CN108838644B - Automatic assembling device for lamp - Google Patents
Automatic assembling device for lamp Download PDFInfo
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- CN108838644B CN108838644B CN201811074200.6A CN201811074200A CN108838644B CN 108838644 B CN108838644 B CN 108838644B CN 201811074200 A CN201811074200 A CN 201811074200A CN 108838644 B CN108838644 B CN 108838644B
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- 230000007246 mechanism Effects 0.000 claims abstract description 167
- 238000007599 discharging Methods 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 35
- 239000000969 carrier Substances 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 27
- 239000002699 waste material Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 abstract description 25
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000001795 light effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic lamp assembling device, which comprises a machine table, and a station turntable, a fixing mechanism, a feeding mechanism, a marking mechanism and a discharging mechanism which are all arranged on the machine table, wherein the station turntable is rotatably arranged on the machine table, a plurality of station carriers are arranged on the periphery of the edge of the station turntable, and the fixing mechanism, the feeding mechanism, the marking mechanism and the discharging mechanism sequentially encircle the station turntable and work cooperatively; the station turntable is configured to transport the workpiece A; the fixing mechanism is configured to fix the workpiece A; the feeding mechanism is configured to mount the workpiece B onto the workpiece a; the marking mechanism is configured to mark the workpiece A; and the discharging mechanism is configured to move the marked workpiece A to the next working procedure. The invention utilizes the mutual cooperative work of the station turntable, the fixing mechanism, the feeding mechanism, the marking mechanism and the discharging mechanism to automatically assemble and process the lamp tube, the light source plate and the lamp shade. Meets the development trend of high efficiency, high quality and low cost required by large-scale production.
Description
Technical Field
The invention relates to the field of automatic processing equipment, in particular to an automatic lamp assembly device.
Background
The down lamp is a lamp with a screw lamp cap, and can be directly provided with an incandescent lamp or an energy-saving lamp. The down lamp is a lighting lamp which is embedded into a ceiling and emits light downwards. The concealed lamp embedded in the ceiling projects all light downwards and belongs to direct light distribution. Different reflectors, lenses, shutters, bulbs can be used to achieve different light effects. The down lamp does not occupy space, soft atmosphere of the space can be increased, and if a warm feeling is to be created, a plurality of down lamps can be tried to be installed, so that the space pressing feeling is reduced. It is commonly used in hotels, families and cafes.
However, the assembly process of the conventional down lamp is performed manually or semi-automatically, particularly, the assembly process comprises a lamp shade installation process and a down lamp marking process, the conventional lamp shade installation process is performed manually, and the installed lamp shade needs to be moved to a production line for marking. The manual or semi-automatic assembly operation mode cannot meet the development trend of high efficiency, high quality and low cost required by mass production.
Disclosure of Invention
According to one aspect of the invention, an automatic lamp assembling device is provided, which comprises a machine table, and a station turntable, a fixing mechanism, a feeding mechanism, a marking mechanism and a discharging mechanism which are all arranged on the machine table, wherein the station turntable is rotatably arranged on the machine table, a plurality of station carriers are arranged on the periphery of the edge of the station turntable, and the fixing mechanism, the feeding mechanism, the marking mechanism and the discharging mechanism sequentially encircle the station turntable and work cooperatively;
the station turntable is configured to transport the workpiece A;
the fixing mechanism is configured to fix the workpiece A;
the feeding mechanism is configured to mount the workpiece B onto the workpiece a;
the marking mechanism is configured to mark the workpiece A;
and the discharging mechanism is configured to move the marked workpiece A to the next working procedure.
In the invention, the combination of the light source plate and the lamp tube is called a workpiece A, and the lamp shade is called a workpiece B. The workpiece A is fed at an empty station on the station turntable, and the workpiece A sequentially passes through the fixing mechanism, the feeding mechanism and the marking mechanism and completes assembly processing under the drive of the station turntable, and finally moves to the next working procedure at the discharging mechanism. The workpiece A is screwed in the fixing mechanism, namely the light source plate is fixed on the lamp tube in a screwing mode; the workpiece A is subjected to lampshade assembly in a feeding mechanism, namely the feeding mechanism mounts the workpiece B on the workpiece A; the workpiece A is subjected to marking treatment at the marking mechanism. After a series of automatic processing procedures are completed on the workpiece A, discharging treatment is carried out at a discharging mechanism, and the workpiece A moves to the next procedure. The invention utilizes the mutual cooperative work of the station turntable, the fixing mechanism, the feeding mechanism, the marking mechanism and the discharging mechanism to automatically assemble and process the lamp tube, the light source plate and the lamp shade. Meets the development trend of high efficiency, high quality and low cost required by large-scale production.
In some embodiments, the fixing mechanism comprises a first frame, a first feeding component and a fixing component, wherein the first feeding component and the fixing component are both fixed on the first frame, and the first feeding component and the fixing component are connected through a pipeline; the fixed subassembly includes first link, is equipped with first driving piece on the first link, and the drive end of first driving piece is equipped with the second link, and second link upper end is equipped with the second driving piece, and the second link lower extreme is equipped with the screw locating part, and the drive end of second driving piece is connected with electric screwdriver, and electric screwdriver cooperates with the screw locating part.
Therefore, in the machining process of the fixing mechanism, the first feeding assembly conveys the screws to the fixing assembly, and the fixing assembly fixes the workpiece A. The first driving piece drives the second connecting frame to be close to the workpiece A, the second driving piece on the second connecting frame drives the electric screwdriver to be close to the workpiece A, and the electric screwdriver screws a screw into the workpiece A, so that the light source plate is fixed on the lamp tube in a screwing mode. And (5) finishing the work piece A fixing procedure.
In some embodiments, the first feeding assembly comprises a feeder, a first manipulator and a guide tube, the first manipulator comprises a third driving piece, a fourth driving piece and a suction nozzle, the fourth driving piece is fixed at the driving end of the third driving piece, the suction nozzle is arranged at the driving end of the fourth driving piece, the guide tube of the first feeding assembly is connected with the screw limiting piece of the fixing assembly in a pipeline, and the first manipulator can move materials in the feeder into the guide tube.
Therefore, in the feeding process of the first feeding component, the screw is provided by the feeder, the suction nozzle is driven by the combination of the third driver and the fourth driver, the suction nozzle sucks the screw from the feeder and moves the screw into the guide tube, and the guide tube sends the screw into the fixed component through the pipeline. And finishing the feeding action.
In some embodiments, the feeding mechanism comprises a second frame, a second feeding assembly and a second manipulator, wherein the second feeding assembly and the second manipulator are both arranged on the second frame, and the second feeding assembly is arranged below the second manipulator; the second manipulator comprises a sliding rail frame, a fifth driving piece and a first gripper, wherein the fifth driving piece is fixed at one end of the sliding rail frame, the first gripper is slidably arranged on the sliding rail frame, and the driving end of the fifth driving piece is connected with the first gripper.
Thus, workpiece a is provided with workpiece B by the second feed assembly during processing of the feed mechanism, and the second robot moves workpiece B onto workpiece a. The first gripper slides on the sliding rail frame under the drive of the fifth driving piece to move the workpiece B into the workpiece A. And finishing the assembly action of the lampshade.
In some embodiments, the second feeding assembly comprises a storage rack, a sixth driving piece and a sliding plate, the driving end of the sixth driving piece is connected with the sliding plate, a limiting groove is formed in the sliding plate, and the storage rack is arranged above the sliding plate; the sliding plate can slide between the first grabbing hand and the material storage rack under the driving of the sixth driving piece.
Therefore, in the feeding process of the second feeding assembly, the workpiece B in the storage rack falls into the limit groove of the sliding plate due to self gravity, and the sliding plate moves the workpiece B to the position below the first gripper under the driving of the sixth driving piece. And finishing the feeding action.
In some embodiments, the first grip includes a seventh driver and a suction cup disposed at the drive end of the seventh driver.
Therefore, the first gripper drives the sucker to lift through the seventh driving piece, the sucker sucks or discharges the workpiece B, and the seventh driving piece and the sucker cooperate to realize the grabbing function.
In some embodiments, the marking mechanism comprises a compacting component and a marking component, the marking component is arranged below the compacting component; the pressing assembly comprises a third frame, a lifting slide rail, an eighth driving piece and a pressing plate, wherein the lifting slide rail is fixed on the third frame, the eighth driving piece is fixed on the third frame and is positioned above the lifting slide rail, the pressing plate is slidably arranged on the lifting slide rail, and the driving end of the eighth driving piece is connected with the pressing plate.
Therefore, in the processing process of the marking mechanism, the pressing plate downwards contacts with the workpiece B on the workpiece A under the driving of the eighth driving piece, the pressing plate applies pressure to the workpiece B to completely press the workpiece B into the workpiece A, and the fixing mechanism fixes the workpiece A; and the marking assembly below the fixing mechanism marks the lower end face of the workpiece A, so that the marking process of the workpiece A is completed.
In some embodiments, the discharge mechanism comprises a fourth frame, a third manipulator, and a discharge chute, both the third manipulator and the discharge chute being secured to the fourth frame; the third manipulator comprises a ninth driving piece and a second grab hand, and the second grab hand is fixed at the driving end of the ninth driving piece.
Therefore, in the discharging process of the discharging mechanism, the second gripper moves the workpiece A from the station turntable to the discharging groove under the driving of the ninth driving piece, and the workpiece A moves to the next working procedure from the discharging groove. And (5) finishing the discharging action of the workpiece A.
In some embodiments, the hold down assembly further comprises a detector disposed on the platen; the discharging mechanism further comprises a waste bin and a stopper, the waste bin and the stopper are both fixed on the fourth rack, the waste bin is arranged on one side of the discharging groove, and the stopper is arranged on the ninth driving piece; the detector is electrically coupled to the blocker and the marking assembly, respectively.
Therefore, the pressing plate is also provided with a detector which detects whether the workpiece A is provided with the workpiece B when the pressing plate works. If the workpiece B is installed, the stopper does not block the second gripper from moving the workpiece to the discharge chute; if the workpiece B is not mounted, the stopper can block the second gripper from moving the workpiece A to the discharge chute, so that the second gripper moves the workpiece A into the waste bin.
In some embodiments, the automatic lamp assembling device further comprises a power mechanism, wherein the power mechanism is arranged on the machine table and is connected with the station turntable; the power mechanism comprises a motor, a divider and an encoder, wherein the motor is connected with the divider, and the divider is connected with the encoder.
Thus, the divider can change the continuous rotation of the turntable into intermittent motion, and the encoder can adjust the position of the station turntable so that the station turntable can be aligned with each processing mechanism.
The beneficial effects of the invention are as follows: the invention completes the assembly processing of the lamp through the mutual cooperative work of the station turntable, the fixing mechanism, the feeding mechanism, the marking mechanism and the discharging mechanism. Realizes automatic production and meets the development trend of high efficiency, high quality and low cost required by large-scale production.
Drawings
Fig. 1 is a schematic perspective view of an automatic lamp assembling device according to an embodiment of the invention.
Fig. 2 is a schematic top view of the automatic assembly device of the lamp shown in fig. 1.
Fig. 3 is a schematic perspective view of a fixing mechanism in the automatic lamp assembling device shown in fig. 1.
Fig. 4 is a schematic perspective view of a feeding mechanism in the automatic lamp assembling device shown in fig. 1.
Fig. 5 is a schematic perspective view of a second manipulator in the feeding mechanism shown in fig. 4.
Fig. 6 is a schematic perspective view of a fixing assembly in the automatic lamp assembling device shown in fig. 1.
Fig. 7 is a schematic perspective view of a marking assembly in the automatic lamp assembling device shown in fig. 1.
Fig. 8 is a schematic perspective view of a discharging mechanism in the automatic lamp assembling device shown in fig. 1.
Fig. 9 is a schematic perspective view of a power mechanism in the automatic lamp assembling device shown in fig. 1.
Fig. 10 is a schematic perspective view of a workpiece to be machined in the automatic lamp assembling device shown in fig. 1.
Reference numerals in the drawings: 0-machine table, 01-photoelectric sensor, 1-station turntable, 11-station carrier, 2-fixing mechanism, 21-first rack, 22-first feeding component, 221-feeder, 222-first manipulator, 2221-third driving component, 2222-fourth driving component, 2223-suction nozzle, 223-guide tube, 23-fixing component, 231-first connecting rack, 232-first driving component, 233-second connecting rack, 234-second driving component, 235-screw limiting component, 236-electric screw driver, 3-feeding mechanism, 31-second rack, 32-second feeding component, 321-storage rack, 322-sixth driving component, 323-slide plate, 3231-limiting groove, 33-second manipulator 331-rail frame, 332-fifth drive, 333-first gripper, 3331-seventh drive, 3332-suction cup, 4-marking mechanism, 41-hold-down assembly, 411-third frame, 412-lifting rail, 413-eighth drive, 414-platen, 415-detector, 42-marking assembly, 43-fan assembly, 5-discharge mechanism, 51-fourth frame, 52-third manipulator, 521-ninth drive, 522-second gripper, 5221-tenth drive, 5222-air clamp, 53-discharge chute, 54-stopper, 55-waste bin, 6-controller, 7-power mechanism, 71-motor, 72-divider, 73-encoder, 8-solenoid valve group, and drive mechanism, 9 a-work piece a, 9B-work piece B.
Detailed Description
The invention is described in further detail below with reference to fig. 1-10.
Fig. 1-2 schematically show an automatic lamp assembling device according to an embodiment of the present invention, which comprises a machine 0, and a station turntable 1, a fixing mechanism 2, a feeding mechanism 3, a marking mechanism 4 and a discharging mechanism 5 which are all arranged on the machine 0. The station turntable 1 is rotatably arranged on the machine table 0, and a plurality of station carriers 11 are circumferentially arranged at the edge position of the upper end face of the station turntable 1. The fixing mechanism 2, the feeding mechanism 3, the marking mechanism 4 and the discharging mechanism 5 encircle the station turntable 1 in sequence and work cooperatively. The station turntable 1 is configured to transport the workpiece A9 a; the fixing mechanism 2 is configured to fix the work A9 a; the feed mechanism 3 is configured to mount the work B9B onto the work A9 a; the marking mechanism 4 is configured to mark the workpiece A9 a; the discharging mechanism 5 is configured to move the marked workpiece A9a to the next process.
In the present invention, the combination of the light source plate and the lamp tube is referred to as a work A9a, and the lamp housing is referred to as a work B9B. The workpiece A9a is fed at an empty station on the station turntable 1, the workpiece A9a sequentially passes through the fixing mechanism 2, the feeding mechanism 3 and the marking mechanism 4 under the drive of the station turntable 1, and the assembly processing is completed, and finally, the workpiece A9a is moved to the next working procedure at the discharging mechanism 5. The workpiece A9a is screwed and fixed in the fixing mechanism 2, namely the light source plate is fixed on the lamp tube in a screwing mode; the workpiece A9a is subjected to lampshade assembly in the feeding mechanism 3, that is, the feeding mechanism 3 mounts the workpiece B9B onto the workpiece A9 a; the work A9a is subjected to a marking process at the marking mechanism 4. After a series of automated processing steps are completed on the workpiece A9a, the workpiece a is discharged at the discharge mechanism 5 and the process moves to the next step. The invention utilizes the mutual cooperative work of the station turntable 1, the fixing mechanism 2, the feeding mechanism 3, the marking mechanism 4 and the discharging mechanism 5 to automatically assemble and process the lamp tube, the light source plate and the lamp shade. Meets the development trend of high efficiency, high quality and low cost required by large-scale production.
Referring to fig. 3, the fixing mechanism 2 includes a first frame 21, a first feeding assembly 22, and a fixing assembly 23, where the first feeding assembly 22 and the fixing assembly 23 are both fixed on the first frame 21, and the first feeding assembly 22 and the fixing assembly 23 are connected in a pipeline; the fixing assembly 23 comprises a first connecting frame 231, a first driving piece 232 is arranged on the first connecting frame 231, a second connecting frame 233 is arranged at the driving end of the first driving piece 232, a second driving piece 234 is arranged at the upper end of the second connecting frame 233, a screw limiting piece 235 is arranged at the lower end of the second connecting frame 233, an electric screwdriver 236 is connected to the driving end of the second driving piece 234, and the electric screwdriver 236 is connected with the screw limiting piece 235 in a matched mode. During the machining of the fixing mechanism 2, the workpiece A9 a: the first feeding unit 22 feeds the screw to the fixing unit 23, and the workpiece A9a is fixed by the fixing unit 23. The first driving piece 232 drives the second connecting frame 233 to be close to the workpiece A9a, the second driving piece 234 on the second connecting frame 233 drives the electric screwdriver 236 to be close to the workpiece A9a, and the electric screwdriver 236 screws a screw into the workpiece A9a, so that the light source plate is fixed on the lamp tube in a screwing mode. The work A9a fixing process is completed.
Referring to fig. 3, the first feeding assembly 22 includes a feeder 221, a first robot 222, and a guide pipe 223, and the feeder 221 is a screw feeder. The first manipulator 222 includes a third driving element 2221, a fourth driving element 2222, and a suction nozzle 2223, the fourth driving element 2222 is fixed at the driving end of the third driving element 2221, the suction nozzle 2223 is disposed at the driving end of the fourth driving element 2222, the guide tube 223 of the first feeding component 22 is in pipeline connection with the screw limiter 235 of the fixing component 23, and the first manipulator 222 can move the material in the feeder 221 into the guide tube 223. During the feeding of the first feeding assembly 22: the screw is supplied from the feeder 221, and the suction nozzle 2223 sucks the screw from the feeder 221 and moves the screw into the guide tube 223, and the guide tube 223 conveys the screw into the fixing assembly 23 through a pipe by the combined driving of the third driver and the fourth driver. And finishing the feeding action.
Referring to fig. 4, the feeding mechanism 3 includes a second frame 31, two second feeding assemblies 32 and a second manipulator 33, where the two second feeding assemblies 32 and the second manipulator 33 are both disposed on the second frame 31, the two second feeding assemblies 32 are symmetrically disposed, and the two second feeding assemblies 32 are disposed below the second manipulator 33 and are disposed at two ends of the second manipulator 33; the second manipulator 33 includes a slide rail 331, a fifth driving member 332, and a first gripper 333, where the fifth driving member 332 is fixed at one end of the slide rail 331, the first gripper 333 is slidably disposed on the slide rail 331, and the driving end of the fifth driving member 332 is connected to the first gripper 333. During the processing of the feed mechanism 3, the workpiece A9 a: the workpiece B9B is provided by the second feed assembly 32 and the second robot 33 moves the workpiece B9B onto the workpiece A9 a. The first gripper 333 slides on the slide rail frame 331 by the drive of the fifth driver 332, moving the work B9B into the work A9 a. And finishing the assembly action of the lampshade.
Referring to fig. 4, the second feeding assembly 32 includes a storage rack 321, a sixth driving member 322, and a sliding plate 323, wherein a driving end of the sixth driving member 322 is connected to the sliding plate 323, a limiting groove 3231 is formed on the sliding plate 323, and the storage rack 321 is disposed above the sliding plate 323; the slide plate 323 is capable of sliding between the first grip 333 and the magazine 321 by the drive of the sixth driver 322. During the feeding of the second feed assembly 32: the workpiece B9B in the storage rack 321 falls into the limit groove 3231 of the sliding plate 323 due to self gravity, and the sliding plate 323 moves the workpiece B9B to the position below the first gripper 333 under the driving of the sixth driving piece 322. And finishing the feeding action.
Referring to fig. 5, the first grip 333 includes a seventh driving member 3331 and a suction cup 3332, and the suction cup 3332 is disposed at the driving end of the seventh driving member 3331. The first gripper 333 drives the suction cup 3332 to lift through the seventh driving member 3331, the suction cup 3332 sucks or discharges the workpiece B9B, and the seventh driving member 3331 and the suction cup 3332 cooperate to realize the gripping function.
Referring to fig. 6-7, the marking mechanism 4 includes a pressing component 41 and a marking component 42, and the marking component 42 is disposed below the pressing component 41; the pressing assembly 41 comprises a third frame 411, a lifting slide rail 412, an eighth driving member 413 and a pressing plate 414, wherein the lifting slide rail 412 is fixed on the third frame 411, the eighth driving member 413 is fixed on the third frame 411 and is located above the lifting slide rail 412, the pressing plate 414 is slidably arranged on the lifting slide rail 412, and the driving end of the eighth driving member 413 is connected with the pressing plate 414. During the processing of the marking mechanism 4, the workpiece A9 a: the pressing plate 414 is driven by the eighth driving member 413 to contact the workpiece B9B on the workpiece A9a downward, and the pressing plate 414 applies pressure to the workpiece B9B to press the workpiece B9B completely into the workpiece A9a, and the fixing mechanism 2 fixes the workpiece A9 a; the marking assembly 42 below the fixing mechanism 2 marks the lower end face of the workpiece A9a, and the marking process of the workpiece A9a is completed.
Referring to fig. 2, the marking mechanism 4 further includes a fan assembly 43, the fan assembly 43 is disposed on the machine table 0, and an air opening of the fan assembly 43 points to a marking position of the marking assembly 42, which is used for treating dust and waste gas generated in the marking process of the marking assembly 42.
Referring to fig. 8, the discharging mechanism 5 includes a fourth frame 51, a third manipulator 52, and a discharging chute 53, and the third manipulator 52 and the discharging chute 53 are fixed on the fourth frame 51; the third robot 52 includes a ninth driving member 521 and a second hand 522, the second hand 522 being fixed at the driving end of the ninth driving member 521; the second grip 522 includes a tenth driving piece 5221 and an air clamp 5222, the air clamp 5222 being fixed at the driving end of the tenth driving piece 5221, the tenth driving piece 5221 being fixed at the driving end of the ninth driving piece 521. The workpiece A9a is discharged during the discharging process of the discharging mechanism 5: the second gripper 522 moves the workpiece A9a from the station carousel 1 to the discharge chute 53 by the drive of the ninth driving member 521, and moves from the discharge chute 53 to the next process. The discharging operation of the work A9a is completed.
Referring to fig. 6, the pressing assembly 41 further includes a detector 415, and the detector 415 is disposed on the pressing plate 414; the discharging mechanism 5 further comprises a waste box 55 and a stopper 54, wherein the waste box 55 and the stopper 54 are both fixed on the fourth frame 51, the waste box 55 is arranged on one side of the discharging groove 53, and the stopper 54 is arranged on the ninth driving piece 521; detector 415 is electrically coupled to blocker 54 and marking assembly 42, respectively. The platen 414 is also provided with a detector 415, and the detector 415 detects whether the workpiece A9a is equipped with the workpiece B9B when the platen 414 is in operation. If the workpiece B9B is installed, the stopper 54 does not block the second gripper 522 from moving the workpiece to the discharge chute 53; if the workpiece B9B is not mounted, the stopper 54 will block the second gripper 522 from moving the workpiece A9a to the discharge chute 53, so that the second gripper 522 moves the workpiece A9a into the reject box 55.
Referring to fig. 9, the automatic lamp assembling device further comprises a power mechanism 7, wherein the power mechanism 7 is arranged on the machine table 0, and the power mechanism 7 is connected with the station turntable 1; the power mechanism 7 includes a motor 71, a divider 72, and an encoder 73, the motor 71 is connected to the divider 72, and the divider 72 is connected to the encoder 73. The divider 72 enables the turntable to change from continuous rotation to intermittent movement, and the encoder 73 can adjust the position of the station turntable 1 to enable the station turntable 1 to be aligned with each processing mechanism.
Referring to fig. 1, the automatic lamp assembling device further includes a controller 6, the controller 6 is disposed on the machine 0, the controller 6 is electrically connected with the station turntable 1, the fixing mechanism 2, the feeding mechanism 3, the marking mechanism 4, the discharging mechanism 5 and the power mechanism 7, and the controller 6 can control the station turntable 1, the fixing mechanism 2, the feeding mechanism 3, the marking mechanism 4, the discharging mechanism 5 and the power mechanism 7 to work. The machine 0 is also provided with a photoelectric sensor 01, the sensing direction of the photoelectric sensor 01 points to the station carrier 11 on the station turntable 1, the photoelectric sensor 01 senses whether the station carrier 11 contains a workpiece or not, and the signal is transmitted to the controller 6, so that the controller 6 can control each processing mechanism to process the station or not according to the signal.
Referring to fig. 9, an electromagnetic valve group 8 is arranged under the machine table 0, the electromagnetic valve group 8 is electrically connected with the controller 6, and the electromagnetic valve group 8 is connected with pipelines in all processing mechanisms. The first, second, third, fourth, fifth, sixth, seventh, eighth, and eighth drivers 232, 234, 2221, 2222, 332, 322, 3331, 413, 521, and 5221 are all pneumatic drivers.
Referring to fig. 1 to 10, the specific production steps of this embodiment are as follows:
in this embodiment, twelve station carriers 11, a-L respectively, are circumferentially arranged at the edge of the upper end surface of the station turntable 1. Wherein stations A-D are feeding stations; the station E is a fixed station and corresponds to the fixed mechanism 2; station I is a feeding station (for mounting a lampshade) and is provided with a feeding mechanism 3; the station J is a marking station and corresponds to the marking mechanism 4; the station L is a discharging station and corresponds to the discharging mechanism 5; the station F-G, I, K is a transition station, namely an idle station.
S1, feeding the workpiece A9a at the stations A-D, and rotating the workpiece A9a along with the station turntable 1 to the next working procedure.
S2, the workpiece A9a moves into the station E, namely the fixing mechanism 2. The workpiece A9a is screwed in the fixing mechanism 2, that is, the light source board is fixed on the lamp tube in a screwing mode. The workpiece A9a rotates with the station carousel 1 to the next process.
S3, the workpiece A9a moves to a station I, namely a feeding mechanism 3. The work A9a is lamp housing-fitted in the feed mechanism 3, i.e., the feed mechanism 3 mounts the work B9B to the work A9 a. The workpiece A9a rotates with the station carousel 1 to the next process.
S4, the workpiece A9a moves to a station J, namely the marking mechanism 4. The workpiece A9a is subjected to marking treatment at the marking mechanism 4, and the fixing mechanism 2 fixes the workpiece A9 a; the marking assembly 42 below the fixing mechanism 2 marks the lower end face of the workpiece A9a, and the marking process of the workpiece A9a is completed. The workpiece A9a rotates with the station carousel 1 to the next process.
S5, the workpiece A9a moves into the station L, namely the discharging mechanism 5, and the workpiece A9a performs discharging treatment at the discharging mechanism 5. The genuine workpiece is moved to the next process at the discharge mechanism 5, and the reject workpiece is moved into the waste bin at the discharge mechanism 5.
The beneficial effects of the invention are as follows: according to the invention, the assembling and processing of the lamp are completed through the mutual cooperative work of the station turntable 1, the fixing mechanism 2, the feeding mechanism 3, the marking mechanism 4 and the discharging mechanism 5. Realizes automatic production and meets the development trend of high efficiency, high quality and low cost required by large-scale production.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
Claims (5)
1. The automatic lamp assembling device is characterized by comprising a machine table (0), and a station turntable (1), a fixing mechanism (2), a feeding mechanism (3), a marking mechanism (4) and a discharging mechanism (5) which are all arranged on the machine table (0), wherein the station turntable (1) is rotatably arranged on the machine table (0), a plurality of station carriers (11) are arranged on the periphery of the edge of the station turntable (1), and the fixing mechanism (2), the feeding mechanism (3), the marking mechanism (4) and the discharging mechanism (5) encircle the station turntable (1) in sequence and work cooperatively;
the station turntable (1) is configured to transport a workpiece A (9 a);
the fixing mechanism (2) is configured to fix a workpiece A (9 a);
the feed mechanism (3) is configured to mount a workpiece B (9B) onto a workpiece a (9 a);
the marking mechanism (4) is configured to mark a workpiece A (9 a);
the discharging mechanism (5) is configured to move the marked workpiece A (9 a) to the next working procedure;
the fixing mechanism (2) comprises a first frame (21), a first feeding component (22) and a fixing component (23), wherein the first feeding component (22) and the fixing component (23) are both fixed on the first frame (21), and the first feeding component (22) is connected with the fixing component (23) through a pipeline; the fixing assembly (23) comprises a first connecting frame (231), a first driving piece (232) is arranged on the first connecting frame (231), a second connecting frame (233) is arranged at the driving end of the first driving piece (232), a second driving piece (234) is arranged at the upper end of the second connecting frame (233), a screw limiting piece (235) is arranged at the lower end of the second connecting frame (233), an electric screwdriver (236) is connected to the driving end of the second driving piece (234), and the electric screwdriver (236) is matched with the screw limiting piece (235);
the first feeding assembly (22) comprises a feeder (221), a first manipulator (222) and a guide pipe (223), the first manipulator (222) comprises a third driving piece (2221), a fourth driving piece (2222) and a suction nozzle (2223), the fourth driving piece (2222) is fixed at the driving end of the third driving piece (2221), and the suction nozzle (2223) is arranged at the driving end of the fourth driving piece (2222); the first manipulator (222) can move the material in the feeder (221) into the guide pipe (223);
the feeding mechanism (3) comprises a second frame (31), a second feeding assembly (32) and a second manipulator (33), wherein the second feeding assembly (32) and the second manipulator (33) are arranged on the second frame (31), and the second feeding assembly (32) is arranged below the second manipulator (33); the second manipulator (33) comprises a sliding rail frame (331), a fifth driving piece (332) and a first gripper (333), the fifth driving piece (332) is fixed at one end of the sliding rail frame (331), the first gripper (333) is slidably arranged on the sliding rail frame (331), and the driving end of the fifth driving piece (332) is connected with the first gripper (333);
the second feeding assembly (32) comprises a storage rack (321), a sixth driving piece (322) and a sliding plate (323), wherein the driving end of the sixth driving piece (322) is connected with the sliding plate (323), a limiting groove (3231) is formed in the sliding plate (323), and the storage rack (321) is arranged above the sliding plate (323); the sliding plate (323) can slide between the first grabbing hand (333) and the material storage rack (321) under the drive of the sixth driving piece (322);
the first grip (333) comprises a seventh driving member (3331) and a suction cup (3332), wherein the suction cup (3332) is arranged at the driving end of the seventh driving member (3331).
2. The automatic lamp assembling device according to claim 1, wherein the marking mechanism (4) comprises a pressing component (41) and a marking component (42), and the marking component (42) is arranged below the pressing component (41); the pressing assembly (41) comprises a third frame (411), a lifting sliding rail (412), an eighth driving piece (413) and a pressing plate (414), wherein the lifting sliding rail (412) is fixed on the third frame (411), the eighth driving piece (413) is fixed on the third frame (411) and is located above the lifting sliding rail (412), the pressing plate (414) is slidably arranged on the lifting sliding rail (412), and the driving end of the eighth driving piece (413) is connected with the pressing plate (414).
3. The automatic lamp assembling device according to claim 2, wherein the discharging mechanism (5) comprises a fourth frame (51), a third manipulator (52) and a discharging chute (53), and the third manipulator (52) and the discharging chute (53) are fixed on the fourth frame (51); the third manipulator (52) comprises a ninth driving member (521) and a second grip (522), and the second grip (522) is fixed at the driving end of the ninth driving member (521).
4. A luminaire automatic assembling device as claimed in claim 3, characterized in that the pressing assembly (41) further comprises a detector (415), the detector (415) being provided on a pressing plate (414); the discharging mechanism (5) further comprises a waste bin (55) and a stopper (54), the waste bin (55) and the stopper (54) are both fixed on the fourth frame (51), the waste bin (55) is arranged on one side of the discharging groove (53), and the stopper (54) is arranged on the ninth driving piece (521); the detector (415) is electrically coupled to the stopper (54) and the marking assembly (42), respectively.
5. The automatic lamp assembling device according to any one of claims 1-4, further comprising a power mechanism (7), wherein the power mechanism (7) is arranged on the machine table (0), and the power mechanism (7) is connected with the station turntable (1); the power mechanism (7) comprises a motor (71), a divider (72) and an encoder (73), wherein the motor (71) is connected with the divider (72), and the divider (72) is connected with the encoder (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811074200.6A CN108838644B (en) | 2018-09-14 | 2018-09-14 | Automatic assembling device for lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811074200.6A CN108838644B (en) | 2018-09-14 | 2018-09-14 | Automatic assembling device for lamp |
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| CN108838644A CN108838644A (en) | 2018-11-20 |
| CN108838644B true CN108838644B (en) | 2024-03-29 |
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