High accuracy pad pasting detects machine
Technical Field
The utility model relates to a high accuracy pad pasting detects machine.
Background
With the rapid development of economy, electronic products are also entering a rapid development period. In the production and processing process, electronic products of different specifications mostly involve surface-mounted protective clothing films, the traditional electronic product films can only be used for mounting products one by one, the proficiency requirement on operators is high, the electronic product films are influenced by human factors, the production mode can lead to the phenomenon that workpieces are prone to being mounted askew, bubbles, dirt and the like, the manual operation efficiency is low, and the labor cost and the manufacturing cost are increased. In order to realize the efficiency of film sticking during mass production, ensure the quality of the film sticking, avoid the phenomena of askew sticking, bubbles, dirt and the like, an automatic film sticking machine is urgently needed
Some existing devices can realize the process of automatic film pasting, but can not detect whether a product after film pasting is qualified or not, and can not replace unqualified products, but directly leave the factory as qualified products, so that the qualification rate is low and the price of the product is influenced when the product leaves the factory. Patent CN201820906295.2 discloses an automatic pad pasting detection machine of carousel formula, including material loading portion, carousel portion, lead positive part, paste finger position and detection part, tear film part, shell material pad pasting part, unloading part and control system, material loading portion, carousel portion, lead positive part, paste finger position and detection part, tear film part, shell material pad pasting part, unloading part and control system all install on the frame body. But this patent does not solve the problem that the unqualified product is handled in time after the product pad pasting.
SUMMERY OF THE UTILITY MODEL
In view of the shortcoming of above prior art, the utility model aims to provide a high accuracy pad pasting detection mechanism, this mechanism has realized the automatic replacement work to the unqualified product of pad pasting, has improved the qualification rate of the product of dispatching from the factory.
In order to achieve the above and other related objects, the present invention provides a high precision film sticking detection machine, comprising a chassis, a film peeling module, a label taking module, a transmission module, a detection module and a storage bin, wherein the chassis is connected with the transmission module, the chassis is used for fixing various parts, the film peeling module is connected with the chassis, the film peeling module is used for peeling off a film, the film peeling module is connected with the label taking module, the label taking module is used for absorbing and attaching the film, the label taking module is connected with the detection module, the detection module is used for detecting whether the film-stuck product is qualified or not, the detection module is connected with the storage bin, the storage bin is used for containing a product disc, the detection module comprises an X-axis module, a Y-axis module, a Z-axis module, a rotation module, a detection module and a suction nozzle, the X-axis module is connected with the Y-axis module, the X-axis module is used for driving the suction nozzle to move in an X axial direction, the Y-axis module is connected with the Z-axis module, the Y-axis module is used for driving the suction nozzle to move in a Y axial direction, the Z-axis module is connected with the rotating module, the Z-axis module is used for driving the suction nozzle to move in a Z axial direction, the rotating module is connected with the suction nozzle, the rotating module is used for adjusting the horizontal angle of a film, the first detection module is connected with the Z-axis module, and the first detection module is used for detecting whether a product after film pasting is qualified.
Preferably, detection module one is including detecting camera and light source, the light source with it connects to detect the camera, the light source is used for to the product emission light behind the pad pasting, is convenient for detect the camera and shoot, detect the camera with Y axle module connects, it is used for shooing to the product behind the pad pasting to detect the camera, and whether the position and the product of the analysis product of being convenient for are qualified.
Preferably, the conveying module comprises a first assembly line module, a second assembly line module, a first clamping jaw module, a second clamping jaw module, an assembly line slide rail, a blocking module, a first detector, a second detector and a third detector, wherein the first detector is connected with the assembly line slide rail and used for detecting whether a product disc reaches a specified position, the assembly line slide rail is respectively connected with the first assembly line module and the second assembly line module, the assembly line slide rail is used for assisting in conveying the product disc, the blocking module is located between the first assembly line module and the second assembly line module and connected with the assembly line slide rail and used for blocking the product disc conveyed from the upstream, the first clamping jaw module is located in the first assembly line module, the first clamping jaw module is used for clamping the product disc and facilitating short-distance movement of the product disc, the clamping jaw module II is located in the assembly line module II, the clamping jaw module II is used for clamping a product disc on the assembly line module II, the detector I, the detector II and the detector III are respectively connected with the assembly line slide rail, the detector II is used for detecting whether the upstream product disc is in place or not, and the detector III is used for detecting whether the clamping jaw module II pulls the product disc to the position of the detection module I or not.
Preferably, clamping jaw module one with clamping jaw module two is the same in structure, clamping jaw module one with clamping jaw module two-purpose is used for pressing from both sides and gets the product dish, just clamping jaw module one includes clamping jaw one, clamping jaw cylinder one, clamping jaw slide rail one and clamping jaw motor one, clamping jaw one with clamping jaw cylinder one is connected, clamping jaw cylinder one is used for pressing from both sides and gets the product dish, clamping jaw cylinder one with clamping jaw slide rail one is connected, clamping jaw cylinder one is used for driving one opening and closing of clamping jaw, clamping jaw slide rail one with clamping jaw motor one is connected, clamping jaw slide rail one is used for auxiliary control the direction of motion of clamping jaw cylinder one, clamping jaw motor one is used for pulling clamping jaw cylinder one is followed the direction motion of clamping jaw slide rail one.
Preferably, shell membrane module includes charging tray, broach, mount, motor and determine module, the motor with the mount is linked, the motor is used for driving the charging tray rotates, the mount with the broach is connected, the mount is used for fixing the motor the broach and determine module, just the mount with determine module connects, determine module is used for detecting whether get mark suction nozzle adsorbs the piece membrane, the motor with the charging tray is connected, the charging tray is used for providing the piece membrane.
Preferably, get mark module including the support, get mark X axle module, get mark Y axle module, get mark subassembly, go up camera and camera removal module, the support with get mark X axle module and connect, the support is used for supporting get mark X axle module, get mark X axle module with get mark Y axle module and connect, it is used for driving to get mark X axle module get mark subassembly along X axle direction motion, get mark Y axle module with it connects to get mark subassembly, it is used for driving to get mark Y axle module and move along Y axle direction, get mark Y axle module with camera removal module is connected, camera removal module is used for driving go up camera along X axle direction motion, camera removal module with it connects to go up the camera, it is used for taking a picture to the product, is convenient for get mark subassembly and put the membrane.
Preferably, the blocking module comprises a blocking cylinder and a blocking block, the blocking cylinder is connected with the assembly line slide rail, the blocking cylinder is used for driving the blocking block to move, the assembly line slide rail is connected with the blocking block, and the blocking block is used for blocking the product disc and preventing the product disc from moving downstream.
Preferably, the label taking assembly comprises a label taking suction nozzle, the label taking suction nozzle is connected with the label taking Y-axis module, and the label taking suction nozzle is used for sucking the film.
Preferably, the assembly line module II further comprises a defective product tray and a qualified tray, wherein the defective product tray and the qualified tray are respectively positioned on two sides of the assembly line module II.
Preferably, there are two said indexing modules.
When the film sticking detection machine works, a product disc is placed at a designated position, after a detector I detects the product disc, a clamping jaw air cylinder drives a clamping jaw I to work to clamp the product disc, then a motor drives the material disc to rotate, a film on the material disc is peeled off by a peeling knife, a label taking suction nozzle is taken to the position of the film under the action of a label taking X-axis module and a label taking Y-axis module, the label taking suction nozzle absorbs the film, then under the action of the label taking X-axis module and the label taking Y-axis module, the film is moved to a proper position, a label taking light source works in the process, a label taking camera takes a picture to detect whether the label taking suction nozzle absorbs the film, if the label taking suction nozzle does not absorb the film successfully, the film absorbing action is repeated, if the film absorbing action is successful, an upper camera takes a picture, after the position of the product disc is detected, the label taking suction nozzle places the film at the designated position, the cycle is repeated, and a row of, then the first clamping jaw motor works to drive the product disc to move downstream for a specified distance, a row of film sticking is completed again until the whole product disc is completely stuck, at the moment, the first assembly line module works to drive the product disc to continue moving downstream, the second clamping jaw module drives the product disc to move after the detector detects that the material disc is in place, the detection module works simultaneously, the light source is turned on, the detection camera takes a picture to detect unqualified products, the suction nozzle moves above the unqualified products under the action of the X-axis module, the Y-axis module, the Z-axis module and the rotation module to suck the unqualified products, the unqualified products are placed in a defective disc, the suction nozzle sucks qualified products from the qualified disc under the action of the X-axis module, the Y-axis module, the Z-axis module and the rotation module to replenish the unqualified products, and the second clamping jaw module continuously moves the product, and detecting whether the products are qualified row by row, and finally, after the products of the whole tray are qualified, driving the product tray to enter a storage bin by the operation of the assembly line module II, and finishing the film sticking detection work of the product tray. In the whole process, when the detection module works, if a product tray moves down from the upstream, the blocking module blocks the product tray at the upstream of the second assembly line module.
In conclusion, the novel high-precision film sticking detection machine has the following beneficial effects: the automation of the film pasting process is realized, the traditional manual work is avoided, and the film pasting efficiency is improved; the automatic detection and replacement of the products after film pasting are realized, and the qualification rate of the delivered products is increased; the arrangement of the double label taking modules increases the speed of film sticking and placing and increases the production efficiency; the contact of personnel to the product is avoided, and the damage rate of the product is reduced; the working mode of full-automatic film pasting ensures the consistency of products.
Drawings
Fig. 1 is a plan view of a high-precision film sticking detection machine.
Fig. 2 is an isometric view of a high precision film application inspection machine.
FIG. 3 is a schematic diagram of a transmission module.
Fig. 4 is a schematic mechanism diagram of the film stripping module.
FIG. 5 is a schematic structural diagram of a label-fetching module.
Fig. 6 is a schematic structural diagram of the detection module.
1. A chassis; 2. a membrane stripping module; 3. a label taking module; 4. a transmission module; 5. a detection module; 6. a storage bin; 9. a first assembly line module; 10. a second assembly line module; 11. a clamping jaw module I; 12. a clamping jaw module II; 13. a production line slide rail; 14. a blocking module; 15. a first detector; 16. a second detector; 17. a third detector; 18. A first clamping jaw; 19. a clamping jaw cylinder I; 20. a clamping jaw sliding rail I; 21. a clamping jaw motor I; 22. a material tray; 23. Stripping; 24. a fixed mount; 25. a motor; 26. a detection component; 27. a support; 28. marking an X-axis module; 29. marking a Y-axis module; 30. a label taking component; 31. mounting a camera; 32. a camera moving module; 33. An X-axis module; 34. a Y-axis module; 35. a Z-axis module; 36. a rotation module; 37. a first detection module; 38. A suction nozzle; 39. detecting a camera; 40. a light source; 41. a blocking cylinder; 42. a blocking block; 43. taking a mark suction nozzle; 44. a mark-taking camera; 45. a marking light source is taken; 46. a defective tray; 47. and (4) a qualified disc.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to fig. 1 to 6. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
As shown in fig. 1 to 6, the utility model relates to a high accuracy pad pasting detects machine, include chassis 1, shell membrane module 2, get mark module 3, conveying module 4, detection module 5 and feed bin 6, chassis 1 with conveying module 4 connects, chassis 1 is used for fixed each spare part, shell membrane module 2 with chassis 1 connects, shell membrane module 2 is used for peeling off the piece membrane, shell membrane module 2 with it connects to get mark module 3, it is used for absorbing and attached piece membrane to get mark module 3, just it connects with detection module 5 to get mark module 3, detection module 5 is used for detecting whether qualified product behind the pad pasting, detection module 5 with feed bin 6 connects, feed bin 6 is used for holding the product dish, detection module 5 includes X axle module 33, Y axle module 34, Z axle module 35, rotatory module 36, The film laminating machine comprises a first detection module 37 and a first suction nozzle 38, wherein the X-axis module 33 is connected with the Y-axis module 34, the X-axis module 33 is used for driving the suction nozzle 38 to move in an X axial direction, the Y-axis module 34 is connected with the Z-axis module 35, the Y-axis module 34 is used for driving the suction nozzle 38 to move in a Y axial direction, the Z-axis module 35 is connected with the rotation module 36, the Z-axis module 35 is used for driving the suction nozzle 38 to move in a Z axial direction, the rotation module 36 is connected with the suction nozzle 38, the rotation module 36 is used for adjusting the horizontal angle of a film, the first detection module 37 is connected with the Z-axis module 35, and the first detection module 37 is used for detecting whether a product after being laminated is qualified or not.
In this embodiment, the detection module I37 includes detection camera 39 and light source 40, light source 40 with detection camera 39 is connected, light source 40 is used for to the product emission light behind the pad pasting, is convenient for detection camera 39 shoots, detection camera 39 with Y axle module 34 is connected, detection camera 39 is used for shooing the product behind the pad pasting, and the position of the analysis product of being convenient for and whether the product is qualified.
In this embodiment, the conveying module 4 includes a first assembly line module 9, a second assembly line module 10, a first clamping jaw module 11, a second clamping jaw module 12, a second assembly line slide rail 13, a blocking module 14, a first detector 15, a second detector 16 and a third detector 17, the first detector 15 is connected to the first assembly line slide rail 13, the first detector 15 is used for detecting whether a product tray reaches a designated position, the first assembly line slide rail 13 is respectively connected to the first assembly line module 9 and the second assembly line module 10, the second assembly line slide rail 13 is used for assisting in conveying the product tray, the blocking module 14 is located between the first assembly line module 9 and the second assembly line module 10 and is connected to the first assembly line slide rail 13, the blocking module 14 is used for blocking the product tray conveyed from upstream, and the first clamping jaw module 11 is located in the first assembly line module 9, the utility model discloses a product dish, including assembly line module 13, detector 13, first gripper module 11, second gripper module 12, assembly line module 10, detector 15, detector 16, detector 17, detector 16, detector 13, detector two 11 is used for pressing from both sides the product dish of getting the product dish, is convenient for the product dish short distance of moving, two 12 of gripper module are located in assembly line module two 10, two 12 of gripper module are used for pressing from both sides the product dish of getting on the assembly line module two 10, detector one 15 two 16 with three 17 of detector respectively with assembly line slide rail 13 connects, whether two 16 of detector are used for detecting the product dish of.
In this embodiment, a clamping jaw module 11 with a clamping jaw module 12 is the same in structure, a clamping jaw module 11 with a clamping jaw module 12 is used for clamping a product disc, just a clamping jaw module 11 includes a clamping jaw 18, a clamping jaw cylinder 19, a clamping jaw slide rail 20 and a clamping jaw motor 21, a clamping jaw 18 with a clamping jaw cylinder 19 is connected, a clamping jaw 18 is used for clamping a product disc, a clamping jaw cylinder 19 with a clamping jaw slide rail 20 is connected, a clamping jaw cylinder 19 is used for driving a clamping jaw 18 opens and closes, a clamping jaw slide rail 20 with a clamping jaw motor 21 is connected, a clamping jaw slide rail 20 is used for auxiliary control the direction of motion of the clamping jaw cylinder 19, a clamping jaw motor 21 is used for pulling the clamping jaw cylinder 19 is followed the direction motion of the clamping jaw slide rail 20.
In this embodiment, the stripping module 2 includes charging tray 22, stripping knife 23, mount 24, motor 25 and determine module 26, motor 25 with mount 24 links, motor 25 is used for driving charging tray 22 rotates, mount 24 with stripping knife 23 connects, mount 24 is used for fixing motor 25 stripping knife 23 and determine module 26, just mount 24 with determine module 26 connects, determine module 26 is used for detecting whether mark suction nozzle 43 adsorbs the piece membrane, motor 25 with charging tray 22 connects, charging tray 22 is used for providing the piece membrane.
In this embodiment, the label taking module 3 includes a bracket 27, a label taking X-axis module 28, a label taking Y-axis module 29, a label taking assembly 30, an upper camera 31 and a camera moving module 32, the bracket 27 is connected to the label taking X-axis module 28, the bracket 27 is used to support the label taking X-axis module 28, the label taking X-axis module 28 is connected to the label taking Y-axis module 29, the label taking X-axis module 28 is used to drive the label taking assembly 30 to move along the X-axis direction, the label taking Y-axis module 29 is connected to the label taking assembly 30, the label taking Y-axis module 29 is used to drive the label taking assembly 30 to move along the Y-axis direction, the label taking Y-axis module 29 is connected to the camera moving module 32, the camera moving module 32 is used to drive the upper camera 31 to move along the X-axis direction, and the camera moving module 32 is connected to the upper camera 31, the upper camera 31 is used for taking pictures of products, and is convenient for the label taking assembly 30 to put films.
In this embodiment, the blocking module 14 includes a blocking cylinder 41 and a blocking block 42, the blocking cylinder 41 is connected to the assembly line slide rail 13, the blocking cylinder 41 is used for driving the blocking block 42 to move, the assembly line slide rail 13 is connected to the blocking block 42, and the blocking block 42 is used for blocking the product tray to prevent the product tray from moving downstream.
In this embodiment, the label taking assembly 30 includes a label taking suction nozzle 43, the label taking suction nozzle 43 is connected with the label taking Y-axis module 29, and the label taking suction nozzle 43 is used for sucking the film.
In this embodiment, the production line module further comprises a defective tray 46 and a qualified tray 47, wherein the defective tray 46 and the qualified tray 47 are respectively located on two sides of the second production line module 10.
In this embodiment, there are two of the label-taking modules 3.
When the film sticking detection machine works, a product disc is placed at a designated position, after a detector I15 detects the product disc, a clamping jaw air cylinder I19 drives a clamping jaw I18 to work to clamp the product disc, then a motor 25 drives the material disc 22 to rotate, a film on the material disc 22 is peeled off by a peeling knife 23, a label taking suction nozzle 43 takes the label taking suction nozzle 43 to the position of the film under the action of a label taking X-axis module 28 and a label taking Y-axis module 29, the label taking suction nozzle 43 sucks the film, then the film is moved to a proper position under the action of the label taking X-axis module 28 and the label taking Y-axis module 29, a label taking light source 45 works in the process, a label taking camera 44 takes a picture to detect whether the label taking suction nozzle 43 sucks the film, if the label taking suction nozzle 43 does not suck the film, the film sucking action is repeated, if the film sucking is successful, an upper camera 31 takes a picture, and after the position of the product disc is detected, the label taking suction nozzle 43 places the film at the designated, circulating in this way, a row of film sticking is completed, then the first clamping jaw motor 21 works to drive the product disc to move downstream for a specified distance, the row of film sticking is completed again until the whole product disc is completely stuck, at the moment, the first assembly line module 9 works to drive the product disc to move downstream continuously, the second clamping jaw module 12 drives the product disc to move after the second detector 16 detects that the material disc is in place, the detection module 5 works simultaneously, the light source 40 is turned on, the detection camera 39 takes a picture to detect unqualified products, the suction nozzle 38 moves the suction nozzle 38 to the upper part of the unqualified products under the action of the X-axis module 33, the Y-axis module 34, the Z-axis module 35 and the rotating module 36 to suck the unqualified products and place the unqualified products into the defective product disc 46, and then the suction nozzle 38 is under the action of the X-axis module 33, the Y-axis module 34, the Z-axis, and absorbing qualified products from the qualified disc 47, supplementing the unqualified products, continuously moving the product disc by the clamping jaw module II 12, detecting whether the products are qualified row by row, and finally, after the products of the whole disc are qualified, driving the product disc to enter the storage bin 6 by the assembly line module II 10 to complete the film sticking detection work of one product disc. In the whole process, when the detection module 5 is in operation, if any product tray moves from the upstream, the blocking module 14 blocks the product tray upstream of the second assembly line module 10.
As mentioned above, the novel high-precision film sticking detection machine has the following beneficial effects: the automation of the film pasting process is realized, the traditional manual work is avoided, and the film pasting efficiency is improved; the automatic detection and replacement of the products after film pasting are realized, and the qualification rate of the delivered products is increased; the arrangement of the double label taking modules increases the speed of film sticking and placing and increases the production efficiency; the contact of personnel to the product is avoided, and the damage rate of the product is reduced; the working mode of full-automatic film pasting ensures the consistency of products. Therefore, the utility model overcomes the defects of the prior art and has high industrial utilization value and use value.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.