,各移送吸嘴安装架的外延端部分别螺装有呈竖向布置的移送真空吸嘴;第一CCD检测组件、第二CCD检测组件、第三CCD检测组件分别包括有螺装于固定支撑板上表面且呈竖向布置的检测支撑立柱,各检测支撑立柱的上端部分别螺装有相机安装块,各相机安装块分别螺装有CCD工业相机,各检测支撑立柱的中部于相应的相机安装块下端侧分别螺装有光源安装块,各光源安装块分别螺装有位于相应CCD工业相机正下方的环形光源。通过上述结构设计,本实用新型具有结构设计新颖、自动化程度高、工作效率高的优点。The beneficial effects of the utility model are: a double-sided automatic welding equipment described in the utility model, which includes a frame, the upper end of the frame is screwed with a fixed support plate arranged horizontally and horizontally, and the upper end of the fixed support plate The side is equipped with a movable turntable that rotates intermittently and is arranged horizontally and horizontally; the frame is equipped with a turntable drive motor and a turntable drive divider at the lower end of the movable turntable, and the power output shaft of the turntable drive motor and the power of the turntable drive divider The input shaft is driven and connected, the upper end of the power output shaft of the turntable drive divider passes through the fixed support plate and extends to the upper side of the fixed support plate, and the upper end of the power output shaft of the turntable drive divider is connected to the middle position of the movable turntable; the movable turntable The edge of the workpiece is screwed with workpiece positioning blocks evenly spaced in a circular shape. The upper surface of each workpiece positioning block is respectively provided with upwardly opening workpiece positioning grooves. The positioning block avoidance grooves opening outward in the diameter direction of the movable turntable, the positioning block avoidance grooves of each workpiece positioning block are respectively connected with the corresponding workpiece positioning grooves; the upper surface of the fixed support plate is installed on the side of the movable turntable. The first automatic feeding assembly, the first CCD detection assembly, the second automatic feeding assembly, the second CCD detection assembly, the first automatic welding assembly, the automatic turning assembly, the third The automatic feeding assembly, the third CCD detection assembly, the second automatic welding assembly, and the automatic unloading assembly; the first automatic loading assembly, the second automatic loading assembly, and the third automatic loading assembly respectively include The workpiece feeding vibrating plate on the upper surface of the plate, the workpiece feeding receiving mechanism located at the outlet side of the workpiece feeding vibrating plate, the workpiece feeding transfer mechanism located next to the workpiece feeding receiving mechanism; each workpiece feeding vibrating plate is connected with the corresponding Workpiece feeding guide frames are respectively installed between the workpiece loading and receiving mechanisms, and each workpiece feeding guide frame is provided with a completely penetrating workpiece feeding guide groove, and one end opening of each workpiece feeding guide groove is connected to the The outlet of the corresponding workpiece feeding vibrating plate is docked; the workpiece feeding receiving mechanism includes a receiving installation frame screwed on the upper surface of the fixed support plate, and the upper end of the receiving installation frame is screwed with a lifting drive cylinder that moves up and down. The extension end of the piston rod of the lifting drive cylinder is screw-mounted with a lifting movable frame, and the upper end of the lifting movable frame is screw-mounted with a workpiece receiving block. The workpiece receiving groove that accepts the workpiece sent out through the opening at the other end of the corresponding workpiece feeding guide groove; the workpiece feeding and transferring mechanism includes a transfer installation frame screwed on the upper surface of the fixed support plate, and the transfer installation frame is screwed with a transfer drive servo motor , the upper end of the transfer installation frame is installed on the upper end side of the transfer drive servo motor with a transfer movable shaft that is connected to the power output shaft of the transfer drive servo motor through a coupling and arranged vertically, and the upper end of the transfer movable shaft is screwed There is a transfer turntable arranged horizontally and horizontally. The transfer turntable is screw-mounted with two transfer suction nozzle installation frames that are arranged facing each other and aligned along the diameter direction of the transfer turntable. Each transfer suction nozzle installation frame The extension ends of each extend to the outer end side of the transfer turntable, and the extension ends of each transfer suction nozzle mounting frame are respectively screwed with transfer vacuum suction nozzles arranged vertically; the first CCD detection assembly, the second CCD detection assembly, The third CCD detection assembly includes respectively a detection support column screwed on the upper surface of the fixed support plate and arranged vertically. The upper end of each detection support column is respectively screwed with a camera mounting block, and each camera mounting block is respectively screwed with a CCD. For industrial cameras, the middle part of each detection support column is screwed with a light source installation block on the lower end side of the corresponding camera installation block, and each light source installation block is respectively screwed with a ring light source located directly below the corresponding CCD industrial camera. Through the above structural design, the utility model has the advantages of novel structural design, high degree of automation and high work efficiency.
附图说明Description of drawings
下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的第一、二或者三自动上料组件的结构示意图。Fig. 2 is a structural schematic diagram of the first, second or third automatic feeding assembly of the present invention.
图3为本实用新型的第一、二或者三自动上料组件的局部结构示意图。Fig. 3 is a partial structural schematic diagram of the first, second or third automatic feeding assembly of the present invention.
图4为本实用新型的第一、二或者三CCD检测组件的结构示意图。Fig. 4 is a structural schematic diagram of the first, second or third CCD detection assembly of the present invention.
图5为本实用新型的第一或者二自动焊接组件的结构示意图。Fig. 5 is a schematic structural view of the first or second automatic welding assembly of the present invention.
图6为本实用新型的自动翻转组件的结构示意图。Fig. 6 is a structural schematic diagram of the automatic turning assembly of the present invention.
图7为本实用新型的自动下料组件的结构示意图。Fig. 7 is a structural schematic diagram of the automatic unloading assembly of the present invention.
在图1至图7中包括有:In Figures 1 to 7 include:
1——机架 11——固定支撑板1——rack 11——fixed support plate
2——活动转盘 21——工件定位块2——Active turntable 21——Workpiece positioning block
211——工件定位槽 212——定位块避空槽211——workpiece positioning groove 212——positioning block avoidance groove
31——第一自动上料组件 32——第二自动上料组件31——The first automatic feeding assembly 32——The second automatic feeding assembly
33——第三自动上料组件 34——工件上料振动盘33——The third automatic feeding component 34——Workpiece feeding vibrating plate
35——工件上料承接机构 351——承接安装架35——Workpiece loading and receiving mechanism 351——Undertaking mounting frame
352——承接升降驱动气缸 353——承接升降活动架352——Undertake the lifting drive cylinder 353——Undertake the lifting movable frame
354——工件承接块 3541——工件承接槽354——workpiece receiving block 3541——workpiece receiving groove
36——工件上料移送机构 361——移送安装架36——Workpiece loading and transferring mechanism 361——Transfer mounting frame
362——移送驱动伺服电机 363——移送活动转轴362——Transfer drive servo motor 363——Transport movable shaft
364——移送转盘 365——移送吸嘴安装架364——transfer carousel 365——transfer suction nozzle installation frame
366——移送真空吸嘴 37——工件上料导送架366——Transfer vacuum nozzle 37——Workpiece feeding guide frame
41——第一CCD检测组件41——The first CCD detection component
42——第二CCD检测组件 43——第三CCD检测组件42——The second CCD detection component 43——The third CCD detection component
44——检测支撑立柱 45——相机安装块44——Detection support column 45——Camera mounting block
46——CCD工业相机 47——光源安装块46——CCD industrial camera 47——light source installation block
48——环形光源 51——第一自动焊接组件48——Ring light source 51——The first automatic welding component
52——第二自动焊接组件 53——焊接安装架52——Second automatic welding assembly 53——Welding mounting frame
541——焊接升降气缸座 542——焊接升降驱动气缸541——welding lifting cylinder seat 542——welding lifting drive cylinder
543——焊接升降活动板 551——焊接水平气缸座543——welding lifting movable plate 551——welding horizontal cylinder seat
552——焊接水平驱动气缸 553——焊接水平活动板552——welding horizontal drive cylinder 553——welding horizontal movable plate
561——焊枪安装架 562——自动焊枪561——Welding gun mount 562——Automatic welding gun
571——焊接升降导轨 572——焊接升降滑块571——welding lifting guide rail 572——welding lifting slider
581——焊接水平导轨 582——焊接水平滑块581——Welded horizontal rail 582——Welded horizontal slider
6——自动翻转组件 61——翻转升降驱动气缸6——automatic turning assembly 61——turning and lifting driving cylinder
62——翻转升降活动架 63——旋转驱动气缸62——Flip and lift movable frame 63——Rotary drive cylinder
64——工件夹持气爪 7——自动下料组件64——work clamping air claw 7——automatic blanking assembly
71——下料安装架 721——下料升降气缸座71——Unloading installation frame 721——Unloading lifting cylinder seat
722——下料升降驱动气缸 723——下料升降活动板722——Unloading lifting drive cylinder 723——Unloading lifting movable plate
731——下料水平气缸座 732——下料水平驱动气缸731——Horizontal Cylinder Block for Unloading 732——Horizontal Drive Cylinder for Unloading
733——下料水平活动板 741——下料吸嘴安装块733——Horizontal movable plate for blanking 741——Installation block for blanking suction nozzle
742——下料真空吸嘴 751——下料升降导轨742——vacuum nozzle for blanking 751——lifting guide rail for blanking
752——下料升降滑块 761——下料水平导轨752——Unloading lifting slider 761——Unloading horizontal guide rail
762——下料水平滑块。762——Blanking horizontal slider.
具体实施方式Detailed ways
下面结合具体的实施方式来对本实用新型进行说明。The utility model will be described below in conjunction with specific embodiments.
如图1至图7所示,一种双面自动化焊接设备,包括有机架1,机架1的上端部螺装有呈水平横向布置的固定支撑板11,固定支撑板11的上端侧装设有间歇性转动且呈水平横向布置的活动转盘2;机架1于活动转盘2的下端侧装设有转盘驱动电机(图中未示出)、转盘驱动分割器(图中未示出),转盘驱动电机的动力输出轴与转盘驱动分割器的动力输入轴驱动连接,转盘驱动分割器的动力输出轴上端部穿过固定支撑板11并延伸至固定支撑板11上端侧,且转盘驱动分割器的动力输出轴上端部与活动转盘2的中间位置连接。工作时,转盘驱动电机驱动转盘驱动分割器动作,转盘驱动分割器驱动活动转盘2间歇性转动。As shown in Figures 1 to 7, a double-sided automatic welding equipment includes a frame 1, the upper end of the frame 1 is screwed with a fixed support plate 11 arranged horizontally and horizontally, and the upper end of the fixed support plate 11 is mounted on the side. There is a movable turntable 2 that rotates intermittently and is arranged horizontally and horizontally; the frame 1 is equipped with a turntable drive motor (not shown in the figure) and a turntable drive divider (not shown in the figure) on the lower end side of the movable turntable 2 , the power output shaft of the turntable drive motor is drivingly connected with the power input shaft of the turntable drive splitter, the upper end of the power output shaft of the turntable drive splitter passes through the fixed support plate 11 and extends to the upper end side of the fixed support plate 11, and the turntable drive divider The upper end of the power output shaft of the device is connected with the middle position of the movable turntable 2. During work, the turntable drive motor drives the turntable to drive the divider to move, and the turntable drives the divider to drive the movable turntable 2 to rotate intermittently.
其中,活动转盘2的边缘部螺装有呈圆周环状均匀间隔分布的工件定位块21,各工件定位块21的上表面分别开设有朝上开口的工件定位槽211,各工件定位块21还分别开设有上下完全贯穿且分别沿着活动转盘2的直径方向朝外开口的定位块避空槽212,各工件定位块21的定位块避空槽212分别与相应的工件定位槽211连通。Wherein, the edge portion of the movable turntable 2 is screwed with workpiece positioning blocks 21 that are evenly spaced in a circular shape. There are positioning block avoidance grooves 212 that completely penetrate up and down and open outward along the diameter direction of the movable turntable 2 respectively. The positioning block avoidance grooves 212 of each workpiece positioning block 21 communicate with the corresponding workpiece positioning grooves 211 respectively.
进一步的,固定支撑板11的上表面于活动转盘2的旁侧装设有沿着活动转盘2的转动方向依次间隔排布的第一自动上料组件31、第一CCD检测组件41、第二自动上料组件32、第二CCD检测组件42、第一自动焊接组件51、自动翻转组件6、第三自动上料组件33、第三CCD检测组件43、第二自动焊接组件52、自动下料组件7。Further, the upper surface of the fixed support plate 11 is provided with the first automatic feeding assembly 31, the first CCD detection assembly 41, the second Automatic feeding assembly 32, second CCD detection assembly 42, first automatic welding assembly 51, automatic turning assembly 6, third automatic feeding assembly 33, third CCD detection assembly 43, second automatic welding assembly 52, automatic blanking assembly Component7.
需解释的是,第一自动上料组件31、第二自动上料组件32、第三自动上料组件33分别包括有装设于固定支撑板11上表面的工件上料振动盘34、位于工件上料振动盘34出料口侧的工件上料承接机构35、位于工件上料承接机构35旁侧的工件上料移送机构36;各工件上料振动盘34与相应的工件上料承接机构35之间分别装设有工件上料导送架37,各工件上料导送架37分别开设有完全贯穿的工件上料导送槽,各工件上料导送槽的一端开口与相应的工件上料振动盘34的出料口对接;工件上料承接机构35包括有螺装于固定支撑板11上表面的承接安装架351,承接安装架351的上端部螺装有上下动作的承接升降驱动气缸352,承接升降驱动气缸352的活塞杆外延端部螺装有承接升降活动架353,承接升降活动架353的上端部螺装有工件承接块354,工件承接块354开设有轮廓形状与相应工件外围轮廓形状相一致且用于承接经由相应工件上料导送槽另一端开口送出的工件的工件承接槽3541;工件上料移送机构36包括有螺装于固定支撑板11上表面的移送安装架361,移送安装架361螺装有移送驱动伺服电机362,移送安装架361的上端部于移送驱动伺服电机362的上端侧装设有通过联轴器与移送驱动伺服电机362的动力输出轴连接且呈竖向布置的移送活动转轴363,移送活动转轴363的上端部螺装有呈水平横向布置的移送转盘364,移送转盘364螺装有两个正对布置且沿着移送转盘364的直径方向对齐布置的移送吸嘴安装架365,各移送吸嘴安装架365的外延端部分别延伸至移送转盘364的外端侧,各移送吸嘴安装架365的外延端部分别螺装有呈竖向布置的移送真空吸嘴366。It should be explained that the first automatic feeding assembly 31, the second automatic feeding assembly 32, and the third automatic feeding assembly 33 respectively include a workpiece feeding vibrating plate 34 installed on the upper surface of the fixed support plate 11, positioned on the workpiece The workpiece feeding receiving mechanism 35 on the side of the feeding vibrating plate 34 discharge port, the workpiece feeding transfer mechanism 36 positioned at the side of the workpiece feeding receiving mechanism 35; each workpiece feeding vibrating plate 34 and the corresponding workpiece feeding receiving mechanism 35 The workpiece feeding guide frame 37 is respectively installed between them, and each workpiece feeding guide frame 37 is provided with a workpiece feeding guide groove that completely penetrates respectively, and one end opening of each workpiece feeding guide groove is connected to the corresponding workpiece. The discharge port of the material vibrating plate 34 is docked; the workpiece feeding receiving mechanism 35 includes a receiving mounting frame 351 screwed on the upper surface of the fixed support plate 11, and the upper end of the receiving mounting frame 351 is screwed with a lifting drive cylinder that moves up and down. 352, the piston rod extension end of the lifting drive cylinder 352 is screwed to accept the lifting movable frame 353, and the upper end of the lifting movable frame 353 is screwed with a workpiece receiving block 354, and the workpiece receiving block 354 is provided with a profile shape and a corresponding workpiece periphery. The workpiece receiving groove 3541 has the same contour shape and is used to accept the workpiece sent out through the opening at the other end of the corresponding workpiece feeding guide groove; The transfer installation frame 361 is screwed with a transfer drive servo motor 362, and the upper end of the transfer installation frame 361 is connected to the power output shaft of the transfer drive servo motor 362 through a coupling on the upper end side of the transfer drive servo motor 362. The vertically arranged transfer movable rotating shaft 363, the upper end of the transferred movable rotating shaft 363 is screwed with a transfer turntable 364 arranged horizontally and horizontally. The transfer suction nozzle installation frame 365, the extension end of each transfer suction nozzle installation frame 365 respectively extends to the outer end side of the transfer turntable 364, and the extension end of each transfer suction nozzle installation frame 365 is respectively screwed with vertically arranged The vacuum nozzle 366 is transferred.
另外,第一CCD检测组件41、第二CCD检测组件42、第三CCD检测组件43分别包括有螺装于固定支撑板11上表面且呈竖向布置的检测支撑立柱44,各检测支撑立柱44的上端部分别螺装有相机安装块45,各相机安装块45分别螺装有CCD工业相机46,各检测支撑立柱44的中部于相应的相机安装块45下端侧分别螺装有光源安装块47,各光源安装块47分别螺装有位于相应CCD工业相机46正下方的环形光源48。In addition, the first CCD detection assembly 41, the second CCD detection assembly 42, and the third CCD detection assembly 43 respectively include detection support columns 44 that are screwed onto the upper surface of the fixed support plate 11 and are vertically arranged. Each detection support column 44 The upper end of each camera mounting block 45 is screwed with a camera mounting block 45 respectively, and each camera mounting block 45 is screwed with a CCD industrial camera 46 respectively, and the middle part of each detection support column 44 is respectively screwed with a light source mounting block 47 at the lower end side of the corresponding camera mounting block 45 Each light source mounting block 47 is screwed with a ring light source 48 directly below the corresponding CCD industrial camera 46 .
进一步的,第一自动焊接组件51、第二自动焊接组件52分别包括有螺装于固定支撑板11上表面的焊接安装架53,焊接安装架53的上端部螺装有焊接升降气缸座541,焊接升降气缸座541螺装有上下动作的焊接升降驱动气缸542,焊接升降驱动气缸542的活塞杆外延端部螺装有呈竖向布置的焊接升降活动板543,焊接升降活动板543螺装有焊接水平气缸座551,焊接水平气缸座551螺装有水平动作的焊接水平驱动气缸552,焊接水平驱动气缸552的活塞杆外延端部螺装有焊接水平活动板553,焊接水平活动板553螺装有焊枪安装架561,焊枪安装架561螺装有自动焊枪562。其中,为保证焊接升降活动板543平稳可靠地上下移动,本实用新型采用下述导向结构设计,具体的:焊接安装架53螺装有呈竖向布置的焊接升降导轨571,焊接升降活动板543对应焊接升降导轨571螺装有焊接升降滑块572,焊接升降导轨571与焊接升降滑块572相配合并组成一导轨滑块副;同样的,为保证焊接水平活动板553平稳可靠地水平移动,本实用新型采用下述结构设计,具体的:焊接升降活动板543螺装有呈水平横向布置的焊接水平导轨581,焊接水平活动板553螺装有焊接水平滑块582,焊接水平滑块582与焊接水平导轨581相配合并组成一导轨滑块副。Further, the first automatic welding assembly 51 and the second automatic welding assembly 52 respectively include a welding installation frame 53 screwed on the upper surface of the fixed support plate 11, and the upper end of the welding installation frame 53 is screwed with a welding lifting cylinder seat 541, Welding lifting cylinder seat 541 screw is equipped with the welding lifting driving cylinder 542 of up and down action, and the piston rod extension end of welding lifting driving cylinder 542 is screwed with the welding lifting movable plate 543 that is vertically arranged, and welding lifting movable plate 543 is screwed with Welding horizontal cylinder base 551, welding horizontal cylinder base 551 is equipped with welding horizontal driving cylinder 552 of horizontal action, and the piston rod extension end of welding horizontal driving cylinder 552 is screw equipped with welding horizontal movable plate 553, welding horizontal movable plate 553 is screw mounted There is a welding torch mounting frame 561, and the welding torch mounting frame 561 is screwed with an automatic welding torch 562. Among them, in order to ensure that the welding lifting movable plate 543 moves up and down smoothly and reliably, the utility model adopts the following guide structure design, specifically: the welding mounting frame 53 is provided with a vertically arranged welding lifting guide rail 571, and the welding lifting movable plate 543 Corresponding welding lifting guide rail 571 screw is equipped with welding lifting slide block 572, and welding lifting guide rail 571 cooperates with welding lifting slide block 572 and forms a guide rail slide block pair; Same, in order to guarantee the smooth and reliable horizontal movement of welding horizontal movable plate 553, this The utility model adopts the following structural design, specifically: the welded lifting movable plate 543 is screwed with a welded horizontal guide rail 581 arranged horizontally and horizontally, the welded horizontal movable plate 553 is screwed with a welded horizontal slider 582, and the welded horizontal slider 582 is connected to the welded The horizontal guide rail 581 cooperates and forms a guide rail slider pair.
对于本实用新型的自动翻转组件6而言,其包括有螺装于固定支撑板11上表面且上下动作的翻转升降驱动气缸61,翻转升降驱动气缸61的活塞杆外延端部螺装有翻转升降活动架62,翻转升降活动架62螺装有180度旋转动作的旋转驱动气缸63,旋转驱动气缸63的驱动端螺装有工件夹持气爪64。For the automatic turning assembly 6 of the present utility model, it includes a turning and lifting driving cylinder 61 which is screwed on the upper surface of the fixed support plate 11 and moves up and down. Movable frame 62, the rotating drive cylinder 63 of 180 degree of rotating motions is housed in turning and lifting movable frame 62 screw, and the driving end screw of rotating driving cylinder 63 is equipped with workpiece clamping air claw 64.
还有就是,自动下料组件7包括有螺装于固定支撑板11上表面的下料安装架71,下料安装架71的上端部螺装有下料升降气缸座721,下料升降气缸座721螺装有上下动作的下料升降驱动气缸722,下料升降驱动气缸722的活塞杆外延端部螺装有呈竖向布置的下料升降活动板723,下料升降活动板723螺装有下料水平气缸座731,下料水平气缸座731螺装有水平动作的下料水平驱动气缸732,下料水平驱动气缸732的活塞杆外延端部螺装有下料水平活动板733,下料水平活动板733螺装有下料吸嘴安装块741,下料吸嘴安装块741螺装有呈竖向布置的下料真空吸嘴742。需解释的是,为保证下料升降活动板723平稳可靠地上下移动,本实用新型采用下述导向结构设计,具体的:下料安装架71螺装有呈竖向布置的下料升降导轨751,下料升降活动板723对应下料升降导轨751螺装有下料升降滑块752,下料升降导轨751与下料升降滑块752相配合并组成一导轨滑块副;同样的,为保证下料水平活动板733平稳可靠地水平移动,本实用新型采用下述导向结构设计,具体的:下料升降活动板723螺装有呈水平横向布置的下料水平导轨761,下料水平活动板733螺装有下料水平滑块762,下料水平滑块762与下料水平导轨761相配合并组成一导轨滑块副。In addition, the automatic blanking assembly 7 includes a blanking mounting frame 71 that is screw mounted on the upper surface of the fixed support plate 11. The upper end of the blanking mounting frame 71 is screwed with a blanking lifting cylinder seat 721, and the blanking lifting cylinder seat 721 screws are equipped with the blanking lifting drive cylinder 722 that moves up and down, and the piston rod extension end screw of the blanking lifting drive cylinder 722 is equipped with the blanking lifting movable plate 723 that is vertically arranged, and the blanking lifting movable plate 723 screw is equipped with The blanking horizontal cylinder block 731, the blanking horizontal cylinder block 731 screw is equipped with the blanking horizontal drive cylinder 732 of horizontal action, and the piston rod extension end of the blanking horizontal drive cylinder 732 is screwed with the blanking horizontal movable plate 733, and the blanking horizontal movable plate 733 is mounted on the screw. Horizontal movable plate 733 screw is equipped with blanking suction nozzle installation block 741, and blanking suction nozzle installation block 741 screw is equipped with blanking vacuum suction nozzle 742 that is vertically arranged. It should be explained that, in order to ensure that the blanking lifting movable plate 723 moves up and down smoothly and reliably, the utility model adopts the following guiding structure design, specifically: the blanking mounting frame 71 is screwed with a vertically arranged blanking lifting guide rail 751 , the blanking lifting movable plate 723 corresponds to the blanking lifting guide rail 751 and is equipped with a blanking lifting slider 752, and the blanking lifting guide rail 751 cooperates with the blanking lifting slider 752 and forms a guide rail slider pair; The material horizontal movable plate 733 moves horizontally steadily and reliably. The utility model adopts the following guide structure design, specifically: the blanking lifting movable plate 723 is provided with a horizontal horizontal guide rail 761 arranged horizontally, and the blanking horizontal movable plate 733 Screw is equipped with blanking horizontal slide block 762, and blanking horizontal slide block 762 cooperates with blanking horizontal guide rail 761 and forms a guide rail slide block pair.
需指出的是,本实用新型的机架1装设有与外部电源电性连接的PLC控制器(图中未示出),本实用新型的转盘驱动电机、各工件上料振动盘34、各承接升降驱动气缸352、各移送驱动伺服电机362、各CCD工业相机46、各环形光源48、各焊接升降驱动气缸542、各焊接水平驱动气缸552、自动焊枪562、翻转升降驱动气缸61、旋转驱动气缸63、工件夹持气爪64、下料升降驱动气缸722、下料水平驱动气缸732分别与PLC控制器电性连接;工作时,PLC控制器控制转盘驱动电机、工件上料振动盘34、承接升降驱动气缸352、移送驱动伺服电机362、CCD工业相机46、环形光源48、焊接升降驱动气缸542、焊接水平驱动气缸552、自动焊枪562、翻转升降驱动气缸61、旋转驱动气缸63、工件夹持气爪64、下料升降驱动气缸722、下料水平驱动气缸732动作。It should be pointed out that the frame 1 of the utility model is equipped with a PLC controller (not shown in the figure) electrically connected to the external power supply, the turntable drive motor of the utility model, each workpiece feeding vibrating plate 34, each Undertake lift drive cylinder 352, each transfer drive servo motor 362, each CCD industrial camera 46, each ring light source 48, each welding lift drive cylinder 542, each welding horizontal drive cylinder 552, automatic welding torch 562, flip lift drive cylinder 61, rotary drive Cylinder 63, workpiece clamping air claw 64, blanking lifting drive cylinder 722, and blanking horizontal drive cylinder 732 are electrically connected to the PLC controller respectively; during work, the PLC controller controls the turntable drive motor, workpiece feeding vibration plate 34, Undertake lift drive cylinder 352, transfer drive servo motor 362, CCD industrial camera 46, ring light source 48, welding lift drive cylinder 542, welding horizontal drive cylinder 552, automatic welding torch 562, flip lift drive cylinder 61, rotary drive cylinder 63, work clamp Holding air claw 64, blanking lifting drive cylinder 722, blanking horizontal drive cylinder 732 actions.
在本实用新型工作过程中,第一自动上料组件31用于实现第一工件自动上料作业,第二自动上料组件32用于实现第二工件自动上料作业,第三自动上料组件33用于实现第三工件自动上料作业。在第一自动上料组件31实现第一工件自动上料作业的过程中,工作人员将第一工件放置于工件上料振动盘34内,工件上料振动盘34的振动作用使得第一工件整齐有序地送出,且经由工件上料振动盘34送出的第一工件经由工件上料导送架37的工件上料导送槽而滑落至第一自动上料组件31的工件承接块354的工件承接槽3541内,待第一工件滑落至第一自动上料组件31的工件承接块354的工件承接槽3541内后,第一自动上料组件31的承接升降驱动气缸352启动并朝上顶推承接升降活动架353,承接升降活动架353带动工件承接块354以及第一工件同步朝上移动,进而使得第一工件上移至第一自动上料组件31的移送真空吸嘴吸取位置,而后其中一个移送真空吸嘴吸取第一工件;待上移到位后的第一工件被移送真空吸嘴吸住后,移送驱动伺服电机362启动并驱动移送活动转轴363、移送转盘364旋转180度,进而使得被移送真空吸嘴吸住的第一工件旋转至活动转盘2的工件定位块21的正上方。同样的,对于在第二自动上料组件32实现第二工件自动上料作业的过程中,工作人员将第二工件放置于工件上料振动盘34内,工件上料振动盘34的振动作用使得第二工件整齐有序地送出,且经由工件上料振动盘34送出的第二工件经由工件上料导送架37的工件上料导送槽而滑落至第二自动上料组件32的工件承接块354的工件承接槽3541内,待第二工件滑落至第二自动上料组件32的工件承接块354的工件承接槽3541内后,第二自动上料组件32的承接升降驱动气缸352启动并朝上顶推承接升降活动架353,承接升降活动架353带动工件承接块354以及第二工件同步朝上移动,进而使得第二工件上移至第二自动上料组件32的移送真空吸嘴吸取位置,而后其中一个移送真空吸嘴吸取第二工件;待上移到位后的第二工件被移送真空吸嘴吸住后,移送驱动伺服电机362启动并驱动移送活动转轴363、移送转盘364旋转180度,进而使得被移送真空吸嘴吸住的第二工件旋转至活动转盘2的工件定位块21的正上方。同样的,在第三自动上料组件33实现第三工件自动上料作业的过程中,工作人员将第三工件放置于工件上料振动盘34内,工件上料振动盘34的振动作用使得第三工件整齐有序地送出,且经由工件上料振动盘34送出的第三工件经由工件上料导送架37的工件上料导送槽而滑落至第三自动上料组件33的工件承接块354的工件承接槽3541内,待第三工件滑落至第三自动上料组件33的工件承接块354的工件承接槽3541内后,第三自动上料组件33的承接升降驱动气缸352启动并朝上顶推承接升降活动架353,承接升降活动架353带动工件承接块354以及第三工件同步朝上移动,进而使得第三工件上移至第三自动上料组件33的移送真空吸嘴吸取位置,而后其中一个移送真空吸嘴吸取第三工件;待上移到位后的第三工件被移送真空吸嘴吸住后,移送驱动伺服电机362启动并驱动移送活动转轴363、移送转盘364旋转180度,进而使得被移送真空吸嘴吸住的第三工件旋转至活动转盘2的工件定位块21的正上方。In the working process of the utility model, the first automatic feeding assembly 31 is used to realize the automatic feeding operation of the first workpiece, the second automatic feeding assembly 32 is used to realize the automatic feeding operation of the second workpiece, and the third automatic feeding assembly 33 is used to realize the automatic feeding operation of the third workpiece. When the first automatic loading assembly 31 realizes the automatic loading operation of the first workpiece, the staff places the first workpiece in the workpiece feeding vibrating plate 34, and the vibration of the workpiece feeding vibrating plate 34 makes the first workpiece neat and tidy. Sent out in an orderly manner, and the first workpiece sent out via the workpiece feeding vibrating plate 34 slides down to the workpiece receiving block 354 of the first automatic feeding assembly 31 through the workpiece feeding guide groove of the workpiece feeding guide frame 37 In the receiving groove 3541, after the first workpiece slides into the workpiece receiving groove 3541 of the workpiece receiving block 354 of the first automatic feeding assembly 31, the receiving lifting drive cylinder 352 of the first automatic feeding assembly 31 starts and pushes upward Accept the lifting movable frame 353, and accept the lifting movable frame 353 to drive the workpiece receiving block 354 and the first workpiece to move upwards synchronously, so that the first workpiece moves up to the suction position of the transfer vacuum nozzle of the first automatic feeding assembly 31, and then A transfer vacuum suction nozzle sucks the first workpiece; after the first workpiece moved up to the position is sucked by the transfer vacuum nozzle, the transfer driving servo motor 362 starts and drives the transfer movable rotating shaft 363 and the transfer turntable 364 to rotate 180 degrees, thereby making The first workpiece sucked by the transfer vacuum nozzle is rotated to directly above the workpiece positioning block 21 of the movable turntable 2 . Similarly, during the second automatic feeding assembly 32 realizing the second workpiece automatic feeding operation, the staff places the second workpiece in the workpiece feeding vibrating plate 34, and the vibrating action of the workpiece feeding vibrating plate 34 makes The second workpiece is sent out neatly and orderly, and the second workpiece sent out via the workpiece feeding vibrating plate 34 slides down to the workpiece receiving part of the second automatic feeding assembly 32 through the workpiece feeding guide groove of the workpiece feeding guide frame 37 In the workpiece receiving groove 3541 of the block 354, after the second workpiece slides into the workpiece receiving groove 3541 of the workpiece receiving block 354 of the second automatic feeding assembly 32, the lifting drive cylinder 352 of the second automatic feeding assembly 32 starts and Push upwards to accept the lifting movable frame 353, and the receiving and lifting movable frame 353 drives the workpiece receiving block 354 and the second workpiece to move upwards synchronously, so that the second workpiece moves up to the transfer vacuum nozzle of the second automatic feeding assembly 32 for suction. position, and then one of the transfer vacuum nozzles sucks the second workpiece; after the second workpiece is moved up to the position and sucked by the transfer vacuum nozzle, the transfer drive servo motor 362 starts and drives the transfer movable rotating shaft 363 and the transfer turntable 364 to rotate 180 degree, and then the second workpiece sucked by the transfer vacuum nozzle is rotated to directly above the workpiece positioning block 21 of the movable turntable 2 . Equally, in the process that the third automatic feeding assembly 33 realizes the automatic feeding operation of the third workpiece, the staff places the third workpiece in the workpiece feeding vibrating plate 34, and the vibration of the workpiece feeding vibrating plate 34 makes the third workpiece The three workpieces are sent out neatly and orderly, and the third workpiece sent out via the workpiece feeding vibration plate 34 slides down to the workpiece receiving block of the third automatic feeding assembly 33 through the workpiece feeding guide groove of the workpiece feeding guide frame 37 354 in the workpiece receiving groove 3541, after the third workpiece slides into the workpiece receiving groove 3541 of the workpiece receiving block 354 of the third automatic feeding assembly 33, the lifting drive cylinder 352 of the third automatic feeding assembly 33 starts and moves toward Push up and accept the lifting movable frame 353, and the lifting movable frame 353 drives the workpiece receiving block 354 and the third workpiece to move upward synchronously, so that the third workpiece moves upward to the suction position of the transfer vacuum nozzle of the third automatic feeding assembly 33 , and then one of the transfer vacuum nozzles sucks the third workpiece; after the third workpiece has been moved up and sucked by the transfer vacuum nozzle, the transfer drive servo motor 362 starts and drives the transfer movable rotating shaft 363 and the transfer turntable 364 to rotate 180 degrees , so that the third workpiece sucked by the transfer vacuum nozzle is rotated to directly above the workpiece positioning block 21 of the movable turntable 2 .
对于本实用新型的第一自动焊接组件51、第二自动焊接组件52而言,在实现自动焊接作业的过程中,焊接水平驱动气缸552推动焊接水平活动板553水平移动,焊接水平活动板553带动焊枪安装架561以及自动焊枪562移动至焊接位置的上方;待自动焊枪562水平移位至焊接位置上方后,焊接升降驱动气缸542驱动焊接升降活动板543下移,焊接升降活动板543带动焊接水平驱动气缸552、焊接水平活动板553、焊枪安装架561以及自动焊枪562下移,以实现自动焊枪562下移至焊接位置。For the first automatic welding assembly 51 and the second automatic welding assembly 52 of the present utility model, in the process of realizing the automatic welding operation, the welding horizontal driving cylinder 552 pushes the welding horizontal movable plate 553 to move horizontally, and the welding horizontal movable plate 553 drives The welding torch mounting frame 561 and the automatic welding torch 562 move to the top of the welding position; after the automatic welding torch 562 is shifted horizontally to the top of the welding position, the welding lifting drive cylinder 542 drives the welding lifting movable plate 543 to move down, and the welding lifting movable plate 543 drives the welding level The driving cylinder 552, the welding horizontal movable plate 553, the welding torch mounting frame 561 and the automatic welding torch 562 move down, so that the automatic welding torch 562 moves down to the welding position.
下面结合具体的工作来对本实用新型进行详细的说明,具体的:待第一自动上料组件31的移送真空吸嘴将第一工件移送至活动转盘2的工件定位块21正上方后,该移送真空吸嘴将第一工件松开,进而使得第一工件落入至正下方的工件定位块21的工件定位槽211内;待第一工件落入至工件定位块21的工件定位槽211后,转盘驱动电机动作并驱动活动转盘2转动,转动的活动转盘2带动第一工件转动至第一CCD检测组件41下方,第一CCD检测组件41的CCD工业相机46采集下方的工件定位块21的图像数据并将图像数据发送至PLC控制器,PLC控制器对图像数据处理分析以判断转动至第一CCD检测组件41下方的工件定位块21的工件定位槽211内是否有第一工件;当第一工件随着活动转盘2转动至第二自动上料组件32位置时,第二自动上料组件32将第二工件放置于第一工件上方;当第一工件、第二工件随着活动转盘2转动至第二CCD检测组件42位置时,第二CCD检测组件42的CCD工业相机46采集下方的工件定位块21的图像数据并将图像数据发送至PLC控制器,PLC控制器对图像数据处理分析以判断转动至第二CCD检测组件42下方的工件定位块21是否放置有第二工件;当第一工件、第二工件随着活动转盘2转动第一自动焊接组件51位置时,第一自动焊接组件51动作并完成第一工件与第二工件的焊接加工;待焊接完毕后的第一工件、第二工件随着活动转盘2转动自动翻转组件6位置时,工件夹持气爪64动作并将第一工件、第二工件夹住,而后翻转升降驱动气缸61动作并推动翻转升降活动架62、旋转驱动气缸63、工件夹持气爪64上移,待工件夹持气爪64上移到位后,旋转驱动气缸63动作并驱动工件夹持气爪64旋转180度,进而使得第一工件、第二工件翻转,而后翻转升降驱动气缸61驱动工件夹持气爪64下移,进而使得翻转后的第一工件、第二工件重新放入至工件定位块21的工件定位槽211内,需解释的是,对于本实用新型的工件夹持气爪64而言,在其处于张开状态时,工件夹持气爪64的其中一夹持臂位于活动转盘2上方,另一个夹持臂位于活动转盘2的下方,对于工件定位块21的定位块避空槽212而言,其用于实现工件夹持气爪64上下移动避空;待翻转后的第一工件、第二工件随着活动转盘2转动第三自动上料组件33位置时,第三自动上料组件33将第三工件放置于翻转后的第一工件的上表面;当第三工件随着活动转盘2转动至第三CCD检测组件43位置时,第三CCD检测组件43的CCD工业相机46采集下方的工件定位块21的图像数据并将图像数据发送至PLC控制器,PLC控制器对图像数据处理分析以判断转动至第三CCD检测组件43下方的工件定位块21是否放置有第三工件;当第三工件随着活动转盘2转动第二自动焊接组件52位置时,第二自动焊接组件52完成第一工件、第三工件自动焊接作业;当焊接完毕后的第一工件、第二工件、第三工件随着活动转盘2转动至自动下料组件7位置时,下料水平驱动气缸732推送下料水平活动板733动作并使得下料真空吸嘴742水平移动至焊接完毕工件的正上方,而后下料升降驱动气缸722推动下料真空吸嘴742下移并使得下料真空吸嘴742吸住焊接完毕工件,待下料真空吸嘴742吸住焊接完毕工件后,下料升降驱动气缸722复位动作并使得被吸住的焊接完毕工件上移移开工件定位块21,而后下料水平驱动气缸732驱动下料真空吸嘴742水平移动,并使得焊接完毕工件移开活动转盘2上方。The utility model will be described in detail below in conjunction with specific work. Specifically: after the first workpiece is transferred to the workpiece positioning block 21 of the movable turntable 2 by the transfer vacuum nozzle of the first automatic feeding assembly 31, the transfer The vacuum nozzle loosens the first workpiece, so that the first workpiece falls into the workpiece positioning groove 211 of the workpiece positioning block 21 directly below; after the first workpiece falls into the workpiece positioning groove 211 of the workpiece positioning block 21, The turntable drive motor moves and drives the movable turntable 2 to rotate, and the rotating movable turntable 2 drives the first workpiece to rotate below the first CCD detection assembly 41, and the CCD industrial camera 46 of the first CCD detection assembly 41 collects the image of the workpiece positioning block 21 below data and the image data is sent to the PLC controller, and the PLC controller processes and analyzes the image data to judge whether there is a first workpiece in the workpiece positioning groove 211 of the workpiece positioning block 21 rotated to the first CCD detection assembly 41 below; When the workpiece rotates to the position of the second automatic feeding assembly 32 with the movable turntable 2, the second automatic feeding assembly 32 places the second workpiece above the first workpiece; when the first workpiece and the second workpiece rotate with the movable turntable 2 When the position of the second CCD detection assembly 42 is reached, the CCD industrial camera 46 of the second CCD detection assembly 42 collects the image data of the workpiece positioning block 21 below and sends the image data to the PLC controller, and the PLC controller processes and analyzes the image data in order to Judging whether the workpiece positioning block 21 rotated to the second CCD detection assembly 42 below is placed with the second workpiece; 51 moves and completes the welding process of the first workpiece and the second workpiece; when the first workpiece and the second workpiece after welding are turned over automatically with the rotation of the movable turntable 2, the workpiece clamping air claw 64 moves and the second workpiece The first workpiece and the second workpiece are clamped, and then the flipping and lifting driving cylinder 61 acts and pushes the flipping and lifting movable frame 62, the rotating driving cylinder 63, and the workpiece clamping air claw 64 to move upward. After the workpiece clamping air claw 64 moves upward, The rotary driving cylinder 63 moves and drives the workpiece clamping air claw 64 to rotate 180 degrees, so that the first workpiece and the second workpiece are turned over, and then the lifting and lowering driving cylinder 61 drives the workpiece clamping air claw 64 to move down, so that the turned second workpiece The first workpiece and the second workpiece are put back into the workpiece positioning groove 211 of the workpiece positioning block 21. It should be explained that, for the workpiece clamping air claw 64 of the present utility model, when it is in an open state, the workpiece clamping One of the clamping arms of the air-holding claw 64 is located above the movable turntable 2, and the other clamping arm is located below the movable turntable 2. For the positioning block avoidance groove 212 of the workpiece positioning block 21, it is used to realize workpiece clamping. The air gripper 64 moves up and down to avoid the air; when the first workpiece and the second workpiece to be turned over are rotated with the movable turntable 2, when the third automatic feeding assembly 33 is positioned, the third automatic feeding assembly 33 places the third workpiece on the turned side. The upper surface of the first workpiece; when the third workpiece rotates with the movable turntable 2 When the position of the third CCD detection assembly 43 is reached, the CCD industrial camera 46 of the third CCD detection assembly 43 collects the image data of the workpiece positioning block 21 below and sends the image data to the PLC controller, and the PLC controller processes and analyzes the image data in order to Judging whether the workpiece positioning block 21 rotated to the third CCD detection assembly 43 below is placed with the third workpiece; The workpiece and the third workpiece are automatically welded; when the first workpiece, the second workpiece, and the third workpiece after welding are rotated to the position of the automatic blanking assembly 7 with the movable turntable 2, the blanking level drives the cylinder 732 to push the blanking level The movable plate 733 moves and makes the blanking vacuum nozzle 742 move horizontally to the top of the welded workpiece, and then the blanking lifting and driving cylinder 722 pushes the blanking vacuum nozzle 742 to move down and makes the blanking vacuum nozzle 742 absorb the welding. Workpiece, after the blanking vacuum suction nozzle 742 sucks the welded workpiece, the blanking lift drive cylinder 722 resets and makes the sucked welded workpiece move up and remove the workpiece positioning block 21, and then the blanking horizontal drive cylinder 732 drives The blanking vacuum suction nozzle 742 moves horizontally, and the workpiece is removed from the top of the movable turntable 2 after welding.
综合上述情况可知,本实用新型能够自动且高效地实现第一工件双面焊接,即能够自动且高效地将第二工件、第三工件焊接于第一工件的正方面;故而,本实用新型具有结构设计新颖、自动化程度高、工作效率高的优点。Based on the above circumstances, it can be seen that the utility model can automatically and efficiently realize the double-sided welding of the first workpiece, that is, the second workpiece and the third workpiece can be automatically and efficiently welded to the front side of the first workpiece; therefore, the utility model has the advantages of It has the advantages of novel structural design, high degree of automation and high work efficiency.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
Claims (8)
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|---|---|---|---|
| CN201920429544.8U CN209830732U (en) | 2019-04-01 | 2019-04-01 | A double-sided automatic welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920429544.8U CN209830732U (en) | 2019-04-01 | 2019-04-01 | A double-sided automatic welding equipment |
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| CN209830732U true CN209830732U (en) | 2019-12-24 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113369844A (en) * | 2021-06-24 | 2021-09-10 | 苏州格力士实业有限公司 | Fan wheel fast assembly system |
| CN116673649A (en) * | 2023-07-03 | 2023-09-01 | 山东裕东汽车零部件有限公司 | Multi-station welding equipment and method for machining automobile parts |
| CN117548939A (en) * | 2024-01-11 | 2024-02-13 | 山西路桥第一工程有限公司 | Reinforcement cage welding equipment for road and bridge |
-
2019
- 2019-04-01 CN CN201920429544.8U patent/CN209830732U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113369844A (en) * | 2021-06-24 | 2021-09-10 | 苏州格力士实业有限公司 | Fan wheel fast assembly system |
| CN116673649A (en) * | 2023-07-03 | 2023-09-01 | 山东裕东汽车零部件有限公司 | Multi-station welding equipment and method for machining automobile parts |
| CN117548939A (en) * | 2024-01-11 | 2024-02-13 | 山西路桥第一工程有限公司 | Reinforcement cage welding equipment for road and bridge |
| CN117548939B (en) * | 2024-01-11 | 2024-03-26 | 山西路桥第一工程有限公司 | Reinforcement cage welding equipment for road and bridge |
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