CN219787356U

CN219787356U - Panel light automatic production line

Info

Publication number: CN219787356U
Application number: CN202321131893.4U
Authority: CN
Inventors: 罗亮
Original assignee: Shenzhen Weisheng Automation Technology Co ltd
Current assignee: Shenzhen Weisheng Automation Technology Co ltd
Priority date: 2023-05-12
Filing date: 2023-05-12
Publication date: 2023-10-03
Anticipated expiration: 2033-05-12

Abstract

The utility model relates to the technical field of panel lamp production, in particular to an automatic panel lamp production line, which comprises an automatic feeding station, a driving mechanism and a driving mechanism, wherein the automatic feeding station is provided with a conveying line and a disc feeding mechanism, and the conveying line is provided with a position adjusting component for pushing a lamp disc to adjust positions; the soldering station comprises a turntable mechanism, a plurality of jigs and at least one group of soldering mechanism, wherein the jigs are circumferentially and uniformly distributed on a rotating disk of the turntable mechanism, and the soldering mechanism is fixed on the turntable mechanism; the lamp strip placing station is provided with a conveying mechanism and a multi-axis robot, and the FPC board placing station is used for placing the FPC board on a jig with lamp strips; the automatic dispensing station is provided with a dispensing mechanism and a feeding area; the automatic lamp strip pasting station is provided with a multi-axis manipulator; and the blanking station is provided with a blanking conveying assembly. The utility model has high degree of automation, greatly improves the efficiency of producing the panel lamp, reduces the labor intensity and the labor cost of production, avoids the influence of human factors and improves the quality of producing the panel lamp.

Description

Panel light automatic production line

Technical Field

The utility model relates to the technical field of panel lamp production, in particular to an automatic panel lamp production line.

Background

The electric lamp is an important element for ensuring normal production and living of human beings, and through years of development, the electric lamp is developed from an incandescent lamp and a fluorescent lamp to an LED lamp, and the LED light source has the advantages of low-voltage power supply, low energy consumption, strong applicability, high stability, short response time, no pollution to the environment, no noise caused by multicolor light emission and the like, so that the electric lamp is widely welcomed by people.

With the gradual development of the LED illumination lamps, the market scale of the LED panel lamps is larger and larger, and in order to improve the yield of the direct type LED panel lamps, a great amount of labor cost is required to be supplemented on the existing production line. But the existing production assembly line has low automation degree and production efficiency, and the labor cost required to be input is high. An automated production assembly line is needed to meet the quality and yield requirements.

Disclosure of Invention

In order to solve the technical problems, the utility model aims to provide an automatic production line of panel lamps, which has high automation degree, high production efficiency and good quality.

In order to solve the technical problems, the technical scheme provided by the utility model is as follows: an automatic production line for panel lamps, comprising:

the automatic feeding station is used for conveying lamp panels and is provided with a conveying line for conveying the lamp panels and a panel feeding mechanism for placing the lamp panels on the conveying line, and the conveying line is provided with a position adjusting assembly for pushing the lamp panels to adjust positions; a kind of electronic device with high-pressure air-conditioning system

The soldering station is used for soldering the lamp strip to the FPC board and comprises a turntable mechanism, a plurality of jigs, and at least one group of soldering mechanism, wherein the jigs are circumferentially uniformly distributed on a rotating disk of the turntable mechanism, and the soldering mechanism is fixed on a fixed disk of the turntable mechanism and used for soldering the lamp strip and the FPC board; a kind of electronic device with high-pressure air-conditioning system

The multi-axis robot is provided with a first sucker for adsorbing the lamp strips; a kind of electronic device with high-pressure air-conditioning system

The FPC board placing station is arranged at the edge of the turntable mechanism and is used for placing the FPC board on a jig with a lamp strip; a kind of electronic device with high-pressure air-conditioning system

The automatic dispensing station is used for coating the glue on the moving lamp panel and is provided with a dispensing mechanism and a feeding area for providing the glue for the dispensing mechanism; a kind of electronic device with high-pressure air-conditioning system

The automatic lamp strip attaching station is used for attaching the welded lamp strip to the lamp panel coated with the glue, and is provided with a multi-axis manipulator, wherein the multi-axis manipulator is provided with a second sucker for adsorbing the lamp strip; a kind of electronic device with high-pressure air-conditioning system

And the blanking station is used for conveying the lamp panel out of the conveying line and is provided with a blanking conveying assembly.

The further technical scheme is as follows: the upper disc mechanism comprises a truss, a Z-axis manipulator and a turnover assembly, wherein the Z-axis manipulator is arranged on the truss in a sliding manner, the turnover assembly is arranged at the feeding end of the conveying line and used for receiving a lamp panel conveyed by the Z-axis manipulator and transferring the lamp panel to the conveying line, the turnover assembly is provided with a support, a swing arm is hinged to the top of the support, and a rotary power unit is used for driving the swing arm to turn over, and the swing arm is provided with a third sucker used for adsorbing the lamp panel.

The further technical scheme is as follows: the upper disc mechanism comprises a disc conveying truss which stretches across the feeding end of the conveying line, the disc conveying truss is provided with a group of upper disc sliding plates which move in opposite directions, the upper disc sliding plates are provided with guide rails and telescopic cylinders in a sliding mode, the lower ends of the output ends of the telescopic cylinders and the guide rails are connected with fixing plates, the fixing plates are provided with fourth suckers used for adsorbing lamp discs, the fixing plates are provided with separation assemblies used for pushing the lamp discs away from the suckers, and the upper disc sliding plates are further provided with fixing sliding blocks in sliding fit with the guide rails.

The further technical scheme is as follows: the soldering tin mechanism comprises a first lifting component, a plurality of welding heads arranged on the first lifting component side by side, a tin conveying component for conveying tin bars and a temperature controller for controlling each welding head to weld, and smoking devices are arranged at two ends of the first lifting component, which are positioned on the plurality of welding heads.

The further technical scheme is as follows: the soldering tin mechanism still includes the mount and locates the trimming subassembly that is used for adjusting the position about the first lifting subassembly of mount front side, and the trimming subassembly is equipped with the accommodate spindle with first lifting subassembly threaded connection.

The further technical scheme is as follows: the conveying mechanism comprises a workbench and conveying guide rails arranged on the upper layer and the lower layer on the workbench, the upper layer and the lower layer of the conveying guide rails are slidably provided with lamp strip jigs which move in opposite directions, the workbench is provided with a motor belt assembly which drives the lamp strip jigs on the upper layer and the lower layer to move in opposite directions, and the conveying mechanism is further provided with a grating which is electrically connected with the motor belt assembly and is used for sensing a human body.

The further technical scheme is as follows: the dispensing mechanism comprises a second lifting assembly and a dispensing head which is arranged at the output end of the second lifting assembly side by side and used for applying glue to the lamp panel; the feeding area is provided with a gear pump pressure barrel, the gear pump pressure barrel is provided with a flow divider, and a plurality of dispensing heads are connected with the flow divider through hoses.

The further technical scheme is as follows: the conveying line is located the mechanism downside of gluing and is equipped with current limiting subassembly, and current limiting subassembly is including the first lift cylinder of symmetry locating the conveying line both sides and locate the current limiting baffle of two first lift cylinder output and locate the conveying line side and be used for responding to the lamp panel and with two first lift cylinder electric connection's induction system.

The further technical scheme is as follows: one side of the conveying line, which is positioned on the turntable mechanism, is provided with a positioning component, and the positioning component is suspended on a second lifting cylinder above the conveying line and a positioning baffle plate arranged at the output end of the second lifting cylinder.

The further technical scheme is as follows: the conveying line is located one side of carousel mechanism and is equipped with the mechanism that opens that is used for opening the tool, opens the mechanism and includes third lift cylinder and locates the push pedal of third lift cylinder output.

In summary, the utility model has the following beneficial effects: when the production line works, a lamp strip is manually placed on a lamp strip jig, a conveying mechanism moves the placed lamp strip to the lower side of a multi-axis robot, then the lamp strip on the lamp strip jig is adsorbed by the multi-axis robot and transferred to a jig of a rotating disc, the rotating disc drives the jig to rotate to a station for placing an FPC board, the FPC board is manually placed on the jig with the lamp strip, after the FPC board is placed, the rotating disc drives the jig to move to a soldering station again, a soldering mechanism carries out soldering on the lamp strip and the FPC board on the jig, so that the lamp strip is connected with the FPC board, and after soldering is finished, the jig is moved to the multi-axis manipulator; at the moment, the lamp panel is conveyed to the conveying line by the panel feeding mechanism, the lamp panel is conveyed to the automatic dispensing station by the conveying line, glue is smeared on the lamp panel by the dispensing mechanism on the automatic dispensing station, the lamp panel after the glue is smeared is conveyed to the lower part of the multi-axis mechanical arm by the conveying line, the lamp bar on the jig is adsorbed and moved into the lamp panel on the conveying line by the multi-axis mechanical arm, the lamp bar is adhered in the lamp panel by the glue, after the lamp bar is finished, a finished product is conveyed to the blanking station by the conveying line, and the finished product is conveyed out of the conveying line by the blanking conveying assembly on the blanking station; according to the utility model, the panel lamp is assembled by arranging the automatic feeding station, the soldering tin station, the lamp strip placing station, the FPC board placing station, the automatic dispensing station, the automatic lamp strip pasting station and the blanking station, so that the automatic panel lamp assembling machine has high automation degree, greatly improves the efficiency of producing the panel lamp, reduces the labor intensity and the labor cost of production, avoids the influence of human factors, and improves the quality of producing the panel lamp.

Drawings

FIG. 1 is a schematic overall structure of an embodiment;

FIG. 2 is a schematic diagram of the positions of a light bar placement station, an FPC board station, and a solder station in one embodiment;

FIG. 3 is a schematic diagram of an automated loading station in one embodiment;

FIG. 4 is a schematic diagram of a dispensing mechanism according to an embodiment;

FIG. 5 is an enlarged schematic view of the portion A of the embodiment shown in FIG. 3;

FIG. 6 is a schematic diagram of a positioning assembly in one embodiment;

FIG. 7 is a schematic diagram of a solder mechanism in one embodiment;

FIG. 8 is a schematic diagram of a transport mechanism in one embodiment;

FIG. 9 is a schematic view of the structure of an opening mechanism in one embodiment;

FIG. 10 is a schematic diagram of a blanking conveying assembly in one embodiment;

FIG. 11 is a schematic view of the whole structure of another embodiment

FIG. 12 is a schematic view of an automated loading station in another embodiment;

fig. 13 is an enlarged schematic view of the portion B in the embodiment shown in fig. 11.

Detailed Description

In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.

Example 1

Referring to fig. 1 and 2, the embodiment provides an automatic production line for panel lamps, which comprises a lamp panel conveying area and a lamp strip feeding soldering tin area, wherein the lamp panel conveying area comprises an automatic feeding station 1, an automatic dispensing station 2, an automatic lamp strip pasting station 3 and a blanking station 4, and the lamp strip feeding soldering tin area comprises a lamp strip placing station 5, an FPC board station 6 and a soldering tin station 7; the automatic feeding station 1 is used for conveying lamp panels and is provided with a conveying line 10 for conveying the lamp panels and a panel feeding mechanism 11 for placing the lamp panels on the conveying line 10, wherein the conveying line 10 is provided with a position adjusting assembly 12 for pushing the lamp panels to adjust positions; a soldering station 7 for soldering the lamp strip to the FPC board, which comprises a turntable mechanism 70, wherein the turntable mechanism 70 is a rotary disk which is arranged at the output end of the divider and is intermittently driven by the divider, a fixed disk which is fixed on the divider, a plurality of jigs 71 which are uniformly distributed on the circumference of the rotary disk, and at least one group of soldering mechanisms 73 which are fixed on the fixed disk of the turntable mechanism 70 and are used for soldering the lamp strip and the FPC board, and in the embodiment, the jigs 71 are provided with 6 jigs; a light bar placing station 5 arranged at the edge of the turntable mechanism 70 and used for placing light bars to a light bar jig 502, which is provided with a conveying mechanism 50 and a multiaxial robot 51 of a jig 71 for placing the light bars on the conveying mechanism 50 on a rotating disc, wherein the multiaxial robot 51 is provided with a first sucker for sucking the light bars; the FPC board placing station 6 is arranged at the edge of the turntable mechanism 70 and is used for placing the FPC board on a jig 71 with a lamp strip; an automatic dispensing station 2 for applying glue to a moving lamp panel, having a dispensing mechanism 20 and a supply area 21 for supplying glue to the dispensing mechanism 20; an automatic lamp strip attaching station 3 for attaching the welded lamp strip to the lamp panel coated with the glue, wherein the automatic lamp strip attaching station is provided with a multi-axis manipulator 30, and the multi-axis manipulator 30 is provided with a second sucker for adsorbing the lamp strip; a blanking station 4 for transporting lamp panels out of the conveyor line 10, having a blanking transport assembly 40; when the production line works, a lamp strip is manually placed on a lamp strip jig 502, a conveying mechanism 50 moves the placed lamp strip to the lower side of a multi-axis robot 51, then the lamp strip on the lamp strip jig 502 is adsorbed by the multi-axis robot 51 and transferred to a jig 71 of a rotating disc, the rotating disc drives the jig 71 to rotate to an FPC board placing station 6, an FPC board is manually placed on the jig 71 with the lamp strip, after the FPC board is placed, the rotating disc drives the jig 71 to move to a soldering station 7 again, a soldering mechanism 73 is used for soldering the lamp strip and the FPC board on the jig 71, so that the lamp strip and the FPC board are connected, and after soldering is finished, the jig 71 is moved to the multi-axis manipulator 30; at this time, the upper disc mechanism 11 conveys the lamp disc to the conveying line 10, the conveying line 10 conveys the lamp disc to the automatic dispensing station 2, the dispensing mechanism 20 on the automatic dispensing station 2 spreads glue on the lamp disc, the lamp disc after the glue spreading is conveyed to the lower part of the multi-axis mechanical arm 30 by the conveying line 10, the lamp strip on the jig 71 is adsorbed and moved into the lamp disc on the conveying line 10 by the multi-axis mechanical arm 30, the lamp strip is adhered in the lamp disc by the glue, after the completion, the conveying line 10 conveys a finished product to the blanking station 4, and the blanking conveying assembly 40 on the blanking station 4 conveys the finished product out of the conveying line 10; the automatic panel lamp production device has the advantages of being high in automation degree, greatly improving the efficiency of producing panel lamps, reducing the labor intensity and labor cost of production, avoiding the influence of human factors and improving the quality of producing panel lamps.

Specifically, please refer to fig. 3, the upper disc mechanism 11 includes a truss 110, a group of horizontal guide rails 111 are provided at the top of the truss 110, a horizontal rack is provided between the two horizontal guide rails 111, a Z-axis manipulator 112 is slidably provided on the horizontal guide rails 111, a fifth chuck for adsorbing the lamp disc is provided on the Z-axis manipulator 112, an output end is provided with a motor 113 engaged with the horizontal rack, the motor 113 is driven to move left and right along the horizontal guide rails 111, the Z-axis manipulator 112 is convenient to grasp the lamp disc, a turnover assembly 13 is provided at the outer side of the feeding end of the conveying line 10, a bracket 130 and a swing arm 131 hinged at the top of the bracket 130 are provided for the turnover assembly 13, and a rotary power unit 132 for driving the swing arm 131 to turn over is provided for adsorbing the lamp disc, during operation, a pallet stacked with the lamp disc is placed under the truss 110, the Z-axis manipulator 112 is started, the Z-axis manipulator 112 is enabled to move down, the fifth chuck is driven to move left and right along the horizontal guide rails 111, the swing arm 131 is reset, and the rotary power unit is enabled to rotate the swing arm 131 is enabled to move down, and the labor intensity of the swing arm 131 is enabled to be lowered, and the automatic chuck is enabled to move up and the swing arm 131 is enabled to be turned down, and the automatic chuck is enabled to move down, and the swing arm is enabled to swing arm 131 is enabled to be turned down, and the swing is enabled to be turned off, and the automatic and the swing chuck is enabled to be turned off.

In the present embodiment, the rotary power unit 132 employs a rotary cylinder; in addition, a guard rail 114 is arranged on the outer side of the upper disc mechanism 11, and the guard rail is arranged to effectively guarantee the safety of a working site.

Referring to fig. 3 and 4, the dispensing mechanism 20 is located on the conveying line 10 and is used for coating glue on a moving lamp panel, the dispensing mechanism 20 includes a dispensing support frame 200 fixed on the conveying line 10, a second lifting assembly 201 is arranged in the middle of the dispensing support frame 200, a stroke cylinder is arranged on the second lifting assembly 201, a mounting bracket is arranged at the output end of the stroke cylinder, and dispensing heads 202 used for coating glue on the lamp panel are arranged on the mounting bracket side by side; the feeding area 21 is provided with a gear pump pressure barrel 210, the gear pump pressure barrel 210 is provided with a flow divider 211, a plurality of dispensing heads 202 are connected with the flow divider 211 through hoses, and an electromagnetic valve combination 203 for controlling the opening and closing of each dispensing head 202 is arranged on the dispensing support frame 200; in addition, the conveying line 10 is provided with a current limiting assembly 101 at the lower side of the dispensing mechanism 20, the current limiting assembly 101 comprises first lifting cylinders 1010 symmetrically arranged at two sides of the conveying line 10, current limiting baffles 1011 arranged at the output ends of the two first lifting cylinders 1010, and a sensing device arranged at the side of the conveying line 10 and used for sensing a lamp panel and electrically connected with the two first lifting cylinders 1010, when the sensing device senses the lamp panel, the two first lifting cylinders 1010 drive the current limiting baffles 1011 to descend so as to block the lamp panel, prevent the lamp panel from flowing, and facilitate the coating of glue and the installation of a lamp panel at the front end;

in order to make the glue spreading position of the transported lamp panel correspond to the positions of the plurality of glue dispensing heads 202, as shown in fig. 1 and 5, a position adjusting assembly 12 is disposed on the transport line 10, the position adjusting assembly 12 includes a pushing cylinder 120 disposed on the transport line 10 and a positioning plate 121 disposed on the opposite side of the pushing cylinder 120, the positioning plate is fixed on the transport line 10, when the lamp panel moves to the pushing cylinder 120, the pushing cylinder 120 is started to push the lamp panel, so that one side of the lamp panel abuts against the positioning plate 121, and further, the glue spreading position of the lamp panel corresponds to the position of each glue dispensing head 202, thereby effectively guaranteeing the production yield;

the lamp panel after being glued is continuously conveyed to the lower part of the multi-axis mechanical arm 30 by the conveying line 10, a positioning component 102 is arranged on the conveying line 10 positioned below the multi-axis mechanical arm 30, the positioning component 102 is arranged to facilitate the welding to be completed and the lamp panel is grabbed by the multi-axis mechanical arm 30 for assembly, and referring to fig. 6, the positioning component 102 comprises a second lifting cylinder 1020 suspended above the conveying line 10 and a positioning baffle 1021 arranged at the output end of the second lifting cylinder 1020; the second lifting cylinder 1020 pushes the positioning baffle 1021 to enable the positioning baffle 1021 to move downwards to block the lamp panel flowing on the conveying line 10, so that the lamp strip can be assembled on the lamp panel conveniently. It should be noted that two sets of adjustment assemblies 12 are provided, one adjustment assembly 12 is located below the dispensing mechanism 20, and the other adjustment assembly 12 is located below the multi-axis manipulator 30.

Specifically, referring to fig. 7, the soldering mechanism 73 includes a first lifting assembly 730, a plurality of soldering heads 731 arranged on the first lifting assembly 730 side by side, a tin feeding assembly 732 for feeding tin bars, and a temperature controller 733 for controlling each soldering head 731 to solder, wherein the tin feeding assembly 732 is arranged on top of the first lifting assembly 730, and the tin feeding assembly 732 is provided with a tin breaker; the temperature controllers 733 are provided with two groups, which correspond to each group of soldering tin mechanisms 73 respectively, and the two groups of temperature controllers 733 are arranged on the fixed disc through connecting rods respectively; the two ends of the first lifting assembly 730, which are positioned at the welding heads 731, are provided with the smoking devices 734, the smoking devices 734 are connected with the smoking pipes connected with the filters, and the exhaust gas generated during welding can be effectively ensured by the smoking devices 734, so that the health of staff is protected; in this embodiment, the first lifting assembly 730 may be a moving module, in other embodiments, the first lifting assembly 730 may be configured to be composed of a connecting plate, a guide rail, a synchronous pulley, a synchronous belt, a sliding plate and a motor 113, where the synchronous belt is connected with the synchronous pulley, the synchronous belt is connected with the sliding plate, the sliding plate is slidably disposed on the guide rail, the guide rail is vertically fixed on the connecting plate, and the motor 113 drives the synchronous pulley to drive the synchronous belt, so that the sliding plate can move up and down along the guide rail to realize lifting;

in addition, soldering tin mechanism 73 still includes the mount 735 that is fixed in on the fixed disk, the mount 735 front side is equipped with transverse guide, first lifting assembly 730 slides and locates transverse guide, and be equipped with on mount 735 and be used for adjusting first lifting assembly 730 about the trimming subassembly 736 of position, trimming subassembly 736 is equipped with the accommodate screw 737 with first lifting assembly 730 threaded connection, accommodate screw 737 passes through the bearing frame and rotates and install on mount 735, and accommodate screw 737 one end is equipped with the hand wheel, can rotate accommodate screw 737 through the hand wheel, and then make first lifting assembly 730 can adjust about the position, can ensure soldered connection 731 soldering tin position and lamp strip and FPC board position through setting up trimming subassembly 736, guarantee welded position's accuracy, improve the yield of soldering tin.

Referring to fig. 8, the conveying mechanism 50 is mainly used for conveying light bars to move below the multi-axis robot 51, the conveying mechanism 50 comprises a workbench 500 and upper and lower conveying guide rails 501 arranged on the workbench 500, the upper and lower conveying guide rails 501 are slidably provided with light bar jigs 502 moving in opposite directions, the workbench 500 is provided with a motor belt assembly 503 for driving the upper and lower light bar jigs 502 to move in opposite directions, the conveying mechanism 50 is also provided with a grating 504 electrically connected with the motor belt assembly 503 for sensing a human body, when a worker places the light bars below the lower light bar jigs 502, the upper light bar jigs 502 are positioned below the multi-axis robot 51, when the worker stretches into the conveying mechanism 50, the grating 504 senses a human body, the motor belt assembly 503 stops operating, the worker discharges the light bars into the light bar jigs 502 one by one, after the discharge is completed, a start button on the side of the workbench 500 is started, the motor belt assembly 503 enables the lower light bar jigs 502 to move below the multi-axis robot 51 along the conveying guide rails, and the upper light bar jigs 502 are conveniently grabbed by the multi-axis robot 51; the lamp strip is transferred to the jig 71 by the multi-axis robot 51, then the jig 71 is transferred to the FPC board placing station 6 by the turntable mechanism 70, a worker on the FPC board placing station 6 places the FPC board at the position appointed by the jig 71, after placing the FPC board, the jig 71 is transferred to the soldering mechanism 73 by the turntable mechanism 70, and soldering is performed by the soldering mechanism 73; after the soldering tin is finished, the jig 71 is transferred to the multi-axis manipulator 30 by the turntable mechanism 70, and the lamp strip soldered with the jig 71 is attached to the lamp panel coated with the glue by the multi-axis manipulator 30; after the attachment is completed, the second lifting cylinder is reset, so that the lamp panel continues to flow to the blanking station 4, and the blanking station 4 conveys the lamp panel out of the conveying line 10.

In addition, be equipped with the opening mechanism 103 that is used for opening the tool 71 on the transfer chain 10 that is located multiaxis manipulator 30 side, please refer to fig. 9, opening mechanism 103 includes third lift cylinder 1030 and locates the push pedal 1031 of third lift cylinder 1030 output, promotes push pedal 1031 and is close to tool 71 through third lift cylinder 1030, makes push pedal 1031 open the clip of centre gripping lamp strip on the tool 71, makes things convenient for multiaxis manipulator 30 to absorb the lamp strip, makes the lamp strip break away from tool 71 fast, improves production efficiency.

In addition, referring to fig. 10, the blanking conveying assembly 40 includes a blanking truss 400 crossing the discharge end of the conveying line 10, a truss guide rail 401 is provided at the top of the blanking truss 400, a blanking slide plate 402 is provided on the truss guide rail 401 in a sliding manner, a motor and belt assembly 403 for driving the blanking slide plate 402 to move is provided on the blanking truss 400, a fourth lifting cylinder 404 is provided on the blanking slide plate 402, and a blanking guide rail 405 is provided on the blanking slide plate 402 in a sliding manner and is vertically provided, a suction cup mounting frame is provided at the bottom of the blanking guide rail 405 and at the output end of the fourth lifting cylinder 404, and a sixth suction cup is provided on the suction cup mounting frame; a blanking pallet is placed on the blanking truss 400, the blanking slide plate 402 drives the sixth sucker to move to the position above the conveying line 10, and the fourth lifting cylinder 404 pushes the sucker mounting rack to move downwards, so that the sixth sucker adsorbs the lamp panel on the conveying line 10 and then resets; then the blanking slide plate 402 moves the adsorbed lamp panel to the upper part of the blanking pallet, and the fourth lifting cylinder 404 pushes the sucker mounting frame 405 to move downwards, and then the sixth sucker breaks off the air, so that the lamp panel is separated from the sixth sucker and falls onto the blanking pallet, and the blanking action is completed.

Example 2

Referring to fig. 11, 12 and 13, the difference between this embodiment and embodiment 1 is that the upper tray mechanism 11 includes a tray feeding truss 110-1 crossing the feeding end of the conveyor line 10, a tray feeding guide rail 110-2 is provided on the tray feeding truss 110-1, a set of upper tray sliding plates 110-3 moving in opposite directions are slidably provided on the tray feeding truss 110-1, a motor and belt assembly 110-4 for driving the two upper tray sliding plates 110-3 to move in opposite directions is provided on the tray feeding truss 110-1, the upper tray sliding plates 110-3 are slidably provided with a vertically arranged guide rail 110-5 and a telescopic cylinder 110-6, a fixing plate 110-7 is connected to the output end of the telescopic cylinder 110-6 and the lower end of the guide rail 110-5, a fourth suction cup for sucking the lamp tray is provided on the fixing plate 110-7, a detachment assembly 110-8 for pushing the lamp tray off the suction cup is provided on the fixing plate 110-7, the detachment assembly 110-8 includes a pushing cylinder and a detachment plate provided on the pushing cylinder, and the fourth suction cup can be detached from the suction cup by the setting assembly 110-8; the upper disc slide plate 110-3 is also provided with a fixed slide block 110-9 which is in sliding fit with the guide rail 110-5; by arranging a group of upper disc sliding plates 110-3 which move in opposite directions, the fourth sucker sucks the lamp disc through mutual matching movement, so that the feeding efficiency can be improved; compared with the embodiment 1, the lamp panel is directly conveyed to the conveying line 10 without secondary conveying through the overturning assembly 13, and the fourth sucker sucks the lamp panel by arranging a group of upper panel sliding plates 110-3 which are mutually matched and moved, so that the efficiency is high.

In summary, the present utility model: when the production line works, a lamp strip is manually placed on a lamp strip jig 502, a conveying mechanism 50 moves the placed lamp strip to the lower side of a multi-axis robot 51, then the lamp strip on the lamp strip jig 502 is adsorbed by the multi-axis robot 51 and transferred to a jig 71 of a rotating disc, the rotating disc drives the jig 71 to rotate to an FPC board placing station 6, an FPC board is manually placed on the jig 71 with the lamp strip, after the FPC board is placed, the rotating disc drives the jig 71 to move to a soldering station 7 again, a soldering mechanism 73 is used for soldering the lamp strip and the FPC board on the jig 71, so that the lamp strip and the FPC board are connected, and after soldering is finished, the jig 71 is moved to the multi-axis manipulator 30; at this time, the upper disc mechanism 11 conveys the lamp disc to the conveying line 10, the conveying line 10 conveys the lamp disc to the automatic dispensing station 2, the dispensing mechanism 20 on the automatic dispensing station 2 spreads glue on the lamp disc, the lamp disc after the glue spreading is conveyed to the lower part of the multi-axis mechanical arm 30 by the conveying line 10, the lamp strip on the jig 71 is adsorbed and moved into the lamp disc on the conveying line 10 by the multi-axis mechanical arm 30, the lamp strip is adhered in the lamp disc by the glue, after the completion, the conveying line 10 conveys a finished product to the blanking station 4, and the blanking conveying assembly 40 on the blanking station 4 conveys the finished product out of the conveying line 10; according to the utility model, the panel lamp is assembled by arranging the automatic feeding station 1, the soldering tin station 7, the lamp strip placing station 5, the FPC board placing station 6, the automatic dispensing station 2, the automatic lamp strip pasting station 3 and the blanking station 4, so that the degree of automation is high, the efficiency of producing the panel lamp is greatly improved, the labor intensity and the labor cost of production are reduced, the influence of human factors is avoided, and the quality of producing the panel lamp is improved.

The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.

The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims

1. An automatic production line for panel lamps, comprising:

2. The automatic panel lamp production line according to claim 1, wherein the tray feeding mechanism comprises a truss, a Z-axis manipulator arranged on the truss in a sliding manner and a turnover assembly arranged at a feeding end of the conveying line and used for receiving lamp panels conveyed by the Z-axis manipulator and transferring the lamp panels to the conveying line, the turnover assembly is provided with a support, a swing arm hinged to the top of the support and a rotary power unit used for driving the swing arm to turn over, and the swing arm is provided with a third sucking disc used for sucking the lamp panels.

3. The automatic production line of panel lamps according to claim 1, wherein the tray feeding mechanism comprises a tray feeding truss which spans the feeding end of the conveying line, the tray feeding truss is slidably provided with a group of tray feeding sliding plates which move in opposite directions, the tray feeding sliding plates are slidably provided with guide rails and telescopic cylinders which are vertically arranged, the lower ends of the output ends of the telescopic cylinders and the guide rails are connected with fixing plates, the fixing plates are provided with fourth suckers for adsorbing lamp trays, the fixing plates are provided with disengaging assemblies for pushing the lamp trays away from the suckers, and the tray feeding sliding plates are further provided with fixing sliding blocks which are in sliding fit with the guide rails.

4. The automatic production line of panel lamps according to claim 1, wherein the soldering mechanism comprises a first lifting assembly, a plurality of soldering heads arranged on the first lifting assembly side by side, a tin feeding assembly for feeding tin bars and a temperature controller for controlling each soldering head to solder, and smoking devices are arranged at two ends of the first lifting assembly, which are positioned on the plurality of soldering heads.

5. The automatic panel lamp production line according to claim 4, wherein the soldering mechanism further comprises a fixing frame and a fine adjustment assembly arranged on the front side of the fixing frame and used for adjusting the left and right positions of the first lifting assembly, and the fine adjustment assembly is provided with an adjusting screw rod in threaded connection with the first lifting assembly.

6. The automatic production line of panel lamps according to claim 1, wherein the conveying mechanism comprises a workbench, upper and lower conveying guide rails arranged on the workbench, the upper and lower conveying guide rails are slidably provided with lamp strip jigs moving in opposite directions, the workbench is provided with a motor belt assembly for driving the lamp strip jigs of the upper and lower layers to move in opposite directions, and the conveying mechanism is further provided with a grating electrically connected with the motor belt assembly and used for sensing a human body.

7. The automatic production line of panel lamps according to claim 1, wherein the dispensing mechanism comprises a second lifting assembly and a dispensing head which is arranged at the output end of the second lifting assembly side by side and used for applying glue to the lamp panel; the feeding area is provided with a gear pump pressure barrel, the gear pump pressure barrel is provided with a flow divider, and a plurality of dispensing heads are connected with the flow divider through hoses.

8. The automatic production line of panel lamps according to claim 1, wherein the conveying line is provided with a current limiting assembly at the lower side of the dispensing mechanism, and the current limiting assembly comprises first lifting cylinders symmetrically arranged at two sides of the conveying line, current limiting baffles arranged at the output ends of the two first lifting cylinders, and a sensing device arranged at the side of the conveying line and used for sensing lamp panels and electrically connected with the two first lifting cylinders.

9. The automatic production line of panel lamps according to claim 1, wherein a positioning assembly is arranged on one side of the conveyor line, which is positioned on the turntable mechanism, and comprises a second lifting cylinder suspended above the conveyor line and a positioning baffle plate arranged at the output end of the second lifting cylinder.

10. The automatic production line of panel lamps according to claim 1, wherein an opening mechanism for opening the jig is arranged on one side of the conveyor line, which is positioned on the turntable mechanism, and the opening mechanism comprises a third lifting cylinder and a push plate arranged at the output end of the third lifting cylinder.