CN212095121U - Lamp assembling and testing integrated machine - Google Patents

Lamp assembling and testing integrated machine Download PDF

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Publication number
CN212095121U
CN212095121U CN201922320545.1U CN201922320545U CN212095121U CN 212095121 U CN212095121 U CN 212095121U CN 201922320545 U CN201922320545 U CN 201922320545U CN 212095121 U CN212095121 U CN 212095121U
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CN
China
Prior art keywords
bulb
assembling
grabbing
cylinder
material distribution
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Expired - Fee Related
Application number
CN201922320545.1U
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Chinese (zh)
Inventor
杜萌
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Suzhou Qiancheng Automation Technology Co ltd
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Suzhou Qiancheng Automation Technology Co ltd
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Priority to CN201922320545.1U priority Critical patent/CN212095121U/en
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Publication of CN212095121U publication Critical patent/CN212095121U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a lamp assembling and testing integrated machine, which comprises a frame, a bulb feeding mechanism, a bulb taking mechanism, a bulb base feeding mechanism, an assembling mechanism, a voltage detection mechanism, a material distribution mechanism, a discharging mechanism and a controller, wherein the bulb feeding mechanism, the bulb taking mechanism, the bulb base feeding mechanism, the assembling mechanism, the voltage detection mechanism, the material distribution mechanism, the discharging mechanism and the controller are sequentially arranged on the frame; the bulb feeding mechanism comprises a rotary table, and bulb feeding jigs are arranged on the rotary table; the bulb taking mechanism comprises a grabbing frame and a bulb conveying belt; the assembling mechanism comprises an assembling station, an assembling bulb chuck and an assembling lamp chuck; the material distributing mechanism comprises a material distributing support, a material distributing cylinder and a material distributing head. The utility model belongs to the technical field of the lamps and lanterns production. The utility model discloses accomplish automatic feeding, automatic equipment, automatic test, divide the automatic operation function of material and automatic unloading automatically, for lamps and lanterns production provides more efficiency, more accurate equipment, can promote packaging efficiency and equipment quality, make the speed of equipment assembly line also can obtain improving.

Description

Lamp assembling and testing integrated machine
Technical Field
The utility model relates to a lamps and lanterns equipment technical field, concretely relates to lamps and lanterns equipment test all-in-one.
Background
With the progress of science and technology, automation equipment is more and more applied to the production and life of people, and the traditional manual operation is gradually replaced. In the production process of the lamp, more and more automatic devices are used for replacing manual operation, the lamp is assembled mainly by assembling a bulb on a lamp connector, in the existing assembling device, in the automatic assembling process of the lamp, a feeding mechanism is empty, and the empty operation is performed for nonexistent assembling operation under the condition that the bulb is not obtained, so that no assembling part is generated during assembling, the assembling device is damaged, and on the other hand, a large number of defective products are generated to influence the yield; meanwhile, after the lamp is assembled, the lamp is required to be conveyed to the next station for manual voltage and current testing of the bulb, a detection line and a detection worker are required to be arranged on the other site, the site occupies a lot of space, and equipment investment and manual investment are large.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a lamps and lanterns equipment test all-in-one can realize automatic equipment, automatic test, automatic branch material and the automatic feeding when lamps and lanterns equipment, and degree of automation is high, practices thrift human cost, equipment input cost.
The utility model provides a lamp assembling and testing integrated machine, which comprises a frame, a bulb feeding mechanism, a bulb taking mechanism, a bulb base feeding mechanism, an assembling mechanism, a voltage detection mechanism, a material distribution mechanism, a discharging mechanism and a controller, wherein the bulb feeding mechanism, the bulb taking mechanism, the bulb base feeding mechanism, the assembling mechanism, the voltage detection mechanism, the material distribution mechanism, the discharging mechanism and the controller are sequentially arranged on the frame;
the bulb feeding mechanism comprises a rotary table, a plurality of bulb feeding jigs are circumferentially distributed on the rotary table, and a first inductor is arranged at the position, located on one side of the bulb taking mechanism, of the rotary table;
the bulb taking mechanism comprises a grabbing frame and a bulb conveying belt, the grabbing frame is arranged on the rack and used for grabbing bulbs in the bulb feeding jig, the bulb conveying belt is used for conveying the bulbs, a plurality of bulb conveying jigs are arranged on the bulb conveying belt in the forward direction, and the grabbing frame is arranged at the conveying front end of the bulb conveying belt;
the bulb base feeding mechanism comprises a base conveying belt, and the base conveying belt conveys the base of the bulb;
the assembling mechanism and the voltage detection mechanism are arranged on one side of the bulb taking mechanism and one side of the bulb base feeding mechanism, the assembling mechanism comprises an assembling station, an assembling bulb chuck and an assembling lamp chuck, the assembling station is arranged on the rack, and the assembling bulb chuck and the assembling lamp chuck which can move in X, Y, Z three axes are arranged on one side of the assembling station; the voltage detection mechanism comprises a test bracket arranged on the rack, a test seat arranged on the test bracket and a voltage and current tester arranged on one side of the rack, and the voltage and current tester is electrically connected with the test seat;
the material distribution mechanism comprises a material distribution support, a material distribution cylinder and a material distribution head driven by the material distribution cylinder are mounted on the material distribution support, and the material distribution head is arranged above the test support; the rear end of the material distribution mechanism is provided with the blanking mechanism, the blanking mechanism comprises a blanking channel and a blanking box arranged at the tail end of the blanking channel, and the material distribution head is positioned at the front end of the blanking channel.
Furthermore, the rotary table is connected with a rotating mechanism which drives the rotary table to rotate.
Further, it snatchs the track to be equipped with on the frame to snatch, it can follow to snatch on the track installation snatch track reciprocating motion's first cylinder of snatching be fixed with flexible end second down on the first cylinder of snatching and snatch the cylinder, the second is snatched and is provided with upper and lower slide rail on the cylinder install on the upper and lower slide rail and snatch the connecting plate, the second snatch the cylinder flexible end with it is fixed mutually and drive to snatch the connecting plate and reciprocate from top to bottom along upper and lower slide rail be fixed with on the grabbing connecting plate and snatch the control cylinder, the below installation that snatchs the control cylinder is used for snatching the clamping jaw of bulb.
Furthermore, second inductors are arranged on two sides of the bulb conveying belt.
Furthermore, the first grabbing cylinder and the second grabbing cylinder are vertically arranged.
Adopt above-mentioned the utility model discloses technical scheme has following beneficial effect: the utility model discloses a lamps and lanterns equipment test all-in-one can accomplish the automatic feeding of lamps and lanterns equipment test all-in-one, automatic equipment, automatic test, the automatic operation function of dividing material and automatic unloading automatically, produce for lamps and lanterns and provide more efficiency, more accurate equipment, material loading and bulb before the equipment snatch the operation, the bulb position of waiting that the next mechanism snatchs in each tool is ensured to the sensor through a plurality of positions, avoid empty the back of grabbing to cause not good influence to subsequent production, thereby can promote packaging efficiency and equipment quality, can accomplish automatic test simultaneously in an equipment simultaneously, divide the material, operation such as unloading, the quality of the equipment back bulb of further assurance, the speed of equipment assembly line also can obtain improving.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
fig. 2 is a schematic view of a combination of a bulb feeding mechanism and a bulb fetching mechanism according to an embodiment of the present invention;
FIG. 3 is an enlarged view of section I of FIG. 2;
fig. 4 is a schematic view of a gripping rack according to an embodiment of the present invention;
fig. 5 is a schematic view of the combination of the voltage detection mechanism, the material distribution mechanism and the blanking mechanism in the embodiment of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-a frame; 2-a bulb feeding mechanism; 21-a turntable; 22-a bulb feeding jig; 23-a first inductor; 3-bulb taking mechanism; 31-a gripping rack; 311-grabbing the track; 312 — a first grasping cylinder; 313-a second grasping cylinder; 314-upper and lower slide rails; 315-grabbing the connection plate; 316-a grip control cylinder; 317-clamping jaws; 32-bulb conveyer belt; 33-lamp bulb conveying jig; 34-a second inductor; 4-a bulb base feeding mechanism; 41-base conveyor belt; 5-an assembly mechanism; 51-an assembly station; 52-assembling the bulb chuck; 53-assembling a lamp clamp; 6-a voltage detection mechanism; 61-a test rack; 62-a test seat; 63-voltage current tester; 7-a material distributing mechanism; 71-a material separating bracket; 72-a material separating cylinder; 72-a material distributing head; 8-a blanking mechanism; 81-a blanking channel; 82-discharge box.
Detailed Description
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
As shown in fig. 1 to 5, the embodiment of the utility model provides a lamps and lanterns equipment test all-in-one, this all-in-one contains frame 1 and sets gradually bulb feed mechanism 2 in frame 1, gets bulb mechanism 3, bulb base feed mechanism 4, equipment mechanism 5, voltage detection mechanism 6, feed mechanism 7, unloading mechanism 8 and controller (the controller is not shown in the figure), and the controller carries out automated control to above-mentioned mechanism.
Specifically, bulb feed mechanism 2 includes carousel 21, a plurality of bulb material loading tool 22 has arranged at the circumference on carousel 21, carousel 21 is connected with the rotary mechanism (not shown in the figure) that drives carousel 21 rotatory, be located the position department of getting bulb mechanism 3 one side at carousel 21 and install first inductor 23, bulb feed mechanism 2 is through the rotation of carousel 21, provide the bulb on the bulb material loading tool 22 for follow-up work station, first inductor 23 is arranged in responding to bulb material loading tool 22 whether have the bulb, avoid getting empty clamp of bulb mechanism 3.
The bulb taking mechanism 3 comprises a grabbing frame 31 which is arranged on the frame 1 and used for grabbing bulbs in a bulb feeding jig 22, a bulb conveying belt 32 for conveying the bulbs, a plurality of bulb conveying jigs 33 which are arranged along the bulb conveying belt 32 in the forward direction are arranged on the bulb conveying belt 32, the grabbing frame 31 is arranged at the conveying front end of the bulb conveying belt 32, a grabbing track 311 is arranged on the grabbing frame 31, a first grabbing cylinder 312 which can move back and forth along the grabbing track 311 is arranged on the grabbing track 311, a second grabbing cylinder 313 with a downward telescopic end is fixed on the first grabbing cylinder 312, an upper sliding rail 314 and a lower sliding rail 314 are arranged on the second grabbing cylinder 313, a grabbing connecting plate 315 is arranged on the upper sliding rail 314 and the lower sliding rail 314, the telescopic end of the second grabbing cylinder 313 is fixed with the grabbing connecting plate 315 and drives the grabbing connecting plate 315 to slide up and down back and forth along the upper sliding rail 314, and a, a clamping jaw 317 for grabbing the bulb is arranged below the grabbing control cylinder 316, the first grabbing cylinder 312 drives the relevant mechanism to reciprocate back and forth, so that the position of the clamping jaw 317 below the first grabbing cylinder is displaced between the bulb conveying jig 33 and the bulb feeding jig 22, when the clamping jaw 317 is positioned above the bulb conveying jig 33 or the bulb feeding jig 22, the second grabbing cylinder 313 drives the relevant mechanism to move downwards, the first grabbing cylinder 312 and the second grabbing cylinder 313 are vertically arranged, after the specified position is reached, the grabbing cylinder drives the clamping jaw 317 to clamp and release the bulb, so as to complete the actions of grabbing the bulb from the bulb feeding jig 22 and transferring the bulb to the bulb conveying jig 33, the whole action is very smooth and continuous, the second sensors 34 are arranged on two sides of the bulb conveying belt 32, the second sensors 34 are used for sensing whether the bulb conveying jig 33 conveyed by the bulb conveying belt 32 has the bulb or not, avoiding empty clamping of the subsequent assembly mechanism 5.
The bulb base feeding mechanism 4 includes a base conveyor belt 41, and the base of the bulb is conveyed by the base conveyor belt 41.
The assembling mechanism 5 and the voltage detecting mechanism 6 are installed at one side of the bulb taking mechanism 3 and the bulb base feeding mechanism 4, the assembling mechanism 5 comprises an assembling station 51, an assembling bulb chuck 52 and an assembling lamp chuck 53, the assembling station 51 is installed on the frame 1, the assembling bulb chuck 52 and the assembling lamp chuck 53 which can move in X, Y, Z three axes are arranged at one side of the assembling station 51, the voltage detecting mechanism 6 comprises a testing support 61 installed on the frame 1, a testing seat 62 installed on the testing support 61 and a voltage and current tester 63 installed at one side of the frame 1, the voltage and current tester 63 is electrically connected with the testing seat 62, the assembling bulb chuck 52 clamps the bulb on the bulb taking mechanism 3, the assembling lamp chuck 53 clamps the bulb base on the bulb base feeding mechanism 4, and then the bulb and the bulb base are assembled at the assembling station 51, and then the assembled lamp is sent to a test seat 62 on the voltage detection mechanism 6 by the assembled bulb chuck 52 for voltage and current test, data of whether the lamp is qualified or not after the lamp to be tested is finished is transmitted to the controller, and the lamp is sent to the material distribution mechanism 7.
The material distributing mechanism 7 comprises a material distributing support 71, a material distributing cylinder 72 and a material distributing head 72 driven by the material distributing cylinder 72 are mounted on the material distributing support 71, the material distributing head 72 is fixed with the material distributing cylinder 72, the material distributing head 72 is arranged above the testing support 61 of the voltage detecting mechanism 6, the controller controls the material distributing head 72 to distribute tested lamps according to a detection result of the voltage detecting mechanism 6, the lamps are divided into good products and defective products, the material distributing mechanism 8 is mounted at the rear end of the material distributing mechanism 7, the material distributing mechanism 8 comprises a material distributing channel 81 and a material distributing box 82 arranged at the tail end of the material distributing channel 81, and the material distributing head 72 of the material distributing mechanism 7 is located at the front end of the material distributing channel 81.
Through the implementation of above embodiment, the automatic feeding of lamps and lanterns equipment test all-in-one has been accomplished, automatic assembly, automatic test, the automation operation function of automatic branch material and automatic unloading, for lamps and lanterns production provides more efficiency, more accurate equipment, material loading and bulb before the equipment snatch the operation, the sensor through a plurality of position points guarantees in each tool that the bulb position that waits that next mechanism snatchs is errorless, avoid empty after grabbing to cause not good influence to subsequent production, thereby can promote packaging efficiency and equipment quality, can accomplish operations such as automatic test simultaneously in an equipment simultaneously, divide the material, unloading, the quality of the after-assembly bulb of further assurance, the speed of equipment assembly line also can obtain improving.
Those skilled in the art will appreciate that the operations of the controller implementing the method of the above embodiments may be implemented by a program instructing related hardware (the sensor, the bulb feeding mechanism 2, the bulb taking mechanism 3, the bulb base feeding mechanism 4, the assembling mechanism 5, the voltage detecting mechanism 6, the material dividing mechanism 7, and the blanking mechanism 8), where the program is stored in a storage medium and includes several instructions to make a device (which may be a single chip, a chip, etc.) or a processor (processor) perform the operations performed by the controller in the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (5)

1. A lamp assembling and testing integrated machine is characterized by comprising a rack, and a bulb feeding mechanism, a bulb taking mechanism, a bulb base feeding mechanism, an assembling mechanism, a voltage detection mechanism, a material distribution mechanism, a discharging mechanism and a controller which are sequentially arranged on the rack;
the bulb feeding mechanism comprises a rotary table, a plurality of bulb feeding jigs are circumferentially distributed on the rotary table, and a first inductor is arranged at the position, located on one side of the bulb taking mechanism, of the rotary table;
the bulb taking mechanism comprises a grabbing frame and a bulb conveying belt, the grabbing frame is arranged on the rack and used for grabbing bulbs in the bulb feeding jig, the bulb conveying belt is used for conveying the bulbs, a plurality of bulb conveying jigs are arranged on the bulb conveying belt in the forward direction, and the grabbing frame is arranged at the conveying front end of the bulb conveying belt;
the bulb base feeding mechanism comprises a base conveying belt, and the base conveying belt conveys the base of the bulb;
the assembling mechanism and the voltage detection mechanism are arranged on one side of the bulb taking mechanism and one side of the bulb base feeding mechanism, the assembling mechanism comprises an assembling station, an assembling bulb chuck and an assembling lamp chuck, the assembling station is arranged on the rack, and the assembling bulb chuck and the assembling lamp chuck which can move in X, Y, Z three axes are arranged on one side of the assembling station; the voltage detection mechanism comprises a test bracket arranged on the rack, a test seat arranged on the test bracket and a voltage and current tester arranged on one side of the rack, and the voltage and current tester is electrically connected with the test seat;
the material distribution mechanism comprises a material distribution support, a material distribution cylinder and a material distribution head driven by the material distribution cylinder are mounted on the material distribution support, and the material distribution head is arranged above the test support; the rear end of the material distribution mechanism is provided with the blanking mechanism, the blanking mechanism comprises a blanking channel and a blanking box arranged at the tail end of the blanking channel, and the material distribution head is positioned at the front end of the blanking channel.
2. The lamp assembling and testing all-in-one machine according to claim 1, wherein: the rotary table is connected with a rotating mechanism which drives the rotary table to rotate.
3. A lamp assembling and testing all-in-one machine according to claim 1 or 2, characterized in that: the grabbing frame is provided with a grabbing track, the grabbing track is provided with a first grabbing cylinder capable of grabbing track reciprocating motion, the first grabbing cylinder is fixed with a second grabbing cylinder with a telescopic end facing downwards, an upper sliding rail and a lower sliding rail are arranged on the grabbing cylinder, a grabbing connecting plate is mounted on the upper sliding rail and the lower sliding rail, the telescopic end of the second grabbing cylinder is fixed with the grabbing connecting plate and drives the grabbing connecting plate to slide up and down along the upper sliding rail, a grabbing control cylinder is fixed on the grabbing connecting plate, and a clamping jaw used for grabbing a bulb is mounted below the grabbing control cylinder.
4. The lamp assembling and testing all-in-one machine according to claim 3, wherein: and second inductors are arranged on two sides of the bulb conveying belt.
5. The lamp assembling and testing all-in-one machine according to claim 3, wherein: the first grabbing cylinder and the second grabbing cylinder are vertically arranged.
CN201922320545.1U 2019-12-20 2019-12-20 Lamp assembling and testing integrated machine Expired - Fee Related CN212095121U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922320545.1U CN212095121U (en) 2019-12-20 2019-12-20 Lamp assembling and testing integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922320545.1U CN212095121U (en) 2019-12-20 2019-12-20 Lamp assembling and testing integrated machine

Publications (1)

Publication Number Publication Date
CN212095121U true CN212095121U (en) 2020-12-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922320545.1U Expired - Fee Related CN212095121U (en) 2019-12-20 2019-12-20 Lamp assembling and testing integrated machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113125994A (en) * 2021-05-21 2021-07-16 湖北剑威电气科技有限公司 Automatic bulb detection machine
CN116142550A (en) * 2022-12-09 2023-05-23 苏州汇影光学技术有限公司 Automatic high-speed packaging machine for exposure lamp and packaging process thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113125994A (en) * 2021-05-21 2021-07-16 湖北剑威电气科技有限公司 Automatic bulb detection machine
CN116142550A (en) * 2022-12-09 2023-05-23 苏州汇影光学技术有限公司 Automatic high-speed packaging machine for exposure lamp and packaging process thereof
CN116142550B (en) * 2022-12-09 2023-09-26 苏州汇影光学技术有限公司 Automatic high-speed packaging machine for exposure lamp and packaging process thereof

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Granted publication date: 20201208