CN115106601B - Medical product equipment based on modularization building blocks formula product line - Google Patents
Medical product equipment based on modularization building blocks formula product line Download PDFInfo
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- CN115106601B CN115106601B CN202210826343.8A CN202210826343A CN115106601B CN 115106601 B CN115106601 B CN 115106601B CN 202210826343 A CN202210826343 A CN 202210826343A CN 115106601 B CN115106601 B CN 115106601B
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- 229940127554 medical product Drugs 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 83
- 238000012546 transfer Methods 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 claims description 76
- 238000012360 testing method Methods 0.000 claims description 45
- 230000007306 turnover Effects 0.000 claims description 35
- 230000002950 deficient Effects 0.000 claims description 33
- 238000001514 detection method Methods 0.000 claims description 14
- 229910000679 solder Inorganic materials 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
- 241000283070 Equus zebra Species 0.000 claims description 10
- 239000000523 sample Substances 0.000 claims description 8
- 238000011990 functional testing Methods 0.000 claims description 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000002372 labelling Methods 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 230000010354 integration Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 55
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
Abstract
The invention discloses medical product assembling equipment based on a modularized building block type production line, which relates to the field of automation equipment, and has the technical scheme that: including the master control unit, with the feed mechanism, the equipment mechanism that master control unit communication is connected respectively, move and carry mechanism and unloading mechanism, feed mechanism includes a plurality of material loading units, and equipment mechanism includes a plurality of assembled units of arbitrary concatenation along the assembly line direction, and a plurality of assembled units can splice and form the equipment production line that is used for the different process equipment of product, at least one assembled unit's one side concatenation has at least one material loading unit, is provided with between every two adjacent assembled units and is used for moving the product on the last assembled unit and carries the module on the next assembled unit, and a plurality of transfer modules constitute move and carry mechanism, master control unit integration sets up in arbitrary material loading unit or assembled unit. The invention has the advantages of good flexibility, low production cost, simple and quick splicing and high space utilization rate.
Description
Technical Field
The invention relates to the field of automation equipment, in particular to medical product assembling equipment based on a modularized building block type production line.
Background
At present, most of production lines for assembling medical products are integrated, in order to enable different products to share the production line, the production line is usually customized according to the most complex products in the process, when the same production line is used for different products, due to different processes and different station numbers, when the products with fewer processes are produced, a plurality of station limitations and wastes are caused, and the stations cannot be randomly combined, when the production sequence of the products is changed, a new production line is needed to be replaced, the flexibility is low, and the production cost is greatly increased; and this type of production line is long and can not split because of the length to not nimble enough in the handling, often need large-scale transfer machine just can carry, waste time and energy when assembling.
There is therefore a need to propose a new solution to this problem.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide medical product assembling equipment based on a modularized building block type production line, which has the advantages of good flexibility, low production cost, simplicity and rapidness in splicing and high space utilization rate.
The technical aim of the invention is realized by the following technical scheme: the utility model provides a medical product equipment based on modularization building block type production line, includes master control unit, respectively with master control unit communication connection's feed mechanism, equipment mechanism, move and carry mechanism and unloading mechanism, feed mechanism includes a plurality of feed units, equipment mechanism includes a plurality of arbitrary concatenation's of assembly line direction equipment unit, a plurality of equipment unit can splice and form the equipment production line that is used for the different process equipment of product, at least one equipment unit's one side concatenation has at least one feed unit, every two adjacent be provided with between the equipment unit and be used for carrying the product on the last equipment unit to carry the module on the next equipment unit, a plurality of move and carry the module and constitute move and carry mechanism, master control unit integrated setting is in arbitrary feed unit or equipment unit.
In one embodiment, the plurality of assembling units are respectively a panel welding unit, a backlight assembly unit, a PCB board welding unit, a bottom shell assembling unit, a battery assembly unit and a function test unit which are sequentially arranged along the assembly line direction, the plurality of charging units are respectively a first charging unit and a second charging unit which are spliced on one side of the panel welding unit, a third charging unit which is spliced on one side of the backlight assembly unit, a fourth charging unit which is spliced on one side of the bottom shell assembling unit and a fifth charging unit which is spliced on one side of the battery assembly unit, the plurality of transferring modules are respectively a first transferring module which is positioned between the panel welding unit and the backlight assembly unit and is fixed on the panel welding unit, a second transferring module which is positioned between the backlight assembly unit and the PCB board assembly unit and is fixed on the backlight assembly unit, a third transferring module which is positioned between the PCB board welding unit and the bottom shell assembly unit and a fourth transferring module which is positioned between the battery assembly unit and the function test unit and is arranged on the function test unit, the discharging mechanism is arranged on one side of the function test unit and the battery assembly unit, and the second transferring module is arranged between the battery assembly unit and the second battery assembly unit through a manual bridge assembly station.
In one embodiment, the first feeding unit, the second feeding unit, the third feeding unit, the fourth feeding unit and the fifth feeding unit all comprise a first rack, a feeding conveying belt arranged on the first rack and a return conveying belt arranged on the first rack above the feeding conveying belt, conveying directions of the feeding conveying belt and the return conveying belt are opposite, a transfer conveying belt and a first longitudinal module for driving the transfer conveying belt to longitudinally lift are further arranged at one end of the first rack, the transfer conveying belt is respectively parallel to the feeding conveying belt and the return conveying belt, a first X-axis linear module is fixed on one side of the first rack, a truss is arranged at the output end of the first X-axis linear module, a first Z-axis linear module is fixed on one side of the truss close to the transfer conveying belt, a return vacuum chuck is arranged at the output end of the first Z-axis linear module, a first Y-axis linear module is arranged at the other side of the first rack, a suction head is arranged at the output end of the first Z-axis linear module, and a suction head is arranged at the output end of the suction head.
In one embodiment, the panel welding unit includes the second frame, sets up the first graduated disk in the second frame and is used for driving first graduated disk pivoted first motor, be provided with a plurality of first tools on the first graduated disk, a plurality of first tools sets up along the circumference annular array of first graduated disk, set gradually PCB board material taking assembly, counterpoint camera and welding assembly along the circumference of first graduated disk in the second frame, PCB board material taking assembly is located one side of second material loading unit, first transfer module is located between PCB board material taking assembly and the welding assembly, still be provided with LCD material taking assembly and zebra paper feed bin in the second frame, LCD material taking assembly is located one side of first material loading unit, be provided with the first manipulator that can come and go between LCD material taking assembly, zebra paper feed bin and first graduated disk in the second frame, the LCD material taking assembly is including fixing the second X axle linear module on the second support and setting up on the second X axle linear output end, the PCB board material taking assembly is located one side of second material loading unit, first transfer module is located between first support and the welding frame, the first reel is provided with the welding roller frame is located one side of first material taking assembly, the welding roller is provided with the welding roller, the welding roller is provided with the first frame is located between first support and the first frame, and is used for rolling up the welding roller frame, the welding roller is provided with the welding roller frame is located between first material taking assembly and the first frame, the first rolling up the welding roller frame is provided with, the welding roller is used for taking up the welding material, and is provided with the welding wire.
In one embodiment, the backlight assembly unit comprises a third frame, a second dividing plate arranged on the third frame, and a second motor for driving the second dividing plate to rotate, wherein a plurality of second jigs are arranged on the second dividing plate, a plurality of second jigs are arranged along a circumferential annular array of the second dividing plate, a backlight plate material taking assembly, a defective product conveying belt and a laminating manipulator are sequentially arranged on the third frame along the circumferential direction of the second dividing plate, the backlight plate material taking assembly is positioned on one side of the third feeding unit, the second transfer module is positioned between the backlight plate material taking assembly and the laminating manipulator, a defective product detection assembly, a labeling machine and a film tearing manipulator are further arranged on the third frame, the defective product detection assembly is positioned between the defective product conveying belt and the panel welding unit, the second jig comprises a first profiling part and a second profiling part which are fixed on the second dividing plate, one side of the second profiling part is rotationally connected with the first profiling part through a rotating shaft, the rotating shaft is fixedly connected with the second profiling part and is in clearance fit with the first profiling part, a rotating assembly which is positioned on the frame and used for driving the rotating shaft to rotate so as to enable the second profiling part to overturn and press on the first profiling part is arranged between the second transfer module and the pressing manipulator, the backlight plate taking assembly comprises a Y-axis linear sliding table fixed on the third frame, a first rotating cylinder fixed on the output end of the Y-axis linear sliding table and a rotating carrying platform fixed on the output end of the first rotating cylinder, the rotating assembly comprises a rotating speed reducer fixed on a third frame and a clamping jaw cylinder fixed on the output end of the rotating speed reducer, the clamping jaw cylinder comprises two clamping jaw fingers, a flat part is arranged on the rotating shaft, the flat part stretches into the space between the two clamping jaw fingers, and the defective product detection assembly comprises a defective product detection camera, a second Y-axis linear module arranged below the defective product detection camera and a detection carrier arranged on the output end of the second Y-axis linear module.
In one embodiment, the PCB board welding unit includes fourth frame, sets up the third graduated disk in the fourth frame and is used for driving the pivoted third motor of third graduated disk, be provided with a plurality of third jigs on the third graduated disk, a plurality of third jigs are along the circumference annular array setting of third graduated disk, one side that is close to backlight unit in the fourth frame is provided with first turnover subassembly, one side that is close to drain pan unit in the fourth frame is provided with the second turnover subassembly, first turnover subassembly and second turnover subassembly specification are the same, one side of third graduated disk is provided with first XYZ axle motion module, be provided with on the output of first XYZ axle motion module and move sucking disc and soldering tin head respectively, be provided with first transfer manipulator between third graduated disk and the second turnover subassembly in the frame, first turnover subassembly is including fixing the base in the fourth frame, fixing the longitudinal fine setting slip table and the second Z axle sharp line on the base, be provided with the second transfer tool on the fourth frame, the output end of turning table is provided with the second linear line, the second transfer tool is provided with the second transfer table, the second transfer tool is provided with the second transfer table is provided with the second transfer tool, the cylinder carrier is provided with the second transfer tool, the cylinder carrier is provided with the fourth cylinder carrier, the cylinder carrier is provided with the second transfer tool.
In one embodiment, the bottom shell assembling unit comprises a fifth frame, a fourth dividing plate arranged on the fifth frame and a fourth motor for driving the fourth dividing plate to rotate, a plurality of fourth jigs are arranged on the fourth dividing plate, the fourth jigs are arranged along a circumferential annular array of the fourth dividing plate, a bottom shell taking component is arranged between the fourth feeding unit and the fourth dividing plate on the fifth frame, a taking manipulator is arranged between the bottom shell taking module and the fourth dividing plate on the fifth frame, a lighting test component is arranged on one side of the fourth dividing plate on the fifth frame, and the lighting test component comprises a longitudinal cylinder and a lighting test jig arranged on the output end of the longitudinal cylinder.
In one embodiment, the battery assembly unit comprises a sixth frame, a fifth dividing plate arranged on the sixth frame and a fifth motor for driving the fifth dividing plate to rotate, a plurality of fifth jigs are arranged on the fifth dividing plate, the fifth jigs are arranged along a circumferential annular array of the fifth dividing plate, a battery rear cover material taking component is arranged between the fifth dividing plate and a fifth feeding unit on the fifth frame, a battery conveying line is arranged on the sixth frame, the battery conveying line comprises a full-disc inflow line and an empty-disc outflow line, a second XYZ-axis motion module is arranged between the battery conveying line and the fifth dividing plate on the sixth frame, the output end of the second XYZ-axis motion module is provided with a battery suction head, a second conveying belt stretches into the lower part of the second XYZ-axis motion module, a label pasting printer and a label pasting manipulator are further arranged on one side of the frame, the battery rear cover component comprises a rear cover fixed on the sixth frame and a linear cover arranged on the fifth dividing plate, the rear cover is arranged on the linear cover, the rear cover is arranged on the fifth frame and the linear cover, the second conveying belt is arranged on the second frame, the second conveying belt is arranged on the second XYZ-axis motion module, the second conveying belt stretches into the lower part of the second XYZ-axis motion module, the second conveying belt is arranged on the second XYZ-axis die, and the X-axis die is arranged on the second cylinder cover or the X-shaped frame, and the X-direction frame.
In one embodiment, the functional test unit includes a seventh frame, a beam disposed on the seventh frame, and a plurality of test linear modules disposed below the beam, each of the test linear modules is disposed at an output end of the test linear module, a test probe is disposed on the beam above each of the test linear modules, and a discharging module for taking and placing a product on the test carrier onto the discharging mechanism is disposed on the sixth frame.
In summary, the application has the following beneficial effects: according to the application, through the feeding unit, the assembling unit, the transferring module and the blanking mechanism which are arranged in a modularized manner, a plurality of assembling units can be spliced to form an assembling production line according to the production requirement of products, and the assembling units can be provided with any number of feeding units according to the feeding requirement, so that the building block type splicing of the production line is realized, and the building block type splicing device has the advantages of good flexibility, low production cost, simplicity and rapidness in splicing and high space utilization rate.
Drawings
FIG. 1 is a schematic structural view of a medical product assembly apparatus based on a modular building block line according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a first feeding unit, a second feeding unit, a third feeding unit, a fourth feeding unit, a fifth feeding unit, a panel welding unit, a backlight plate assembling unit, a PCB board welding unit, a bottom shell assembling unit, a battery assembling unit, a function testing unit and a manual assembling station in a medical product assembling device based on a modular building block production line according to an embodiment of the present application;
FIG. 3 is a schematic structural view of a first feeding unit of a medical product assembling apparatus based on a modular building block production line according to an embodiment of the present application;
fig. 4 is an internal structural view of the first feeding unit;
FIG. 5 is a schematic structural view of a panel welding unit in a modular building block line-based medical product assembling apparatus according to an embodiment of the present application;
FIG. 6 is a schematic view of the structure of the welding assembly in the panel welding unit;
FIG. 7 is a schematic diagram showing a structure of a backlight assembly unit in a modular building block line-based medical product assembling apparatus according to an embodiment of the present application;
FIG. 8 is an enlarged view of portion A of FIG. 7;
FIG. 9 is a schematic diagram of a backlight assembly unit;
fig. 10 is a schematic structural view of a PCB board welding unit in a medical product assembling apparatus based on a modular building block type production line according to an embodiment of the present application;
FIG. 11 is a greatly enlarged view of portion B of FIG. 10;
fig. 12 is a schematic structural view of a bottom shell assembly unit in a medical product assembly apparatus based on a modular building block production line according to an embodiment of the present application;
FIG. 13 is a schematic view of a battery assembly unit in a modular building block line-based medical product assembly apparatus according to an embodiment of the present application;
FIG. 14 is a schematic view of a transfer assembly in a battery assembly unit;
fig. 15 is a schematic structural view of a functional test unit in a medical product assembling apparatus based on a modular building block production line according to an embodiment of the present application.
In the figure: 1. a feeding mechanism; 11. a first feeding unit; 111. a first frame; 112. a feed conveyor belt; 113. a feed back conveyor belt; 114. a transfer conveyor belt; 115. a first X-axis linear module; 116. truss; 117. a first Z-axis straight line module; 1171. a feed back vacuum chuck; 118. a first Y-axis linear module; 119. a Z-axis cylinder; 1191. vacuum material taking suction head; 1120. a material taking positioning camera; 1121. a first longitudinal module; 12. a second feeding unit; 13. a third feeding unit; 14. a fourth feeding unit; 15. a fifth feeding unit; 2. an assembly mechanism; 21. a panel welding unit; 211. a second frame; 212. a first dividing plate; 213. PCB board material taking assembly; 214. aligning the camera; 215. welding the assembly; 2151. a first bracket; 2152. a pressing cylinder; 2153. welding head; 2154. a solder guide wheel; 2155. collecting a material roll; 2156. feeding rolls; 216. a first transfer module; 217. LCD gets the material assembly; 218. zebra paper bin; 219. a first manipulator; 22. a backlight assembly unit; 221. a third frame; 222. a second dividing plate; 223. a second jig; 2231. a first profiling portion; 2232. a second profiling portion; 2233. a rotating shaft; 224. a backlight plate material taking assembly; 2241. a Y-axis linear sliding table; 2242. a first rotary cylinder; 2243. rotating the stage; 225. defective product conveying belts; 226. a second transfer module; 227. a defective product detection assembly; 2271. a defective product detection camera; 2272. a second Y-axis linear module; 228. a labeler; 229. a material taking and film tearing manipulator; 2a, a rotating assembly; 2a1, a rotation speed reducer; 2a2, a clamping jaw cylinder; 23. a PCB welding unit; 231. a third dividing plate; 232. a third jig; 233. a first turn-over assembly; 2331. a base; 2332. longitudinally fine-tuning the sliding table; 2333. a second Z-axis linear module; 2334. a transfer table; 2335. a second rotary cylinder; 2336. a turnover plate; 2337. suction cup jig; 2338. a buffer spring; 234. a second turn-over assembly; 235. a first transfer robot; 236. a first XYZ axis motion module; 2361. transferring a sucker; 2362. a solder head; 237. a solder detecting probe; 238. defective product conveying lines; 24. a bottom case assembly unit; 241. a fifth frame; 242. a fourth dividing plate; 243. a bottom shell material taking module; 244. a material taking manipulator; 245. illuminating the test assembly; 2451. a longitudinal cylinder; 2452. lighting the test fixture; 25. a manual assembly station; 251. a first conveyor belt; 252. a second conveyor belt; 26. a battery assembly unit; 261. a sixth frame; 262. a fifth dividing plate; 263. a battery rear cover material taking assembly; 2631. an XZ axis movement module; 2632. a third rotary cylinder; 2633. a rear cover sucking disc; 2634. a rear cover straight line module; 2635. a rear cover carrier; 264. a battery transfer line; 265. a second XYZ axis movement module; 266. a label printer; 267. labeling and blanking manipulator; 27. a function test unit; 271. a seventh frame; 272. a cross beam; 273. a detection probe; 274. testing the linear module; 275. a test carrier; 276. a blanking module; 3. and a blanking mechanism.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
As shown in fig. 1, an embodiment of the application provides medical product assembling equipment based on a modular building block type production line, which comprises a main control unit, a feeding mechanism 1, an assembling mechanism 2, a transferring mechanism and a discharging mechanism 3 which are respectively connected with the main control unit in a communication manner. The feeding mechanism 1 comprises a plurality of feeding units. The assembly mechanism 2 comprises a plurality of assembly units which are spliced at will along the direction of the assembly line, a plurality of assembly units can be spliced to form an assembly production line for assembling different procedures of products, and at least one feeding unit is spliced on one side of at least one assembly unit. And a transfer module for transferring the product on the previous assembly unit to the next assembly unit is arranged between every two adjacent assembly units, and a plurality of transfer modules form the transfer mechanism. The main control unit is integrally arranged in any one of the feeding unit or the assembling unit.
It should be noted that the main control unit is a PLC control module, and the communication connection may be a wireless communication connection in the prior art, so that when each unit and each mechanism are spliced arbitrarily, no connection is required, and the working efficiency of the splicing can be effectively improved.
Above-mentioned mode, through the material loading unit, the equipment unit that modularization set up, move and carry module and unloading mechanism 3, can splice a plurality of equipment units and form the equipment assembly line according to the production demand of product to can be equipped with arbitrary quantity material loading unit to the equipment unit according to the material loading demand, realize the cordwood splicing of production line, have the flexibility good, low in production cost, splice simple quick, space utilization is high advantage.
On the basis of the above, as shown in fig. 2, the plurality of assembling units are respectively a panel welding unit 21, a backlight assembling unit 22, a PCB board welding unit 23, a bottom shell assembling unit 24, a battery assembling unit 26 and a function testing unit 27 which are sequentially arranged along the assembly line direction, the plurality of loading units are respectively a first loading unit 11 and a second loading unit 12 which are spliced on one side of the panel welding unit 21, a third loading unit 13 which are spliced on one side of the backlight assembling unit 22, a fourth loading unit 14 which are spliced on one side of the bottom shell assembling unit 24 and a fifth loading unit 15 which are spliced on one side of the battery assembling unit 26, the plurality of loading units are respectively a first loading module 216 which is positioned between the panel welding unit 21 and the backlight assembling unit and is fixed on the panel welding unit 21, a second loading module 226 which is positioned between the backlight assembling unit 22 and the PCB board assembling unit, a third loading module which is positioned between the PCB board welding unit 23 and the bottom shell assembling unit 24 and is fixed on the bottom shell assembling unit 24, and a fifth loading unit 15 which is spliced on one side of the battery assembling unit 24 and a fourth loading unit 14 which is spliced on one side of the bottom shell assembling unit 24 and a function testing unit 15 is spliced on the other side of the battery assembling unit 26, the plurality of loading units are respectively a first loading module 216 which is positioned between the panel welding unit 21 and the bottom shell assembling unit 22 and the backlight assembling unit 24 and a second loading unit 26, a second loading module 226 which is fixed between the backlight assembling unit and the battery assembling unit 26 is fixed on the other side of the battery assembling unit and the battery assembling unit 26, and the other side of the battery assembling unit 26 is.
It should be noted that, the first transfer module 216, the second transfer module 226, the third transfer module and the fourth transfer module may be in a form of a conventional linear module matching with a vacuum suction head, or may be a manipulator, the specific structure of which is not described in detail in this embodiment, the medical product in this embodiment may be a glucometer, and the glucometer mainly includes an upper cover, a bottom cover, a battery, a PCB board, an LCD, a zebra paper and a backlight board.
The working principle of the embodiment for realizing the assembly procedure is as follows: during operation, the panel welding unit 21 welds zebra paper between the PCB and the LCD, the backlight assembly unit 22 firstly installs the LCD on the backlight, then turns over the PCB on the back of the backlight, the PCB welding unit 23 welds the metal connecting piece on the PCB, the bottom shell assembly unit 24 installs the semi-finished product finished by the procedures on the bottom shell, the manual station installs the upper cover on the bottom shell through the manual work, the battery assembly unit 26 installs the battery in the battery installation hole site of the bottom shell, and the functional test unit 27 tests the assembled product and then enters the blanking mechanism 3.
By the mode, automatic assembly of the glucometer is realized, input of manual labor is reduced, and production efficiency is effectively improved.
On the basis of the above, as shown in fig. 3 and 4, the first feeding unit 11, the second feeding unit 12, the third feeding unit 13, the fourth feeding unit 14 and the fifth feeding unit 15 all include a first frame 111, a feeding conveyer 112 disposed on the first frame 111, and a return conveyer 113 disposed on the first frame 111 above the feeding conveyer 112, the conveying directions of the feeding conveyer 112 and the return conveyer 113 are opposite, one end of the first frame 111, disposed on the feeding conveyer 112 and the return conveyer 113, is further provided with a transfer conveyer 114 and a first longitudinal module 1121 for driving the transfer conveyer 114 to longitudinally lift, the transfer conveyer 114 is parallel to the feeding conveyer 112 and the return conveyer 113, one side of the first frame 111, disposed on the return conveyer 113, is fixed with a first X-axis linear module 115, an output end of the first X-axis linear module 115 is provided with a truss 116, one side of the first frame 111, which is close to the first Z-axis module 114, is provided with a first truss output end of the first truss Z-axis truss 119, and the other side of the first truss is provided with a vacuum truss 118, the vacuum truss is provided with a first truss output end of the Z-axis truss 118, and the vacuum truss is provided with a vacuum truss 118. A material taking positioning camera 1120 is disposed on the output end of the first Y-axis linear module 118 at a side of the vacuum material taking suction head 1191.
In operation, a product tray is placed on the feeding conveyor 112, the product tray is conveyed by the feeding conveyor 112 into the transfer conveyor 114, the first longitudinal module 1121 drives the transfer conveyor 114 to rise to a position at the same level as the return conveyor 113, the vacuum material suction head 1191 moves along the X, Y, Z axis to take and place products in the product tray into corresponding assembly units, and the return vacuum suction cup 1171 takes and places empty product trays onto the return conveyor 113 for output.
The above-mentioned mode has realized the full dish entering of product charging tray, and empty dish flows to realized the modularization setting of material loading unit, can be applicable to multiple station, have application scope wide, the integrated level is high, convenient to use's advantage.
On the basis of the above, as shown in fig. 5 and 6, the panel welding unit 21 includes a second frame 211, a first dividing plate 212 disposed on the second frame 211, and a first motor for driving the first dividing plate 212 to rotate, a plurality of first jigs are disposed on the first dividing plate 212, a plurality of first jigs are disposed along a circumferential annular array of the first dividing plate 212, a PCB board material taking assembly 213, an alignment camera 214 and a welding assembly 215 are sequentially disposed on the second frame 211 along a circumferential direction of the first dividing plate 212, the PCB board material taking assembly 213 is disposed on one side of the second feeding unit 12, the first transfer module 216 is disposed between the PCB board material taking assembly 213 and the welding assembly 215, an LCD material taking assembly 217 and a zebra paper bin 218 are further disposed on the second frame 211, and the LCD material taking assembly 217 is disposed on one side of the first feeding unit 11, and a first manipulator 219 is disposed on the second frame 211 and can reciprocate between the LCD material taking assembly 217, the zebra paper bin 218 and the first dividing plate 212.
It should be noted that the first jig is provided with a vacuum adsorption hole for fixing a product.
In operation, the first feeding unit 11 and the second feeding unit 12 load the LCD and the PCB onto the LCD taking assembly 217 and the PCB taking assembly 213, the PCB taking assembly 213 takes the PCB at a corresponding position of the first jig, the first manipulator 219 takes the LCD to a corresponding position of the first jig, and then takes the zebra paper to be placed between the PCB and the LCD, and the first jig rotates along with the first index plate 212 to a position below the welding assembly 215 for welding.
By the mode, automatic welding of the PCB LCD and the zebra paper is achieved, input of manual labor is reduced, and the welding device has the advantages of being high in welding precision and welding efficiency.
Specifically, the LCD material taking assembly 217 includes a second X-axis linear module fixed on the second support and a transfer platform disposed at an output end of the second X-axis linear module, where the specifications of the PCB material taking assembly 213 and the LCD material taking assembly 217 are the same.
In the above manner, when the transfer platform moves to one side of the first loading unit 11, the first loading unit 11 picks up and places the LCD on the transfer platform, and the second X-axis linear module transfers the LCD under the first manipulator 219 so as to facilitate grabbing by the first manipulator 219.
Specifically, the welding assembly 215 includes a first bracket 2151 fixed on the second frame 211, a welding head 2153 disposed on the first bracket 2151, and a pressing cylinder 2152 for driving the welding head 2153 to press down on the first jig, solder guide wheels 2154 are disposed between the welding head 2153 and the first jig on two sides of the first bracket 2151, a feeding roll 2156 and a receiving roll 2155 are disposed on two sides of the top of the first bracket 2151, and a power assembly for driving the receiving roll 2155 to rotate is further disposed on the frame.
It should be noted that, in this embodiment, the solder used is a material tape with a solder layer, and when in use, a roll of the material tape is placed at the position of the upper roll 2156, and one end of the material tape is pulled to bypass the two solder guide wheels 2154 and then fixedly connected with the receiving roll 2155.
During operation, the pressing cylinder 2152 drives the welding head 2153 to descend, and the material belt is pressed at the corresponding welding position, so that welding is realized.
The mode has the advantages of simple structure and high welding precision.
Specifically, a chassis is fixed below the first indexing disc 212 on the second frame 211, and a plane bearing is disposed between the first indexing disc 212 and the chassis.
In the above manner, the first indexing disc 212 is more stable and flexible to rotate through the arrangement of the plane bearing.
On the basis of the above, as shown in fig. 7 to 9, the backlight assembly unit 22 includes a third frame 221, a second dividing plate 222 disposed on the third frame 221, and a second motor for driving the second dividing plate 222 to rotate, a plurality of second jigs 223 are disposed on the second dividing plate 222, a plurality of second jigs 223 are disposed along a circumferential annular array of the second dividing plate 222, a backlight material taking assembly 224, a defective product conveying belt 225 and a lamination manipulator are sequentially disposed on the third frame 221 along a circumferential direction of the second dividing plate 222, the backlight material taking assembly 224 is disposed on one side of the third feeding unit 13, a second transfer module 226 is disposed between the backlight material taking assembly 224 and the lamination manipulator, a defective product detecting assembly 227, a labeling machine 228 and a material tearing manipulator 229 are further disposed on the third frame 221, the defective product detecting assembly 227 is located between the defective product conveying belt 225 and the panel welding unit 21, the material taking and film tearing mechanical arm 229 can reciprocate between the labeling machine 228, the defective product detecting assembly 227, the defective product conveying belt 225 and the second dividing plate 222, the second jig 223 comprises a first profiling part 2231 and a second profiling part 2232 fixed on the second dividing plate 222, one side of the second profiling part 2232 is rotationally connected with the first profiling part 2231 through a rotating shaft 2233, the rotating shaft 2233 is fixedly connected with the second profiling part 2232 and in clearance fit with the first profiling part 2231, and a rotating assembly 2a used for driving the rotating shaft 2233 to rotate to enable the second profiling part 2232 to be in overturning and pressing fit on the first profiling part 2231 is arranged between the second profiling module 226 and the pressing mechanical arm on the frame.
During operation, the material taking and film tearing mechanical arm 229 takes and places the semi-finished product welded at the previous station on the second fixture 223, the LCD is located on the first profiling part 2231, the PCB board is located on the second profiling part 2232, the backlight board taking component 224 takes the backlight board and moves to one side of the material taking and film tearing mechanical arm 229, the material taking and film tearing mechanical arm 229 installs the backlight board on the LCD, the second indexing disk 222 drives the second fixture 223 to rotate below the pressing mechanical arm, the pressing mechanical arm presses the backlight board on the LCD, the second fixture 223 rotates to one side of the rotating component 2a, the rotating component 2a drives the second profiling part 2232 to turn over, the PCB is turned over on the back of the backlight board, and the film tearing mechanical arm 229 can tear off a release film on the LCD and paste labels in the working process.
In the above manner, the second jig 223 is configured as the first profiling part 2231 and the second profiling part 2232, and the second profiling part 2232 can rotate relative to the first profiling part 2231, so that the assembly of the backlight board and the folding of the PCB board are realized, and the assembly device has the advantages of simple structure and ingenious conception.
Specifically, the backlight board material taking assembly 224 includes a Y-axis linear sliding table 2241 fixed on the third frame 221, a first rotary cylinder 2242 fixed on an output end of the Y-axis linear sliding table 2241, and a rotary carrier 2243 fixed on an output end of the first rotary cylinder 2242.
Specifically, the rotating assembly 2a includes a rotation speed reducer 2a1 fixed on the third frame 221 and a jaw cylinder 2a2 fixed on an output end of the rotation speed reducer 2a1, the jaw cylinder 2a2 includes two jaw fingers, and the rotating shaft 2233 is provided with a flat portion, where the flat portion extends between the two jaw fingers.
Specifically, the defective product detecting component 227 includes a defective product detecting camera 2271, a second Y-axis linear module 2272 disposed below the defective product detecting camera 2271, and a detecting carrier disposed at an output end of the second Y-axis linear module 2272.
On the basis, as shown in fig. 10 and 11, the PCB board welding unit 23 includes a fourth frame, a third dividing disc 231 disposed on the fourth frame and a third motor for driving the third dividing disc 231 to rotate, a plurality of third jigs 232 are disposed on the third dividing disc 231, a plurality of third jigs 232 are disposed along a circumferential annular array of the third dividing disc 231, a first turnover assembly 233 is disposed on one side of the fourth frame, which is close to the backlight board assembling unit 22, a second turnover assembly 234 is disposed on one side of the fourth frame, which is close to the bottom shell assembling unit 24, the first turnover assembly 233 and the second turnover assembly 234 are identical in specification, a first XYZ axis motion module 236 is disposed on one side of the third dividing disc 231, a transfer sucker 2361 and a solder head 2362 are disposed on an output end of the first XYZ axis motion module 236, a first transfer manipulator 235 is disposed between the third dividing disc 231 and the second turnover assembly 234 on the frame, the first turnover assembly includes a first turnover assembly 233, a second turnover mandrel 2335 is disposed on a second rotation platform 2335, a second turnover platform 2335 is disposed on the first frame, a second turnover platform 2335 is disposed on the second rotation platform 2335, a first rotation platform 2335 is disposed on the first rotation platform 2335, a second rotation platform 2335 is disposed on the first rotation platform 2335, and a second rotation platform 2335 is disposed on the second rotation platform 2335.
It should be noted that, when the PCB leaves the factory, the metal fixing piece is inserted, and when in use, the metal fixing piece and the PCB are welded and fixed by soldering tin, and the principle of implementing the above procedure in this embodiment is as follows:
during operation, the first turn-over assembly 233 turns over the semi-finished product completed in the previous process to enable the PCB to face upwards, the transfer sucker 2361 takes and places the semi-finished product onto the third jig 232, the soldering tin head 2362 welds the semi-finished product, the first transfer manipulator 235 takes and places the welded product onto the second turn-over assembly 234, and the second turn-over assembly 234 turns over the welded product so as to facilitate assembly of the next process.
By the arrangement of the first turning-over assembly 233 and the second turning-over assembly 234, the feeding and welding of products are achieved, the procedure of turning over the products is simplified, and production efficiency is improved.
Specifically, a buffer spring 2338 is disposed between the sucker fixture 2337 and the turnover plate 2336. Through the setting of buffer spring 2338 for sucking disc tool 2337 has the buffer capacity when absorbing the product, is difficult to damage the product.
Specifically, a solder detecting probe 237 is disposed on the fourth frame at a side of the third index plate 231. The detecting probe 273 adopts the prior art, and is particularly used for detecting solder tin of a PCB board, thereby being beneficial to distinguishing good products and defective products.
Specifically, a defective product conveying line 238 is disposed on the fourth rack at a side of the first transferring manipulator 235.
On the basis of the above, the bottom shell assembling unit 24 includes a fifth frame 241, a fourth dividing plate 242 disposed on the fifth frame 241, and a fourth motor for driving the fourth dividing plate 242 to rotate, a plurality of fourth jigs are disposed on the fourth dividing plate 242, a plurality of fourth jigs are disposed along a circumferential annular array of the fourth dividing plate 242, a bottom shell taking component is disposed between the fourth feeding unit 14 and the fourth dividing plate 242 on the fifth frame 241, a taking manipulator 244 is disposed between the bottom shell taking module 243 and the fourth dividing plate 242 on the fifth frame 241, a lighting test component 245 is disposed on one side of the fifth frame 241 located on the fourth dividing plate 242, and the lighting test component 245 includes a longitudinal cylinder 2451 and a lighting test jig 2452 disposed on an output end of the longitudinal cylinder 2451.
In operation, the lighting test fixture 2452 is electrically contacted with the corresponding point of the PCB board, thereby realizing the lighting test of the LCD.
On the basis of the above, as shown in fig. 13 and 14, the battery assembling unit 26 includes a sixth frame 261, a fifth dividing plate 262 disposed on the sixth frame 261, and a fifth motor for driving the fifth dividing plate 262 to rotate, a plurality of fifth jigs are disposed on the fifth dividing plate 262, a plurality of fifth jigs are disposed along a circumferential annular array of the fifth dividing plate 262, a battery back cover material taking component 263 is disposed on the fifth frame 241 between the fifth dividing plate 262 and the fifth loading unit 15, a battery conveying line 264 is disposed on the sixth frame 261, the battery conveying line 264 includes a full-disc inflow line and an empty-disc outflow line, a second XYZ axis motion module 265 is disposed on the sixth frame 261 between the battery conveying line 264 and the fifth dividing plate 262, a battery material taking end is disposed on an output end of the second XYZ axis motion module 265, a second conveying belt 252 extends to a lower side of the second XYZ axis motion module 265, and a label machine 266 and a printer hand printer device 267 are disposed on one side of the fifth dividing plate 262.
When the battery back cover picking and placing device works, the second XYZ-axis movement module 265 firstly picks and places a product of a previous station on the fifth jig, enables a bottom shell of the product to be upward, then picks and places a battery in a battery installation position of the bottom shell, and the battery back cover picking and placing component 263 picks and places a battery back cover on the bottom shell of the product to complete automatic assembly operation of the battery.
Specifically, the battery rear shell material taking assembly comprises a rear cover linear module 2634 fixed on a sixth frame 261 and a rear cover carrying platform 2635 arranged on the output end of the rear cover linear module 2634, and a transfer assembly for taking and placing products on the rear cover carrying platform 2635 to a fifth jig is arranged on the sixth frame 261.
Specifically, the transferring assembly includes an XZ axis moving module 2631 fixed on the sixth frame 261, a third rotating cylinder 2632 fixed on the output end of the XZ axis moving module 2631, and a back cover suction cup 2633 fixed on the output end of the third rotating cylinder 2632, where the third rotating cylinder 2632 can drive the back cover suction cup 2633 to be attached to the back cover carrier 2635 or the fifth jig respectively.
During operation, the rear cover sucker 2633 descends firstly, then overturns and is attached to the rear cover carrying platform 2635, the rear cover is sucked and reset, and then the rear cover is moved to the upper part of the fifth jig and then released to the fifth jig.
On the basis of the above, as shown in fig. 15, the functional test unit 27 includes a seventh frame 271, a cross beam 272 disposed on the seventh frame 271, and a plurality of test linear modules 274 disposed below the cross beam 272, each of the output ends of the test linear modules 274 is provided with a test carrier 275, the cross beam 272 above each of the test linear modules 274 is provided with a test probe 273, and the sixth frame 261 is provided with a blanking module 276 for taking and placing the product on the test carrier 275 onto the blanking mechanism 3.
It should be noted that, the test items and the test method of the functional test unit adopt the prior art, and are not described in detail in this embodiment.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (8)
1. Medical product equipment based on modularization building blocks formula product line, its characterized in that: the automatic feeding device comprises a main control unit, a feeding mechanism (1), an assembling mechanism (2), a transferring mechanism and a discharging mechanism (3) which are respectively in communication connection with the main control unit, wherein the feeding mechanism (1) comprises a plurality of feeding units, the assembling mechanism (2) comprises a plurality of assembling units which are randomly spliced along the direction of a production line, the assembling units can be spliced to form an assembling line for assembling different procedures of products, at least one feeding unit is spliced on one side of at least one assembling unit, a transferring module for transferring the products on the previous assembling unit to the next assembling unit is arranged between every two adjacent assembling units, the transferring mechanism is formed by the transferring modules, and the main control unit is integrally arranged in any feeding unit or assembling unit;
The plurality of assembly units are respectively a panel welding unit (21), a backlight assembly unit (22), a PCB board welding unit (23), a bottom shell assembly unit (24), a battery assembly unit (26) and a function test unit (27) which are sequentially arranged along the assembly line direction, the plurality of assembly units are respectively a first loading unit (11) and a second loading unit (12) which are spliced on one side of the panel welding unit (21), a third loading unit (13) which are spliced on one side of the backlight assembly unit (22), a fourth loading unit (14) which is spliced on one side of the bottom shell assembly unit (24) and a fifth loading unit (15) which is spliced on one side of the battery assembly unit (26), the plurality of transfer modules are respectively a first transfer module (216) which is positioned between the panel welding unit (21) and the backlight assembly unit and is fixed on the panel welding unit (21), a second transfer module (226) which is positioned between the backlight assembly unit (22) and the PCB board assembly unit and the backlight assembly unit and are fixed on the backlight assembly unit (22), the transfer module (27) which is positioned between the panel welding unit (23) and the bottom shell assembly unit (24) and the battery assembly unit (24) and the function test unit (27) which is positioned between the transfer module and the fourth transfer module (27), the blanking mechanism (3) is arranged on one side of the functional test unit (27), a manual assembly station (25) is arranged between the bottom shell assembly unit (24) and the battery assembly unit (26), one side of the manual assembly station (25) is bridged with the bottom shell assembly unit (24) through a first conveying belt (251), and the other side of the manual assembly station is bridged with the battery assembly unit (26) through a second conveying belt (252).
2. The modular building block line-based medical product assembly apparatus of claim 1, wherein: the first feeding unit (11), the second feeding unit (12), the third feeding unit (13), the fourth feeding unit (14) and the fifth feeding unit (15) all comprise a first frame (111), a feeding conveyer belt (112) arranged on the first frame (111) and a return conveyer belt (113) arranged on the first frame (111) above the feeding conveyer belt (112), the conveying directions of the feeding conveyer belt (112) and the return conveyer belt (113) are opposite, one end of the first frame (111) positioned on the feeding conveyer belt (112) and the return conveyer belt (113) is also provided with a transfer conveyer belt (114) and a first longitudinal module (1121) for driving the transfer conveyer belt (114) to longitudinally ascend and descend, the transfer conveyer belt (114) is respectively parallel to the feeding conveyer belt (112) and the return conveyer belt (113), one side of the first frame (111) positioned on the return conveyer belt (113) is fixedly provided with a first X-axis linear module (115), one side of the first frame (111) is provided with a first linear module (115), one side of the first linear module (117) is provided with a linear truss (117) is arranged near to the output end of the first linear module (117), the first linear module (117) is provided with a linear truss (117), the other side of truss (116) is provided with first Y axle straight line module (118), the output of first Y axle straight line module (118) is fixed with Z axle cylinder (119), the output of Z axle cylinder (119) is provided with vacuum and gets material suction head (1191), be provided with on the output of first Y axle straight line module (118) and get material location camera (1120) in the one side of vacuum and get material suction head (1191).
3. The modular building block line-based medical product assembly apparatus of claim 1, wherein: the panel welding unit (21) comprises a second frame (211), a first dividing disc (212) arranged on the second frame (211) and a first motor for driving the first dividing disc (212) to rotate, wherein a plurality of first jigs are arranged on the first dividing disc (212), a plurality of first jigs are arranged along a circumferential annular array of the first dividing disc (212), a PCB material taking assembly (213), an alignment camera (214) and a welding assembly (215) are sequentially arranged on the second frame (211) along the circumferential direction of the first dividing disc (212), the PCB material taking assembly (213) is positioned on one side of the second feeding unit (12), a first transfer module (216) is positioned between the PCB material taking assembly (213) and the welding assembly (215), an LCD material taking assembly (217) and a zebra paper bin (218) are further arranged on the second frame (211), the LCD assembly (217) is positioned on one side of the first feeding unit (11), the second frame (211) is provided with an LCD material taking assembly (217), a linear material taking platform (219) which can be fixed on a first linear material taking platform (212) and a linear material taking platform (219) which can be arranged between the first dividing disc (218) and the linear platform (215), the PCB material taking assembly (213) and the LCD material taking assembly (217) are identical in specification, the welding assembly (215) comprises a first support (2151) fixed on a second frame (211), a welding head (2153) arranged on the first support (2151) and a lower pressing cylinder (2152) used for driving the welding head (2153) to press down on a first jig, solder guide wheels (2154) are respectively arranged between the welding head (2153) and the first jig on two sides of the first support (2151), a feeding roll (2156) and a material collecting roll (2155) are respectively arranged on two sides of the top of the first support (2151), a power assembly used for driving the material collecting roll (2155) to rotate is further arranged on the second frame (211), a chassis is fixed below the first dividing disc (212) on the second frame (211), and a plane bearing is arranged between the first dividing disc (212) and the chassis.
4. The modular building block line-based medical product assembly apparatus of claim 1, wherein: the backlight assembly unit (22) comprises a third rack (221), a second dividing plate (222) arranged on the third rack (221) and a second motor for driving the second dividing plate (222) to rotate, a plurality of second jigs (223) are arranged on the second dividing plate (222), a plurality of second jigs (223) are arranged along a circumferential annular array of the second dividing plate (222), a backlight plate material taking component (224), a defective product conveying belt (225) and a pressing manipulator are sequentially arranged on the third rack (221) along the circumferential direction of the second dividing plate (222), the backlight plate material taking component (224) is positioned on one side of the third feeding unit (13), a second transferring module (226) is positioned between the backlight plate material taking component (224) and the pressing manipulator, a defective product detecting component (227), a labeling machine (228) and a film tearing manipulator (229) are further arranged on the third rack (221), the defective product detecting component (227) is positioned between the defective product conveying belt (225) and the panel unit (21), the defective product detecting component (228) and the defective product detecting component (229) can be welded between the defective product conveying belt (225) and the film tearing machine (229), the second jig (223) comprises a first profiling part (2231) and a second profiling part (2232) which are fixed on a second dividing disc (222), one side of the second profiling part (2232) is rotationally connected with the first profiling part (2231) through a rotating shaft (2233), the rotating shaft (2233) is fixedly connected with the second profiling part (2232) and is in clearance fit with the first profiling part (2231), a rotating component (2 a) which is used for driving the rotating shaft (2233) to rotate and enables the second profiling part (2232) to overturn and press on the first profiling part (2231) is arranged on the third frame (221), the backlight plate taking component (224) comprises a Y-axis linear sliding table (2241) which is fixed on the output end of the Y-axis linear sliding table (2241) and a rotating table (3) which is fixed on the output end of the first rotating cylinder (2), the rotating component (2) is fixed on the rotating jaw (2) and the rotating component (2 a) which is arranged on the rotating jaw (2) and the rotating jaw (2) which is fixed on the rotating frame (2 a) between the rotating jaw (2), defective product detection subassembly (227) is including defective product detection camera (2271), set up second Y axle straight line module (2272) in defective product detection camera (2271) below and set up the detection microscope carrier on second Y axle straight line module (2272) output.
5. The modular building block line-based medical product assembly apparatus of claim 1, wherein: the PCB board welding unit (23) comprises a fourth frame, a third index plate (231) arranged on the fourth frame and a third motor for driving the third index plate (231) to rotate, a plurality of third jigs (232) are arranged on the third index plate (231), a plurality of third jigs (232) are arranged along a circumferential annular array of the third index plate (231), a first turnover assembly (233) is arranged on one side, close to the backlight board assembling unit (22), of the fourth frame, a second turnover assembly (234) is arranged on one side, close to the bottom shell assembling unit (24), of the fourth frame, the first turnover assembly (233) is identical to the second turnover assembly (234) in specification, a first XYZ axis movement module (236) is arranged on one side of the third index plate (231), a transfer sucker (2361) and a head (2362) are respectively arranged on the output end of the first XYZ axis movement module (236), a first transfer platform (2332) is arranged between the third index plate (231) and the second turnover assembly, a first transfer platform (2332) is fixedly arranged on the first turnover platform (2332) and the second turnover assembly (2332) on the first turnover platform (2332), the novel high-precision mechanical arm is characterized in that a second rotary cylinder (2335) is fixed to the output end of the second Z-axis linear module (2333), a turnover plate (2336) is arranged at the output end of the second rotary cylinder (2335), a sucker jig (2337) is arranged on the turnover plate (2336), the center line of the transfer carrier (2334) and the center line of the sucker jig (2337) are arranged in the same longitudinal plane, a buffer spring (2338) is arranged between the sucker jig (2337) and the turnover plate (2336), a solder tin detection probe (237) is arranged on one side of a third index plate (231) on a fourth frame, and a defective product conveying line (238) is arranged on one side of the fourth frame, which is positioned on the first transfer manipulator (235).
6. The modular building block line-based medical product assembly apparatus of claim 1, wherein: the bottom shell assembling unit (24) comprises a fifth frame (241), a fourth dividing plate (242) arranged on the fifth frame (241) and a fourth motor used for driving the fourth dividing plate (242) to rotate, a plurality of fourth jigs are arranged on the fourth dividing plate (242), the fourth jigs are arranged along a circumferential annular array of the fourth dividing plate (242), a bottom shell taking component is arranged between the fourth feeding unit (14) and the fourth dividing plate (242) on the fifth frame (241), a taking manipulator (244) is arranged between the bottom shell taking module (243) and the fourth dividing plate (242) on the fifth frame (241), a lighting test component (245) is arranged on one side of the fourth dividing plate (242) on the fifth frame (241), and the lighting test component (245) comprises a longitudinal cylinder (2451) and a lighting test jig (2452) arranged on the output end of the longitudinal cylinder (2451).
7. The modular building block line-based medical product assembly apparatus of claim 1, wherein: the battery assembling unit (26) comprises a sixth frame (261), a fifth dividing disc (262) arranged on the sixth frame (261) and a fifth motor for driving the fifth dividing disc (262) to rotate, a plurality of fifth jigs are arranged on the fifth dividing disc (262), the plurality of fifth jigs are arranged along a circumferential annular array of the fifth dividing disc (262), a battery back cover material taking component (263) is arranged between the fifth dividing disc (262) and the fifth feeding unit (15) on the sixth frame (261), a battery conveying line (264) is arranged on the sixth frame (261), the battery conveying line (264) comprises a full disc inflow line and an empty disc outflow line, a second XYZ shaft movement module (265) is arranged between the battery conveying line (264) and the fifth dividing disc (262), the output end of the second XYZ shaft movement module (265) is provided with a battery, a second conveying belt (252) extends into the second XYZ shaft movement module (262), the sixth conveying belt (252) is fixedly arranged on one side of the back cover material taking component (34) on the fifth frame (2635) and the back cover material taking component (26), the second conveying belt (252) is fixedly arranged on one side of the back cover material taking component (2635), be provided with on sixth frame (261) and be used for getting the product of back lid microscope carrier (2635) and put the reprinting subassembly on the fifth tool, reprinting subassembly is including fixing xZ axle motion module (2631) on sixth frame (261), fix third revolving cylinder (2632) on xZ axle motion module (2631) output and fix back lid sucking disc (2633) on third revolving cylinder (2632) output, third revolving cylinder (2632) can drive back lid sucking disc (2633) and back lid microscope carrier (2635) or fifth tool laminating respectively.
8. The modular building block line-based medical product assembly apparatus of claim 1, wherein: the functional test unit (27) comprises a seventh stand (271), a cross beam (272) arranged on the seventh stand (271) and a plurality of test linear modules (274) arranged below the cross beam (272), each test linear module (274) is provided with a test carrier (275) at the output end, each cross beam (272) above the test linear module (274) is provided with a test probe (273) respectively, and the seventh stand (271) is provided with a blanking module (276) for taking and placing products on the test carrier (275) onto a blanking mechanism (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210826343.8A CN115106601B (en) | 2022-07-13 | 2022-07-13 | Medical product equipment based on modularization building blocks formula product line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210826343.8A CN115106601B (en) | 2022-07-13 | 2022-07-13 | Medical product equipment based on modularization building blocks formula product line |
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| Publication Number | Publication Date |
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| CN115106601A CN115106601A (en) | 2022-09-27 |
| CN115106601B true CN115106601B (en) | 2023-10-31 |
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| CN202210826343.8A Active CN115106601B (en) | 2022-07-13 | 2022-07-13 | Medical product equipment based on modularization building blocks formula product line |
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