CN210735540U - High-speed full-automatic universal multi-head transfer machine - Google Patents

Abstract

The utility model discloses a machine is carried to high-speed full-automatic general multi-head moving relates to microelectronic device production and equips technical field. The high-speed full-automatic universal multi-head transfer machine comprises a lower rack mechanism and an upper rack mechanism, wherein a feeding lifting mechanism is arranged at the edge of one side, which is close to the top of the upper rack mechanism, and a feeding carrying disc taking and delivering mechanism is arranged at one side, which is close to the feeding lifting mechanism, of the top of the upper rack mechanism. This machine is carried to full-automatic general bull multihead of high speed, the accurate cooperation between each mechanism can realize smoothly that base feed, finished product feed, visual positioning, high-speed carry and carry, the finished product is accomodate the function such as to can be stable realize the above-mentioned overall requirement of technology, the utility model discloses high-speed full-automatic general bull multihead is carried and is carried the machine, and base dish and finished product dish feed efficiency are high, need not shut down when changing base and finished product dish, and visual positioning makes the stable performance of product, and the yields is high, therefore whole equipment production efficiency and reliability are high.

Description

High-speed full-automatic universal multi-head transfer machine

Technical Field

The utility model relates to a technical field is equipped in the production of microelectronic device, specifically is high-speed full-automatic general multi-head moves machine of carrying.

Background

At present, in an era of paying attention to knowledge and technological explosion, electronic products have penetrated into every corner in our lives, and with the continuous improvement of the living standard of people, the requirements on the electronic products are gradually increased, people tend to be more light and miniaturized electronic products, electronic components are used as important components of the electronic products, the size of the electronic components is smaller and smaller, the functions are wider and the demand is further increased, the demand of the electronic components is increased, the current situation cannot be completely met by manpower alone, and the special attributes of the electronic components cause that electronic component manufacturers have to adopt more automatic production equipment to improve the production efficiency, but in the prior art, different equipment needs to use different material trays to produce and process in the production process of the electronic components, so that bases (or finished products) are quickly and accurately converted into different material trays, the device is becoming a device which is urgently needed by a plurality of electronic component factories, so that a device which is convenient to use is urgently needed in use.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides a machine is carried to high-speed full-automatic general multi-head that moves, after using, with the product on the feed dish, carry a plurality of products wholly through manipulator (bull), judge charging tray position and angle through top CCD mechanism, product position and angular compensation and accurate positioning are judged to below CCD mechanism, and the manipulator moves and carries and receive charging tray B in, realizes automatic feed, moves fast and carries, automatic high-speed full-automatic general multi-head that receives the material carries the machine.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the high-speed full-automatic universal multi-head transfer machine comprises a lower frame mechanism and an upper frame mechanism, wherein a feeding lifting mechanism is arranged at the position, close to the edge of one side, of the top of the upper frame mechanism, a feeding carrying disc taking and conveying mechanism is arranged at the position, close to the feeding lifting mechanism, of the top of the upper frame mechanism, a transfer mechanism is fixed at the position, close to the side of the top of the upper frame mechanism, a receiving lifting mechanism is arranged at the position, close to the edge of the other side, of the top of the upper frame mechanism, a receiving carrying disc taking and conveying mechanism is fixed at the position, close to the side of the receiving lifting mechanism, of the top of the upper frame mechanism, a lower CCD mechanism is fixed at the position, close to the side of the receiving carrying disc taking and conveying mechanism, the transfer mechanism comprises an upper transfer CCD mechanism, a transfer mechanical arm, the lower part of the feeding executing mechanism is close to and provided with a feeding cartridge clip mechanism, the lower part of the feeding cartridge clip mechanism is provided with a feeding power mechanism, the feeding disc taking and feeding mechanism comprises a disc carrying taking and feeding power unit and a first disc carrying and taking and feeding supporting unit, the top of the disc carrying and feeding power unit is provided with a disc carrying and feeding lower supporting unit, the top of the first disc carrying and feeding supporting unit is provided with a disc carrying and taking and feeding detection unit, the transfer-loading CCD mechanism comprises a fixing unit, the top of the fixing unit is provided with an upper visual light source and a camera adjusting seat, the bottom of the camera adjusting seat is provided with an upper camera, the transfer-loading CCD mechanism comprises a hollow stepping motor, the upper end and the lower end of the hollow stepping motor are respectively provided with a suction nozzle and a rotary joint, the top of the hollow stepping motor is fixed with an upper connecting plate and a lower connecting plate, and the, be provided with first slide rail on the upper and lower connecting plate, cavity step motor's bottom is fixed with the motor mounting panel, the top of motor mounting panel is close to one side edge department and installs the motor, one side surface of motor is equipped with the gear through the pivot cover, and the gear is connected with rack toothing, the top of motor mounting panel is close to opposite side edge department and installs the inductor, the fixed plate is installed to the bottom of motor mounting panel, the top of fixed plate is close to one side edge department and installs the vacuum generator.

Preferably, move and carry that inclusion of module mechanism includes PMKD, PMKD's top is provided with linear electric motor subassembly and guide rail, PMKD's bottom is close to both sides edge and all welds the pillar.

Preferably, the lower CCD mechanism includes a lower camera fixing unit, the lower camera fixing unit is provided with a second slide rail and a lower visual light source, and the second slide rail is provided with a lower camera.

Preferably, the material receiving and carrying tray taking and feeding mechanism comprises a material receiving and carrying tray taking and feeding power unit, and a second carrying tray taking and feeding supporting unit is fixed at the top of the material receiving and carrying tray taking and feeding power unit.

Preferably, the second tray loading, fetching and delivering supporting unit is respectively provided with a tray loading and clamping unit, a tray loading detection unit, a third slide rail and a loading plate driving motor, and the third slide rail is provided with a tray loading unit.

Preferably, the material receiving lifting mechanism comprises a finished product material receiving detection unit and a material receiving execution unit, and the top and the bottom of the material receiving execution unit are respectively provided with a material receiving clip unit and a material receiving power unit.

The utility model provides a high-speed full-automatic general multi-head transfer machine. The method has the following beneficial effects:

(1) this machine is carried to full-automatic general bull of high speed, the accurate cooperation between each mechanism can realize smoothly that base feed, finished product feed, visual positioning, high-speed carry, the finished product is accomodate etc. function to can be stable realize the above-mentioned overall requirement of technology, the utility model discloses high-speed full-automatic general bull carries the machine of carrying, base dish and finished product dish feed efficiency are high, need not shut down when changing base and finished product dish, and visual positioning makes the stable performance of product, and the yields is high, therefore whole equipment production efficiency and reliability are high.

(2) The high-speed full-automatic universal multi-head transfer machine is wide in practicability, compact in structure and high in cost performance, can be compatible with different machine types, base plates and finished plates, is suitable for products with different sizes at present, can be used as 1008(1mmX0.8mm) at minimum, and can be widely applied to other products in the electronic industry due to the development of the equipment technology, so that the high-speed full-automatic universal multi-head transfer machine plays a good promoting role in the autonomous production of electronic devices in China.

Drawings

FIG. 1 is a top view of the assembly of the present invention;

fig. 2 is a perspective view of the present invention;

fig. 3 is a front view of the present invention;

FIG. 4 is a perspective view of the material supply lifting mechanism of the present invention;

FIG. 5 is a perspective view of the feeding tray pick-and-place mechanism of the present invention;

FIG. 6 is a perspective view of the transfer CCD mechanism of the present invention;

fig. 7 is a perspective view of the transfer robot mechanism of the present invention;

fig. 8 is a perspective view of the transfer module mechanism of the present invention;

fig. 9 is a perspective view of the transfer mechanism of the present invention;

fig. 10 is a perspective view of the lower CCD mechanism of the present invention;

FIG. 11 is a perspective view of the material receiving tray picking and delivering mechanism of the present invention;

fig. 12 is a perspective view of the receiving lifting mechanism of the present invention.

In the figure: 1001. a material supply lifting mechanism; 1002. a feeding tray taking and delivering mechanism; 1003. a transfer mechanism; 1004. a lower CCD mechanism; 1005. a material receiving and carrying disc taking and conveying mechanism; 1006. a material receiving lifting mechanism; 3001. a lower frame mechanism; 3002. an upper frame mechanism; 4001. a feeding detection mechanism; 4002. a feeding cartridge clip mechanism; 4003. a feeding actuating mechanism; 4004. a feeding power mechanism; 5001. a carrying disc taking and delivering power unit; 5002. the carrying disc takes and delivers the lower supporting unit; 5003. a tray loading/unloading detection unit; 5004. a first tray taking and delivering support unit; 6001. an upper visual light source; 6002. an upper camera; 6003. a camera adjusting seat; 6004. a fixing unit; 7001. a suction nozzle; 7002. a hollow stepper motor; 7003. an upper connecting plate and a lower connecting plate; 7004. a rotary joint; 7005. a first slide rail; 7006. a motor mounting plate; 7007. a gear; 7008. a rack; 7009. an inductor; 7010. a motor; 7011. a vacuum generator; 7012. a fixing plate; 8001. a pillar; 8002. fixing the bottom plate; 8003. a guide rail; 8004. a linear motor assembly; 9001. transferring and loading a CCD mechanism; 9002. a transfer robot mechanism; 9003. a transfer module mechanism; 10001. a lower camera; 10002. a second slide rail; 10003. a lower camera fixing unit; 10004. a lower visual light source; 11001. a carrier disc clamping unit; 11002. a tray detection unit; 11003. a carrier tray carrying unit; 11004. a third slide rail; 11005. a second tray taking and delivering support unit; 11006. a bearing plate driving motor; 11007. the material receiving carrying disc takes and delivers the power unit; 12001. a finished product receiving detection unit; 12002. a receiving cartridge clip unit; 12003. a material receiving execution unit; 12004. and a material receiving power unit.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

Referring to fig. 1-12, the present invention provides a technical solution: a high-speed full-automatic universal multi-head transfer machine comprises a lower rack mechanism 3001 and an upper rack mechanism 3002, wherein a feeding lifting mechanism 1001 is arranged at the edge of the top of the upper rack mechanism 3002 close to one side, a feeding carrying disc taking and delivering mechanism 1002 is arranged at the side of the top of the upper rack mechanism 3002 close to the feeding lifting mechanism 1001, a transfer mechanism 1003 is fixed at the side of the top of the upper rack mechanism 3002 close to the feeding carrying disc taking and delivering mechanism 1002, a receiving lifting mechanism 1006 is arranged at the edge of the top of the upper rack mechanism 3002 close to the other side, a receiving carrying disc taking and delivering mechanism 1005 is fixed at the side of the top of the upper rack mechanism 3002 close to the receiving carrying disc taking and delivering mechanism 1006, a lower CCD mechanism 1004 is fixed at the side of the top of the upper rack mechanism 3002 close to the receiving carrying disc taking and delivering mechanism 1005, the transfer mechanism 1003 comprises a transfer upper CCD mechanism 9001, a transfer mechanical arm mechanism 9002 and a transfer module mechanism 9003, the feeding, a feeding cartridge clip mechanism 4002 is closely arranged below the feeding actuating mechanism 4003, a feeding power mechanism 4004 is arranged below the feeding cartridge clip mechanism 4002, the feeding detection mechanism 4001 and the feeding actuating mechanism 4003 are assembled on the working base plate, the feeding power mechanism 4004 is arranged below the feeding actuating mechanism 4003, the feeding actuating mechanism 4004 provides power to drive the feeding actuating mechanism 4003 and the feeding cartridge clip mechanism 4002 to rapidly lift and descend to complete the switching of the base or the finished product tray, the feeding detection mechanism 4001 detects the in-place information of the base or the finished product tray, the feeding carrier tray taking and feeding mechanism 1002 comprises a carrier tray taking and feeding power unit 5001 and a first carrier tray taking and feeding support unit 5004, a carrier tray taking and feeding lower support unit 5002 is arranged at the top of the carrier tray taking and feeding power unit 5001, a carrier tray taking and feeding detection unit 5003 is arranged at the top of the first carrier tray taking and feeding support unit 5004 is arranged on the working base plate, the lower carrier-disk transfer and take-out support unit 5002 is mounted on the carrier-disk transfer power unit 5001, the carrier-disk transfer and take-out detection unit 5003 is mounted on the first carrier-disk transfer and take-out support unit 5004, the carrier-disk transfer and take-out power unit 5001 provides power to drive the lower carrier-disk transfer and take-out support unit 5002 to take out the carrier disk from the feeding cartridge, then the carrier disk is transferred to a designated working position, and the carrier disk after feeding is returned to the feeding cartridge, the carrier-disk transfer and take-out detection unit 5003 detects the presence or absence of a base tray during the carrier-disk transfer process, the first carrier-disk transfer and take-out support unit 5004 is supported below the lower carrier-disk transfer and take-out support unit 5002 to ensure the stability of the carrier disk in the working state, the transfer CCD mechanism 9001 comprises a fixing unit 6004, the top of the fixing unit 6004 is provided with an upper visual light source 6001 and a camera adjusting seat 6003, the camera 6002 is mounted above the camera adjusting seat 6003, the upper visual light source 6001 and the camera adjusting seat 6003 are installed on a fixing unit 6004, the upper transfer CCD mechanism 9001 comprises a hollow stepping motor 7002, the upper end and the lower end of the hollow stepping motor 7002 are respectively provided with a suction nozzle 7001 and a rotary joint 7004, the top of the hollow stepping motor 7002 is fixed with an upper connecting plate 7003 and a lower connecting plate 7003, the top of the upper connecting plate 7003 and the top of the lower connecting plate 7008 are respectively provided with a rack 7008, the upper connecting plate 7003 and the lower connecting plate 7005 are respectively provided with a suction nozzle 7001 and a rotary joint 7004, the bottom of the hollow stepping motor 7002 is fixed with a motor mounting plate 7006, the top of the motor mounting plate 7006 near one side edge is provided with a motor 7010, the outer surface of one side of the motor 7010 is sleeved with a gear 7007 through a rotary shaft, the gear 7007 is in meshed connection with the rack 7008, the top of, the suction nozzle 7001 and the rotary joint 7004 are respectively installed at the upper end and the lower end of the hollow stepping motor 7002, the hollow stepping motor 7002 and the rack 7008 are respectively installed at the upper end and the lower end of the upper connecting plate 7003, the upper connecting plate 7003 and the lower connecting plate 7003 are installed above the first slide rail 7005, the bottom of the hollow stepping motor 7002 is fixed on the motor mounting plate 7006, the gear 7007 is installed on the motor 7010 and is tightly meshed with the rack 7008, the motor 7010 and the inductor 7009 are also fixed on the motor mounting plate 7006, and finally the vacuum generator 7011 and the motor mounting plate 7006 are respectively installed on the fixing plate 7012.

The moving and carrying module mechanism 9003 comprises a fixed bottom plate 8002, a linear motor assembly 8004 and a guide rail 8003 are arranged at the top of the fixed bottom plate 8002, pillars 8001 are welded at the bottom of the fixed bottom plate 8002 near the edges of the two sides, the linear motor assembly 8004 and the guide rail 8003 are both mounted on the fixed bottom plate 8002, the linear motor assembly 8004 and the guide rail 8003 move together through a processing piece, the guide rail 8003 plays a guiding role, an upper moving CCD mechanism 9001 and a moving and carrying mechanical arm mechanism 9002 are both mounted on the moving and carrying module mechanism 9003, power is provided by the moving and carrying module mechanism 9003, the moving and carrying mechanical arm mechanism 9002 rapidly picks up a base or a finished product through moving and carrying data fed back by the upper moving and carrying CCD mechanism 9001 and places the base or the finished product into a specified station of a receiving and carrying disc, the lower CCD mechanism 1004 comprises a lower camera fixing unit 10003, a second slide rail 10002 and a lower visual light source 10004 are respectively arranged on the lower, the lower camera (10001) is mounted on the second sliding rail 10002, the lower visual light source 10004 and the second sliding rail 10002 are respectively mounted at the upper and lower ends of the lower camera fixing unit 10003, so as to quickly and accurately perform visual imaging on the image collected by the lower camera fixing unit 10003 and output the deviation value, in the process, the lower visual light source 10004 is matched with the lower camera 10001 for visual image capture, the material collecting and carrying tray taking and sending mechanism 1005 comprises a material collecting and carrying tray taking and sending power unit 11007, a second carrying tray taking and sending supporting unit 11005 is fixed at the top of the material collecting and carrying tray taking and sending power unit 11007, a carrying tray clamping unit 11001, a carrying tray detecting unit 11002, a third sliding rail 11004 and a bearing plate driving motor 11006 are respectively arranged on the second carrying tray taking and sending supporting unit 11005, a carrying tray bearing unit 11003 is arranged on the third sliding rail 11004, the carrying tray bearing unit 11003 is arranged on the third sliding rail 11004, and the bearing plate driving motor 11006 provides reciprocating power for the bearing plate driving motor 11006. The carrying disc clamping unit 11001, the carrying disc detection unit 11002, the third sliding rail 11004 and the carrying plate driving motor 11006 are installed on the second carrying disc taking and delivering supporting unit 11005. The above units are all installed on the receiving and carrying power unit 11007, the receiving and carrying power unit 11007 provides power to drive the second carrying tray taking and carrying support unit 11005 to take the carrying tray out of the receiving cartridge clip, the carrying tray is sent to the designated working position, and the carrying tray after receiving is sent back to the receiving cartridge clip, the carrying tray clamping unit 11001 carries out the correction in the finished product carrying tray taking and carrying process, the carrying tray detection unit 11002 detects the existence of the finished product carrying tray, the receiving lifting mechanism 1006 comprises a finished product receiving detection unit 12001 and a receiving execution unit 12003, the top and the bottom of the receiving execution unit 12003 are respectively provided with a receiving cartridge clip unit 12002 and a receiving power unit 12004, the finished product receiving detection unit 12001 and the receiving execution unit 12003 are installed on the working bottom plate, the cartridge receiving clip unit 12002 and the receiving power unit 12004 are respectively installed above and below the receiving execution unit 12003, and the receiving power unit 12004 provides power, the belt receiving cartridge clip unit 12002 is lifted rapidly to complete the switching of the loading trays, and the finished product receiving detection unit 12001 detects the in-place information of the finished product trays.

When the device is used, the material disc is lifted to a position by the feeding lifting mechanism 1001, the feeding disc-carrying taking and sending mechanism 1002 takes the feeding disc-carrying from the feeding lifting mechanism 1001 and moves the feeding disc-carrying to a working position, the upper transfer CCD mechanism 9001 judges the position of a product in a floppy disc at the working position of the feeding disc-carrying taking and sending mechanism 1002, the suction nozzle 7001 of the upper transfer manipulator of the transfer mechanism 1003 sucks the product from the floppy disc at the working position of the feeding disc-carrying taking and sending mechanism 1002, the product is placed in the material receiving lifting mechanism 1006 disc-carrying disc and sent back to the mechanism disc-carrying mechanism after the direction is corrected by the lower CCD mechanism 1004, and when the material disc-carrying is fully loaded, the material disc-carrying mechanism 1006 disc-sending mechanism sends the material-loaded disc back to the material-taking position, and then the material disc-unloading mechanism pushes out another empty disc to.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (6)

1. High-speed full-automatic general multi-head transfer machine comprises a lower frame mechanism (3001) and an upper frame mechanism (3002), and is characterized in that: a feeding lifting mechanism (1001) is arranged at the edge of one side of the top of the upper frame mechanism (3002), a feeding carrying disc taking and delivering mechanism (1002) is arranged on one side of the top of the upper frame mechanism (3002) close to the feeding lifting mechanism (1001), a shifting mechanism (1003) is fixed on one side of the top of the upper frame mechanism (3002) close to the feeding tray taking and delivering mechanism (1002), a material receiving lifting mechanism (1006) is arranged at the edge of the top of the upper frame mechanism (3002) close to the other side, a material receiving loading disc taking and conveying mechanism (1005) is fixed on one side of the top of the upper frame mechanism (3002) close to the material receiving lifting mechanism (1006), a lower CCD mechanism (1004) is fixed at one side of the top of the upper frame mechanism (3002) close to the material receiving and loading disc taking and feeding mechanism (1005), the transfer mechanism (1003) comprises a transfer CCD mechanism (9001), a transfer mechanical arm mechanism (9002) and a transfer module mechanism (9003);

the feeding lifting mechanism (1001) comprises a feeding detection mechanism (4001) and a feeding execution mechanism (4003), a feeding cartridge clip mechanism (4002) is installed below the feeding execution mechanism (4003) in a close mode, and a feeding power mechanism (4004) is installed below the feeding cartridge clip mechanism (4002);

the feeding and carrying disc taking and feeding mechanism (1002) comprises a carrying disc taking and feeding power unit (5001) and a first carrying disc taking and feeding supporting unit (5004), a carrying disc taking and feeding lower supporting unit (5002) is installed at the top of the carrying disc taking and feeding power unit (5001), and a carrying disc taking and feeding detecting unit (5003) is installed at the top of the first carrying disc taking and feeding supporting unit (5004);

the transfer CCD mechanism (9001) comprises a fixing unit (6004), an upper visual light source (6001) and a camera adjusting seat (6003) are installed at the top of the fixing unit (6004), and an upper camera (6002) is installed at the bottom of the camera adjusting seat (6003);

move and carry CCD mechanism (9001) and include cavity step motor (7002), the upper and lower both ends of cavity step motor (7002) are provided with suction nozzle (7001) and rotary joint (7004) respectively, the top of cavity step motor (7002) is fixed with upper and lower connecting plate (7003), the top of upper and lower connecting plate (7003) is provided with rack (7008), be provided with first slide rail (7005) on upper and lower connecting plate (7003), the bottom of cavity step motor (7002) is fixed with motor mounting panel (7006), motor (7010) is installed near one side edge in the top of motor mounting panel (7006), one side surface of motor (7010) is equipped with gear (7007) through the pivot cover, and gear (7007) and rack (7008) meshing connection, inductor (7009) are installed near opposite side edge in the top of motor mounting panel (7006), the motor mounting plate (7006) is provided with a fixing plate (7012) at the bottom, and a vacuum generator (7011) is arranged at the top of the fixing plate (7012) close to one side edge.

2. The high-speed fully-automatic universal multi-head transfer machine according to claim 1, characterized in that: move and carry that to include PMKD (8002) of module mechanism (9003), the top of PMKD (8002) is provided with linear motor subassembly (8004) and guide rail (8003), the bottom of PMKD (8002) is close to both sides edge and all welds pillar (8001).

3. The high-speed fully-automatic universal multi-head transfer machine according to claim 1, characterized in that: the lower CCD mechanism (1004) comprises a lower camera fixing unit (10003), a second slide rail (10002) and a lower visual light source (10004) are respectively arranged on the lower camera fixing unit (10003), and a lower camera (10001) is arranged on the second slide rail (10002).

4. The high-speed fully-automatic universal multi-head transfer machine according to claim 1, characterized in that: the receiving and carrying tray taking and feeding mechanism (1005) comprises a receiving and carrying tray taking and feeding power unit (11007), and a second carrying tray taking and feeding supporting unit (11005) is fixed to the top of the receiving and carrying tray taking and feeding power unit (11007).

5. The high-speed fully-automatic universal multi-head transfer machine according to claim 4, characterized in that: the second tray loading, taking and delivering supporting unit (11005) is provided with a tray loading and clamping unit (11001), a tray loading detection unit (11002), a third sliding rail (11004) and a bearing plate driving motor (11006) respectively, and the third sliding rail (11004) is provided with a tray loading unit (11003).

6. The high-speed fully-automatic universal multi-head transfer machine according to claim 1, characterized in that: the material receiving lifting mechanism (1006) comprises a finished product material receiving detection unit (12001) and a material receiving execution unit (12003), wherein a material receiving clip unit (12002) and a material receiving power unit (12004) are respectively arranged at the top and the bottom of the material receiving execution unit (12003).

Images