CN220277634U - Detection device applied to down lamp - Google Patents
Detection device applied to down lamp Download PDFInfo
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- CN220277634U CN220277634U CN202321434047.XU CN202321434047U CN220277634U CN 220277634 U CN220277634 U CN 220277634U CN 202321434047 U CN202321434047 U CN 202321434047U CN 220277634 U CN220277634 U CN 220277634U
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Abstract
The utility model relates to the technical field of down lamp production and manufacturing equipment, in particular to a detection device applied to a down lamp, which is characterized by comprising the following components in part by weight: the screw height detection mechanism, the compound light detection mechanism and the sorting mechanism are sequentially arranged along the conveying direction of the conveying device; the screw height detection mechanism is used for confirming the screw height of the lamp on which the screw is locked so as to determine whether the screw is completely locked, the light resetting detection mechanism is used for conducting power-on light resetting detection on the lamp detected by the screw height detection mechanism, and the sorting mechanism is used for sorting the lamp with unqualified detection results. The utility model has the advantages of high detection efficiency, labor saving, labor intensity reduction of workers, accurate sorting of unqualified lamps and improving the quality of lamp finished products.
Description
Technical Field
The utility model relates to the technical field of down lamp production and manufacturing equipment, in particular to a detection device applied to a down lamp.
Background
The down lamp is a lighting lamp with light rays downwards embedded into a ceiling, and compared with an incandescent lamp, the down lamp has the advantages of low power consumption, long service life and small volume, can keep the integral unity and perfection of architectural decoration, and is widely applied to occasions such as offices, halls, markets and the like.
The down lamp is mainly formed by combining a lamp cup, a light source plate, a bottom box and a diffusion plate (lens), the light source plate, the lamp cup and the bottom box are combined and pressed, the light source plate is fixed through screws, and the lens is covered after the fixation, so that the assembly of the down lamp is completed. In the assembly process of the down lamp, a conveying device is generally used to convey the lamp to be processed into each processing station, and a worker processes the lamp, so that each part is required to be assembled in place, and otherwise, the performance of the lamp is affected. Therefore, before the lens is covered, the initially assembled lamp is detected, and the lamp which does not meet the requirements is sorted and processed, but the lamp is detected and sorted in a manual operation mode at present, so that the detection efficiency is low, and the labor is consumed; and the manual detection mode is easy to make mistakes, so that the lamp which does not meet the requirements easily enters the subsequent procedures, and the quality of the lamp is affected.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide the detection device applied to the down lamp, which has the advantages of high detection efficiency and improvement of lamp quality.
The technical purpose of the utility model is realized by the following technical scheme, and the detection device applied to the down lamp comprises:
the screw height detection mechanism, the compound light detection mechanism and the sorting mechanism are sequentially arranged along the conveying direction of the conveying device;
the screw height detection mechanism is used for confirming the screw height of the lamp on which the screw is locked so as to determine whether the screw is completely locked, the light resetting detection mechanism is used for conducting power-on light resetting detection on the lamp detected by the screw height detection mechanism, and the sorting mechanism is used for sorting the lamp with unqualified detection results.
In one embodiment, the screw height detection mechanism comprises:
the first bracket is arranged on one side of the conveying device;
the first driving piece is arranged on the first bracket;
the sensing assembly is in transmission connection with the output end of the first driving piece and used for determining the locking height of the screw, and the first driving piece drives the sensing assembly to reciprocate in the vertical direction.
In one embodiment, the sensing assembly is provided with two, the sensing assembly comprises a sensor and a feeler lever, the sensor is in transmission connection with the first driving piece, the feeler lever is vertically arranged on one side of the sensor, and the two feeler levers are respectively in one-to-one correspondence with the two screws on the lamp.
In one embodiment, the complex light detection mechanism comprises:
the second bracket is arranged on one side of the conveying device;
the second driving piece is arranged on the second bracket;
and the light resetting component is connected with the output end of the second driving piece in a transmission way and used for electrifying the lamp, and the second driving piece drives the light resetting component to reciprocate in the vertical direction.
In one embodiment, the compound light assembly comprises:
the first mounting plate is connected with the output end of the second driving piece in a transmission way;
the shading cover is arranged at the bottom of the mounting plate and is matched with the lamp opening;
and the two light-resetting probes are arranged at the bottoms of the shading covers and matched with the electrified interfaces of the lamp light source plates, and the input ends of the two light-resetting probes are connected with a power supply.
In one embodiment, the sorting mechanism comprises:
the third bracket is arranged on one side of the conveying device;
the transverse moving assembly is arranged on the third bracket;
the grabbing component is connected to the traversing component in a transmission way and used for grabbing unqualified lamps, and the traversing component drives the grabbing component to reciprocate in the horizontal direction;
and the storage assembly is arranged on one side, far away from the third bracket, of the conveying device and is used for storing unqualified lamps.
In one embodiment, the traversing assembly comprises a third driving member and a second mounting plate, the third driving member is horizontally arranged on the third bracket, the second mounting plate is in transmission connection with the third driving member, the third driving member is used for driving the second mounting plate to reciprocate in the horizontal direction, and the grabbing assembly is arranged on the side surface of the second mounting plate.
In one embodiment, the grasping assembly includes:
the fourth driving piece is arranged on the side surface of the second mounting plate;
the pneumatic finger is connected to the output end of the fourth driving piece in a transmission way, and the fourth driving piece drives the pneumatic finger to reciprocate in the vertical direction;
the grabbing piece is arranged at the output end of the pneumatic finger and used for clamping the unqualified lamp, and the pneumatic finger drives the grabbing piece to be loosened and tightened.
In one embodiment, the contact end of the grabbing piece with the lamp is provided with a blocking plate, and the blocking plate is matched with the opening of the lamp.
In one embodiment, the storage assembly comprises a mounting seat arranged on one side, far away from the third bracket, of the conveying device, a sliding groove arranged on the mounting seat, and a storage box arranged at the discharge end of the sliding groove, wherein the feed end of the sliding groove is higher than the discharge end of the sliding groove, and the sliding groove is used for conveying unqualified lamps from the grabbing piece to the storage box.
The detection device applied to the down lamp has the following beneficial effects:
firstly, the height of the locking screw can be detected through the screw height detection mechanism to determine whether the screw is completely locked, the lamp is electrified and subjected to re-illumination detection through the re-illumination detection mechanism, unqualified lamps are screened out, and then the unqualified lamps are sorted through the sorting mechanism, so that the mechanisms are operated in sequence, the detection efficiency is high, the labor is saved, and the labor intensity of workers is reduced;
secondly, the detection and sorting of the lamps are carried out by using the machine instead of a manual mode, so that the possibility of manual detection errors is reduced, unqualified lamps are accurately sorted, and the quality of lamp finished products is improved.
Drawings
Fig. 1 is a schematic structural view of the present embodiment;
fig. 2 is a front view of the present embodiment;
FIG. 3 is a schematic view of a screw height detecting mechanism in the present embodiment;
fig. 4 is a schematic structural diagram of the multiplexed light detecting mechanism in the present embodiment;
fig. 5 is a schematic view of the structure of the sorting mechanism in the present embodiment.
In the figure: 1. a transfer device; 2. a screw height detection mechanism; 21. a first bracket; 22. a first driving member; 23. a sensing assembly; 231. a sensor; 232. a feeler lever; 3. a re-light detection mechanism; 31. a second bracket; 32. a second driving member; 33. a compound light assembly; 331. a first mounting plate; 332. a light shielding cover; 333. a compound light probe; 4. a sorting mechanism; 41. a third bracket; 42. a traversing assembly; 421. a third driving member; 422. a second mounting plate; 43. a grabbing component; 431. a fourth driving member; 432. pneumatic fingers; 433. a gripping member; 4331. a blocking plate; 44. a receiving assembly; 441. a mounting base; 442. a chute; 443. and a storage box.
Detailed Description
The present utility model will be described in detail below with reference to the accompanying drawings and examples.
In the description of the present utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" is at least two unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
A detection device for a down lamp, as shown in fig. 1-2, comprising: a screw height detection mechanism 2, a compound light detection mechanism 3 and a sorting mechanism 4 which are sequentially arranged along the conveying direction of the conveying device 1;
the screw height detection mechanism 2 is used for confirming the screw height of the lamp with the screw locked to determine whether the screw is completely locked, the light resetting detection mechanism 3 is used for conducting power on light resetting detection on the lamp detected by the screw height detection mechanism 2, and the sorting mechanism 4 is used for sorting out the lamp with unqualified detection results.
The conveying device 1 is used for loading and transporting the lamps to be detected, which is common prior art and will not be described herein. Related devices for assembling the down lamp are sequentially arranged on two sides of the conveying device 1 so as to complete the assembly of the down lamp. The utility model can detect the height of the locking screw through the screw height detection mechanism 2 to determine whether the screw is completely locked, and electrifies the lamp through the re-lighting detection mechanism 3 to re-light the detection, screen out unqualified lamps, and then sort out unqualified lamps through the sorting mechanism 4, and the mechanisms operate in sequence, so that the detection efficiency is high, the labor is saved, and the labor intensity of staff is reduced; in addition, the detection and sorting of the lamps are carried out by using the machine instead of a manual mode, so that the possibility of manual detection errors is reduced, unqualified lamps are accurately sorted, and the quality of lamp finished products is improved.
Specifically, as shown in fig. 3, the screw height detecting mechanism 2 includes a first bracket 21, a first driving member 22, and a sensing assembly 23; the first support 21 is arranged at one side of the conveying device 1, the first driving piece 22 is arranged on the first support 21, the sensing component 23 is connected to the output end of the first driving piece 22 in a transmission mode and used for determining the locking height of the screw, and the first driving piece 22 drives the sensing component 23 to reciprocate in the vertical direction. When the lamp is conveyed to the screw height detection mechanism 2 through the conveying device 1, the first driving piece 22 drives the sensing assembly 23 to move downwards, the sensing assembly 23 confirms the screw locking height, when the screw is not fully locked, the screw height difference is higher than the normal value, whether the screw is fully locked can be judged according to the screw height difference, and after confirmation, the first driving piece 22 drives the sensing assembly 23 to reset, so that circulation is achieved.
Further, as shown in fig. 3, two sensing assemblies 23 are provided, each sensing assembly 23 includes a sensor 231 and a contact rod 232, the sensor 231 is in transmission connection with the first driving member 22, the contact rod 232 is vertically arranged at one side of the sensor 231, and the two contact rods 232 are respectively in one-to-one correspondence with two screws on the lamp.
Specifically, as shown in fig. 4, the compound light detection mechanism 3 includes a second bracket 31, a second driving member 32, and a compound light assembly 33; the second bracket 31 is arranged at one side of the conveying device 1; the second driving piece 32 is arranged on the second bracket 31; the light resetting component 33 is in transmission connection with the output end of the second driving piece 32 and is used for powering on the lamp, and the second driving piece 32 drives the light resetting component 33 to reciprocate in the vertical direction.
Specifically, as shown in fig. 4, the light multiplexing module 33 includes a first mounting plate 331, a light shielding cover 332, and two light multiplexing probes 333; the first mounting plate 331 is drivingly connected to the output end of the second driving member 32, the light shielding cover 332 is disposed at the bottom of the mounting plate and is matched with the opening of the lamp, the two light multiplexing probes 333 are disposed at the bottom of the light shielding cover 332 and are matched with the power-on interface of the light source plate of the lamp, and the input ends of the two light multiplexing probes 333 are connected with a power source (not shown in the figure).
After the lamp is transmitted to the re-lighting detection mechanism 3 through the transmission device 1, the second driving piece 32 drives the re-lighting assembly 33 to move downwards, the two re-lighting probes 333 are connected with the power-on interface on the light source plate, current is fed into the lamp from a power supply to re-light, the shading cover 332 is matched with the opening of the lamp, light emitted during re-lighting of the lamp is shaded, and after re-lighting is finished, the second driving piece 32 drives the re-lighting assembly 33 to reset, so that circulation is performed, and whether the lamp is qualified or not is judged.
Specifically, as shown in fig. 5, the sorting mechanism 4 includes a third bracket 41, a traversing assembly 42, a grasping assembly 43, and a housing assembly 44; the third bracket 41 is arranged on one side of the conveying device 1, the transverse moving component 42 is arranged on the third bracket 41, the grabbing component 43 is connected to the transverse moving component 42 in a transmission manner and used for grabbing unqualified lamps, and the transverse moving component 42 drives the grabbing component 43 to reciprocate in the horizontal direction; the storage assembly 44 is disposed on a side of the conveying device 1 away from the third bracket 41, and is used for storing failed lamps.
Specifically, as shown in fig. 5, the traversing assembly 42 includes a third driving member 421 and a second mounting plate 422, the third driving member 421 is horizontally disposed on the third support 41, the second mounting plate 422 is in transmission connection with the third driving member 421, the third driving member 421 is used for driving the second mounting plate 422 to reciprocate in a horizontal direction, and the grabbing assembly 43 is disposed on a side surface of the second mounting plate 422.
Specifically, as shown in fig. 5, the grasping assembly 43 includes a fourth driving member 431, a pneumatic finger 432, and a grasping member 433; the fourth driving part 431 is arranged on the side surface of the second mounting plate 422, the pneumatic finger 432 is connected to the output end of the fourth driving part 431 in a transmission manner, the fourth driving part 431 drives the pneumatic finger 432 to reciprocate in the vertical direction, the grabbing part 433 is arranged at the output end of the pneumatic finger 432 and used for clamping unqualified lamps, and the pneumatic finger 432 drives the grabbing part 433 to tighten or loosen.
Further, as shown in fig. 5, a blocking plate 4331 is disposed at the contact end of the grabbing member 433 and the lamp, and the blocking plate 4331 is matched with the opening of the lamp. In this embodiment, the blocking plate 4331 is an arc-shaped plate.
Specifically, as shown in fig. 5, the storage assembly 44 includes a mounting seat 441 disposed on a side of the conveying device 1 away from the third bracket 41, a chute 442 disposed on the mounting seat 441, and a storage box 443 disposed at a discharge end of the chute 442, wherein a feed end of the chute 442 is higher than the discharge end thereof, and the lamp slides from the grabbing member 433 to the storage box 443 through the chute 442.
When the unqualified lamps are conveyed to the sorting device through the conveying device 1, the third driving piece 421 drives the fourth driving piece 431 connected with the second mounting plate 422 to horizontally move to be right above the unqualified lamps, the fourth driving piece 431 drives the pneumatic finger 432 to move downwards, the pneumatic finger 432 drives the grabbing piece 433 to grab the lamps, then the fourth driving piece 431 drives the pneumatic finger 432 to move upwards, the third driving piece 421 drives the fourth driving piece 431 to move to be above the feeding end of the chute 442, the fourth driving piece 431 drives the pneumatic finger 432 to move downwards, the pneumatic finger 432 drives the grabbing piece 433 to loosen the lamps, the unqualified lamps reach the storage box 443 through the chute 442, and all parts are reset, so that the sorting of the unqualified lamps is completed.
In the present embodiment, the first driving member 22, the second driving member 32, the third driving member 421 and the fourth driving member 431 are each selected from cylinders. As shown in fig. 1, 2 and 5, the screw height detecting mechanism 2, the compound light detecting mechanism 3, the traversing component 42 and the grabbing component 43 are all provided with two, so that the two lamps can be detected and sorted at the same time, and the detection efficiency is further improved.
The foregoing examples illustrate only a few embodiments of the utility model and are described in detail herein without thereby limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. A detection device for a down lamp, comprising:
the screw height detection mechanism, the compound light detection mechanism and the sorting mechanism are sequentially arranged along the conveying direction of the conveying device;
the screw height detection mechanism is used for confirming the screw height of the lamp on which the screw is locked so as to determine whether the screw is completely locked, the light resetting detection mechanism is used for conducting power-on light resetting detection on the lamp detected by the screw height detection mechanism, and the sorting mechanism is used for sorting the lamp with unqualified detection results.
2. The detection device for a down lamp according to claim 1, wherein the screw height detection mechanism comprises:
the first bracket is arranged on one side of the conveying device;
the first driving piece is arranged on the first bracket;
the sensing assembly is in transmission connection with the output end of the first driving piece and used for determining the locking height of the screw, and the first driving piece drives the sensing assembly to reciprocate in the vertical direction.
3. The detection device for a down lamp according to claim 2, wherein: the sensing assembly is provided with two, the sensing assembly includes sensor and feeler lever, the sensor with first driving piece transmission is connected, the feeler lever vertical set up in one side of sensor, two the feeler lever respectively with two screw one-to-one on the lamps and lanterns.
4. The detection device for a down lamp according to claim 1, wherein the multiplexed light detection mechanism comprises:
the second bracket is arranged on one side of the conveying device;
the second driving piece is arranged on the second bracket;
and the light resetting component is connected with the output end of the second driving piece in a transmission way and used for electrifying the lamp, and the second driving piece drives the light resetting component to reciprocate in the vertical direction.
5. The device for detecting a down lamp as defined in claim 4, wherein the light recovery unit comprises:
the first mounting plate is connected with the output end of the second driving piece in a transmission way;
the shading cover is arranged at the bottom of the mounting plate and is matched with the lamp opening;
and the two light-resetting probes are arranged at the bottoms of the shading covers and matched with the electrified interfaces of the lamp light source plates, and the input ends of the two light-resetting probes are connected with a power supply.
6. The detection device for a down lamp according to claim 1, wherein the sorting mechanism comprises:
the third bracket is arranged on one side of the conveying device;
the transverse moving assembly is arranged on the third bracket;
the grabbing component is connected to the traversing component in a transmission way and used for grabbing unqualified lamps, and the traversing component drives the grabbing component to reciprocate in the horizontal direction;
and the storage assembly is arranged on one side, far away from the third bracket, of the conveying device and is used for storing unqualified lamps.
7. The detection device for a down lamp according to claim 6, wherein: the transverse moving assembly comprises a third driving piece and a second mounting plate, the third driving piece is horizontally arranged on the third support, the second mounting plate is in transmission connection with the third driving piece, the third driving piece is used for driving the second mounting plate to reciprocate in the horizontal direction, and the grabbing assembly is arranged on the side face of the second mounting plate.
8. The device of claim 7, wherein the grasping assembly comprises:
the fourth driving piece is arranged on the side surface of the second mounting plate;
the pneumatic finger is connected to the output end of the fourth driving piece in a transmission way, and the fourth driving piece drives the pneumatic finger to reciprocate in the vertical direction;
the grabbing piece is arranged at the output end of the pneumatic finger and used for clamping the unqualified lamp, and the pneumatic finger drives the grabbing piece to be loosened and tightened.
9. The detection device for a down lamp according to claim 8, wherein: and a blocking plate is arranged at the contact end of the grabbing piece and the lamp, and the blocking plate is matched with the opening of the lamp.
10. The detection device for a down lamp according to claim 8, wherein: the storage assembly comprises a mounting seat arranged on one side, far away from the third support, of the conveying device, a sliding groove arranged on the mounting seat and a storage box arranged at the discharge end of the sliding groove, wherein the feeding end of the sliding groove is higher than the discharge end of the sliding groove, and the sliding groove is used for conveying unqualified lamps from the grabbing piece to the storage box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321434047.XU CN220277634U (en) | 2023-06-07 | 2023-06-07 | Detection device applied to down lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321434047.XU CN220277634U (en) | 2023-06-07 | 2023-06-07 | Detection device applied to down lamp |
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| Publication Number | Publication Date |
|---|---|
| CN220277634U true CN220277634U (en) | 2024-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321434047.XU Active CN220277634U (en) | 2023-06-07 | 2023-06-07 | Detection device applied to down lamp |
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| CN (1) | CN220277634U (en) |
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2023
- 2023-06-07 CN CN202321434047.XU patent/CN220277634U/en active Active
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