CN116765812A - Circular down lamp assembly equipment - Google Patents

Circular down lamp assembly equipment Download PDF

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Publication number
CN116765812A
CN116765812A CN202310667249.7A CN202310667249A CN116765812A CN 116765812 A CN116765812 A CN 116765812A CN 202310667249 A CN202310667249 A CN 202310667249A CN 116765812 A CN116765812 A CN 116765812A
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CN
China
Prior art keywords
lamp
mounting
conveying device
bracket
driving piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310667249.7A
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Chinese (zh)
Inventor
张勇
朱武良
苏大明
许问津
周勤兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Electrical and Lighting Co Ltd
Original Assignee
Foshan Electrical and Lighting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Electrical and Lighting Co Ltd filed Critical Foshan Electrical and Lighting Co Ltd
Priority to CN202310667249.7A priority Critical patent/CN116765812A/en
Publication of CN116765812A publication Critical patent/CN116765812A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of down lamp production and manufacturing equipment, in particular to circular down lamp assembly equipment, which is characterized by comprising the following components in part by weight: the device comprises a first mounting table, a conveying device arranged on the first mounting table, a light source mounting device, a detection device, a lens mounting device and a label printing device, wherein the light source mounting device, the detection device, the lens mounting device and the label printing device are sequentially arranged along the conveying direction of the conveying device; the conveying device is used for conveying the lamp to be assembled, the light source mounting device is used for fixing the light source plate on the lamp cup, the detecting device is used for confirming the screw locking state of the lamp and detecting electrification and light resetting, the lens mounting device is used for covering the lens on the lamp cup, and the label printing device is used for carrying out laser marking on the lamp. The invention has the advantages of improving the assembly efficiency of the lamp and reducing the defective rate of the lamp.

Description

Circular down lamp assembly equipment
Technical Field
The invention relates to the technical field of down lamp production and manufacturing equipment, in particular to circular down lamp assembly equipment.
Background
The down lamp, which is a lighting lamp with light rays emitted downwards and embedded into a ceiling, is mainly formed by combining a lamp cup, a light source plate, a bottom box and a lens (diffusion plate), and compared with an incandescent lamp, the down lamp has the advantages of low power consumption, long service life and small volume, can keep the integral unity and perfection of building decoration, and is widely applied to occasions such as office places, halls, markets and the like.
The production process of the down lamp mainly comprises the steps of fixing a light source plate on a lamp cup, detecting the light source after fixing the light source, pressing a lens on the lamp cup, printing marks on the lamp cup and the like.
The technical scheme has the defects that: in the working procedures, the operation is mainly carried out by means of manual work, so that the production efficiency of the down lamp is low, a large amount of manpower and material resources are consumed, and the production efficiency is further reduced due to the fact that the manual transfer is carried out among the working procedures; in addition, because the manual assembly is easy to make mistakes, the quality of the lamp is reduced, and the defective rate of the lamp is high.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide circular down lamp assembly equipment which has the advantages of improving the assembly efficiency of a lamp and reducing the defective rate of the lamp.
The technical purpose of the invention is achieved by the following technical scheme, namely, the circular down lamp assembly equipment comprises: the device comprises a first mounting table, a conveying device arranged on the first mounting table, a light source mounting device, a detection device, a lens mounting device and a label printing device, wherein the light source mounting device, the detection device, the lens mounting device and the label printing device are sequentially arranged along the conveying direction of the conveying device;
the conveying device is used for conveying the lamp to be assembled, the light source mounting device is used for fixing the light source plate on the lamp cup, the detecting device is used for confirming the screw locking state of the lamp and detecting electrification and light resetting, the lens mounting device is used for covering the lens on the lamp cup, and the label printing device is used for carrying out laser marking on the lamp.
In one embodiment, the conveyor comprises a first rotating wheel, a second rotating wheel, a power system, a timing belt, a track, and a plurality of containment assemblies;
the first rotating wheel and the second rotating wheel are respectively arranged at two ends of the first mounting table, the power system is arranged at the bottom of the first mounting table, the output end of the power system is in transmission connection with the first rotating wheel, the synchronous belt is wound on the first rotating wheel and the second rotating wheel, the track is arranged at the periphery of the synchronous belt, and the plurality of containing assemblies are arranged on the track at intervals and are fixedly connected with the synchronous belt.
In one embodiment, the containment assembly comprises:
the clamping part is clamped on the track, and one side of the clamping part is connected with the synchronous belt;
the bearing part is arranged on the clamping part and is used for bearing the lamp to be processed, the bearing part is fixedly provided with a mounting plate, the mounting plate is provided with a groove, four corners of the mounting plate are respectively provided with a blocking piece, and the mounting plate is also provided with a first concave position matched with the bottom of the lamp.
In one embodiment, the light source mounting device includes:
the sensing mechanism comprises a first bracket arranged on one side of the conveying device and a first sensor arranged on the first bracket, and the output end of the first sensor is flush with the lamp on the conveying device;
the compressing mechanism comprises a second bracket arranged on one side of the conveying line far away from the sensing mechanism, a first driving piece arranged on the second bracket, a disc connected with the output end of the first driving piece in a transmission way and two compressing columns arranged at the bottom of the disc at intervals;
the positioning mechanism comprises a first mounting seat arranged on one side of the conveying device, a first sliding rod arranged on the first mounting seat, a second driving piece arranged on the first sliding rod and a first connecting plate sleeved on the first sliding rod, wherein the first connecting plate is in transmission connection with the second driving piece, and a round hole matched with the periphery of the lamp is formed in one side of the first connecting plate;
the locking mechanism is arranged on one side of the positioning mechanism and is used for locking screws on the lamp fixed by the positioning mechanism.
In one embodiment, the locking mechanism comprises a screw supply part, a third bracket, a first lifting piece, a second lifting piece, an electric screwdriver and a screwdriver nozzle;
the third support is arranged on one side of the conveying device, the screw supply part is arranged on the top of the third support, the first lifting part and the second lifting part are both arranged on the third support, the electric batch transmission is connected to the output end of the first lifting part, the first lifting part is used for driving the electric batch to move in the vertical direction, the batch mouth transmission is connected to the output end of the second lifting part, the second lifting part is used for driving the batch mouth to move in the vertical direction, and the batch mouth is communicated with the screw supply part and corresponds to a notch in the lamp.
In one embodiment, the detection device comprises:
the screw height detection mechanism comprises a fourth bracket arranged on one side of the conveying device, a third driving piece arranged on the fourth bracket and two second sensors connected with the output end of the third driving piece in a transmission way;
the light-resetting detection mechanism comprises a fifth bracket arranged at one side of the fourth bracket, a fourth driving piece arranged on the fifth bracket, a shading cover connected with the output end of the fourth driving piece in a transmission way, and two light-resetting probes arranged at the bottom of the shading cover;
the sorting mechanism is used for sorting the lamp with unqualified detection results and comprises a sixth support arranged on one side of the fifth support, a first transverse moving part arranged on the sixth support, a first grabbing component connected to the first transverse moving part in a transmission mode and a storage box arranged on one side, far away from the sixth support, of the conveying device.
In one embodiment, the lens mounting apparatus includes:
the second mounting table is arranged on one side of the conveying device;
the feeding mechanism is arranged on the second mounting table and used for storing and conveying the lenses;
the mounting frame is arranged on one side of the second mounting table and is erected on the conveying device;
the transverse moving mechanism comprises a fifth driving piece arranged on the mounting frame, a guide rail arranged on one side of the fifth driving piece and a connecting piece slidably arranged on the guide rail;
the adsorption press-fitting mechanism comprises a sixth driving piece in transmission connection with the transverse moving mechanism, a press-fitting piece in transmission connection with the output end of the sixth driving piece and a sucker arranged on one side of the press-fitting piece.
In one embodiment, the feeding mechanism comprises:
the sliding assembly is arranged on the sliding groove on the surface of the second mounting table, a sliding plate which is slidably arranged on the sliding groove and a seventh driving piece which is arranged at the input end of the sliding plate;
the storage assembly is arranged on the base of the input end of the chute, a plurality of limiting rods vertically arranged on the periphery of the base and circular rings arranged on the tops of the limiting rods;
the second mounting table is provided with an opening, the seventh driving piece is in transmission connection with the sliding plate through the opening, the base is communicated with the sliding groove, the sliding plate is arranged between the base and the sliding groove, and a second concave position for accommodating the lens is arranged on the sliding plate.
In one embodiment, the label printing apparatus includes:
the overturning transition mechanism comprises a second mounting seat arranged on one side of the conveying device, a second sliding rod arranged on the second mounting seat, a second connecting plate sleeved on the second sliding rod in a sliding manner, an eighth driving part in transmission connection with the second connecting plate, a rotary cylinder arranged on one side of the second connecting plate and a clamping part in transmission connection with the output end of the rotary cylinder;
the first laser marking mechanism is arranged on one side of the conveying device and is used for carrying out laser marking on the bottom of the lamp cup;
the second laser marking mechanism is arranged on one side of the first laser marking mechanism and is used for carrying out laser marking on the top of the bottom box.
In one embodiment, a discharging end of the conveying device is provided with a blanking device, and the blanking device is used for transferring the processed down lamp from the conveying device to a non-processing area.
Above-mentioned circular down lamp equipment has following beneficial effect:
firstly, in the invention, the lamps to be processed can be sequentially conveyed to each processing device for processing through the conveying device, so that the light source installation, detection, lens installation and laser marking of the down lamp are completed, the automation degree is high, and the assembly efficiency of the down lamp is improved;
secondly, the invention can reduce the manpower consumption, reduce the influence on the quality of the down lamp caused by manual assembly, improve the quality of the down lamp, reduce the defective rate of the down lamp and have good economic benefit for enterprises.
Drawings
Fig. 1 is a plan view of the assembly apparatus in the present embodiment;
fig. 2 is a schematic view of the overall structure of the assembly apparatus in the present embodiment;
fig. 3 is a perspective view of the assembly apparatus in the present embodiment;
fig. 4 is a schematic structural view of the conveying apparatus in the present embodiment;
fig. 5 is a schematic view of the structure of the housing assembly in the present embodiment;
fig. 6 is a schematic structural view of the light source mounting device in the present embodiment;
FIG. 7 is a schematic view of the structure of the locking mechanism in the present embodiment;
FIG. 8 is a schematic diagram of the structure of the detecting device in the present embodiment;
fig. 9 is a schematic view of the structure of the sorting mechanism in the present embodiment;
fig. 10 is a schematic structural view of the lens mounting apparatus in the present embodiment;
FIG. 11 is a schematic view of the feeding mechanism in the present embodiment;
fig. 12 is a schematic structural view of the label printing apparatus in the present embodiment;
fig. 13 is a schematic structural diagram of the blanking apparatus in this embodiment.
In the figure: 1. a first mounting table; 2. a conveying device; 21. a first rotating wheel; 22. a second rotating wheel; 23. a power system; 24. a synchronous belt; 25. a track; 26. a housing assembly; 261. a clamping part; 262. a support part; 2621. a mounting plate; 2622. a groove; 2623. a blocking member; 2624. a first recess; 3. a light source mounting device; 31. an induction mechanism; 311. a first bracket; 312. a first sensor; 32. a compressing mechanism; 321. a second bracket; 322. a first driving member; 323. a disc; 324. a compression column; 33. a positioning mechanism; 331. a first mount; 332. a first slide bar; 333. a second driving member; 334. a first connection plate; 3341. a round hole; 34. a locking mechanism; 341. a screw supply section; 342. a third bracket; 343. a first lifting member; 344. a second lifting member; 345. electric batch; 346. a batch nozzle; 4. a detection device; 41. a screw height detection mechanism; 411. a fourth bracket; 412. a third driving member; 413. a second sensor; 42. a re-light detection mechanism; 421. a fifth bracket; 422. a fourth driving member; 423. a light shielding cover; 424. a compound light probe; 43. a sorting mechanism; 431. a sixth bracket; 432. a first lateral movement member; 433. a first grasping assembly; 4331. a ninth driving member; 4332. pneumatic fingers; 434. a storage box; 5. a lens mounting device; 51. a second mounting table; 511. opening holes; 52. a feeding mechanism; 521. a slip assembly; 5211. a chute; 5212. a slide plate; 5213. a seventh driving member; 5214. a second recess; 522. a stock component; 5221. a base; 5222. a limit rod; 5223. a circular ring; 53. a mounting frame; 54. a traversing mechanism; 541. a fifth driving member; 542. a guide rail; 543. a connecting piece; 55. an adsorption press-fitting mechanism; 551. a sixth driving member; 552. a press-fitting member; 6. a label printing device; 61. a turnover transition mechanism; 611. a second mounting base; 612. a second slide bar; 613. a second connecting plate; 614. an eighth driving member; 615. a revolving cylinder; 616. a clamping member; 62. a first laser marking mechanism; 63. a second laser marking mechanism; 7. a blanking device; 71. a seventh bracket; 72. a second lateral movement member; 73. and a second grasping assembly.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and examples.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" is at least two unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
A circular down lamp assembly apparatus, as shown in fig. 1-3, comprising: a first mounting table 1, a conveying device 2 arranged on the first mounting table 1, a light source mounting device 3, a detecting device 4, a lens mounting device 5 and a label printing device 6 which are sequentially arranged along the conveying direction of the conveying device 2;
the first mounting table 1 is used for mounting a foundation, the conveying device 2 is used for conveying lamps to be assembled, the light source mounting device 3 is used for fixing a light source plate on a lamp cup, the detecting device 4 is used for confirming a screw locking state of the lamps and detecting electrified resetting, the lens mounting device 5 is used for covering a lens on the lamp cup, and the label printing device 6 is used for carrying out laser marking on the lamps.
The invention can sequentially convey the lamps to be processed into each processing device for processing through the conveying device 2, so as to finish the light source installation, detection, lens installation and laser marking of the down lamp, has high degree of automation and improves the assembly efficiency of the down lamp; and can reduce the consumption of manpower, reduce the influence to down lamp quality because of manual assembly causes, improve down lamp's quality, reduce down lamp's defective products rate, have good economic benefits to the enterprise.
Specifically, as shown in fig. 4, the conveying device 2 includes a first rotating wheel 21, a second rotating wheel 22, a power system 23, a timing belt 24, a rail 25, and a plurality of accommodation assemblies 26;
the first rotating wheel 21 and the second rotating wheel 22 are respectively arranged at two ends of the first mounting table 1; the power system 23 is arranged at the bottom of the first mounting table 1, and the output end of the power system 23 is in transmission connection with the first rotating wheel 21 and is used for driving the first rotating wheel 21 to rotate; the synchronous belt 24 is wound on the first rotating wheel 21 and the second rotating wheel 22, is fixedly connected with the accommodating assembly 26 and is used for driving the accommodating assembly 26 to drive; the rail 25 is provided on the outer periphery of the timing belt 24, and a plurality of accommodating units 26 are slidably provided on the rail 25.
The power system 23 drives the first rotating wheel 21 to rotate, the synchronous belt 24 drives the second rotating wheel 22 to rotate along with the first rotating wheel 21 under the influence of the first rotating wheel 21, and meanwhile, the accommodating assembly 26 slides on the track 25 under the influence of the synchronous belt 24 so as to convey the lamp placed on the accommodating assembly 26. In the present embodiment, the timing belt 24 is engaged with the first rotating wheel 21 and the second rotating wheel 22, respectively.
Further, as shown in fig. 5, the accommodating assembly 26 includes a clamping portion 261 and a supporting portion 262 for accommodating a lamp to be processed;
the clamping part 261 is clamped on the track 25, and one side of the clamping part 261 is connected with the synchronous belt 24; the bearing portion 262 is arranged on the clamping portion 261 and is used for bearing a lamp to be processed, the bearing portion 262 is fixedly provided with a mounting plate 2621, the mounting plate 2621 is provided with a groove 2622, the groove 2622 is used for accommodating a buckling lug of the inverted lamp, four corners of the mounting plate 2621 are respectively provided with a blocking piece 2623, the blocking piece 2623 is used for limiting movement of the inverted lamp on the bearing portion 262, the mounting plate 2621 is also provided with a first concave position 2624 matched with the bottom of the lamp, and the first concave position 2624 is used for bearing and positioning the lamp which is being placed. In this embodiment, the supporting portion 262 and the clamping portion 261 are square plates, the blocking member 2623 is an arc-shaped block, and the first recess 2624 is a cylindrical recess.
Specifically, as shown in fig. 6, the light source mounting device 3 includes an induction mechanism 31, a pressing mechanism 32, a positioning mechanism 33, and a locking mechanism 34.
The sensing mechanism 31 comprises a first bracket 311 arranged on one side of the conveying device 2 and a first sensor 312 arranged on the first bracket 311, and the output end of the first sensor 312 is flush with the lamp on the conveying device 2; when the conveying device 2 conveys the lamps to be assembled, the first sensor 312 can sense whether the lamps reach the designated position, so as to facilitate the proceeding of the subsequent process.
The compressing mechanism 32 comprises a second bracket 321 arranged on one side of the conveying line far away from the sensing mechanism 31, a first driving piece 322 arranged on the second bracket 321, a disc 323 connected to the output end of the first driving piece 322 in a transmission way, and two compressing columns 324 arranged at the bottom of the disc 323 at intervals; the first driving member 322 drives the disc 323 and the pressing post 324 to reciprocate in a vertical direction for pressing the light source plate into the lamp cup.
When the first sensing mechanism 31 senses that the lamp has entered the operation position of the pressing mechanism 32, the first driving member 322 drives the disc 323 and the pressing post 324 to move downward so as to press the light source plate into the lamp cup, and then the first driving member 322 drives the disc 323 and the pressing post 324 to reset, so that the lamp is circulated.
The positioning mechanism 33 comprises a first mounting seat 331 arranged on one side of the conveying device 2, a first sliding rod 332 arranged on the first mounting seat 331, a second driving piece 333 arranged on the first sliding rod 332 and a first connecting plate 334 sleeved on the first sliding rod 332, the first connecting plate 334 is in transmission connection with the second driving piece 333, a round hole 3341 matched with the periphery of the lamp is formed in the first connecting plate 334, and the second driving piece 333 drives the first connecting plate 334 to reciprocate in the vertical direction;
when the conveying device 2 conveys the lamp to the positioning mechanism 33, the second driving member 333 drives the first connecting plate 334 to move downward, the lamp is clamped into the circular hole 3341 to limit the position of the lamp, the locking mechanism 34 is convenient for locking the lamp by screws, and after the locking is completed, the second driving member 333 drives the first connecting plate 334 to reset, so that the lamp is circulated.
The locking mechanism 34 is disposed at one side of the positioning mechanism 33, and is used for locking the lamp fixed by the positioning mechanism 33 with a screw.
Further, as shown in fig. 7, the locking mechanism 34 includes a screw supply 341, a third bracket 342, a first elevating member 343, a second elevating member 344, an electric screwdriver 345, and a screwdriver nozzle 346;
the third bracket 342 is disposed at one side of the conveying device 2, the screw supply portion 341 is disposed at the top of the third bracket 342, the first lifting member 343 and the second lifting member 344 are both disposed on the third bracket 342, the electric screwdriver 345 is in transmission connection with the output end of the first lifting member 343, the first lifting member 343 is used for driving the electric screwdriver 345 to move in the vertical direction, the screwdriver nozzle 346 is in transmission connection with the output end of the second lifting member 344, the second lifting member 344 is used for driving the screwdriver nozzle 346 to move in the vertical direction, and the screwdriver nozzle 346 is communicated with the screw supply portion 341 and corresponds to a notch in the lamp.
In the present embodiment, the screw supplying part 341 is a screw arranger to complete the supply and arrangement of screws; the screwdriver nozzle 346 is communicated with the screw supply part 341 through an air pipe (not shown), the screw supply part 341 supplies screws into the screwdriver nozzle 346 through the air pipe, after the positioning mechanism 33 fixes the lamp with the screws to be locked, the second lifting piece 344 drives the screwdriver nozzle 346 to move downwards so as to align with the notch in the lamp, and the first lifting piece 343 drives the electric screwdriver 345 to move downwards so as to lock the screws in the screwdriver nozzle 346 into the notch.
Specifically, as shown in fig. 8 to 9, the detecting device 4 includes a screw height detecting mechanism 41, a return light detecting mechanism 42, and a sorting mechanism 43.
The screw height detection mechanism 41 comprises a fourth bracket 411 arranged on one side of the conveying device 2, a third driving piece 412 arranged on the fourth bracket 411 and two second sensors 413 which are connected with the output end of the third driving piece 412 in a transmission way; the third driving member 412 drives the second sensor 413 to reciprocate in the vertical direction.
When the lamp is conveyed to the screw height detection mechanism 41 through the conveying device 2, the third driving piece 412 drives the second sensor 413 to move downwards, the second sensor 413 confirms the screw locking height, when the screw locking is incomplete, the screw height difference is higher than the normal value, whether the screw is completely locked can be judged according to the screw height difference, and after confirmation, the third driving piece 412 drives the second sensor 413 to reset, so that circulation is achieved.
The compound light detection mechanism 42 comprises a fifth bracket 421 arranged on one side of the fourth bracket 411, a fourth driving piece 422 arranged on the fifth bracket 421, a light shielding cover 423 connected with the output end of the fourth driving piece 422 in a transmission way, and two compound light probes 424 arranged at the bottom of the light shielding cover 423; the fourth driving member 422 drives the light shielding cover 423 and the light restoration probe 424 to reciprocate in the vertical direction, and the input end of the light restoration probe 424 is connected with a power supply (not shown in the figure) and matched with the power-on interface of the light source plate of the lamp.
After the lamp is transmitted to the light resetting detection mechanism 42, the fourth driving piece 422 drives the light shielding cover 423 and the light resetting probes 424 to move downwards, the two light resetting probes 424 are connected with the power-on interface on the light source plate, current is supplied to the lamp from a power supply to reset the light in the lamp, the light shielding cover 423 is matched with the opening of the lamp, light emitted when the lamp is reset is shielded, and after the light resetting is finished, the fourth driving piece 422 drives the light shielding cover 423 and the light resetting probes 424 to reset, so that whether the lamp is qualified or not is judged.
The sorting mechanism 43 is configured to sort the lamp with failed detection results, and comprises a sixth bracket 431 disposed on one side of the fifth bracket 421, a first traverse member 432 disposed on the sixth bracket 431, a first grabbing component 433 in driving connection with the first traverse member 432, and a storage box 434 disposed on one side of the conveying device 2 far from the sixth bracket 431; the first transverse moving member 432 drives the first grabbing component 433 to reciprocate in the horizontal direction, the first grabbing component 433 is used for grabbing unqualified lamps, and the storage box 434 is used for storing unqualified lamps.
In this embodiment, the first grabbing component 433 includes a ninth driving member 4331 disposed at the output end of the first lateral moving member 432 and a pneumatic finger 4332 in driving connection with the output end of the ninth driving member 4331; the ninth driving member 4331 drives the pneumatic finger 4332 to reciprocate in the vertical direction, and the pneumatic finger 4332 is used for clamping the defective lamp.
When the unqualified lamps are conveyed to the sorting device, the first transverse moving part 432 drives the ninth driving part 4331 to horizontally move to be right above the unqualified lamps, the ninth driving part 4331 drives the pneumatic finger 4332 to move downwards, the pneumatic finger 4332 grabs the lamps, then the ninth driving part 4331 drives the pneumatic finger 4332 to move upwards, the first transverse moving part 432 drives the ninth driving part 4331 to move to be above the storage box 434, the ninth driving part 4331 drives the pneumatic finger 4332 to move downwards, the pneumatic finger 4332 loosens the lamps, the unqualified lamps reach the storage box 434, and then all parts are reset, so that the sorting of the unqualified lamps is completed.
Specifically, as shown in fig. 10, the lens mounting apparatus 5 includes a second mounting table 51, a feeding mechanism 52, a mounting frame 53, a traversing mechanism 54, and an adsorption press mechanism 55.
The second mounting table 51 is provided on one side of the conveying device 2; the feeding mechanism 52 is arranged on the second mounting table 51 and is used for storing and conveying the lenses; the mounting frame 53 is arranged on one side of the second mounting table 51 and is erected on the conveying device 2; the traversing mechanism 54 includes a fifth driving member 541 provided on the mount 53, a guide rail 542 provided on one side of the fifth driving member 541, and a link 543 slidably provided on the guide rail 542; the suction press-fitting mechanism 55 includes a sixth driving member 551 in driving connection with the traversing mechanism 54, a press-fitting member 552 in driving connection with an output end of the sixth driving member 551, and a suction cup (not shown in the drawing) provided at one side of the press-fitting member 552.
Further, as shown in FIG. 11, the feed mechanism 52 includes a traversing assembly and a stock assembly 522.
The sliding assembly 521 includes a sliding chute 5211 disposed on the surface of the second mounting table 51, a sliding plate 5212 slidably disposed on the sliding chute 5211, and a seventh driving member 5213 disposed at an input end of the sliding plate 5212; the second mounting table 51 is provided with an opening 511, and the seventh driving member 5213 is in transmission connection with the slide plate 5212 through the opening 511 and is used for driving the slide plate 5212 to slide reciprocally in the horizontal direction, and the slide plate 5212 is provided with a second recess 5214 for accommodating the lens.
The stock component 522 is arranged on a base 5221 at the input end of the chute 5211, a plurality of limiting rods 5222 vertically arranged on the periphery of the base 5221 and a circular ring 5223 arranged on the top of the limiting rods 5222; the base 5221 communicates with the chute 5211, and the slide 5212 is disposed between the base 5221 and the chute 5211. In this embodiment, a plurality of lenses are introduced into the stock assembly 522 through a ring 5223 and stacked on the base 5221, and a stop bar 5222 cooperates with the outer circumference of the lenses to limit movement of the lenses.
In the initial state, the second concave position 5214 on the slide plate 5212 is close to the output end of the chute 5211, and when the lens is required to be conveyed, the seventh driving member 5213 drives the slide plate 5212 to slide, so that the second concave position 5214 is aligned with the bottom of the base 5221, the lens on the base 5221 falls onto the second concave position 5214, and then the seventh driving member 5213 drives the slide plate 5212 to slide, so that the second concave position 5214 loads the lens to the output end of the chute 5211, and the suction and press-fitting mechanism 55 is facilitated to suck the lens.
In this embodiment, the fifth driving member 541 drives the connecting member 543 to slide reciprocally on the rail 542, the connecting member 543 is a plate, and the rail 542 is disposed on one side of the connecting member 543; the sixth driving piece 551 drives the press-fitting piece 552 to reciprocate in the vertical direction, the side wall of the press-fitting piece 552 is also provided with an extraction opening, the sucker is communicated with the vacuum device through the extraction opening, and the press-fitting piece 552 is a cylindrical piece.
The fifth driving member 541 drives the connecting member 543 to slide on the guide rail 542, so that the suction press-fitting mechanism 55 disposed on the connecting member 543 is aligned with the second recess 5214, the sixth driving member 551 drives the press-fitting member 552 to move downward, the vacuum device pumps air to suck the lens on the second recess 5214, the sixth driving member 551 drives the press-fitting member 552 to move upward after that, the fifth driving member 541 drives the connecting member 543 to slide, so that the press-fitting member 552 is aligned with the lamp, the sixth driving member 551 drives the press-fitting member 552 to move downward, the press-fitting member 552 presses the lens into the opening of the lamp, the vacuum device releases the suction of the lens by the suction cup, and then each component is reset, so that the cycle is adopted.
Specifically, as shown in fig. 12, the label printing apparatus 6 includes a flip transition mechanism 61, a first laser marking mechanism 62, and a second laser marking mechanism 63.
The turnover transition mechanism 61 comprises a second mounting seat 611 arranged on one side of the conveying device 2, a second sliding rod 612 arranged on the second mounting seat 611, a second connecting plate 613 slidably sleeved on the second sliding rod 612, an eighth driving piece 614 in transmission connection with the second connecting plate 613, a rotary cylinder 615 arranged on one side of the second connecting plate 613 and a clamping piece 616 in transmission connection with the output end of the rotary cylinder 615; when the lamp is transmitted to the turnover transition mechanism 61, the eighth driving piece 614 drives the revolving cylinder 615 arranged on one side of the second connecting plate 613 to move downwards, after the lamp is clamped by the clamping piece 616, the revolving cylinder 615 rotates 180 degrees, the lamp is loosened by the clamping piece 616, the lamp is reversely placed on the accommodating assembly 26, and then all the parts are reset, so that the lamp turnover is completed.
The first laser marking mechanism 62 is arranged at one side of the conveying device 2 and is used for carrying out laser marking on the bottom of the lamp cup; the second laser marking mechanism 63 is disposed on one side of the first laser marking mechanism 62, and is used for laser marking the top of the bottom box. The laser marking mechanism is the prior art and is not described in detail herein.
Further, as shown in fig. 13, a discharging end of the conveying device 2 is provided with a blanking device 7 for transferring the processed down lamp from the conveying device 2 to a non-processing area. In this embodiment, the blanking device 7 includes a seventh support 71 disposed on one side of the conveying device 2, a second transverse moving member 72 disposed on the seventh support 71, and a second grabbing component 73 drivingly connected to an output end of the second transverse moving member 72, where the second transverse component passes through the first transverse component, and the second grabbing component 73 and the first grabbing component 433, so as to complete the transfer of the down lamp.
Further, the first driving member 322, the second driving member 333, the third driving member 412, the fourth driving member 422, the fifth driving member 541, the sixth driving member 551, the seventh driving member 5213, the eighth driving member 614, the ninth driving member 4331, the first lateral moving member 432, the second lateral moving member 72, the first elevating member 343, and the second elevating member 344 may each employ an air cylinder.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (10)

1. A circular down lamp assembly apparatus, comprising: the device comprises a first mounting table, a conveying device arranged on the first mounting table, a light source mounting device, a detection device, a lens mounting device and a label printing device, wherein the light source mounting device, the detection device, the lens mounting device and the label printing device are sequentially arranged along the conveying direction of the conveying device;
the conveying device is used for conveying the lamp to be assembled, the light source mounting device is used for fixing the light source plate on the lamp cup, the detecting device is used for confirming the screw locking state of the lamp and detecting electrification and light resetting, the lens mounting device is used for covering the lens on the lamp cup, and the label printing device is used for carrying out laser marking on the lamp.
2. The circular down lamp assembly apparatus according to claim 1, wherein: the conveying device comprises a first rotating wheel, a second rotating wheel, a power system, a synchronous belt, a track and a plurality of accommodating components;
the first rotating wheel and the second rotating wheel are respectively arranged at two ends of the first mounting table, the power system is arranged at the bottom of the first mounting table, the output end of the power system is in transmission connection with the first rotating wheel, the synchronous belt is wound on the first rotating wheel and the second rotating wheel, the track is arranged at the periphery of the synchronous belt, and the plurality of containing assemblies are arranged on the track at intervals and are fixedly connected with the synchronous belt.
3. The circular down lamp assembly apparatus according to claim 2, wherein the receiving assembly comprises:
the clamping part is clamped on the track, and one side of the clamping part is connected with the synchronous belt;
the bearing part is arranged on the clamping part and is used for bearing the lamp to be processed, the bearing part is fixedly provided with a mounting plate, the mounting plate is provided with a groove, four corners of the mounting plate are respectively provided with a blocking piece, and the mounting plate is also provided with a first concave position matched with the bottom of the lamp.
4. The circular down lamp assembly apparatus according to claim 1, wherein the light source mounting means comprises:
the sensing mechanism comprises a first bracket arranged on one side of the conveying device and a first sensor arranged on the first bracket, and the output end of the first sensor is flush with the lamp on the conveying device;
the compressing mechanism comprises a second bracket arranged on one side of the conveying line far away from the sensing mechanism, a first driving piece arranged on the second bracket, a disc connected with the output end of the first driving piece in a transmission way and two compressing columns arranged at the bottom of the disc at intervals;
the positioning mechanism comprises a first mounting seat arranged on one side of the conveying device, a first sliding rod arranged on the first mounting seat, a second driving piece arranged on the first sliding rod and a first connecting plate sleeved on the first sliding rod, wherein the first connecting plate is in transmission connection with the second driving piece, and a round hole matched with the periphery of the lamp is formed in one side of the first connecting plate;
the locking mechanism is arranged on one side of the positioning mechanism and is used for locking screws on the lamp fixed by the positioning mechanism.
5. The circular down lamp assembly apparatus according to claim 4, wherein: the locking mechanism comprises a screw supply part, a third bracket, a first lifting piece, a second lifting piece, an electric screwdriver and a screwdriver nozzle;
the third support is arranged on one side of the conveying device, the screw supply part is arranged on the top of the third support, the first lifting part and the second lifting part are both arranged on the third support, the electric batch transmission is connected to the output end of the first lifting part, the first lifting part is used for driving the electric batch to move in the vertical direction, the batch mouth transmission is connected to the output end of the second lifting part, the second lifting part is used for driving the batch mouth to move in the vertical direction, and the batch mouth is communicated with the screw supply part and corresponds to a notch in the lamp.
6. The circular down lamp assembly apparatus according to claim 1, wherein the detecting means comprises:
the screw height detection mechanism comprises a fourth bracket arranged on one side of the conveying device, a third driving piece arranged on the fourth bracket and two second sensors connected with the output end of the third driving piece in a transmission way;
the light-resetting detection mechanism comprises a fifth bracket arranged at one side of the fourth bracket, a fourth driving piece arranged on the fifth bracket, a shading cover connected with the output end of the fourth driving piece in a transmission way, and two light-resetting probes arranged at the bottom of the shading cover;
the sorting mechanism is used for sorting the lamp with unqualified detection results and comprises a sixth support arranged on one side of the fifth support, a first transverse moving part arranged on the sixth support, a first grabbing component connected to the first transverse moving part in a transmission mode and a storage box arranged on one side, far away from the sixth support, of the conveying device.
7. The circular down lamp assembly apparatus according to claim 1, wherein the lens mounting means comprises:
the second mounting table is arranged on one side of the conveying device;
the feeding mechanism is arranged on the second mounting table and used for storing and conveying the lenses;
the mounting frame is arranged on one side of the second mounting table and is erected on the conveying device;
the transverse moving mechanism comprises a fifth driving piece arranged on the mounting frame, a guide rail arranged on one side of the fifth driving piece and a connecting piece slidably arranged on the guide rail;
the adsorption press-fitting mechanism comprises a sixth driving piece in transmission connection with the transverse moving mechanism, a press-fitting piece in transmission connection with the output end of the sixth driving piece and a sucker arranged on one side of the press-fitting piece.
8. The circular down lamp assembly apparatus according to claim 7, wherein the feeding mechanism comprises:
the sliding assembly is arranged on the sliding groove on the surface of the second mounting table, a sliding plate which is slidably arranged on the sliding groove and a seventh driving piece which is arranged at the input end of the sliding plate;
the storage assembly is arranged on the base of the input end of the chute, a plurality of limiting rods vertically arranged on the periphery of the base and circular rings arranged on the tops of the limiting rods;
the second mounting table is provided with an opening, the seventh driving piece is in transmission connection with the sliding plate through the opening, the base is communicated with the sliding groove, the sliding plate is arranged between the base and the sliding groove, and a second concave position for accommodating the lens is arranged on the sliding plate.
9. The circular down lamp assembly apparatus according to claim 1, wherein the label printing device comprises:
the overturning transition mechanism comprises a second mounting seat arranged on one side of the conveying device, a second sliding rod arranged on the second mounting seat, a second connecting plate sleeved on the second sliding rod in a sliding manner, an eighth driving part in transmission connection with the second connecting plate, a rotary cylinder arranged on one side of the second connecting plate and a clamping part in transmission connection with the output end of the rotary cylinder;
the first laser marking mechanism is arranged on one side of the conveying device and is used for carrying out laser marking on the bottom of the lamp cup;
the second laser marking mechanism is arranged on one side of the first laser marking mechanism and is used for carrying out laser marking on the top of the bottom box.
10. The circular down lamp assembly apparatus according to claim 1, wherein: and a discharging device is arranged at the discharging end of the conveying device and used for transferring the processed down lamp from the conveying device to a non-processing area.
CN202310667249.7A 2023-06-07 2023-06-07 Circular down lamp assembly equipment Pending CN116765812A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310667249.7A CN116765812A (en) 2023-06-07 2023-06-07 Circular down lamp assembly equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310667249.7A CN116765812A (en) 2023-06-07 2023-06-07 Circular down lamp assembly equipment

Publications (1)

Publication Number Publication Date
CN116765812A true CN116765812A (en) 2023-09-19

Family

ID=88009173

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310667249.7A Pending CN116765812A (en) 2023-06-07 2023-06-07 Circular down lamp assembly equipment

Country Status (1)

Country Link
CN (1) CN116765812A (en)

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