CN212552644U

CN212552644U - Junction box assembling equipment

Info

Publication number: CN212552644U
Application number: CN202021331067.0U
Authority: CN
Inventors: 石明全; 向洋; 高小康; 朱枫
Original assignee: Jiaxing Industrial Design And Engineering Center Chongqing Institute Of Green Intelligence Chinese Academy Of Sciences
Current assignee: Jiaxing Industrial Design And Engineering Center Chongqing Institute Of Green Intelligence Chinese Academy Of Sciences
Priority date: 2020-07-09
Filing date: 2020-07-09
Publication date: 2021-02-19
Anticipated expiration: 2030-07-09

Abstract

The utility model provides a terminal box rigging equipment, a serial communication port, include: a base; a table disposed on the base; the first mounting device comprises a vibration disc, a feeding unit, a distributing unit and a feeding unit; the feeding unit comprises a guide rail and a feeding mechanism, one end of the guide rail is correspondingly matched with the discharge hole of the vibrating disc, and the feeding mechanism is arranged on the guide rail and is configured to convey the material at one end of the guide rail to the distributing unit; the material distribution unit comprises a material distribution module and a material distribution cylinder, and the material distribution cylinder is connected with the material distribution module; the feeding unit comprises a clamping unit, a lifting unit and a transverse moving unit, the clamping unit is fixed on the lifting unit, the lifting unit is arranged on the transverse moving unit, and the clamping unit is configured to be used for clamping materials on the material distributing module located on the second position.

Description

Junction box assembling equipment

Technical Field

The utility model relates to a terminal box rigging equipment.

Background

The metal junction box comprises a box body 40, a pressure foot 20, a first screw 10 and a second screw 30, wherein the first screw 10 fixes the pressure foot 20 to the box body 40, and the second screw 30 is directly fixed to the box body 40.

In the conventional design, the assembly is usually performed manually, that is, the presser foot 20 is first placed on the box body 40, then the presser foot 20 is fixed to the box body 40 by the first screw 10, and finally the second screw 30 is screwed on the box body 40. The above-described assembly by manual means has the following drawbacks: the presser foot 20 is of a special-shaped structure, so that manual positioning is not easy to realize during assembly, and the operation is extremely troublesome; the assembly is carried out manually, the assembly efficiency is low, and the labor intensity is high.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome the above-mentioned not enough that exists among the prior art, and provide a terminal box rigging equipment that structural design is reasonable.

The embodiment of the utility model provides a solve the technical scheme that above-mentioned problem adopted and be: a junction box assembling apparatus, comprising:

a base;

the workbench is arranged on the base and provided with a plurality of stations, and the workbench is configured to be rotatable so as to switch the positions of the stations; and

the first mounting device comprises a vibration disc, a feeding unit, a distributing unit and a feeding unit;

the feeding unit comprises a guide rail and a feeding mechanism, one end of the guide rail is correspondingly matched with the discharge hole of the vibrating disc, and the feeding mechanism is arranged on the guide rail and is configured to convey the material at one end of the guide rail to the distributing unit;

the material distributing unit comprises a material distributing module and a material distributing cylinder, the material distributing cylinder is connected with the material distributing module and controls the material distributing module to be switched between a first position and a second position, the material distributing module is located in the extending direction of the guide rail at the first position, and the material distributing module is correspondingly matched with the material loading unit at the second position;

the feeding unit comprises a clamping unit, a lifting unit and a transverse moving unit, the clamping unit is fixed on the lifting unit, the lifting unit is arranged on the transverse moving unit, the clamping unit is configured to be used for clamping materials on the material distribution module located at the second position, and the clamping unit is moved to the station through the transverse moving unit and the lifting unit.

The embodiment of the utility model provides a first installation device still includes the installation unit, the installation unit includes that first conveying unit and first electricity are criticized, first conveying unit with first electricity is criticized and is connected, first conveying unit transport screw extremely first electricity is criticized.

The embodiment of the utility model provides a still include second installation device, second installation device includes that second conveying unit and second electricity are criticized, second conveying unit configuration is criticized the pay-off to the second electricity.

The embodiment of the utility model provides a still include the support, the support is fixed on the base, the second electricity is criticized and is fixed through a mobile unit on the support, the second electricity is criticized and is passed through the mobile unit removes to second conveying unit and picks up the screw, and passes through the mobile unit and remove to with the position that the station corresponds.

The embodiment of the utility model provides a feeding mechanism is including removing seat, first cylinder, pushing away to portion and rotary unit, remove the setting up of seat directional movement in on the base, first cylinder with remove the seat and connect and control and remove the seat and remove, rotary unit set up in remove on the seat, push away to the portion with rotary unit connects, push away to the portion push away to material on the guide rail and carry the material to dividing material unit department.

The embodiment of the utility model provides a clamping unit includes first centre gripping arm and second centre gripping arm, first centre gripping arm with distance between the second centre gripping arm is adjustable to the centre gripping or loosen the material.

The embodiment of the utility model provides a clamping unit includes the centre gripping cylinder, sets up the second guide rail on the clamping unit, first centre gripping arm with second centre gripping arm respectively with the second guide rail is connected, first centre gripping arm with second centre gripping arm passes through the centre gripping cylinder realizes the regulation of distance between the two.

The embodiment of the utility model provides a still include the detecting element, the detecting element set up in on the base, the detecting element correspond to station and configuration are the detection whether place the work piece on the station.

The embodiment of the utility model provides a still include the rotation unit, the workstation passes through the rotation unit and set up in on the base, the rotation unit includes the motor, the motor with the workstation is connected with control the workstation rotates.

The embodiment of the utility model provides a the station is provided with first station, second station, third station and fourth station, first station configuration is for being used for placing the work piece, second station configuration with the detecting element corresponds, third station configuration with first installation device corresponds, fourth station configuration with second installation device corresponds.

Compared with the prior art, the utility model, have following one or more advantage or effect: the structure is simple, and the design is reasonable; the automatic feeding and the loading of the presser foot can be realized through the feeding unit, the material distribution unit and the loading unit; the automatic installation of the presser foot can be realized through the arrangement of the installation unit; the second screw can be automatically installed through the arrangement of the second device; the inspection of whether the box body is placed or not can be realized through the arrangement of the inspection unit so as to prevent the box body from being neglected; the junction box assembling equipment can be applied to automatic assembly, improves the production efficiency, reduces the labor intensity and has higher economic benefit.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic perspective view of a junction box assembling apparatus according to an embodiment of the present invention.

Fig. 2 is a schematic perspective view of the junction box assembling apparatus of the embodiment of the present invention without the vibrating plate.

Fig. 3 is an enlarged schematic view at a in fig. 2.

Fig. 4 is a schematic perspective view of a junction box assembling apparatus according to an embodiment of the present invention.

Fig. 5 is an enlarged schematic view at B in fig. 4.

Fig. 6 is a schematic three-dimensional structure diagram of the junction box assembling apparatus in the embodiment of the present invention.

Fig. 7 is an enlarged view at C in fig. 6.

Fig. 8 is a schematic perspective view of the feeding unit.

Fig. 9 is a schematic perspective view of the material distributing unit.

Fig. 10 is a schematic perspective view of the feeding unit.

Detailed Description

The present invention will be described in further detail by way of examples with reference to the accompanying drawings, and the following examples are illustrative of the present invention, but the present invention is not limited to the following examples.

Example 1.

Referring to fig. 1 to 10, the cartridge mounting apparatus of the present embodiment includes a base 1, a table 2, a first mounting device 3, and a second mounting device 4.

The base 1 in this embodiment may have a table top and support legs. In order to install each part, the table-boards can be provided with a plurality of groups, and the heights of the table-boards can be different according to different requirements.

The workbench 2 in this embodiment is disposed on the base 1 and has a plurality of stations, and the workbench 2 is configured to be rotatable so as to switch the positions of the stations.

The first mounting device 3 in this embodiment includes a vibration plate 31, a feeding unit 32, a material dividing unit 33, and a feeding unit 34. The vibration plate 31 in this embodiment is a prior art and will not be described herein.

The feeding unit 32 in this embodiment includes a guide rail 321 and a feeding mechanism 322, one end of the guide rail 321 is correspondingly matched with the discharge hole of the vibration disk 31, when the vibration disk 31 discharges, a material (the material here refers to a presser foot, and for convenience of description, it is hereinafter referred to as a material) is conveyed to one end of the guide rail 321, and the feeding mechanism 322 is disposed on the guide rail 321 and configured to convey the material at one end of the guide rail 321 to the material distribution unit 33. In this embodiment, the guide rail 321 is provided with a feed chute 3211, and the cross-sectional shape of the feed chute 3211 matches the shape of the material.

The material distributing unit 33 in this embodiment includes a material distributing module 331 and a material distributing cylinder 332, the material distributing cylinder 332 is connected to the material distributing module 331 and controls the material distributing module 331 to switch between a first position and a second position, when the first position is located, the material distributing module 331 is located in the extending direction of the guide rail, at this time, the feeding mechanism 322 can convey the material at the feeding chute 3211 to the material distributing module 331, and when the second position is located, the material distributing module 331 is correspondingly matched with the feeding unit 34, so that the feeding unit 34 can pick up the material conveniently. The material distributing module 331 in this embodiment can be configured with a fixing structure according to the shape of the material, so as to effectively fix the special-shaped piece.

The feeding unit 34 in this embodiment includes a clamping unit 341, a lifting unit 342, and a traverse unit 343, the clamping unit 341 is fixed on the lifting unit 342, the lifting unit 342 is disposed on the traverse unit 343, and the clamping unit 341 is configured to clamp the material on the material distribution module 331 located at the second position and move the clamping unit 341 to the station through the traverse unit 343 and the lifting unit 342. Specifically, the traverse unit 343 moves the lifting unit 342 to a position above the material distributing module 331, and then the lifting unit 342 descends, so that when the clamping unit 341 reaches the material distributing module 331, the material can be clamped, and at this time, the material is conveyed to the box body on the corresponding station through the lifting unit 342 and the traverse unit 343.

The lifting unit 342 and the traverse unit 343 in this embodiment can be moved by a cylinder structure, a screw structure, or a link structure in the related art. Specifically, the lifting unit 342 and the traversing unit 343 in this embodiment both move through the cylinder structure, and the specific structure of the cylinder structure itself is the prior art and is not described herein again.

The first mounting device 3 of this embodiment further includes a mounting unit 35, the mounting unit 35 includes a first conveying unit 351 and a first electric batch 352, the first conveying unit 351 is connected to the first electric batch 352, and the first conveying unit 351 conveys screws to the first electric batch 352. The first feeding unit 351 in the present embodiment includes a first screw vibrating plate 3511 to feed the first screw. The first conveying unit 351 conveys the first screw to the first electric screwdriver 352, and the first electric screwdriver 352 fixes the presser foot to the box body through the first screw. The first electronic batch 352 itself in this embodiment is prior art and will not be described herein. The first screw vibrating disk 3511 of the present embodiment can convey the first screw to the first electric screwdriver 352 in various manners in the prior art, and the details are not repeated herein. The first screw vibrating disk 3511 of the present embodiment is a prior art and will not be described herein.

The second mounting device 4 in this embodiment includes a second conveying unit 41 and a second electric batch 42, and the second conveying unit 41 is configured to feed the second electric batch 42.

Specifically, the present embodiment further includes a bracket 43, the bracket 43 is fixed on the base 1, the second electric batch 42 is fixed on the bracket 43 by a moving unit 44, the second electric batch 42 is moved to the second conveying unit 41 by the moving unit 44 to pick up the second screw, and is moved to a position corresponding to the work station by the moving unit 44, and after the second electric batch 42 picks up the second screw, the second screw is fixed to the box. The second feeding unit 41 in this embodiment includes a second screw vibrating plate 411, and the second screw vibrating plate 411 feeds a second screw to a predetermined position so as to accurately pick up the second electric batch 42. The moving unit 44 in this embodiment can move on the support 43 by a cylinder structure, and specifically, a guide rail and a guide groove can be correspondingly provided on the support 43 and the moving unit 44, and then the moving unit 44 can move by a cylinder. The cylinder structure described above is per se prior art and will not be described in detail here. The moving means 44 may be a screw structure, a link structure, or the like as in the related art, as long as the moving means 44 can move. The second screw vibration plate 411 itself in this embodiment is prior art and will not be described herein.

In this embodiment, the feeding mechanism 322 includes a moving seat 3221, a first cylinder 3222, a pushing portion 3223, and a rotating unit 3224, the moving seat 3221 is directionally and movably disposed on the base 1 (specifically, the base 1 and the moving seat 3221 may be correspondingly provided with a matching guide rail and a matching guide groove, respectively), the first cylinder 3222 is connected to the moving seat 3221 and controls the moving seat 3221 to move, the rotating unit 3224 is disposed on the moving seat 3221, the pushing portion 3223 is connected to the rotating unit 3224, and the pushing portion 3223 pushes against the material on the guide rail 321 to convey the material to the material distributing unit 33. Specifically, the rotating unit 3224 controls the pushing portion 3223 to rotate to a position corresponding to the material, and then the moving seat 3221 is pushed by the first cylinder 3222, at this time, the pushing portion 3223 pushes the material, so as to push the material to the designated position. When the movable seat 3221 is reset, the rotating unit 3224 controls the pushing portion 3223 to rotate, so that the pushing portion 3223 is located at a position where the material is not hindered (the material is not touched during the resetting), then the first cylinder 3222 controls the movable seat 3221 to reset, and thereafter, the above steps are repeated. Therefore, the automatic feeding of the materials can be realized. In this embodiment, the rotating unit 3224 may be a motor, an output shaft of the motor is connected to the pushing portion 3223, and the motor may control the pushing portion 3223 to rotate. In order to position the rotation angle of the pushing portion 3223, a limiting portion may be correspondingly disposed on the moving seat 3221.

In this embodiment, the clamping unit 341 includes a first clamping arm 3411 and a second clamping arm 3412, and a distance between the first clamping arm 3411 and the second clamping arm 3412 is adjustable to clamp or release the material.

Further, in this embodiment, the clamping unit 341 includes a clamping cylinder 3413, a second guide rail 3414 is disposed on the clamping unit 341, the first clamping arm 3411 and the second clamping arm 3412 are respectively connected to the second guide rail 3414, so as to realize the directional movement of the first clamping arm 3411 and the second clamping arm 3412, and the first clamping arm 3411 and the second clamping arm 3412 realize the adjustment of the distance therebetween through the clamping cylinder 3413. The distance between the first clamping arm 3411 and the second clamping arm 3412 is controlled by a clamping cylinder 3413, and the structure of the clamping cylinder is prior art and is not described in detail herein. The material is got to the automatic clamp of this embodiment through centre gripping unit 341, provides the basis for automatic.

The embodiment further comprises a detection unit 5, wherein the detection unit 5 is arranged on the base 1, and the detection unit 5 corresponds to the station and is configured to detect whether a workpiece is placed on the station. The detection unit 5 may be disposed on the bracket 43. The detection unit 5 may be a distance sensor to detect a distance to the station, by which it is judged whether or not a workpiece (a box) is placed on the station. If the workpiece is not placed, the workbench rotates to place the workpiece. In other embodiments, the detecting unit 5 may be an image sensor for determining whether the workpiece is correctly placed in a manner of detecting the shape. By the arrangement of the inspection unit 5, inspection of whether a workpiece is placed can be realized to prevent the workpiece from being neglected.

This embodiment still includes rotation unit 6, workstation 2 pass through rotation unit 6 set up in on the base 1, rotation unit 6 includes the motor, the motor with workstation 2 is connected in order to control workstation 2 rotates. The rotating unit 6 controls the workbench 2 to rotate so as to realize the switching of each station.

The work stations are provided with a first work station 101, a second work station 102, a third work station 103 and a fourth work station 104, the first work station 101 is configured to be used for placing and taking workpieces, the second work station 102 is configured to correspond to the detection unit 5 to detect whether the workpieces are placed or correctly placed, the third work station 103 is configured to correspond to the first mounting device 3 to mount a presser foot, and the fourth work station 104 is configured to correspond to the second mounting device 4 to mount a second screw. The station switching can realize continuous assembly and improve the working efficiency.

The above-mentioned action in this embodiment, can carry out automatic control through industry control box. The principle of industrial control box control itself is the prior art, and is not described here in detail.

The above description in this specification is merely illustrative of the present invention. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims

1. A junction box assembling apparatus, comprising:

a base;

2. The junction box assembling apparatus of claim 1, wherein: the first mounting device further comprises a mounting unit, the mounting unit comprises a first conveying unit and a first electric screwdriver, the first conveying unit is connected with the first electric screwdriver, and the first conveying unit conveys screws to the first electric screwdriver.

3. The junction box assembling apparatus of claim 1, wherein: the device further comprises a second mounting device, wherein the second mounting device comprises a second conveying unit and a second electric batch, and the second conveying unit is configured to feed the second electric batch.

4. The junction box assembling apparatus of claim 3, wherein: the second electric batch is fixed on the bracket through a moving unit, is moved to a second conveying unit through the moving unit to pick up a screw and is moved to a position corresponding to the station through the moving unit.

5. The junction box assembling apparatus of claim 1, wherein: the feeding mechanism comprises a moving seat, a first air cylinder, a pushing part and a rotating unit, the moving seat can be arranged on the base in a moving mode, the first air cylinder is connected with the moving seat and controls the moving seat to move, the rotating unit is arranged on the moving seat, the pushing part is connected with the rotating unit, and the pushing part pushes materials on the guide rail to convey the materials to the distributing unit.

6. The junction box assembling apparatus of claim 1, wherein: the clamping unit comprises a first clamping arm and a second clamping arm, and the distance between the first clamping arm and the second clamping arm is adjustable so as to clamp or loosen materials.

7. The junction box assembling apparatus of claim 6, wherein: the clamping unit comprises a clamping cylinder, a second guide rail is arranged on the clamping unit, the first clamping arm and the second clamping arm are respectively connected with the second guide rail, and the first clamping arm and the second clamping arm are used for adjusting the distance between the first clamping arm and the second clamping arm through the clamping cylinder.

8. The junction box assembling apparatus of claim 3, wherein: the detection unit is arranged on the base and corresponds to the station and is configured to detect whether a workpiece is placed on the station or not.

9. The junction box assembling apparatus of claim 8, wherein: still include the rotation unit, the workstation passes through the rotation unit and set up in on the base, the rotation unit includes the motor, the motor with the workstation is connected in order to control the workstation rotates.

10. The junction box assembling apparatus of claim 9, wherein: the station is provided with a first station, a second station, a third station and a fourth station, the first station is configured to be used for placing a workpiece, the second station is configured to correspond to the detection unit, the third station is configured to correspond to the first installation device, and the fourth station is configured to correspond to the second installation device.