CN208466563U - A kind of full-automatic burn-in test sorting system of LEDbulb lamp - Google Patents
A kind of full-automatic burn-in test sorting system of LEDbulb lamp Download PDFInfo
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- CN208466563U CN208466563U CN201820546327.2U CN201820546327U CN208466563U CN 208466563 U CN208466563 U CN 208466563U CN 201820546327 U CN201820546327 U CN 201820546327U CN 208466563 U CN208466563 U CN 208466563U
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Abstract
The utility model discloses a kind of full-automatic burn-in test sorting system of LEDbulb lamp, the end of the feeding module connects burn-in test module；The end of the burn-in test module connects cutting module, and the burn-in test module includes carrier bar, lamp holder, conductive casters, chain and detection module, and the burn-in test module is made of the compact arranged carrier bar of muti-piece.The application passes through efficient feeding and cutting module, entire ageing management process does not need manpower assistance, reduce the generation of safety accident, improve the efficiency of production work, when burn-in test module detects bulb lamp, detection module can obtain the service life of ball bulb, brightness, behavior pattern, testing result is converted into signal and feeds back to blanking mechanical hand, then blanking mechanical hand handle defective products, which sorts out, carries out blanking to qualified product again, the station directly detected after ageing management combines, save a part conveying cost, the time is saved, there is considerable income for large batch of burn-in test.
Description
Technical field
The utility model relates to light bulbs to test sorting equipment, and in particular to a kind of full-automatic burn-in test of LEDbulb lamp point
Pick system.
Background technique
The burn-in test of LED illumination product is the last one process of LED illumination production, can be with by burn-in test
The LED product failures such as issuable light decay, color temperature change, electric leakage in long-term use are found early, are conducive to properties of product
Stabilization.Factory needs to inspect it by random samples after the assembly is completed and carries out powering on ageing management in bulb lamp.Inspection of the production line for bulb lamp
Surveying mostly is manually detected outside using line, and manual detection efficiency is low, influences the production efficiency of LEDbulb lamp, is produced into simultaneously
This height.
And existing a small number of bulb lamp production lines have the detection system of automation, can automatically detect bulb lamp, still
It has the following problems: 1, using detection system as an independent station, being separated with aging, too wasted time and cost；2,
Existing bulb lamp production line needs manually to carry out after burn-in test to sort defective products and qualified product, and manual sorting consumes
Take manpower, improves production cost, also reduce production efficiency；3, existing aging equipment feeding uses two kinds of material-uploading styles, manually
Installation installs bulb lamp using two manipulators together, although saving manpower by manipulator installation, only
Two can not improve the speed of feeding, reduce working efficiency；4, mostly use aging vehicle greatly, ageing rack can only see it is bright with not
It is bright, it can't see performance, service life, power consumption is compared in brightness etc., and life of product is short.
Utility model content
In view of the above-mentioned problems, the utility model is intended to provide a kind of raising production efficiency, reduces safety accident probability of happening
The full-automatic burn-in test sorting system of LEDbulb lamp.
To realize that the technical purpose, the embodiment of the utility model be: a kind of LEDbulb lamp full-automatic burn-in test sorting system
The end of system, including feeding module, burn-in test module and cutting module, the feeding module connects burn-in test module, institute
State the end connection cutting module of burn-in test module；
The burn-in test module includes carrier bar, lamp holder, conductive casters, chain and detection module, is provided on the carrier bar
A plurality of lamp holders for external ball bulb, are provided with the conductive casters of connection firewire below each lamp holder, under the carrier bar
The more conductive casters for being provided with a connection zero curve, the carrier bar lower section are additionally provided with detection module, and the detection module is under
Expect module electrical connection.
Preferably, the feeding module includes belt line, ball bulb jig, feeding manipulator, feed frame and feeding
Guide rail is provided with belt line on the feed frame, a plurality of ball bulb jigs is provided in belt line, the end of belt line is in
Straight line arrangement is simultaneously parallel with carrier bar, and the feeding manipulator is arranged on loading guide.
Preferably, the cutting module includes that waste material belt line, qualified light bulb belt line, blanking mechanical hand, blanking are led
Rail and blanking rack are provided with qualified light bulb belt line in the blanking rack, and the blanking mechanical hand is mounted on blanking guide rail
On, the blanking guide rail is connected with waste material belt line.
Preferably, including higher-pressure region, low-pressure area and atmospheric area in the burn-in test module.
Preferably, the feeding manipulator and blanking mechanical hand are connected with finger cylinder.
The beneficial effects of the utility model, the application is by efficient feeding and cutting module, and entire ageing management process is not
It needs manpower to assist, reduces the generation of safety accident, improve the efficiency of production work, burn-in test module examines bulb lamp
When survey, detection module can obtain the service life of ball bulb, brightness, behavior pattern, and testing result is converted under signal feeds back to
Expect manipulator, then blanking mechanical hand handle defective products, which sorts out, carries out blanking to qualified product again, directly carries out after ageing management
The station of detection combines, and saves a part conveying cost, has saved the time, has for large batch of burn-in test considerable
Income.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the partial structural diagram of this practical feeding module；
Fig. 3 is the partial structural diagram of this Practical Cutting Stock Problem module；
Fig. 4 is the partial structural diagram of this burn-in test module.
Specific embodiment
The utility model is described in further details in the following with reference to the drawings and specific embodiments.
As shown in Figs 1-4, specific embodiment described in the utility model is the full-automatic burn-in test of a kind of LEDbulb lamp point
System, including feeding module 1, burn-in test module 2 and cutting module 3 are picked, the end of the feeding module 1 connects burn-in test
Module 2；
The end of the burn-in test module 2 connects cutting module 3, and the burn-in test module 2 includes carrier bar 201, lamp
Seat 202, conductive casters 203, chain 204 and detection module 205, burn-in test module are made of the compact arranged carrier bar of plural block,
A plurality of lamp holders 202 for external ball bulb, the company of being provided with below each lamp holder 202 are provided on the carrier bar 201
It starts to exchange fire the conductive casters 207 of line 206, the more conductive casters 207 for being provided with a connection zero curve 208 under the carrier bar 201, the chain
Detection module is additionally provided with below plate 201, the detection module is electrically connected with cutting module 3.Burn-in test module passes through conduction
Wheel is powered, and has more a conductive casters connection ground wire, carrier bar is using walking to stop formula power supply, and movement is supplied for one second at this time every time
Electricity, stop five seconds at this time stop power supply, by repeatedly powering on, the stroboscopic of power down reach aging effect.When bulb lamp passes through aging
After test module, below carrier bar, there is a detection module, connection conductive casters to the voltage, electric current, power of each bulb lamp because
Number is measured, and setting criterion of acceptability judges whether it is qualified, and passes through equipment feedback to cutting module.
In order to make ball bulb is accurate to enter burn-in test module, the feeding module 1 includes belt line 101, ball lamp
Jig 102, feeding manipulator 103, feed frame 104 and loading guide 105 are steeped, is provided with belt on the feed frame 104
Line 101, is provided with a plurality of ball bulb jigs 102 in belt line 101, the end of belt line 101 arranged in straight line and with
Carrier bar 201 is parallel, and the feeding manipulator 103 is arranged on loading guide 105.Bulb lamp is placed on ball bulb jig,
It is transported by belt line, belt line end proper alignment is in alignment, the ball lamp of feeding manipulator and belt line end straight line
It is consistent to steep jig quantity, using a row 20, is disposably all grabbed for manipulator later；In the front end of burn-in test, lead to
The fixed feeding manipulator of column, fixing seat is crossed, row's feeding manipulator totally 20, material loading part is transported up and down by feeding manipulator
Dynamic crawl ball bulb, then manipulator is moved forward and backward by rectilinear orbit, and move distance is fixed every time, back and forth back and forth.It is mechanical
Hands movement moves up and down and bulb lamp is placed on the lamp holder of burn-in test module to burn-in test part, and lamp holder is steeped using ball
Lamp holder is connect fastly, and need to only push when carrying out burn-in test to bulb lamp can be inserted directly into lamp holder in this way.Feeding manipulator installation
After, script position is returned to by loading guide, continues to grab subsequent bulb lamp.
In order to which the ball bulb after burn-in test accurately to be carried out to classification and blanking, the cutting module 3 includes waste material belt
Line 301, qualified light bulb belt line 302, blanking mechanical hand 303, blanking guide rail 304 and blanking rack 305, the blanking rack
Qualified light bulb belt line 302 is provided on 305, the blanking mechanical hand 303 is mounted on blanking guide rail 304, and the blanking is led
Rail 304 is connected with waste material belt line 301.Blanking mechanical hand also totally 20, bulb lamp is grabbed in batches, and the transport of waste material belt line does not conform to
The bulb lamp of lattice, qualified light bulb belt line transport qualified bulb lamp.After bulb lamp is through aging and test, qualified ball is selected
Steep lamp and underproof bulb lamp.It is fed back by detection module, blanking mechanical hand is first by underproof bulb lamp pick-and-place to waste material
In belt line, belt line is transported away from underproof bulb lamp.Then blanking mechanical hand again grabs qualified bulb lamp, leads to
It is placed in qualified belt line after crossing the movement of blanking guide rail.
In order to accurately test LED ball bulb, in the burn-in test module 2 include higher-pressure region, low-pressure area and
Atmospheric area.Three region voltage numerical value are different, and can find LED product early in long-term use by burn-in test may produce
The failures such as raw light decay, color temperature change, electric leakage are conducive to the stabilization of properties of product.
In order to keep feeding blanking crawl quicker, the feeding manipulator 103 and blanking mechanical hand 303 are connected with finger
Cylinder.Using simple finger cylinder driving manipulator, finger cylinder can carry out transporting up and down automatically by transporting before and after guide rail
It is dynamic.
For the application by efficient feeding and cutting module, entire ageing management process does not need manpower assistance, reduces peace
The generation of full accident improves the efficiency of production work, and when burn-in test module detects bulb lamp, detection module can be obtained
Testing result is converted into signal and feeds back to blanking mechanical hand, then blanking mechanical by the service life of ball bulb, brightness, behavior pattern
Hand handle defective products, which sorts out, carries out blanking to qualified product again, and the station directly detected after ageing management is combined, saved
A part conveying cost, has saved the time, has considerable income for large batch of burn-in test；The choosing of this test sorting system
Life of product out was up to 5 years or more, and the artificial or existing life of product selected of test sorting system is only capable of 1 year or more, together
When this system production capacity be 1200/hour, be traditional artificial 10 times or more.
The above, the only preferred embodiment of the utility model, are not intended to limit the utility model, all according to this
The technical spirit of utility model any trickle amendment, equivalent replacement and improvement to the above embodiments should be included in this
Within the protection scope of utility model technical solution.
Claims (5)
1. a kind of full-automatic burn-in test sorting system of LEDbulb lamp, it is characterised in that: including feeding module, burn-in test mould
Block and cutting module, the end of the feeding module connects burn-in test module, under the end connection of the burn-in test module
Expect module；
The burn-in test module includes carrier bar, lamp holder, conductive casters, chain and detection module, is provided with plural number on the carrier bar
A lamp holder for external ball bulb, is provided with the conductive casters of connection firewire below each lamp holder, more under the carrier bar
The conductive casters of a connection zero curve are provided with, are additionally provided with detection module, the detection module and blanking die below the carrier bar
Block electrical connection.
2. the full-automatic burn-in test sorting system of LEDbulb lamp according to claim 1, it is characterised in that: the feeding
Module includes belt line, ball bulb jig, feeding manipulator, feed frame and loading guide, is provided on the feed frame
Belt line, is provided with a plurality of ball bulb jigs in belt line, and the end of belt line arranges and parallel with carrier bar in straight line,
The feeding manipulator is arranged on loading guide.
3. the full-automatic burn-in test sorting system of LEDbulb lamp according to claim 1, it is characterised in that: the blanking
Module includes waste material belt line, qualified light bulb belt line, blanking mechanical hand, blanking guide rail and blanking rack, the blanking rack
On be provided with qualified light bulb belt line, the blanking mechanical hand is mounted on blanking guide rail, and the blanking guide rail is connected with waste material
Belt line.
4. the full-automatic burn-in test sorting system of LEDbulb lamp according to claim 1, it is characterised in that: the aging
It include higher-pressure region, low-pressure area and atmospheric area in test module.
5. the full-automatic burn-in test sorting system of LEDbulb lamp according to claim 2 or 3, it is characterised in that: on described
Material manipulator and blanking mechanical hand are connected with finger cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820546327.2U CN208466563U (en) | 2018-04-17 | 2018-04-17 | A kind of full-automatic burn-in test sorting system of LEDbulb lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820546327.2U CN208466563U (en) | 2018-04-17 | 2018-04-17 | A kind of full-automatic burn-in test sorting system of LEDbulb lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208466563U true CN208466563U (en) | 2019-02-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820546327.2U Active CN208466563U (en) | 2018-04-17 | 2018-04-17 | A kind of full-automatic burn-in test sorting system of LEDbulb lamp |
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| Country | Link |
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| CN (1) | CN208466563U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111443299A (en) * | 2019-12-16 | 2020-07-24 | 中国计量大学上虞高等研究院有限公司 | L ED refrigerator lamp testing and aging screening device, system and method |
| CN112595862A (en) * | 2020-11-16 | 2021-04-02 | 深圳市广晟德科技发展有限公司 | Full-automatic intelligent aging test production line for Mini LED display screen |
-
2018
- 2018-04-17 CN CN201820546327.2U patent/CN208466563U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111443299A (en) * | 2019-12-16 | 2020-07-24 | 中国计量大学上虞高等研究院有限公司 | L ED refrigerator lamp testing and aging screening device, system and method |
| CN112595862A (en) * | 2020-11-16 | 2021-04-02 | 深圳市广晟德科技发展有限公司 | Full-automatic intelligent aging test production line for Mini LED display screen |
| CN112595862B (en) * | 2020-11-16 | 2024-04-16 | 深圳市广晟德科技发展有限公司 | Full-automatic intelligent aging test production line for Mini LED display screen |
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