CN116372577A

CN116372577A - MR16 shot-light assembly line

Info

Publication number: CN116372577A
Application number: CN202310573603.XA
Authority: CN
Inventors: 朱武良; 张勇; 苏大明; 许问津; 鲁忠新
Original assignee: Foshan Electrical and Lighting Co Ltd
Current assignee: Foshan Electrical and Lighting Co Ltd
Priority date: 2023-05-22
Filing date: 2023-05-22
Publication date: 2023-07-04

Abstract

The invention relates to the technical field of MR16 spotlight production equipment, in particular to an MR16 spotlight assembly line, which is characterized by comprising the following components in part by weight: the device comprises a conveying rail, and a radiator processing device, a light source plate processing device, a wire pin cutting device, a screw locking device, a compound light detection sorting device, a lens feeding device and a lens gland device which are sequentially arranged along the conveying direction of the conveying rail; the radiator processing device is used for transferring the radiator to the conveying rail; the light source plate processing device is used for assembling the light source plate on the radiator; the lead pin cutting device is used for cutting off the lead extending out of the pin; the screw locking device is used for locking screws on the light source plate; the compound light detection sorting device is used for detecting lamps and screening defective products; the lens feeding device is used for transferring the lens to the radiator; the lens gland device is used for fixing a lens. The invention has the advantages of high automation degree and reduced manual operation.

Description

MR16 shot-light assembly line

Technical Field

The invention relates to the technical field of MR16 spotlight production equipment, in particular to an MR16 spotlight assembly line.

Background

MR16 spot light, which is a lamp with a multi-sided reflector having a maximum outer diameter of 2 inches, is composed of a heat sink (lamp cup), a light source board, wires, pins and lenses, and is commonly used in applications to replace compact fluorescent lamps or standard incandescent bulbs. MR16 spot lamps have the advantages of robust construction and energy and power conservation, and are widely used in residential and retail lighting.

At present, in the production of MR16 shot-light, the equipment of each part of lamps and lanterns is by manual operation mostly to the arrangement and the equipment of each part of lamps and lanterns is accomplished to artificial mode, is provided with the transportation rail of transportation lamps and lanterns in the workshop, has set gradually the processing station along the direction of transportation rail, and the staff carries out the processing of each part to the lamps and lanterns on the transportation rail.

The technical scheme has the defects that: the manual assembly mode has lower efficiency of producing the lamp, and a large amount of manpower and material resources are consumed; in addition, because the manual assembly is easy to make mistakes, the quality of the lamp is reduced, and the defective rate of the lamp is high.

Disclosure of Invention

Aiming at the defects of the prior art, the invention aims to provide an MR16 spotlight assembly line which has the advantages of high automation degree and reduced manual operation.

The technical purpose of the invention is achieved by the following technical scheme, an MR16 spotlight assembly line comprises: the device comprises a conveying rail, and a radiator processing device, a light source plate processing device, a wire pin cutting device, a screw locking device, a compound light detection sorting device, a lens feeding device and a lens gland device which are sequentially arranged along the conveying direction of the conveying rail;

the radiator processing device is used for transferring a radiator to be processed onto the conveying rail and coating the radiator with heat-conducting silica gel; the light source plate processing device is used for assembling the light source plate on the radiator; the lead pin cutting device is used for cutting off the lead extending out of the pin; the screw locking device is used for locking screws on the light source plate so as to fix the light source plate; the compound light detection sorting device is used for detecting lamps and screening defective products; the lens feeding device is used for transferring the lens to the radiator; the lens gland device is used for gland fixation of a lens placed on the radiator.

In one embodiment, the heat sink processing apparatus includes:

the feeding mechanism is arranged at the feeding end of the conveying rail and is used for automatically conveying the radiator;

the first transfer mechanism comprises a first bracket arranged between the feeding mechanism and the conveying rail, a first driving assembly arranged on the first bracket and a first clamping assembly connected with the output end of the first driving assembly in a transmission way, and is used for transferring the radiator to the conveying rail;

the first gluing mechanism comprises a first mounting seat arranged on one side of the conveying rail, a first lifting assembly fixedly connected to the first mounting seat and a first gluing gun arranged on the first lifting assembly, and is used for coating heat-conducting silica gel on a radiator on the conveying rail.

In one embodiment, the light source board processing device includes:

the gland mechanism is arranged on one side of the conveying rail and used for pressing the light source plate into the radiator;

the second gluing mechanism comprises a second mounting seat arranged on one side of the conveying rail, a rotating assembly arranged on the second mounting seat and a second gluing gun arranged on the rotating assembly, and is used for coating the light source plate with the viscose.

In one embodiment, the wire-cutting apparatus includes a punching mechanism and a first convolution mechanism;

the punching mechanism is arranged on one side of the conveying rail and is used for processing pins; the first rotating mechanism is arranged between the stamping mechanism and the conveying rail and is used for clamping the lamp on the conveying rail into the stamping mechanism.

In one embodiment, the screw locking device comprises:

the first base is arranged on one side of the conveying rail;

the mounting mechanism comprises a driving part arranged on the first base and a working disc connected to the top of the driving part in a transmission way, and a plurality of mounting holes for accommodating lamps are formed in the surface of the working disc at intervals along the periphery of the working disc;

the second rotating mechanism is arranged between the conveying rail and the working disc and is used for clamping the lamp on the conveying rail into the placing hole;

the locking mechanism is arranged on the other side of the working disc and used for locking the screw on the lamp.

In one embodiment, the complex light detection sorting apparatus includes:

the light resetting mechanism is arranged at one side of the conveying rail and used for resetting and detecting the lamp;

the second transfer mechanism comprises a second bracket arranged on one side of the conveying rail, a second driving assembly arranged on the second bracket and a second clamping assembly connected with the output end of the second driving assembly in a transmission way, and is used for removing unqualified lamps after detection by the light restoration mechanism.

In one embodiment, the lens feeding device includes:

the second base is arranged on one side of the conveying rail and used for installing a foundation;

the storage mechanism is arranged on the second base and used for storing the lens to be assembled;

the third transfer mechanism comprises a third bracket arranged on the second base, a third driving component arranged on the third bracket, and a suction component connected with the output end of the third driving component in a transmission way and used for transferring the lens on the storage mechanism;

and the discharging mechanism is arranged on one side of the conveying rail and used for positioning and supporting the lens sucked by the suction assembly and placing the lens on the radiator.

In one embodiment, the lens capping device comprises:

the third mounting seat is arranged on one side of the conveying rail and is used for mounting a foundation;

the positioning mechanism is arranged on the third mounting seat and above the conveying rail and used for fixing the position of the lamp on the conveying rail;

and the pressing mechanism is arranged on one side of the third mounting seat and used for pressing the lens into the radiator.

In one embodiment, an electrical control cabinet and a main chain power system are further arranged on one side of the conveying rail, the electrical control cabinet is used for controlling starting and closing of all devices, and the main chain power system is used for controlling transmission of the conveying rail.

In one embodiment, the discharge end of the conveying rail is further provided with an ageing machine docking station for conveying the assembled lamp to an ageing line for testing.

Above-mentioned MR16 shot-light assembly line has following beneficial effect:

firstly, in the invention, the lamps to be treated are sequentially conveyed to each procedure for processing and assembling through the conveying rail, a plurality of devices can automatically process the lamps, the degree of automation is high, and the production efficiency of the MR16 spotlight is improved;

secondly, the invention can save a great deal of manual labor, reduce the influence of manual assembly on the quality of the lamp, improve the quality of the lamp and have good economic benefit.

Drawings

Fig. 1 is a top view of an assembly line in the present embodiment;

fig. 2 is a schematic overall structure of the assembly line in the present embodiment;

fig. 3 is a perspective view of an assembly line in the present embodiment;

fig. 4 is a schematic view of the overall structure of the radiator processing apparatus in the present embodiment;

fig. 5 is a schematic view of the overall structure of the first transfer mechanism in the present embodiment;

fig. 6 is a schematic overall structure of the first glue applying mechanism in the present embodiment;

fig. 7 is a schematic view of the overall structure of the light source board processing device in the present embodiment;

fig. 8 is a schematic diagram of the overall structure of the second glue applying mechanism in this embodiment;

fig. 9 is a schematic diagram of the overall structure of the wire-cutting apparatus according to the present embodiment;

FIG. 10 is a schematic view showing the overall structure of the first swing mechanism in the present embodiment;

FIG. 11 is a schematic view showing the overall structure of the screw locking device according to the present embodiment;

fig. 12 is a schematic diagram of the overall structure of the complex light detection sorting device in the present embodiment;

fig. 13 is a schematic diagram of the overall structure of the light recovery mechanism in the present embodiment;

fig. 14 is a schematic view of the overall structure of the second transfer mechanism in the present embodiment;

fig. 15 is a schematic diagram of the overall structure of the lens feeding device in this embodiment;

fig. 16 is a schematic view of the overall structure of the third transfer mechanism in the present embodiment;

fig. 17 is a schematic diagram of the overall structure of the discharging mechanism in the present embodiment;

fig. 18 is a schematic view showing the overall structure of the lens capping device in the present embodiment;

fig. 19 is a schematic structural composition diagram of a lens capping device in the present embodiment.

In the figure: 1. a conveying rail; 2. a radiator processing device; 21. a feeding mechanism; 211. a fourth mount; 212. a first transfer rail; 213. a blocking piece; 22. a first transfer mechanism; 221. a first bracket; 222. a first drive assembly; 2221. a first telescopic cylinder; 2222. a first slide rail; 2223. a first slider; 223. a first clamping assembly; 2231. a first mounting plate; 2232. a first driving member; 2233. a first pneumatic finger; 23. a first glue applying mechanism; 231. a first mount; 232. a first lifting assembly; 2321. a first connection plate; 2322. a first upright; 2323. the second telescopic cylinder; 233. a first glue gun; 3. a light source board processing device; 31. a capping mechanism; 311. a fifth mount; 312. a second driving member; 313. a pressing part; 32. a second glue application mechanism; 321. a second mounting base; 322. a rotating assembly; 3221. a third driving member; 3222. a second mounting plate; 3223. a first turntable; 3224. a second turntable; 323. a second glue gun; 4. a lead pin cutting device; 41. a punching mechanism; 411. a processing table; 412. a fourth driving member; 413. a mold; 414. a placement table; 42. a first swivel mechanism; 421. a fourth bracket; 422. a first rotating dial; 423. a second lifting assembly; 4231. a second upright; 4232. a third telescopic cylinder; 4233. a second connecting plate; 424. a third pneumatic finger; 5. a screw locking device; 51. a first base; 52. a placement mechanism; 521. a driving section; 522. a working plate; 523. placing the hole; 53. a second swivel mechanism; 54. a locking mechanism; 541. a vertical rod; 542. a fourth telescopic cylinder; 543. electric batch; 6. the compound light detection sorting device; 61. a light resetting mechanism; 611. a sixth mounting base; 612. a fifth driving member; 613. a conductive assembly; 6131. a conductive plate; 6132. a conductive probe; 62. a second transfer mechanism; 621. a second bracket; 622. a second drive assembly; 6221. a fifth telescopic cylinder; 6222. a second slide rail; 6223. a second slider; 623. a second clamping assembly; 6231. a third mounting plate; 6232. a sixth driving member; 6233. a fourth pneumatic finger; 63. a second transfer rail; 64. a storage box; 7. a lens feeding device; 71. a second base; 72. a storage mechanism; 721. a seventh mount; 722. a seventh driving member; 723. a storage cylinder; 73. a third transfer mechanism; 731. a third bracket; 732. a third drive assembly; 7321. a third slide rail; 7322. a third slider; 7323. a sixth telescopic cylinder; 733. a suction assembly; 7331. a fourth mounting plate; 7332. a seventh telescopic cylinder; 7333. a connecting rod; 7334. a suction cup; 74. a discharging mechanism; 741. a fifth bracket; 742. an eighth driving member; 743. a support assembly; 7431. a rotating lever; 7432. a support part; 8. a lens capping device; 81. a third mount; 82. a positioning mechanism; 821. a ninth driving member; 822. a positioning piece; 83. a compressing mechanism; 831. a fifth mounting plate; 832. a tenth driving member; 833. stamping parts; 834. a shielding plate; 9. an electrical control cabinet; 10. a main chain power system; 11. and (5) docking a station of the aging machine.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and examples.

In the description of the present invention, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" is at least two unless explicitly defined otherwise.

In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

As shown in fig. 1-3, an MR16 spot lamp assembly line comprises a conveying rail 1, and a radiator processing device 2, a light source plate processing device 3, a wire pin cutting device 4, a screw locking device 5, a compound light detection sorting device 6, a lens feeding device 7 and a lens gland device 8 which are sequentially arranged along the conveying direction of the conveying rail 1;

the radiator processing device 2 is used for transferring a radiator to be processed onto the conveying rail 1 and coating the radiator with heat-conducting silica gel; the light source board processing device 3 is used for assembling the light source board to the radiator; the lead pin cutting device 4 is used for cutting the lead extending out of the pin; the screw locking device 5 is used for locking screws on the light source plate so as to fix the light source plate; the compound light detection and sorting device 6 is used for detecting lamps and screening defective products; the lens feeding device 7 is used for transferring the lens to the radiator; the lens capping device 8 is used for capping and fixing the lens placed on the radiator.

The conveying rail 1 is used for loading and transporting lamps to be processed. The lamps to be treated are sequentially conveyed to each procedure for processing and assembling through the conveying rail 1, a plurality of devices can automatically process the lamps, the degree of automation is high, and the production efficiency of the MR16 spotlight is improved; and a large amount of manual labor can be saved, the influence of manual assembly on the quality of the lamp is reduced, the quality of the lamp is improved, and good economic benefits are realized.

Specifically, as shown in fig. 4, the radiator processing apparatus 2 includes a feeding mechanism 21, a first transfer mechanism 22, and a first sizing mechanism 23.

The feeding mechanism 21 is arranged at the feeding end of the conveying rail 1 and is used for automatically conveying the radiator; the first transfer mechanism 22 comprises a first bracket 221 arranged between the feeding mechanism 21 and the conveying rail 1, a first driving component 222 arranged on the first bracket 221 and a first clamping component 223 connected with the output end of the first driving component 222 in a transmission way; the first gluing mechanism 23 comprises a first mounting seat 231 arranged on one side of the conveying rail 1, a first lifting assembly 232 fixedly connected to the first mounting seat 231, and a first gluing gun 233 arranged on the first lifting assembly 232 and used for coating heat-conducting silica gel on a radiator on the conveying rail 1.

In this embodiment, the feeding mechanism 21 includes a fourth mounting seat 211, a first conveying rail 212, and a blocking block 213; the fourth mounting seat 211 is disposed outside the first bracket 221; the first conveying rail 212 is fixedly arranged on the fourth mounting seat 211, and a plurality of radiators are arranged on the first conveying rail 212; the blocking piece 213 is disposed at the output end of the first conveying rail 212, and a concave surface for accommodating a radiator is formed on a side of the blocking piece facing the first conveying rail 212.

The first conveying rail 212 is used for conveying a radiator to be processed, the radiator can be placed on the first conveying rail 212 manually, the radiator to be processed can be transferred to the first conveying rail 212 in a mode of connecting a radiator storage mechanism at the input end of the first conveying rail 212, then the radiator is conveyed to the blocking block 213 by the first conveying rail 212, and the blocking block 213 limits the sliding of the radiator so as to facilitate the grabbing of the first transferring mechanism 22.

Specifically, as shown in fig. 5, the first driving assembly 222 includes a first telescopic cylinder 2221, a first sliding rail 2222, and a first sliding block 2223, where the first sliding rail 2222 is fixedly connected to the first bracket 221; the first sliding block 2223 is clamped on the first sliding rail 2222, can slide back and forth on the first sliding rail 2222, and is fixedly connected with the first clamping assembly 223; the first telescopic cylinder 2221 is disposed at one side of the first sliding rail 2222, and an output end of the first telescopic cylinder is fixedly connected with the first sliding block 2223, so as to drive the first sliding block 2223 to move.

Specifically, as shown in fig. 5, the first gripping assembly 223 includes a first mounting plate 2231, a first driver 2232, and a first pneumatic finger 2233; the first mounting plate 2231 is disposed on a side of the first slider 2223; the first driving member 2232 is fixedly coupled to the first mounting plate 2231; the first pneumatic finger 2233 is connected to the bottom of the first driver 2232 for gripping the heat sink.

The first telescopic cylinder 2221 drives the first sliding block 2223 to move above the blocking block 213, the first driving piece 2232 drives the first pneumatic finger 2233 to move downwards to grab the radiator, the first driving piece 2232 drives the first pneumatic finger 2233 to move upwards, the first telescopic cylinder 2221 drives the first sliding block 2223 to horizontally move onto the conveying rail 1, the first driving piece 2232 drives the first pneumatic finger 2233 to place the radiator on the lamp placement position on the conveying rail 1, and then the first telescopic cylinder 2221 and the first driving piece 2232 drive the sliding block and the first pneumatic finger 2233 to reset respectively, so that the radiator is circularly transferred.

Specifically, as shown in fig. 6, the first lifting assembly 232 includes a first connection plate 2321, a first upright 2322, and a second telescopic cylinder 2323; the first upright 2322 is arranged on the first installation seat 231; the second telescopic cylinder 2323 is arranged at the top of the first upright 2322; one end of the first connecting plate 2321 is in transmission connection with the output end of the second telescopic cylinder 2323, and the other end of the first connecting plate 2321 is connected with the first glue gun 233.

When the conveying rail 1 transports the radiator to the first gluing mechanism 23, the second telescopic cylinder 2323 drives the first connecting plate 2321 to move downwards, drives the first gluing gun 233 to move downwards, the gluing head of the first gluing gun 233 contacts with the radiator and coats heat-conducting silica gel into the radiator, and then the second telescopic cylinder 2323 drives the first connecting plate 2321 and the first gluing gun 233 to move upwards for resetting.

Specifically, as shown in fig. 7, the light source board processing device 3 includes a capping mechanism 31 and a second glue applying mechanism 32; the capping mechanism 31 is provided at one side of the conveying rail 1 for pressing the light source plate into the radiator; the second gluing mechanism 32 comprises a second mounting seat 321 arranged on one side of the conveying rail 1, a rotating assembly 322 arranged on the second mounting seat 321 and a second gluing gun 323 arranged on the rotating assembly 322 and is used for coating the light source plate with the adhesive foam.

In the present embodiment, the light source board is placed in the radiator on the conveying rail 1 by a machine or a manual mode, and then the light source board is fixed by the capping mechanism 31. The capping mechanism 31 includes a fifth mount 311, a second driver 312, and a pressing portion 313; the fifth mounting seat 311 is arranged at one side of the conveying rail 1, and the second driving piece 312 is arranged on the fifth mounting seat 311; the pressing part 313 is in transmission connection with the output end of the second driving part 312, and is used for pressing the light source plate, and the second driving part 312 can drive the pressing part 313 to reciprocate in the vertical direction.

Specifically, as shown in FIG. 8, the rotating assembly 322 includes a second mounting plate 3222, a third drive 3221, a first drive belt, a first rotating disk 3223, and a second rotating disk 3224; the second mounting plate 3222 is provided on the second mount 321; the third driving piece 3221 is provided at the bottom of the second mounting plate 3222; the first rotating disc 3223 and the second rotating disc 3224 are respectively arranged at two ends of the second mounting plate 3222, the first rotating disc 3223 is in transmission connection with the output end of the third driving member 3221, and the second glue gun 323 is fixedly connected with the second rotating disc 3224; the first transmission belt is wound on the outer sides of the first and

second turn plates

3223 and 3224; the third driving part 3221 drives the first rotating disc 3223 to rotate, and drives the second rotating disc 3224 to rotate through the first driving belt, and the second rotating disc 3224 drives the second glue gun 323 to rotate along the outer circumference of the light source plate for gluing.

Specifically, as shown in fig. 9, the wire-cutting device 4 includes a punching mechanism 41 and a first whirling mechanism 42; the stamping mechanism 41 is arranged on one side of the conveying rail 1 and is used for processing pins; the first turning mechanism 42 is disposed between the pressing mechanism 41 and the conveying rail 1, and is used for clamping the lamp on the conveying rail 1 into the pressing mechanism 41.

In the present embodiment, the pressing mechanism 41 includes a processing table 411 provided on the side of the conveying rail 1 and a fourth driving member 412 horizontally penetrating the side of the processing table 411; the surface of the processing table 411 is provided with a die 413, the die 413 is in transmission connection with the output end of the fourth driving piece 412, the processing table 411 is also provided with a placing table 414 for placing the lamp, and when the lamp is placed on the placing table 414, the pins are positioned in the die 413; the fourth driving member 412 is used for driving the die 413 to perform punching, so that the die 413 performs a machining operation on the lamp.

In this embodiment, as shown in fig. 9 to 10, the first rotating mechanism 42 includes a fourth bracket 421 disposed between the pressing mechanism 41 and the conveying rail 1, a first rotating disc 422 disposed on top of the fourth bracket 421, a second lifting assembly 423 in driving connection with the first rotating disc 422, and a third pneumatic finger 424 disposed on the second lifting assembly 423.

The second lifting assembly 423 includes a second upright 4231, a third telescopic cylinder 4232, and a second connection plate 4233; the second upright rod 4231 is in transmission connection with the output end of the first rotary turntable 422, and the first rotary turntable 422 is used for driving the second upright rod 4231 to realize 180-degree reciprocating turnover in the horizontal direction; the second connecting plate 4233 is slidably connected to the second upright 4231; the third telescopic air cylinder 4232 is in transmission connection with the bottom of the second connecting plate 4233, and the third telescopic air cylinder 4232 is used for driving the second connecting plate 4233 to reciprocate up and down; the third pneumatic fingers 424 are provided at two ends of the second connecting plate 4233.

The third telescopic cylinder 4232 drives the second connecting plate 4233 to move downwards, two third pneumatic fingers 424 respectively perform the grabbing work on the lamps, one of the third pneumatic fingers is used for grabbing the lamps on the conveying rail 1, the other is used for grabbing the lamps with the conducting wire cutting feet completed on the stamping mechanism 41, the third telescopic cylinder 4232 drives the second connecting plate 4233 to move upwards, the first rotary table 422 drives the second vertical rod 4231 to integrally overturn, the third telescopic cylinder 4232 drives the second connecting plate 4233 to move downwards, at the moment, two third pneumatic fingers 424 perform the placing work on the lamps, one of the lamps grabbed from the conveying rail 1 before is placed on the stamping mechanism 41, and the other is used for placing the lamps grabbed on the stamping mechanism 41 on the conveying rail 1.

Specifically, as shown in fig. 11, the screw locking device 5 includes a first base 51, a placement mechanism 52, a second swivel mechanism 53, and a locking mechanism 54.

The first base 51 is provided on one side of the conveying rail 1; the mounting mechanism 52 comprises a driving part 521 arranged on the first base 51 and a working plate 522 connected to the top of the driving part 521 in a transmission way, wherein a plurality of mounting holes 523 for accommodating lamps are formed on the surface of the working plate 522 at intervals along the periphery of the working plate 522, and the driving part 521 can drive the working plate 522 to rotate; the second rotating mechanism 53 is disposed between the conveying rail 1 and the working disc 522, and is used for clamping the lamps on the conveying rail 1 into the placing holes 523; the locking mechanism 54 is disposed on the other side of the working plate 522 for locking the lamp with a screw.

In the present embodiment, the second rotating mechanism 53 is identical to the first rotating mechanism 42 to complete the capturing and placing of the lamps on the conveying rail 1 and the placing hole 523; the locking mechanism 54 comprises a vertical rod 541 vertically arranged on the first base 51, a fourth telescopic cylinder 542 arranged on the vertical rod 541, and an electric batch 543 connected to the output end of the fourth telescopic cylinder 542 in a transmission manner, wherein the electric batch 543 is arranged above the placing hole 523, the fourth telescopic cylinder 542 drives the electric batch 543 to move downwards, the electric batch 543 locks a screw on a lamp arranged on the placing hole 523, and then the fourth telescopic cylinder 542 drives the electric batch 543 to move upwards for resetting; after the lamp is placed in the placing hole 523 through the second rotating mechanism 53, the driving part 521 drives the working plate 522 to rotate, the lamp rotates to the operating position of the locking mechanism 54 for screw locking, and then rotates to the operating position of the second rotating mechanism 53 for returning the processed lamp to the conveying rail 1.

In this embodiment, after the lamp is screwed by the light source screw locking device 5, the wire is spot-welded in a manual operation manner.

Specifically, as shown in fig. 12, the multiplexed detection sorter 6 includes a multiplexed mechanism 61 and a second transfer mechanism 62; the re-lighting mechanism 61 is arranged at one side of the conveying rail 1 and is used for re-lighting detection of the lamp; the second transfer mechanism 62 comprises a second bracket 621 arranged on one side of the conveying rail 1, a second driving component 622 arranged on the second bracket 621, and a second clamping component 623 in transmission connection with the output end of the second driving component 622, and is used for removing unqualified lamps after detection by the light re-irradiation mechanism 61.

In the present embodiment, as shown in fig. 13, the light resetting mechanism 61 includes a sixth mount 611, a fifth driving member 612, and a conductive member 613; the sixth mounting seat 611 is disposed at one side of the conveying rail 1; the fifth driving member 612 is disposed on the sixth mounting seat 611 and is used for driving the conductive assembly 613 to reciprocate in the horizontal direction; the conductive component 613 includes a conductive plate 6131 fixedly connected to the output end of the fifth driving member 612 and a conductive probe 6132 fixedly connected to the conductive plate 6131, a power source is connected to the conductive plate 6131, and the conductive probe 6132 can be connected with pins of the lamp in a matching manner, so as to electrify the lamp.

Under the action of the fifth driving piece 612, the conductive component 613 fixedly connected to the output end of the fifth driving piece 612 horizontally moves to one side of the conveying rail 1, the conductive probe 6132 is connected with a lamp pin on the conveying rail 1, and current flows into the lamp for dimming; after the detection is finished, the fifth driving piece 612 acts on the conductive component 613 to reset to the initial position, the conductive probe 6132 is released from being contacted with the pin, and the repeated light detection of the lamp is performed in a circulating mode.

In the present embodiment, a second conveying rail 63 is further disposed on the outer side of the second transferring mechanism 62, and a receiving box 64 is disposed at the output end of the second conveying rail 63.

Specifically, as shown in fig. 14, the second driving assembly 622 includes a fifth telescopic cylinder 6221, a second sliding rail 6222 and a second sliding block 6223, where the second sliding rail 6222 is fixedly connected to the second bracket 621; the second slider 6223 is clamped on the second sliding rail 6222, can slide back and forth on the second sliding rail 6222, and is fixedly connected with the second clamping component 623; the fifth telescopic cylinder 6221 is disposed on one side of the second sliding rail 6222, and an output end thereof is fixedly connected to the second sliding block 6223 for driving the second sliding block 6223 to move.

Specifically, as shown in FIG. 14, second clamping assembly 623 includes a third mounting plate 6231, a sixth driver 6232, and a fourth pneumatic finger 6233; the third mounting plate 6231 is disposed on the side of the second slider 6223; the sixth driver 6232 being fixedly attached to the third mounting plate 6231; the fourth pneumatic finger 6233 is connected to the bottom of the second telescopic cylinder 2323 for clamping the lamp.

The fifth telescopic cylinder 6221 drives the second sliding block 6223 to move above the conveying rail 1, the sixth driving piece 6232 drives the fourth pneumatic finger 6233 to move downwards to grab the unqualified lamp, the sixth driving piece 6232 drives the fourth pneumatic finger 6233 to move upwards, the fifth telescopic cylinder 6221 drives the second sliding block 6223 to move horizontally above the input end of the sliding groove, the sixth driving piece 6232 drives the fourth pneumatic finger 6233 to move downwards to place the unqualified lamp in the sliding groove, and the sliding groove conveys the unqualified lamp to be stored in the storage box 64 for waiting for subsequent processing.

Specifically, as shown in fig. 15, the lens feeding apparatus 7 includes a second base 71, a storage mechanism 72, a third transfer mechanism 73, and a discharging mechanism 74.

The second base 71 is arranged at one side of the conveying rail 1 and is used for installing a foundation; the storage mechanism 72 is disposed on the second base 71 and is used for storing the lens to be assembled; the third transferring mechanism 73 comprises a third bracket 731 arranged on the second base 71, a third driving component 732 arranged on the third bracket 731, and a sucking component 733 connected with the output end of the third driving component 732 in a transmission way, and is used for transferring the lens on the storage mechanism 72; the discharging mechanism 74 is disposed at one side of the conveying rail 1, and is used for positioning and supporting the lens sucked by the suction component 733, and placing the lens on the radiator.

In the present embodiment, the storage mechanism 72 includes a seventh mount 721, a seventh driving member 722, a second belt, and a cartridge 723; the seventh mounting seat 721 is fixedly connected to the second base 71, and a supporting plate is arranged on the seventh mounting seat 721; the seventh driving piece 722 is arranged at the bottom of the supporting plate in a penetrating way and is used for driving the transmission belt to rotate; the second transmission belt is arranged on the supporting plate and is arranged at the output end of the seventh driving part 722 and used for driving the storage cylinder 723 to transmit; the storage barrels 723 are provided with a plurality of storage barrels 723, which are arranged on the second transmission belt at intervals, and the storage barrels 723 can store a plurality of lenses, so that the frequency from the upper lens to the stock mechanism can be reduced.

Specifically, as shown in fig. 16, the third driving assembly 732 includes a third sliding rail 7321 disposed on the top of the third bracket 731, a third sliding block 7322 fastened to the third sliding rail 7321, and a sixth telescopic cylinder 7323 disposed on one side of the third sliding rail 7321; the third slider 7322 can reciprocally slide on the third slide rail 7321, and an output end of the sixth telescopic cylinder 7323 is connected to the third slider 7322 for driving the third slider 7322 to move.

Specifically, as shown in fig. 16, the suction assembly 733 includes a fourth mounting plate 7331 disposed on a side surface of the third slider 7322, a seventh telescopic cylinder 7332 fixedly connected to the fourth mounting plate 7331, a connecting rod 7333 drivingly connected to an output end of the seventh telescopic cylinder 7332, and a suction cup 7334 disposed at a bottom of the connecting rod 7333; the output end of the seventh telescopic cylinder 7332 is in transmission connection with the connecting rod 7333, the connecting rod 7333 is provided with an air extracting opening, the air extracting opening is of a hollow design and is used for being connected with an air extracting device so as to complete the sucking and releasing of the lens.

The sixth telescopic cylinder 7323 drives the third slider 7322 to move to the upper side of the storage cylinder 723, the seventh telescopic cylinder 7332 drives the suction cup 7334 to move downwards to suck the lens, the seventh telescopic cylinder 7332 drives the suction cup 7334 to move upwards, the sixth telescopic cylinder 7323 drives the third slider 7322 to move horizontally to the upper side of the discharging mechanism 74, and the seventh telescopic cylinder 7332 drives the suction cup 7334 to move downwards to release the lens from the discharging mechanism 74, so that the transfer of the lens is completed.

In this embodiment, as shown in FIG. 17, the discharging mechanism 74 includes a fifth carriage 741, an eighth drive 742 and two support members 743; the fifth bracket 741 is arranged at one side of the conveying rail 1; the eighth driver 742 is disposed on the fifth bracket 741; two support members 743 are disposed at the output of an eighth drive 742, the eighth drive 742 driving the two support members 743 in combination to position and support the lens; the supporting component 743 comprises a rotating rod 7431 and a supporting part 7432, the rotating rod 7431 is rotatably arranged at the output end of the eighth driving member 742, the supporting part 7432 is arranged at one end of the rotating rod 7431 far away from the eighth driving member 742, the two supporting parts 7432 can be used for accommodating lenses when being contacted, and the eighth driving member 742 drives the supporting part 7432 through the rotating rod 7431. The eighth driving member 742 drives the two rotating rods 7431 to rotate downwards until the supporting parts 7432 driven by the two rotating rods 7431 are contacted, the two supporting parts 7432 are contacted to form a circular ring for accommodating the lens so as to support the lens transferred by the third transfer mechanism 73, the position of the lens is positioned and corrected, then the eighth driving member 742 drives the rotating rods 7431 to rotate upwards, the contact of the two supporting parts 7432 is released, and the lens is placed on the lamp, so that the lens is circulated.

Specifically, as shown in fig. 18 to 19, the lens capping device 8 includes a third mount 81, a positioning mechanism 82, and a pressing mechanism 83; the third mounting seat 81 is arranged on one side of the conveying rail 1 and is used for mounting a foundation; the positioning mechanism 82 is arranged on the third mounting seat 81 and above the conveying rail 1, and is used for fixing the position of the lamp on the conveying rail 1; the pressing mechanism 83 is disposed on one side of the third mounting seat 81, and is used for pressing the lens into the heat sink.

In this embodiment, the positioning mechanism 82 includes a ninth driving member 821 and a positioning member 822, the ninth driving member 821 is horizontally disposed on the third mounting seat 81, the positioning member 822 is in transmission connection with the output end of the ninth driving member 821 and disposed above the conveying rail 1, an opening matched with the outer periphery of the lamp is formed in the positioning member 822, and the ninth driving member 821 is used for driving the positioning member 822 to reciprocate in the horizontal direction so as to fix the lamp.

In this embodiment, the pressing mechanism 83 includes a fifth mounting plate 831, a tenth driving member 832, a stamping member 833 and a shielding plate 834, where the fifth mounting plate 831 is disposed on one side of the third mounting seat 81 near the conveying rail 1, the tenth driving member 832 is disposed on the fifth mounting plate 831, and an output end of the tenth driving member 832 is in transmission connection with the stamping member 833, the tenth driving member 832 is used for driving the stamping member 833 to reciprocate in a vertical direction, the shielding plate 834 is disposed on an outer periphery of the stamping member 833 and is used for dust prevention, and the shielding plate 834 is in a detachable design.

When the lamp to be capped enters the positioning mechanism 82, the ninth driving member 821 drives the positioning member 822 to horizontally move in the direction close to the lamp, the lamp is clamped into the opening of the lamp, the tenth driving member 832 drives the stamping member 833 to downwardly move, the bottom of the stamping member 833 is matched with a lens placed at the opening of the lamp, the lens is pressed into a clamping groove at the opening, then the tenth driving member 832 drives the stamping member 833 to upwardly move, and the ninth driving member 821 also drives the positioning member 822 to reset, so that the lamp is cycled, and capping operation of the lamp lens is completed.

Further, as shown in fig. 2, an electric control cabinet 9 and a main chain power system 10 are arranged on one side of the conveying rail 1, the electric control cabinet 9 is used for controlling the starting and closing of each device, and the main chain power system 10 is used for controlling the transmission of the conveying rail 1.

In this embodiment, the conveying rail 1 is wound on the outer sides of two gears, and the two gears are respectively disposed on two sides of the operation platform, wherein one of the gears is in transmission connection with the output end of the main chain power system 10, and the main chain power system 10 drives the gears to rotate so as to drive the conveying rail 1 to rotate.

Further, as shown in fig. 2, the discharge end of the conveying rail 1 is provided with an ageing machine docking station 11, which is used for conveying the assembled lamp to an ageing line for testing, and the ageing machine docking station 11 is in the prior art and will not be described herein.

Further, the first driving member 2232, the second driving member 312, the third driving member 3221, the fourth driving member 412, the fifth driving member 612, the sixth driving member 6232, the seventh driving member 722, the eighth driving member 742, the ninth driving member 821, the tenth driving member 832, and the driving portion 521 may each employ an air cylinder.

The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims

1. An MR16 spot lamp assembly line, comprising: the device comprises a conveying rail, and a radiator processing device, a light source plate processing device, a wire pin cutting device, a screw locking device, a compound light detection sorting device, a lens feeding device and a lens gland device which are sequentially arranged along the conveying direction of the conveying rail;

2. The MR16 spot light assembly line of claim 1 wherein the heat sink tooling device comprises:

3. The MR16 spot light assembly line according to claim 1, wherein the light source board processing device comprises:

4. An MR 16-spot lamp assembly line according to claim 1, wherein: the lead pin cutting device comprises a stamping mechanism and a first rotary mechanism;

5. The MR16 spot light assembly line of claim 1 wherein the screw lock attachment means comprises:

the first base is arranged on one side of the conveying rail;

6. An MR 16-shot assembly line according to claim 1, wherein the compound light detection sorting device comprises:

7. The MR16 spot lamp assembly line of claim 1, wherein the lens loading apparatus comprises:

8. The MR16 spot light assembly line of claim 1 wherein the lens capping device comprises:

9. An MR 16-spot lamp assembly line according to claim 1, wherein: and one side of the conveying rail is also provided with an electric control cabinet machine and a main chain power system, the electric control cabinet machine is used for controlling the starting and closing of each device, and the main chain power system is used for controlling the transmission of the conveying rail.

10. An MR 16-spot lamp assembly line according to claim 1, wherein: and the discharge end of the conveying rail is also provided with an ageing machine docking station for conveying the assembled lamp to an ageing line for testing.